Supplementary instructions Sigmas with hygienic pump head
EN
Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: This set of supplementary instructions and the corresponding "Operating instructions for the diaphragm motor driven metering pump Sigma". Both sets of operating instructions are only valid when read together. Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage.
Part no. 986047
BA SI 067 10/15 EN
Table of contents
Table of contents 1
Sigma 1........................................................................................... 3 1.1 1.2 1.3 1.4
2
Sigma 2 Performance Data..................................................... Wetted Materials..................................................................... Dimensional Drawings of Sigma 2.......................................... Spare Parts Lists for Sigma 2.................................................
7 8 8 9
Sigma 3......................................................................................... 10 3.1 3.2 3.3 3.4
2
3 4 5 6
Sigma 2........................................................................................... 7 2.1 2.2 2.3 2.4
3
Sigma 1 Performance Data..................................................... Wetted Materials..................................................................... Dimensional Drawings of Sigma 1.......................................... Spare Parts Lists for Sigma 1.................................................
Sigma 3 Performance Data................................................... Wetted Materials................................................................... Dimensional Drawings of Sigma 3........................................ Spare Parts Lists for Sigma 3...............................................
10 11 12 13
4
Intended Use................................................................................. 14
5
Assembly of the Hygienic Pump Head.......................................... 15
6
Notes on Cleaning Metering Pumps with Hygienic Pump Head.... 16
7
EHEDG Certificate......................................................................... 18
Sigma 1
1
Sigma 1
1.1 Sigma 1 Performance Data S1Ba with hygienic pump head at 50 Hz operation Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
l/h
ml/stroke
Strokes/min
m WS
DN
12035
10
31
3.5
143
1.15
10
12017
10
16
3.6
73
0.7
10
10050
10
43
3.5
205
1.15
10
10044
10
39
4.5
143
1.8
10
10022
10
21
4.7
73
1.8
10
07065
7
58
4.7
205
1.8
10
07042
7
38
8.7
73
1.8
15
04120
4
108
8.8
205
1.8
15
04084
4
76
8.8
143
1.8
15
All figures are guideline figures for water at 20 °C. The priming lift applies to clean, moist valves, an empty suction line and empty liquid end - with correct installation (valve springs reduce the values). S1Ba with hygienic pump head at 60 Hz operation Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
l/h
ml/stroke
Strokes/min
m WS
DN
12035
10
37
3.5
115
1.15
10
12017
10
19
3.6
115
0.7
10
10044
10
47
4.5
180
1.8
10
10022
10
25
4.7
180
1.8
10
07042
7
46
8.7
180
1.8
15
04084
4
91
8.8
180
1.8
15
All figures are guideline figures for water at 20 °C. The priming lift applies to clean, moist valves, an empty suction line and empty liquid end - with correct installation (valve springs reduce the values).
3
Sigma 1 S1Cb with hygienic pump head Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
l/h
ml/stroke
Strokes/min
m WS
DN
12035
10
37
3.5
172
1.15
10
12017
10
19
3.6
88
0.7
10
10050
10
42
3.5
200
1.15
10
10044
10
47
4.5
172
1.8
10
10022
10
25
4.7
88
1.8
10
07065
7
56
4.7
200
1.8
10
07042
7
46
8.7
88
1.8
15
04120
4
106
8.8
200
1.8
15
04084
4
91
8.8
172
1.8
15
All figures are guideline figures for water at 20 °C. The priming lift applies to clean, moist valves, an empty suction line and empty liquid end - with correct installation (valve springs reduce the values).
1.2 Wetted Materials
4
Dosing head
Valve housing
Seals / dia‐ phragms
Inner part
1.4404
1.4435
PTFE
1.4404/EPDM
Sigma 1
1.3 Dimensional Drawings of Sigma 1 Dimensional drawing of Sigma 1, S1Cb with hygienic pump head
P_SI_0157_SW
Fig. 1: Dimensional drawing of Sigma 1, S1Cb with hygienic pump head - dimensions in mm
5
Sigma 1
1.4 Spare Parts Lists for Sigma 1 Sigma 1 with hygienic pump head
A
A
61_05-104_01_45
Item
Type Quantity Article
Order no.
104
A, B
1.000
Hyg. connection set TCVC DN10
1035924
104
C
1.000
Hyg. connection set TCVC DN15
1035945
121
A-C
2.000
Hyg. valve seal TCVC
1035921
122
A-C
2.000
Hyg. valve inner part EPDM with seal
1038124
123
A, B
1.000
Hyg. valve top part TCVC DN10
1035919
123
C
1.000
Hyg. valve top part TCVC DN15
1035933
124
A, B
1.000
Hyg. valve bottom part TCVC DN10
1035920
124
A
1.000
Hyg. valve bottom part TCVC DN15
1035944
125
A- B
2.000
Hyg. clamp connection TRICLAMP TCVC
1035923
200
A
1.000
Diaphragm 70 x 32 -M6 PTFE
1010279
200
B
1.000
Diaphragm 70 x 37 -M6 PTFE
1010282
200
C
1.000
Diaphragm 77.0x 33.5 -M5 PTFE
1000250
202
A, B
4.000
Cyl. screw DIN 912 M 5x 80
468080
202
C
6.000
Cyl. screw DIN 912 M 5x 80
468080
6
Sigma 2
2
Sigma 2
2.1 Sigma 2 Performance Data S2Ba with hygienic pump head at 50 Hz operation Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
psi
l/h
gph
ml/stroke
Strokes/ min
m WS
DN
16130
10
145
117
31.0
9.87
198
1.9
15
16090
10
145
81
21.3
10.20
132
1.9
15
16050
10
145
45
11.8
10.19
73
1.9
15
07220
7
100
180
47.6
22.73
132
2.8
20
07120
7
100
115
30.4
26.28
73
2.8
20
All figures are guideline figures for water at 20 °C. The priming lift applies to a filled suction line and filled liquid end - with correct installation. S2Ba with hygienic pump head at 60 Hz operation Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
psi
l/h
gph
ml/stroke
Strokes/ min
m WS
DN
16090
10
145
97
25.5
10.20
190
1.9
15
16050
10
145
53
14.0
10.19
190
1.9
15
07220
7
100
216
56.9
22.73
280
2.8
20
07120
7
100
137
36.2
26.28
280
2.8
20
All figures are guideline figures for water at 20 °C. The priming lift applies to a filled suction line and filled liquid end - with correct installation. S2Cb with hygienic pump head Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
psi
l/h
gph
ml/stroke
Strokes/ min
m WS
DN
16130
10
145
118
31.3
9.87
200
1.9
15
16090
10
145
98
25.9
10.20
160
1.9
15
16050
10
145
55
14.5
10.19
90
1.9
15
07220
7
100
218
57.7
22.73
160
2.8
20
07120
7
100
142
37.5
26.28
90
2.8
20
All figures are guideline figures for water at 20 °C. The priming lift applies to a filled suction line and filled liquid end - with correct installation.
7
Sigma 2
2.2 Wetted Materials Dosing head
Valve housing
Seals / dia‐ phragms
Inner part
1.4404
1.4435
PTFE
1.4404/EPDM
2.3 Dimensional Drawings of Sigma 2 Dimensional drawing of Sigma 2, S2Cb with hygienic pump head
P_SI_0158_SW
Fig. 2: Dimensional drawing of Sigma 2, S2Cb with hygienic pump head - dimensions in mm
8
Sigma 2
2.4 Spare Parts Lists for Sigma 2
A
A
61_05-104_01_46
Item
Type Quantity Article
Order no.
104
A
1.000
Hyg. connection set TCVC DN15
1035945
104
B
1.000
Hyg. connection set TCVC DN20
1035948
121
A, B
2.000
Hyg. valve seal TCVC
1035921
122
A,-C
2.000
Hyg. valve inner part EPDM with seal
1038124
123
A
1.000
Hyg. valve top part TCVC DN15
1035933
123
B
1.000
Hyg. valve top part TCVC DN20
1035950
124
A
1.000
Hyg. valve bottom part TCVC DN15
1035944
124
B
1.000
Hyg. valve bottom part TCVC DN20
1035949
125
A, B
2.000
Hyg. clamp connection TRICLAMP TCVC
1035923
200
A
1.000
Diaphragm 86.5x 46.0 P
792495
200
B
1.000
Diaphragm 123.5x 75.0 P
792496
202
A
6.000
Hexagon screw DIN 931 M 6x 80
468166
202
B
6.000
Hexagon screw DIN 931 M 6x 90
468167
9
Sigma 3
3
Sigma 3
3.1 Sigma 3 Performance Data S3Ba with hygienic pump head at 50 Hz operation Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
l/h
ml/stroke
Strokes/min
m WS
DN
120145
10
127
29.3
72
2.8
20
120190
10
178
28.8
103
2.8
20
120270
10
205
23.8
144
2.8
20
120330
10
217
20.0
180
2.8
20
070410
7
335
77.5
72
4.2
25
070580
7
446
72.1
103
4.2
25
040830
4
616
71.3
144
4.2
25
041030
4
761
70.4
180
4.2
25
All figures are guideline figures for water at 20 °C. The priming lift applies to a filled suction line and filled liquid end - with correct installation. S3Ba with hygienic pump head at 60 Hz operation Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
l/h
gph
ml/stroke
Strokes/min
m WS
DN
120145
10
151
39.9
29.3
86
2.8
20
120190
10
215
56.7
28.8
124
2.8
20
120270
10
247
65.2
23.8
173
2.8
20
070410
7
400
105.7
77.5
86
4.2
25
070580
7
537
141.7
72.1
124
4.2
25
040830
4
741
195.6
71.3
173
4.2
25
All figures are guideline figures for water at 20 °C. The priming lift applies to a filled suction line and filled liquid end - with correct installation.
10
Sigma 3 S3Cb with hygienic pump head Type
Minimum pump capacity at maximum back pressure
Maximum stroke rate
Priming lift
Connector size
bar
l/h
gph
ml/stroke
Strokes/min
m WS
DN
120145
10
158
41.8
29.3
86
2.8
20
120190
10
208
54.9
28.8
124
2.8
20
120270
10
257
67.8
23.8
173
2.8
20
070410
7
419
110.6
77.5
86
4.2
25
070580
7
519
137.2
72.1
124
4.2
25
040830
4
771
203.6
71.3
173
4.2
25
All figures are guideline figures for water at 20 °C. The priming lift applies to a filled suction line and filled liquid end - with correct installation.
3.2 Wetted Materials Dosing head
Valve housing
Seals / dia‐ phragms
Inner part
1.4404
1.4435
PTFE
1.4404/EPDM
11
Sigma 3
3.3 Dimensional Drawings of Sigma 3 Dimensional drawing of Sigma 3, S3Cb with hygienic pump head
P_SI_0159_SW
Fig. 3: Dimensional drawing of Sigma 3, S3Ca with hygienic pump head - dimensions in mm
12
Sigma 3
3.4 Spare Parts Lists for Sigma 3
A
A
61_05_104_01_47
Item
Type Quantity Article
Order no.
104
A
1.000
Hyg. connection set TCVC DN20
1035948
104
B
1.000
Hyg. connection set TCVC DN25
1035958
121
A, B
2.000
Hyg. valve seal TCVC
1035921
122
A-C
2.000
Hyg. valve inner part EPDM with seal
1038124
123
A
1.000
Hyg. valve top part TCVC DN20
1035950
123
B
1.000
Hyg. valve top part TCVC DN25
1035955
124
A
1.000
Hyg. valve bottom part TCVC DN20
1035949
124
B
1.000
Hyg. valve bottom part TCVC DN25
1035956
125
A, B
2.000
Hyg. clamp connection TRICLAMP TCVC
1035923
200
A
1.000
Diaphragm 123.5x 75 - M10
1004604
200
B
1.000
Diaphragm 178 x 132 - M10
1002835
202
A
6.000
Hexagon screw DIN 931 M 6x100
468168
202
B
8.000
Hexagon screw DIN 931 M 8x110
1005296
13
Intended Use
4
Intended Use Supplementary information to the 'Intended Use' in the "Operating Instruc‐ tions for Sigma": n
The pump is only intended for use in sealed systems with CIP (cleaning in place) in the hygienic sector.
(EHEDG-certified, type EL Class I)
14
Assembly of the Hygienic Pump Head
5
Assembly of the Hygienic Pump Head Select the hygienic pump head by its identity code under "Dosing head design" - "H hygienic pump head" (only with stainless steel pump heads). The hygienic head is supplied assembled on the pump (welded assembly (item 100)); the valves (item 104) are packed in bags. n n
Assemble the pump so that the EHEDG symbol on the hygienic pump head is legible. Fit the valves (item 104) as shown on the Figure – Make sure that the flat inner side of the valves is always facing downwards as well as the O-ring on the fastening body (item 122) - see Figure
61_05-104_01_46-04x01_B2
15
Notes on Cleaning Metering Pumps with Hygienic Pump Head
6
Notes on Cleaning Metering Pumps with Hygienic Pump Head
General
Metering pumps of the Sigma product range, fitted with hygienic head, are used to pump and meter high-grade, hygienically flawless and microbio‐ logically sensitive liquids. They therefore need to be thoroughly cleaned at the end of a production process and be absolutely clean and free of germs that could be harmful to the product, or even pathogens, at the start of a new production process. ProMinent® therefore recommends including the metering pumps in an HACCP and/or in-house hygiene scheme.
Certification
The cleaning-friendly construction of ProMinent® metering pumps with hygienic pump head in compliance with the requirements of the EHEDG (www.ehedg.org) has been confirmed by the TU Munich-Weihenstephan Certification Office and correspondingly certified (EHEDG Type EL class I).
Inclusion in CIP (Cleaning In Place)
ProMinent® recommends including metering pumps with hygienic pump head in the CIP (Cleaning in Place) process. This means that the pump is cleaned in a circular and/or continuous process without having to be dis‐ mantled. It involves the following steps, depending on the level of impurities: 1 - Pre-flushing with water 2 - Flushing with alkali 3 - Interim flushing with water 4 - Flushing with acid 5 - Flushing with clear water
Flow velocity
Fundamental prerequisite for a successful CIP (cleaning in place) is a tur‐ bulent flow at a minimum flow velocity of 1.5 m/s based on the pipe diam‐ eter of the pump inlet. Should this flow velocity not be reached due to the inherent capacity of the pump type, then a centrifugal pump should be installed upstream as a booster pump. However, never exceed the maximum permitted priming pressure on the suction side - see "Technical Data".
Stroke rate and stroke length
The metering pump should run at a minimum stroke rate of 72 strokes/min and at 100% stroke length during CIP (Cleaning in Place) to ensure that liquid flows perfectly through the hygienic pump head.
Drainage of residual liquid / Self-draining
Tightly sealed non-return valves are fitted in ProMinent® metering pumps with hygienic pump head. That is why the dosing head needs to be man‐ ually drained after the CIP (Cleaning in Place) step by opening the clamps and/or using compressed air to ensure that any residual liquid is drained. In doing so it is imperative that you ensure using fittings and pipework that no cleaning solution can enter parts of the system that carry product. When using compressed air, use appropriate fittings and pipework to ensure that any residual liquid is fully blown out. Make sure that the pump is at a standstill when doing so.
Materials of wetted parts
The following wetted materials are used in ProMinent® metering pumps with hygienic pump head:
16
Notes on Cleaning Metering Pumps with Hygienic Pump Head
A
A
61_05_104_01_47
Fig. 4
Item. no.
Wetted materials
100
Stainless steel 1.4404
104, 122, 123
Stainless steel 1.4435
200
PTFE
125
Gylon BIO PRO® (PTFE material)
Part of 122 Gylon BIO gies
PRO®
EPDM, if item 122 has a seal is a registered trademark of Garlock Sealing Technolo‐
Chemical resistance
Check the resistance of the wetted parts to the CIP (Cleaning in Place) media used in detail.
Temperature resistance
ProMinent® metering pumps with hygienic pump head can be exposed to temperatures of max. 120 °C at 2 bar for a maximum of 15 minutes.
Process connections
ProMinent® metering pumps with hygienic pump head are supplied as standard with welded ends in compliance with DIN 11850 Range 2. The pumps are dismantled by loosening the BIO CONNECT® clamp connec‐ tion by means of which the valves can be separated into a top and bottom half. Note this when designing the connecting pipework. Connection adapters can be customised and fitted at any time.
Cleaning without CIP (Cleaning in place)
Adapt the cleaning process if no CIP-compatible connections (e.g. milk pipe connectors DIN 11851, hose connectors, Clamp DIN 32676) are used or only used to a limited extent.
17
EHEDG Certificate
7
18
EHEDG Certificate
19
ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email:
[email protected] Internet: www.prominent.com Heidelberg, 2, en_GB
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