Superior Torque Transmission Technology

Superior Torque Transmission Technology Innovative Engineering Solutions For Industry www.renold.com.au Gears, Couplings & Brakes Renold Provides:...
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Superior Torque Transmission Technology

Innovative Engineering Solutions For Industry

www.renold.com.au

Gears, Couplings & Brakes Renold Provides: • • • • • • • •

Component supply and fully integrated drive packages Broad range of high quality products ISO 9001 Quality System Certification Design and selection of drives and components Certified Disc Brake Repair Facility Comprehensive Stocks Gearbox Repairs Assembly and Repair Service in Melbourne

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Renold ePM Gearbox with Renold Drive Chain - Water Treatment Plant Renold Ajax Spindle - Steel Mill Planetary Gearbox - Water Treatment Titan Gearbox - Fertilizer Plant Sime Brakes - Cable Winch Renold Torque Limiter Holdback - Belt Conveyor Drive Hitec Coupling - Power Station Renold GSM Bevel Helical Gearbox - Ball Mill

GSM RX Helical & Bevel Helical Reducers

Planetary Gearboxes & Wheel Drives

• Helical and Bevel/Helical Units available in 14 sizes up to 1000kW • Heavy duty design for high torque applications • Solid and Hollow Outputs • Shrink Disc Option • Internal Holdback • Labyrinth and Taconite Sealing Options

• Gear torque range: 1000Nm to 3,000,000Nm • Inline and right angle design with many mounting options • Keyed and Splined Output Shafts • Hollow Output with Shrink Disc • Input Flanges to suit Hydraulic and Electric Motors • Torque Sensing Assembly for Thickner Drives

Renold ePM Reducers

Renold TW Large Worm Reducers

Renold WM Worm Reducers

• Available in three versions: - Single Worm - Helical Worm - Helical-Bevel-Helical • Ratios to 307:1 • Hollow or Solid Output Shafts • Integral Sprag Clutch Holdback to prevent drive reversal to worm gear versions • Drywell available for Vertical Mount

• Heavy Duty Worm Units with centres from 10”-28” in Single and Double Reduction types • Ratios available from 5:1 to 4900:1 with input powers from 16 to 506kW • Underdriven, Overdriven and Vertical Assemblies • Interchangeable with Holroyd, David Brown, Radicon, Morse, Borg Warner, Sonnerdale

• Available with 4” to 9” centres in Single and Double Reduction Units • Foot, Flange and Shaft Mounted types available • Integral Sprag Clutch Holdback to prevent drive reversal • Interchangeable with Holroyd, David Brown, Radicon, Morse, Borg Warner, Sonnerdale

jPM Small Worm Reducers

Renold SMX Shaft Mount Helicals

Tandler Spiral Bevel Gear Units

• Wormgear Units with sizes from 1.125” to 3.0” centre distance, up to 4kW capacity • Motorised and Speed Reducer types available • Variable mounting options allow design flexibility • Cast Iron Housing • Foot, Flange and Shaft Mounted types available

• • • •

• High Performance Silent Drives • Minimal Backlash • Alloy Steel Gears Hardened and Lapped for High Performance • Hollow Output and Reinforced Output Shafts • Reversing Gearboxes Available

Standard Parallel Keyed Hollow Output Reducing Bushes to suit Shaft Taper Bore Options allow easy removal for repair Integral Sprag Clutch Holdback to prevent drive reversal • Interchangeable with Fenner SMSR

Hi-Tec Couplings

Renold & Ajax Gear Coupling

Renold Pinflex Couplings

• • • • • •

• Single and Double Engagement Assemblies • Standard and Heavy Duty Series types up to 60,000kW capacity • AGMA Standard, therefore interchangeable and cost effective • O’Ring and Metal Sealing Options • Standard Misalignment 1.5° per gear mesh • High Misalignment Versions Available >6° per gear mesh • Custom Materials and Heat Treatment

• A robust general purpose pin/buffer coupling • Steel Half Bodies, strong yet compact • Polyurethane Buffers, reliable/flexible and temperature resistant (-40°C to +80°C) • Both Half Bodies are Identical – Lower Spares Stock • Taper Bush Capable Half Bodies Available • Standard Misalignment 3° per coupling

Designed for Generators & Pump Sets Mounting inside Bellhousing, SAE Flanges Failsafe design with no backlash Torsionally resilient to absorb shock Torsional Vibration Analysis Report Service High temperature blind assembly series available

Ajax Spindles

Renold Hydrastart Fluid Couplings

Renold Sprag Clutches

• • • • •

• Suitable for soft starting high inertia machinery • Flexible Couplings and Vee Pulley Designs • Delay Fill Version extends acceleration time and reduces start up torque • Fusible Plugs Available to protect the drive (Settings -117°C and 138°C)

• • • • •

Crowned and Barreled Teeth Roll End Piloting AISI 4150 Forgings, Quenched and Tempered Nitride Hardened to Rockwell C56 Motor to Gearbox and Gearbox to Pinion Stand

Anti-Runback Clutch used as Holdback Indexing and Over-Running Versions Direct Mount Versions for Internal Gearbox Fitment No backlash, giving positive action Interchangeable with Formsprag, Morse, Tsubaki eg: on inclined belt conveyors • Integral Flexible Coupling Option Available

Torque Limiter Holdback

Renold Trapped Roller Freewheels

SIME-Stromag Disc Brakes

• • • • •

• Available in Non-Self-Centering, Self Centering and Modular Versions • Design for Over-Running and Backstop Applications • Interchangeable with Ringspann, Stieber, Formsprag, Morse, Tsubaki and Technik Brands • Integral Flexible Coupling Option Available

• • • •

Designed to protect against conveyor belt wind-up Suited to overland conveyors Protects the Renold Holdback from overload Enables continuous operation of the conveyor Design is adaptable to suit conveyor requirements

SIME-Stromag FAV Disc Brake

• Thruster Type – suit wharf cranes • A significant improvement on the Standard Thruster Brake • Interchangeable with many installed makes - Bubenza • Self Adjusting and Aligning Service Brakes • Long life design

Electro Magnetic and Hydraulic Service and Emergency Self Adjusting and Self Aligning Service Brakes Large installed base in the Steel & Aluminium Industry • Suitable for harsh environments • Certified Service Facilities at Renold Melbourne

Brake Repair Service

Gearbox Repair Service

• Certified Sime-Stromag Workshop • Accredited technicians trained in the SimeStromag factory • Purpose Built Test Equipment • Servicing both Electro-Magnetic and Hydraulic Calipers • Large stocks of Sime Spare Parts and Replacement Units • 12 month warranty

• Inspection reports and quotations • 12 month warranty • Genuine Renold parts

www.renold.com.au

Innovation – Quality – Reliability Renold today is much more than a catalogue of products. We like to work closely with you in understanding your objectives & problems, in order to provide the best engineered solution for your needs. Our engineers are continually working with industry in developing new technology & to introduce new products. Renold now supply premium Berco Undercarriage components for use in industrial applications to complement our range of torque transmission products.

Berco Undercarriage Components • Track Chains • Rollers • Sprockets & Segments • Idler Groups • Track Shoes • Track Management System

Brake Repair Service

Gearbox Repair Service

• Quality Certification ISO 9001:2008 & ISO Certified since 1994

• Comprehensive Service & Repair Centre to meet the industry requirements

• Testing equipment specifically built to the exacting standards required for testing brakes

• Equipped to service, gear units, irrespective of age & manufacturer

• Sime-Stromag Repair Documentation including “GO–NO GO” tolerances that are applied rigorously

• Comprehensive running test & leak check carried out

• Sime-Stromag parts used in all repairs

• Detailed inspection reports

• Brakes are mechanically & electrically tested

• 12 month warranty on all service/repair service

• Certified Technicians who have completed intensive training at Sime-Stromag factory in France • 6 month warranty on parts & workmanship

Sales Branches & Stock Depots AUSTRALIA Melbourne Hobart Sydney Newcastle Wollongong Brisbane Townsville Adelaide Perth

www.renold.com.au +61 (0)3 9262 3355 +61 (0)3 9262 3355 +61 (0)2 8795 5700 +61 (0)2 4969 5944 +61 (0)2 4256 4110 +61 (0)7 3719 2400 +61 (0)7 4431 2900 +61 (0)8 8116 3500 +61 (0)8 9471 5800

[email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected] [email protected]

NEW ZEALAND Auckland Christchurch

www.renold.co.nz +64 (0)9 828 5018 +64 (0)3 338 2169

[email protected] [email protected]

MALAYSIA Shah Alam Johor Bahru Ipoh Perai Sandakan

www.renoldmalaysia.com +60 (0)3 5122 7880 +60 (0)7 238 4152 +60 (0)5 548 0059 +60 (0)4 399 9648 +60 (0)4 399 5649

[email protected] [email protected] [email protected] [email protected] [email protected]

SINGAPORE Singapore

www.renold.sg +65 6760 2422

[email protected]

INDONESIA Jakarta

www.renold.sg +62 21 2993 0895

[email protected]

Renold Gears, Couplings & Brakes has extensive experience in most industries including: • Access Equipment

Slew Drives

• Bulk Handling

Conveyor/Feeder Drives Bucket Elevator Drives Torque Limiter Holdback

• Chemical Plant

Agitator/Mixer & Pump Drives

• Food Processing

Conveyor Drives Packaging Machine

• Industrial/ Manufacturing

Custom-built Drive Systems to suit Applications

Manufacturing Locations

• Marine

AUSTRALIA Standard & Special Chains Special Sprockets Assembly & Repair of Gearboxes & Brakes Hydraulic Systems & Planetary Gears

Capstan and Winch Drives Propulsion Couplings Generator Couplings

• Mining

Conveyor Drives Elevator Brakes Tension Release Holdback Undercarriage

• Sugar Cane

Mill Drives Conveyor Drives

• Waste Management

Tipping & Compaction Drives & Systems

• Water Treatment

Thickener Drive & Controls Primary Treatment Drives

NEW ZEALAND Special Sprockets Assembly & Repair of Gearboxes MALAYSIA Conveyor Chains

Head Office Melbourne (Mulgrave) Telephone: +61 (0)3 9262 3333 Email: [email protected] Quality ISO 9001

www.renold.com.au

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