T

T EN OG M AL LE CAT PP ESC SU O Y

YESC KAIZEN stands for continuous improvement – the heart of a tradition that’s helped make Yazaki the world’s largest supplier of vehicle power and data networks, and related components. Now we’ve extended that tradition, combining Yazaki quality standards with highly cost-efficient engineering, to create the new YESC KAIZEN connector series. The latest addition to the Yazaki Engineering Standard Connectors (YESC) line, YESC KAIZEN connectors help engineers meet the aggressive performance, cost, and serviceability requirements of today’s more capable, feature-rich vehicles. When it comes to continuous improvement in connectors, look to YESC KAIZEN from Yazaki.

C O N T E N T S PAG E

0.64 x 0.64 UNSEALED

1–8

0.64 x 0.64 SEALED

9 – 12

1.5 x 0.8 UNSEALED

13 – 20

1.5 SERIES

2.8 x 0.8 UNSEALED

21 – 26

2.8 SERIES

6.3 x 0.8 UNSEALED

27 – 30

6.3 SERIES

9.5 x 1.2 SEALED

31 – 36

9.5 SERIES

HYBRID

37 – 42

HYBRID SERIES

HEADER

43 – 50

HEADER SERIES

TERMINAL REMOVAL

51 – 54

TERMINAL REMOVAL

INDEX

55-56

PART NUMBERING METHODOLOGY

57

0.64 SERIES

INDEX

S Y S T E M F E AT U R E S • Wire Gauges for Every Application

• Popular-Size Sealed and Unsealed Connectors Available Immediately The YESC KAIZEN connector series includes a full range of sealed and unsealed connector styles in stock, available for immediate delivery worldwide – for virtually any vehicle application.

• USCAR / ISO Standard Compliant Terminal blade sizes meet USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).

The YESC KAIZEN connector series is compatible with a wide range of both US (AWG) and metric (mm2 ) wire sizes.

• Interchangeable With YESC All YESC KAIZEN connectors (except for the 0.64 series) have the same footprint as, and are fully interchangeable with, equivalent standard YESC.

• Designed to Perform

• Terminal Position Assurance Device Yazaki’s Terminal Position Assurance Device is available front-loaded and preset to the connector housing.

All YESC KAIZEN connectors are designed to meet USCAR WIRE SEAL (SEALED ONLY) performance specifications. TERMINAL (FEMALE) HOUSING (FEMALE) CPA INTERFACE SEAL

SEALED

TPA (FEMALE) TPA (MALE)

HOUSING (MALE) TERMINAL (MALE) WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE) HOUSING (FEMALE) TPA (FEMALE) TPA (MALE)

HOUSING (MALE) TERMINAL (MALE)

UNSEALED

0.64 SERIES UNSEALED

1

0.64 x 0.64

unsealed

connection

system

Construction HOUSING, F HOUSING, M

TERMINAL, M

PRE-SET SECONDARY TERMINAL LOCK (TPA), F

PRE-SET SECONDARY TERMINAL LOCK (TPA), M

TERMINAL, F

Specifications Connector Material

Male Terminal Female Terminal Operating Temperature Range Current Capacity Voltage Drop Isolation Resistance

PBT+GF Copper Alloy (Sn/Au Plate) Copper Alloy (Sn/Au Plate) -40°C ~ 100°C (120°C max temp.) (USCAR Class II) (See Chart) 20mΩ max (Term./Term.) (Crimp-to-Crimp) 500VDC, 20MΩ min

Dielectric Resistance

1000VAC (1 minute)

Applicable Wire Size

22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.

Terminal Pitch

Horizontal: 2.54mm; Vertical: 2.54mm

Terminal-to-Connector Retention Force

75N min

Connector-to-Connector Retention Force

110N min

Current Rating Curve (Reference Only) Temperature: Rise Over Ambient (ROA) vs. Current

circuit/connector evaluation. Data should be used as reference only. Appropriate derating should be considered based upon specific application requirements.

Temperature (ROA) (ºC)

This data is based on single

150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0

0.5mm2

0.35mm2

wire

wire

0

2

4

6

8

10

Current (A)

2

12

14

16

18

unsealed

connection

0.64 x 0.64

system

Te r m i n a l

UNIT: mm

Female Terminal

0.64

1.60

Male Terminal

14.00

2.25

0.64

21.35

Material: Copper Alloy

Thickness: t=0.2

Material: Copper Alloy

Thickness: t=0.2

This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.

Applicable Wire Size Description

Male Terminal

Female Terminal

Part Number

Plating

Europe (mm2)

U.S.A. (AWG)

Japan (mm2)

7114-4618-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4619-02

Sn

0.75

18

0.85

7114-4618-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4619-08

Au

0.75

18

0.85

7116-4618-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4619-02

Sn

0.75

18

0.85

7116-4618-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4619-08

Au

0.75

18

0.85

UNIT: mm

0.90

10.00

2.40

R 0. 80

0.90

3.20

Retainer Clip/Bracket Dimensions

7.20

10.05

2.55

5.85

4.30

80

R

0.

Part Number

Panel Hole Requirements

7047-9580 (Ref )

f6.5mm

3

0.64 x 0.64

unsealed

connection

Part Number Summary Chart Part Name Terminal

Applicable Clip

Pole

Male

Female

7114-4618-02 7114-4619-02 7114-4618-08 7114-4619-08 7047-9580 (Ref )

7116-4618-02 7116-4619-02 7116-4618-08 7116-4619-08 ____

Color/ Polarity Description

Male Part Number

Female Part Number

A

Black

____

7283-9016-30

____

8 8 10 10 10 14 14 16 16 16 16 16 18 18

A B A D F B E A C D E F A D

Black Light Grey Black Green Natural Light Grey Blue Black Brown Green Blue Natural Black Green

7282-9022-30 ____ ____ ____ ____ ____ ____ ____

7283-9028-30 7283-9029-40 7283-9040-30 7283-9043-60 7283-9045 7283-9065-40 7283-9068-90 7283-9076-30 7283-9078-80 7283-9079-60 7283-9080-90 7283-9081 7283-4544-30 7283-4548-60

____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____

7282-9072-80 ____ ____ ____ ____ ____

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263.

4

Delete Caps

4

system

unsealed

connection

system

0.64 x 0.64

Housing Material: PBT+GF Poles

Male Housing

4

N/A

UNIT: mm

Female Housing

17.35

15.00

21.35

*

7283-9016-30

8

23.80

36.40 17.70

7282-9022-30

8

22.35

15.00

21.35

*

7283-9028-30

22.35

N/A 15.00

21.35

*

7283-9029-40

10

22.35

N/A 16.05

21.35

*

7283-9040-30

10

22.35

N/A 16.05

21.35

*

7283-9043-60

*Part meets USCAR interface standard at time of printing.

5

0.64 x 0.64

unsealed

connection

system

Housing Material: PBT+GF Poles

Male Housing

10

N/A

UNIT: mm

Female Housing

22.35

16.05

21.35

*

7283-9045

14

22.35

N/A

21.35

21.15

*

7283-9065-40

14

22.35

N/A 21.15

21.35

*

7283-9068-90

16

22.35

N/A 21.35

23.70

*

7283-9076-30

16

23.80

22.35

36.40 27.90

7282-9072-80

21.35

23.70

*

7283-9078-80

*Part meets USCAR interface standard at time of printing.

6

unsealed

connection

0.64 x 0.64

system

Housing Material: PBT+GF Poles

Male Housing

16

N/A

UNIT: mm

Female Housing

22.35

21.35

23.70

*

7283-9079-60

16

22.35

N/A

21.35

23.70

*

7283-9080-90

16

22.35

N/A

21.35

23.70

*

7283-9081

18

22.35

N/A

21.35

26.20

*

7283-4544-30

18

22.35

N/A

21.35

26.20

*

7283-4548-60

*Part meets USCAR interface standard at time of printing.

7

NOTES

8

0.64 SERIES SEALED

9

0.64 x 0.64

sealed

connection

system

Construction HOUSING, F HOUSING, M TERMINAL, M

MAT SEAL, M PRE-SET SECONDARY TERMINAL LOCK (TPA), M

MAT SEAL, F

PRE-SET SECONDARY TERMINAL LOCK (TPA), F

INTERFACE SEAL, F

Specifications Connector Material

PBT+GF

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal

Copper Alloy (Sn/Au Plate)

Operating Temperature Range Current Capacity Voltage Drop

-40°C ~ 125°C (145°C max temp.) (USCAR Class III) (See Chart) 20mΩ max (Term./Term.) (Crimp-to-Crimp)

Isolation Resistance

500VDC, 20MΩ min

Dielectric Resistance

1000VAC (1 minute)

Applicable Wire Size

22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.

Terminal Pitch

Horizontal: 2.54mm; Vertical: 2.54mm

Sealing Performance (Air-Leak Pressure)

48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)

Terminal-to-Connector Retention Force

75N min

Connector-to-Connector Retention Force

110N min

Current Rating Curve (Reference Only) Temperature: Rise Over Ambient (ROA) vs. Current

circuit/connector evaluation. Data should be used as reference only. Appropriate derating should be considered based upon specific application requirements.

Temperature (ROA) (°C)

This data is based on single

150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0

0.35mm2 wire

0

2

4

6

8

0.5mm2 wire

10

Current (A)

10

12

14

16

18

sealed

connection

0.64 x 0.64

system

Te r m i n a l

UNIT: mm

Female Terminal

0.80

1.90

Male Terminal

16.50

2.40

0.64

25.50

Material: Copper Alloy

Thickness: t=0.2

Material: Copper Alloy

Thickness: t=0.2

This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.

Applicable Wire Size Description

Male Terminal

Female Terminal

Part Number

Plating

Europe (mm2)

U.S.A. (AWG)

Japan (mm2)

7114-4618-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4619-02

Sn

0.75

18

0.85

7114-4618-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4619-08

Au

0.75

18

0.85

7116-4618-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4619-02

Sn

0.75

18

0.85

7116-4618-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4619-08

Au

0.75

18

0.85

0.90 10.00

2.40

UNIT: mm

R 0.8 0

0.90

3.20

Retainer Clip/Bracket Dimensions

7.20

10.05

2.55

5.85

4.30

R

80 0.

Part Number

Panel Hole Requirements

7047-9580 (Ref )

f6.5mm

11

0.64 x 0.64

sealed

connection

system

Part Number Summary Chart Part Name Terminal

Applicable Clip

Male

Female

7114-4618-02 7114-4619-02 7114-4618-08 7114-4619-08 7047-9580 (Ref )

7116-4618-02 7116-4619-02 7116-4618-08 7116-4619-08 ____

Call 1-888-942-9152 for additional sealed applications.

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263.

12

1.5 SERIES UNSEALED

13

1. 5 x 0 . 8

unsealed

connection

system

Construction TERMINAL, F

HOUSING, M TERMINAL, M

PRE-SET SECONDARY TERMINAL LOCK (TPA), F

PRE-SET SECONDARY TERMINAL LOCK (TPA), M

HOUSING, F

Specifications Connector Material

PBT+GF

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10mΩ max (Term./Term.) (Crimp-to-Crimp)

Isolation Resistance

500VDC, 20MΩ min

Dielectric Resistance Applicable Wire Size

1000VAC (1 minute) 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)

Terminal Pitch

Horizontal: 3.50mm; Vertical: 6.50mm

Terminal-to-Connector Retention Force

90N min

Connector-to-Connector Retention Force

110N min

Current Rating Curve (Reference Only) Temperature: Rise Over Ambient (ROA) vs. Current 150 140

This data is based on single should be used as reference only. Appropriate derating should be considered based upon specific application requirements.

130

Temperature (ROA) (°C)

circuit/connector evaluation. Data

1.0mm2

wire

wire

110 100 90 80 70 60 50 40

0.35mm2 rating curve not shown.

30

Current capability of terminal exceeds

10

capacity of wire.

0.5mm2

120

20

0 0


5


10


15


20


25


Current (A)

14

30


35


40


45

unsealed

connection

1. 5 x 0 . 8

system

Te r m i n a l

UNIT: mm

Male Terminal

1.50

2.60

Female Terminal

20.55

2.85

0.80

25.50

Material: Copper Alloy Description

Thickness: t=0.3 YESC Part Number 7114-4100-02

Male Terminal

7114-4101-02 7114-4100-08 7114-4101-08

Female Terminal

YESC KAIZEN Part Number ____

Material: Copper Alloy

Thickness: t=0.25 Applicable Wire Size

Plating

Europe (mm2)

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

____ ____ ____

U.S.A. (AWG)

Japan (mm2)

7116-4100-02

7116-4780-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-02

7116-4781-02 ____

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4100-08 7116-4101-08

____

YESC KAIZEN is preferred (equal performance/lower insertion force)

0.90

10.00

2.40

0.90

UNIT: mm

R 0. 80

3.20

Retainer Clip/Bracket Dimensions

7.20

10.05

2.55

5.85

4.30

80

R

0.

Part Number

Panel Hole Requirements

7047-9580 (Ref )


6.5mm

15

1. 5 x 0 . 8

unsealed

connection

system

Part Number Summary Chart Part Name Terminal

Applicable Clip

Pole 2 2 2 2 3 4 4 4 4 6 6 8 10 12 16 16 16

YESC Male

YESC KAIZEN Male

YESC Female

YESC KAIZEN Female

7114-4100-02 7114-4101-02 7114-4100-08 7114-4101-08 ____

____ ____ ____ ____

7116-4100-02 7116-4101-02 7116-4100-08 7116-4101-08 ____

7116-4780-02 7116-4781-02 ____ ____ ____

Color/ Polarity Description A A B B A A A A B A B A A A A B C

Light Grey Orange Green Yellow Light Grey Light Grey Orange Yellow Green Light Grey Green Light Grey Light Grey Light Grey Green Blue Light Grey

7047-9580 (Ref )

YESC Male Part Number

YESC KAIZEN Male Part Number

YESC Female Part Number

YESC KAIZEN Female Part Number

7282-5530-40 7282-5530-50 7282-5680-60 7282-5680-70 7282-5539-40 7282-5531-40 7282-5531-50 7282-5531-70 7282-5688-60 7282-5532-40 ____

7282-6443-40 7282-6443-50 7282-6444-60 7282-6444-70 7282-3440-40 7282-6449-40 ____ ____ 7282-3443-60 7282-6454-40 ____

7283-5530-40 7283-5530-50 7283-5680-60 7283-5680-70 7283-5539-40 7283-5531-40 7283-5531-50 7283-5531-70 7283-6474-60 7283-5532-40 ____

7282-5538-40 7282-5533-40 7282-5540-40 7282-5534-60 7282-5535-90 7282-5536-40

7282-3441-40 7282-6455-40 7282-3442-40 7282-6453-60 7282-6456-90 ____

7283-5538-40 7283-5533-40 7283-5540-40 7283-5534-60 7283-5535-90 7283-5536-40

7283-6443-40 7283-6443-50 7283-6444-60 7283-6444-70 7283-3440-40 7283-6449-40 7283-6449-50 7283-6449-70 7283-3443-60 7283-6454-40 7283-4016-60 7283-3441-40 7283-6455-40 7283-3442-40 7283-6453-60 7283-6456-90 7283-3585-40

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374.

16

Delete Caps 7282-5555-40 ____ ____ ____ ____ ____ ____ ____ 7282-5944-40 ____ ____ 7282-8499-40 7282-5690-60 ____ ____

unsealed

connection

1. 5 x 0 . 8

system

Housing Material: PBT+GF Poles

2

Male Housing

UNIT: mm

Female Housing

19.80

19.65

38.35 15.70

24.75 14.70

7282-6443-40

2

19.80

19.65

38.35

24.75 15.70

14.70

*

7282-6444-60

3

7283-6444-60

19.80

18.65

38.35 19.25

*

7283-3440-40

26.50

26.15

38.35 15.70

7282-6449-40

4

24.75

16.70

7282-3440-40

4

*

7283-6443-40

24.75

14.70

*

7283-6449-40

26.15

26.50

38.35 15.70

7282-3443-60

14.70

24.75

*

7283-3443-60

*Part meets USCAR interface standard at time of printing.

17

1. 5 x 0 . 8

unsealed

connection

system

Housing Material: PBT+GF Poles

6

UNIT: mm

Male Housing

Female Housing

26.50

26.15

38.35 16.70

19.20

7282-6454-40

6

24.75

*

7283-6454-40

26.15

N/A 16.70

24.75

*

7283-4016-60

8

26.50

25.15 38.35 22.65

19.75

7282-3441-40

10

*

7283-3441-40

26.55

38.35 24.50

23.60

23.10

26.60

*

7282-6455-40

12

24.75

7283-6455-40

26.55

23.60

38.35 28.00

7282-3442-40

26.60

26.60

*

7283-3442-40

*Part meets USCAR interface standard at time of printing.

18

unsealed

connection

1. 5 x 0 . 8

system

Housing Material: PBT+GF Poles

16

Male Housing

Female Housing

26.55 23.60

38.35

33.60

35.00

7283-6453-60

26.55

23.60

33.60

38.35

26.60

35.00

7282-6456-90

16

26.60

*

7282-6453-60

16

UNIT: mm

*

7283-6456-90

N/A

23.60

33.60

26.60

*

7283-3585-40

*Part meets USCAR interface standard at time of printing.

19

NOTES

20

2.8 SERIES UNSEALED

21

2.8 x 0.8

unsealed

connection

system

Construction HOUSING, M

TERMINAL, F

TERMINAL, M

HOUSING, F PRE-SET SECONDARY TERMINAL LOCK (TPA), F

PRE-SET SECONDARY TERMINAL LOCK (TPA), M

Specifications Connector Material

PBT + GF

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~ 125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10mΩ max (Term./Term.) (Crimp-to-Crimp)

Isolation Resistance

500VDC, 20MΩ min

Dielectric Resistance

1000VAC (1 minute)

Applicable Wire Size

22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)

Terminal Pitch

Horizontal: 5.00mm; Vertical: 6.80mm

Terminal-to-Connector Retention Force

90N min

Connector-to-Connector Retention Force

110N min

Current Rating Curve (Reference Only) Temperature: Rise Over Ambient (ROA) vs. Current 150

This data is based on single should be used as reference only. Appropriate derating should be considered based upon specific application requirements. 2

0.35mm rating curve not shown. Current capability of terminal exceeds capacity of wire.

130

Temperature (ROA) (°C)

circuit/connector evaluation. Data

140

120

2.5mm2

0.5mm2

wire

wire

110 100 90 80 70 60 50 40 30 20 10 0 0

10

20

30

Current (A)

22

40

50

60

unsealed

connection

2.8 x 0.8

system

Te r m i n a l

UNIT: mm

4.10

Female Terminal

0.80

27.40

Material: Copper Alloy

Thickness: t=0.3 YESC Part Number

Description

7114-4110-02 Male Terminal

7114-4111-02 7114-4112-02 7116-4110-02

Female Terminal

3.10

2.80

Male Terminal

19.75

Material: Copper Alloy

Thickness: t=0.3

Applicable Wire Size

YESC KAIZEN Part Number ____ ____ ____ 7116-4270-02

Plating

Europe (mm2)

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

U.S.A. (AWG)

Japan (mm2)

Sn

1.5 ~ 2.5

14

2.0

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4111-02

7116-4271-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

7116-4272-02

Sn

1.5 ~ 2.5

14

2.0

YESC KAIZEN is preferred (equal performance/lower insertion force)

0

0.90

10.00

2.40

0.90

UNIT: mm

R 0.8

3.20

Retainer Clip/Bracket Dimensions

7.20

10.05

2.55

5.85

4.30

80

R

0.

Part Number

Panel Hole Requirements

7047-9580 (Ref )


6.5mm

23

2.8 x 0.8

unsealed

connection

system

Part Number Summary Chart Part Name

Male

YESC

YESC KAIZEN

Male

Female

YESC

YESC KAIZEN

Terminal

7114-4110-02 7114-4111-02 7114-4112-02 ____

____ ____ ____

7116-4110-02 7116-4111-02 7116-4112-02 ____

7116-4270-02 7116-4271-02 7116-4272-02 ____

Applicable Clip

Pole

Color/ Polarity Description

7047-9580 (Ref)

YESC Male Part Number

YESC KAIZEN Male Part Number

YESC Female Part Number

YESC KAIZEN Female Part Number

Delete Caps

2 4

A A

Light Grey Light Grey

7282-5565-40 7282-5561-40

7282-6445-40 7282-6446-40

7283-5565-40 7283-5561-40

7283-6445-40 7283-6446-40

6

A

Light Grey

7282-5569-40

7282-6466-40

7283-5569-40

7283-6466-40

____ ____ ____

Green/ Direct only Light Grey Green/ Direct only Light Grey Light Grey Green

____

____

____

7283-3242-60

____

7282-5560-40

7282-3243-40

7283-5560-40

7283-3243-40

____

____

____

7283-5917-60

7283-3244-60

____

7282-5564-40 7282-5567-40 7282-5578-60

7282-6457-40 7282-6467-40 7282-6468-60

7283-5564-40 7283-5567-40 7283-5578-60

7283-6457-40 7283-6467-40 7283-6468-60

7282-8473-40 ____ ____

6

B

8

A

8

B

10 12 12

A A B

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 52 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374.

24

Female

unsealed

connection

2.8 x 0.8

system

Housing Material: PBT+GF Poles

2

UNIT: mm

Male Housing

Female Housing

20.25 18.55 38.35 18.25

20.50

7282-6445-40

4

7283-6445-40

27.05

25.35

38.35 18.25

20.85

7282-6446-40

6

24.75

24.75

7283-6446-40

25.80

24.10

38.35 23.70

22.30

7282-6466-40

6

26.60

7283-6466-40

24.10

N/A 22.30

26.60

7283-3242-60

8

27.10

38.35 28.70

24.10

27.30

7282-3243-40

8

26.60

7283-3243-40

24.10

N/A 27.30

26.60

7283-3244-60

25

2.8 x 0.8

unsealed

connection

system

Housing Material: PBT+GF Poles

10

Male Housing

UNIT: mm

Female Housing

27.10

24.10 38.35

32.30

33.70

7282-6457-40

12

7283-6457-40

27.10

24.10

38.35

37.30

38.70

7282-6467-40

12

38.35

38.70

26.60

7283-6467-40

24.10

27.10

7282-6468-60

26

26.60

26.60

37.30

7283-6468-60

6.3 SERIES UNSEALED

27

6.3 x 0.8

unsealed

connection

system

Construction HOUSING, M

TERMINAL, F

TERMINAL, M

HOUSING, F PRE-SET SECONDARY TERMINAL LOCK (TPA), F

PRE-SET SECONDARY TERMINAL LOCK (TPA), M

Specifications Connector Material

PBT+GF

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~ 125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10mΩ max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20MΩ min

Dielectric Resistance

1000VAC (1 minute)

Applicable Wire Size

20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)

Terminal Pitch Terminal-to-Connector Retention Force

Horizontal: 8.50mm; Vertical: 7.30mm 90N min

Connector-to-Connector Retention Force

110N min

Current Rating Curve (Reference Only) Temperature: Rise Over Ambient (ROA) vs. Current 150

This data is based on single

140

should be used as reference only. Appropriate derating should be considered based upon specific application requirements.

Temperature (ROA) (°C)

130

circuit/connector evaluation. Data

120

1.0mm2

4.0mm2

wire

110

wire

100 90 80 70 60 50 40 30 20 10 0 0

10

20

30

40

Current (A)

28

50

60

70

80

unsealed

connection

6.3 x 0.8

system

Te r m i n a l

UNIT: mm

Female Terminal 7.50

6.30

Male Terminal

23.30

3.80

0.80

32.25

Material: Copper Alloy

Thickness: t=0.4

Material: Copper Alloy

Thickness: t=0.4

Applicable Wire Size Description

Part Number

Male Terminal

Female Terminal

Plating

Europe (mm2)

U.S.A. (AWG)

Japan (mm2)

7114-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7114-4121-02

Sn

1.5 ~ 2.5

14

2.0

7114-4122-02

Sn

4.0

12

3.0

7116-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4121-02

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

Sn

4.0

12

3.0

Retainer Clip/Bracket Dimensions

UNIT: mm

10.00

0.90

R

0

3.20

80

R 0.8

0.

0.90

10.05

2.55

5.85

2.40

7.20 4.30

Part Number

Panel Hole Requirements

7047-9580 (Ref)


6.5mm

Part Number Summary Chart Part Name Terminal Applicable Clip

Pole 2 4 6 6

Male

Female

7114-4120-02 7114-4121-02 7114-4122-02 7047-9580 (Ref)

7116-4120-02 7116-4121-02 7116-4122-02 ____

Color/ Polarity Description A A A B

Light Grey Light Grey Light Grey Green

YESC Male Part Number

YESC KAIZEN Male Part Number

YESC Female Part Number

YESC KAIZEN Female Part Number

7282-5590-40 7282-5594-40 7282-5604-40 ____

7282-6458-40 7282-6469-40 ____ ____

7283-5590-40 7283-5594-40 7283-5591-40 7283-5592-60

7283-6458-40 7283-6469-40 7283-3740-40 7283-3741-60

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

29

6.3 x 0.8

unsealed

connection

system

Housing Material: PBT+GF Poles

2

Male Housing

Female Housing

22.70 18.70 45.15 26.70

7283-6458-40

30.00 26.00 45.15 28.50

7282-6469-40

6

27.35

24.30

*

7282-6458-40

4

UNIT: mm

26.10

27.35

7283-6469-40

26.00

N/A 34.60

27.35

7283-3740-40

6

26.00

N/A 34.60

27.35

7283-3741-60

*Part meets USCAR interface standard at time of printing.

30

9.5 SERIES SEALED

31

9 . 5 x 1. 2

sealed

connection

system

Construction PRE-SET SECONDARY HOUSING (CPA) (OPTIONAL), F

HOUSING, M END-SEAL RETAINER, M (2 PER ASSEMBLY)

END-SEAL RETAINER, F (2 PER ASSEMBLY)

TERMINAL, M

TERMINAL, F

INDIVIDUAL WIRE SEAL, F

INDIVIDUAL WIRE SEAL, M PRE-SET SECONDARY TERMINAL LOCK (TPA), F

PRE-SET SECONDARY TERMINAL LOCK (TPA), M

HOUSING, F

INTERFACE SEAL, F

Specifications Connector Material

PBT+GF

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal

Copper Alloy (Sn Plate)

Operating Temperature Range Current Capacity Voltage Drop Isolation Resistance Dielectric Resistance Applicable Wire Size Terminal Pitch Sealing Performance (Air-Leak Pressure) Terminal-to-Connector Retention Force Connector-to-Connector Retention Force

-40°C ~ 125°C (145°C max temp.) (USCAR Class III) (See Chart) 10mΩ max (Term./Term.) (Crimp-to-Crimp) 500VDC, 20MΩ min 1000VAC (1 minute) 12AWG ~ 8AWG (4mm2 ~ 8mm2) Horizontal: 14.00 mm 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak) 90N min 110N min

Current Rating Curve (Reference Only) Temperature: Rise Over Ambient (ROA) vs. Current 150

This data is based on single should be used as reference only. Appropriate derating should be considered based upon specific application requirements.

140 130

Temperature (ROA) (°C)

circuit/connector evaluation. Data

120 110

10mm2

4mm2

wire

wire

100 90 80 70 60 50 40 30 20 10 0 0

10

20

30

40

50

60

Current (A)

32

70

80

90

100

sealed

connection

9 . 5 x 1. 2

system

Te r m i n a l

UNIT: mm

Female Terminal 11.30 11.30

9.50

Male Terminal

40.00 40.00

4.4

1.20

29.00 29.00

Material: Copper Alloy

Thickness: t=0.6

Material: Copper Alloy

Thickness: t=0.6

Applicable Wire Size Description

Male Terminal

Female Terminal

Part Number

Plating

Europe (mm2)

U.S.A. (AWG)

Japan (mm2)

7114-3273-02

Sn

10

8

10

7114-3250

Sn

6

10

6

7114-3251

Sn

4

12

4

7116-3285-02

Sn

10

8

10

7116-3250

Sn

6

10

6

7116-3251

Sn

4

12

4

Cable Seal & Cavity Plug

UNIT: mm 16.1







13 .6

14 .3

9.0

Description Cable Seal Unused Cavity Plug

Part Number

Color

Material

7157-3581-80 7157-3580-60 7157-3582-90 7157-3583

Orange Green Blue Black

Silicone Silicone Silicone Silicone

Wire O.D. Range 4.3 ~ 5.8 3.4 ~ 4.6 2.5 ~ 3.5

____

Retainer Clip/Bracket Dimensions

UNIT: mm

10.00

0.90

0.

80

0 R 0.8

3.20

R

0.90

10.05

2.55

5.85

2.40

7.20 4.30

Part Number

Panel Hole Requirements

7047-9580 (Ref )


6.5mm

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).

33

9 . 5 x 1. 2

sealed

Part Number Summary Chart Part Name

Male

Terminal

Cable Seal Unused Cavity Plug Applicable Clip End-Seal Retainer

Pole 2

34

Female

7114-3273-02 7116-3285-02 7114-3250 7116-3250 7114-3251 7116-3251 7157-3581-80 7157-3580-60 7157-3582-90 7157-3583

____

7047-9580 (Ref)

7158-6174-40

7158-6174-40

Color/ Polarity Description A

Black

Male Part Number

Female Part Number

7282-3214-30

7283-3214-30

Delete Caps ____

connection

system

sealed

connection

9 . 5 x 1. 2

system

Housing Material: PBT+GF Poles

2

Male Housing

UNIT: mm

Female Housing

28.25

31.55

57.70

48.50 37.70

7282-3214-30

41.20

7283-3214-30

35

NOTES

36

HYBRID SERIES

37

HYBRID

connection

system

Specifications Connector Material

PBT+GF

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal

Copper Alloy (Sn/Au Plate)

Operating Temperature Range Operating Temperature Range Current Capacity Voltage Drop

-40°C ~100°C (120°C max temp.) (USCAR Class II) -40°C ~125°C (145°C max temp.) (USCAR Class III) (See Chart) 10mΩ max (Term./Term.) (Crimp-to-Crimp)

Isolation Resistance

500VDC, 20MΩ min

Dielectric Resistance

1000VAC (1 minute)

Applicable Wire Size

See Specific Connector Section

Terminal-to-Connector Retention Force

See Specific Connector Section

Connector-to-Connector Retention Force

See Specific Connector Section

Te r m i n a l Description 1.5mm

Male Terminal

2.8mm

6.3mm

1.5mm

Female Terminal 2.8mm

6.3mm

38

UNIT: mm Applicable Wire Size

YESC Part Number

YESC KAIZEN Part Number

Plating

Europe (mm2)

U.S.A. (AWG)

Japan (mm2)

7114-4100-02/-08

———

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4101-02/-08

———

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4110-02

———

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4111-02

———

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4112-02

———

Sn

1.5 ~ 2.5

14

2.0

7114-4120-02

———

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7114-4121-02

———

Sn

1.5 ~ 2.5

14

2.0

7114-4122-02

———

Sn

4.0

12

3.0

7116-4100-02

7116-4780-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4100-08

———

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-02

7116-4781-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4101-08

———

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4110-02

7116-4270-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4111-02

7116-4271-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

7116-4272-02

Sn

1.5 ~ 2.5

14

2.0

7116-4120-02

———

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4121-02

———

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

———

Sn

4.0

12

3.0

connection

HYBRID

system

0.90

10.00

2.40

0.90

UNIT: mm

R 0. 80

3.20

Retainer Clip/Bracket Dimensions

7.20

10.05

2.55

5.85

4.30

80

R

0.

Part Number

Panel Hole Requirements

7047-9580 (Ref )


6.5mm

Part Number Summary Chart Part Name 1.5mm

2.8mm Terminal

6.3mm

Applicable Clip

YESC Male Part Number

YESC KAIZEN Male Part Number

YESC Female Part Number

YESC KAIZEN Female Part Number

7114-4100-02 7114-4100-08 7114-4101-02 7114-4101-08 7114-4110-02 7114-4111-01 7114-4112-02

——— ——— ——— ——— ——— ——— ———

7116-4100-02 7116-4100-08 7116-4101-02 7116-4101-08 7116-4110-02 7116-4111-02 7116-4112-02

7116-4780-02 ——— 7116-4781-02 ——— 7116-4270-02 7116-4271-02 7116-4272-02

7114-4120-02 7114-4121-02 7114-4122-02 7047-9580 (Ref)

——— ——— ——— ———

7116-4120-02 7116-4121-02 7116-4122-02 ———

——— ——— ——— ———

39

HYBRID

connection

Part Number Summary Chart (cont.) Pole

Color/ Polarity Description

YESC Male Part Number

YESC KAIZEN Male Part Number

YESC Female Part Number

YESC KAIZEN Female Part Number

8

A

Light Grey 6 x1.5, 2x2.8

7282-5620-40

7282-6448-40

7283-5620-40

7283-6448-40

10

A

Light Grey 6x1.5, 4x2.8

7282-5621-40

7282-6459-40

7283-5621-40

7283-6459-40

13

A

Light Grey 11x2.8,2x6.3

7282-5625-40

7282-6569-40

7283-5625-40

7283-6569-40

14

A

Light Grey 10x1.5, 4x2.8

7282-5622-40

7282-6447-40

7283-5622-40

7283-6447-40

43

A

____

7282-4190-30

____

7283-4190-30

43

B

____

7282-4192-40

____

7283-4192-40

Black 34x1.5, 6x2.8, 3x6.3 Light Grey 34x1.5, 6x2.8, 3x6.3

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and G0406 (PA Type) (for 6.3 terminal).

40

system

connection

HYBRID

system

Housing Material: PBT+GF Poles

8

UNIT: mm

Male Housing

Female Housing

27.10

24.10

38.35

7282-6448-40

10

7283-6448-40

27.10

24.10

38.35

7282-6459-40

7283-6459-40

28.10

24.10 45.15

7283-6569-40

27.10

24.10 38.35 38.60

7283-6447-40

41.30

45.25

46.50 63.45

67.90

7282-4190-30

43

26.60

37.20

7282-6447-40

43

27.35

48.80

51.20

7282-6569-40

14

26.60

30.20

31.60

13

26.60

23.10

24.50

44.42

7283-4190-30

41.30

45.25

46.50 63.45

7282-4192-40

67.90

44.42

7283-4192-40

41

NOTES

42

HEADER SERIES

43

HEADER

connection

system

Construction TERMINAL, F

PCB TERMINAL, M

PRE-SET SECONDARY TERMINAL LOCK (TPA), F

PCB HOUSING, M

HOUSING, F

Specifications Connector Material

Male Terminal Female Terminal Operating Temperature Range Current Capacity Voltage Drop

See Section Brass (Sn Plate) Copper Alloy (Sn/Au Plate) -40°C ~100°C (125°C max temp.) (USCAR Class II) (See Chart) 10mΩ max (Term./Term.)

Isolation Resistance

500VDC, 20MΩ min

Dielectric Resistance

1000VAC (1 minute)

Terminal-to-Connector Retention Force Connector-to-Connector Retention Force

90N min 110N min

Current Rating Curve

SEE APPLICABLE BLADE SIZE SECTION

44

connection

HEADER

system

Te r m i n a l

UNIT: mm

Male PCB Terminal

Female Terminal

PURCHASED IN ASSEMBLY

SEE APPLICABLE BLADE SIZE SECTION

Material: Brass Description Male Terminal

1.5mm

Female Terminal 2.8mm

6.3mm

Material: Copper Alloy YESC Part Number ____

YESC KAIZEN Part Number ____

7116-4100-02 7116-4100-08

7116-4780-02 ____

7116-4101-02

7116-4781-02

7116-4101-08 7116-4110-02

Thickness: t=0.3

Applicable Wire Size Plating ____

Europe (mm2) ____

U.S.A. (AWG) ____

Japan (mm2) ____

Sn

0.35 ~ 0.5

22 ~ 20

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

____

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4270-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4111-02

7116-4271-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

Sn

1.5 ~ 2.5

14

2.0

7116-4120-02

7116-4272-02 ____

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4121-02

____

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

____

Sn

4.0

12

3.0

0.3 ~ 0.5

45

HEADER

connection

system

Part Number Summary Chart Part Name 1.5mm

Terminal

2.8mm

6.3mm

Male

YESC Female

YESC KAIZEN Female

____ ____ ____ ____ ____ ____ ____ ____ ____ ____

7116-4100-02 7116-4100-08 7116-4101-02 7116-4101-08 7116-4110-02 7116-4111-02 7116-4112-02 7116-4120-02 7116-4211-02 7116-4122-02

7116-4780-02 ____ 7116-4781-02 ____ 7116-4270-02 7116-4271-02 7116-4272-02 ____ ____ ____

Pole Pole

Polarity Polarity

Color/Description Color/Description

Male Part Number

YESC Female Part Number

YESC KAIZEN Female Part Number

10

A

7382-5884-40

7283-5533-40

7283-6455-40

10

B

7382-6379-30

7283-5533-40

7283-6455-40

12

A

7382-5957-30

7283-5540-40

7283-3442-40

16

A

7382-5551-60

7283-5534-60

7283-6453-60

16

A

7382-5681-60

7283-5534-60

7283-6453-60

16

A

7382-5682-60

7283-5534-60

7283-6453-60

7283-5535-90

7283-6456-90

32

A

Light Grey 1.5mm Header Black 1.5mm Header Black 1.5mm Header Green/Config 1 1.5mm Header Green/Config 2 1.5mm Header Green/Config 3 1.5mm Header Black 1.5mm Header

32

B

Light Grey 1.5mm Header

7283-5536-40 7283-5535-90 7283-5536-40

7283-3585-40 7283-6456-90 7283-3585-40

12

A

2

A

2

A

4 14

7382-5552-30 7382-5881-40

Light Grey 2.8mm Header Black 6.3mm Header Light Grey 6.3mm Header

7382-5568-40

7283-5567-40

7283-6467-40

7382-5608-30

7283-5590-40

7283-6458-40

7382-5597-40

7283-5590-40

7283-6458-40

A

Black 6.3mm Header

7382-5613-30

7283-5594-40

7283-6469-40

A

Light Grey Hybrid 10x1.5, 4x2.8

7382-5627-40

7283-5622-40

7283-6447-40

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s Refer to Page 52-53 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

46

connection

HEADER

system

H o u s i n g M a t e r i a l : PPA-GF16 Poles

10

Male Housing

Material: PBT+GF Female Housing

26.15

23.60

30.20

38.50

23.10

*

7283-6455-40

24.55

23.60

33.10 23.10

37.60

*

26.60

*

7382-6379-30

12

26.60

*

7382-5884-40

10

UNIT: mm

7283-6455-40

26.45

23.60 22.30 35.00

26.60

26.60

*

*

7382-5957-30

7283-3442-40 26.15

16

23.60

30.20

33.60

48.80

*

26.60

*

7382-5551-60

7283-6453-60 29.20

16

23.60

30.20

48.80

*

7382-5681-60

33.60

26.60

*

7283-6453-60

*Part meets USCAR interface standard at time of printing.

47

HEADER

connection

H o u s i n g M a t e r i a l : PPA-GF16 Poles

system

Material: PBT+GF

Male Housing

UNIT: mm

Female Housing

31.20

16

23.60 31.60

26.60

33.60

34.80

*

*

7382-5682-60

7283-6453-60 26.15

32

23.60 23.60 33.60 30.20

26.60

82.00

*

7382-5552-30

7283-6456-90 (16P)

22.55

32

7283-3585-40 (16P)

26.60

82.00

22.30

26.60

33.60

7283-6456-90 (16P)

*

7283-3585-40 (16P)

27.10

24.10

31.30

26.60

37.30

52.70

7382-5568-40

7283-6467-40

19.20 18.70 25.70 26.50

*

7382-5608-30

24.30

27.35

*

7283-6458-40

*Part meets USCAR interface standard at time of printing.

48

*

23.60

*

2

*

23.60

33.60

7382-5881-40

12

26.60

33.60

*

connection

HEADER

system

H o u s i n g M a t e r i a l : PPA-GF16 Poles

2

Male Housing

Material: PBT+GF Female Housing

19.20

18.70

25.70

27.35

24.30

40.70

*

*

7382-5597-40

4

7283-6458-40

26.00

26.05

25.70

UNIT: mm

41.50 26.10

7382-5613-30

27.35

7283-6469-40 27.20

14

24.10 49.10 30.20

37.20

7382-5627-40

26.60

7283-6447-40

*Part meets USCAR interface standard at time of printing.

49

NOTES

50

TERMINAL REMOVAL

51

TERMINAL REMOVAL A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s

UNIT: mm

Description

Order Number

YESC KAIZEN Connector Terminal Removal Tool for 0.64 series.

49YA000263

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s 20.00

0 1.05 -0.05

45


UNIT: mm

Order Number X39899-J374

0 .3 R0




30

0.

52

60

R

Description YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series.

(17.00)

1.00 ±0.1 0 1.20 -0.05 3.00 ±0.1

(20.55)

TERMINAL REMOVAL A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s

UNIT: mm

1.40

1.00

0

2.3

R 1.50

1.8 0

.00

.00

35

12

0 .1

–0

Description YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series.

Order Number G0406 (PA Type)

53

NOTES

54

INDEX

55

INDEX

56

Part Number

Page

Part Number

Page

Part Number

Page

7282-3214-30

35

7283-3441-40

18

7283-9043-60

5

7282-3243-40

25

7283-3442-40

18, 47

7283-9045

6

7282-3440-40

17

7283-3443-60

17

7283-9065-40

6

7282-3441-40

18

7283-3585-40

19, 48

7283-9068-90

6

7282-3442-40

18

7283-3740-40

30

7283-9076-30

6

7282-3443-60

17

7283-3741-60

30

7283-9078-80

6

7282-4190-30

41

7283-4016-60

18

7283-9079-60

7

7282-4192-40

41

7283-4190-30

41

7283-9080-90

7

7282-6443-40

17

7283-4192-40

41

7283-9081

7

7282-6444-60

17

7283-4544-30

7

7382-5551-60

47

7282-6445-40

25

7283-4548-60

7

7382-5552-30

48

7282-6446-40

25

7283-6443-40

17

7382-5568-40

48

7282-6447-40

41

7283-6444-60

17

7382-5597-40

49

7282-6448-40

41

7283-6445-40

25

7382-5608-30

48

7282-6449-40

17

7283-6446-60

25

7382-5613-30

49

7282-6453-60

19

7283-6447-40

41, 49

7382-5627-40

49

7282-6454-40

18

7283-6448-40

41

7382-5681-60

47

7282-6455-40

18

7283-6449-40

17

7382-5682-60

48

7282-6456-90

19

7283-6453-60

19, 47, 48

7382-5881-40

48

7282-6457-40

26

7283-6454-40

18

7382-5884-40

47

7282-6458-40

30

7283-6455-40

18, 47

7382-5957-30

47

7282-6459-40

41

7283-6456-90

19, 48

7382-6379-30

47

7282-6466-40

25

7283-6457-40

26

7282-6467-40

26

7283-6458-40

30, 48, 49

7282-6468-60

26

7283-6459-40

41

7282-6469-40

30

7283-6466-40

25

7282-6569-40

41

7283-6467-40

26, 48

7282-9022-30

5

7283-6468-60

26

7282-9072-80

6

7283-6469-40

30, 49

7283-3214-30

35

7283-6569-40

41

7283-3242-60

25

7283-9016-30

5

7283-3243-40

25

7283-9028-30

5

7283-3244-60

25

7283-9029-40

5

7283-3440-40

17

7283-9040-30

5

PA R T N U M B E R I N G M E T H O D O L O G Y 7XXX-XXXX-XX: Degree of Assembly 1 = Single Component 2 = Sub-Assembly 3 = Full Assembly (ex. Header, Connector w/ terminated wire, etc.) Base Number: Sequential (No specific meaning)

Component Description: 14 = Terminal, Male 16 = Terminal, Female 82 = Connector, Male (newer) 83 = Connector, Female (newer)

Suffix, Denotes Part Color or Plating Type: -__ -02 = Sn Plating -08 = Precious Metal Plating -10 = Dark Grey -20 = Purple -30 = Black -40 = Light Grey -50 = Orange / Red / Pink -60 = Green -70 = Yellow -80 = Brown -90 = Blue

No suffix indicates: Natural Color for plastic, and black for rubber. Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.

57

DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by Yazaki Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no warranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors. Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki. The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the customer and for all design and related matters. Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any such express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise, including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products. NOVEMBER 2004

© 2004 Yazaki North America, Inc.

NORTH AMERICA

EUROPE

Headquarters: 6801 Haggerty Road, Canton, MI 48187, USA 734.983.1000 888.942.9152

Components Business Unit Cologne: Robert-Bosch-Strasse 43 D-50769 Cologne, GERMANY 49.221.59799.0

El Paso Division: 1265 Peter Cooper, CIMS 711-00-00 El Paso, Texas 79936, USA 915.858.8100

Components Business Unit Croatia: HR-10000 Zagreb Budmanijeva 1 Zagreb, CROATIA 385.1.6323.100

ASIA & SOUTH AMERICA Singapore Component PET, LTD.: (SINCOM) 79 Anson Road #08-01 SINGAPORE 079906 65.622.6.6910 Japan: World Headquarters Component Operations: 1500 Mishuku, Susono-City Shizuoka-Ken 410-1194 JAPAN 81.559.65.3026

Hemel Hempstead: Unit 1. The Willows, Mark Road Hemel Hempstead, Hertfordshire HP1 7AV UNITED KINGDOM 44.1442.29.2400 Belgium: Bedrijfsstraat 1220, B-3660 Opglabbeek, BELGIUM 32.89.85.21.40 Barcelona: Gran Via de Les Corts Catalanes 184 Atico 2A, E-08038 Barcelona, SPAIN 34.93.432.9200 Gothenburg: Exportgatan 38B SE-422 46 Hisings-Backa, SWEDEN 46.31.742.0600 Torino: Via Leonardo da Vinci, 29 I-10095 Grugliasco Torino, ITALY 39.011.780.4848

www.yazaki-na.com 888.942.9152