Storage Pulley Hoist System OWNER S MANUAL

Storage Pulley Hoist System OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure ...
0 downloads 0 Views 288KB Size
Storage Pulley Hoist System

OWNER’S MANUAL

WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.

Model # PH-150 10072014

Thank you very much for choosing this product! For future reference, please complete the owner’s record below: Model: PH-150 Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This product is designed for certain applications only. The manufacturer cannot be responsible for issues arising from modification. We strongly recommend this product not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the product until you have first contacted us to determine if it can or should be performed on the product. For technical questions please call 1-218-943-6290.

INTENDED USE The Storage Pulley Hoist System can raise and lower loads in seconds. It comes with a safety release mechanism. The two-rope system provides loads to be raised and lowered evenly allowing for single person operation. The Storage Pulley Hoist System can be mounted to finished ceilings and open rafters/joists. All mounting hardware is included. The Storage Pulley Hoist System provides extra storage in unused areas, quick easy access to items and is great for off season storage. Works great for bicycles, canoes, wheelbarrows, wagons, seasonal equipment and much more.

TECHNICAL SPECIFICATIONS Item Capacity

Description 150 lbs. (75 lbs. per pulley)

GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury.

CAUTION: Do not allow persons to operate or assemble this Pulley Hoist until they have read this manual and have developed a thorough understanding of how the Pulley Hoist works.

WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Page 2 of 6

SAVE THESE INSTRUCTIONS

WORK AREA •

Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents.



Keep children and bystanders away while operating a Pulley Hoist. Distractions can cause you to lose control, so visitors should remain at a safe distance from the work area.



Be alert of your surroundings. Using a Pulley Hoist in confined work areas may be dangerous.

PERSONAL SAFETY •

Stay alert, watch what you are doing and use common sense when using a Pulley Hoist. Do not use a Pulley Hoist while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating a Pulley Hoist may result in serious personal injury.



Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.



Use safety apparel and equipment. Use approved safety goggles when needed. Use a dust mask if working in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.

• •

Never position hoist or load directly above humans. Do not walk or stand below a raised load.

PULLEY HOIST USE AND CARE •

Do not modify the Pulley Hoist in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Pulley Hoist was designed.

• •

The Pulley Hoist is designed for indoor use only. Always check for damaged or worn out parts before using the Pulley Hoist. Broken parts will affect the Pulley Hoist operation. Replace or repair damaged or worn parts immediately. Check all rope and hardware connections before each and every use (replace rope annually or at least periodically when showing signs of wear)



Use only in areas clear of any potential hazards. Never install or use in walkways or work areas. Don’t walk or stand under a raised load.

• • •

Always secure raised load with a safety strap on both hook ends (not included). Not to be used for people or pets. Do not exceed the Pulley Hoist load capacity. Maximum distributed weight limit is 150 lbs. (75 lbs. per pulley hook set).



Distribute the load evenly. Weight must be evenly balanced and kept level when raising or lowering load. Uneven loads may cause the Pulley Hoist to tip, resulting in personal injury to the operator or others Page 3 of 6



Use the Pulley Hoist on flat and level surfaces capable of supporting the Pulley Hoist and its maximum load.



Store idle Pulley Hoist. When Pulley Hoist is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before re-use.

• •

Never position hoist or load directly above humans. Do not walk or stand below a raised load.

MOUNTING/INSTALLATION INSTRUCTIONS 1. Make sure the item to be stored is within the recommended capacity of the Pulley Hoist. 2. Determine the two lifting points (not more than 5 feet apart) on the item to be lifted. Make sure the two lifting points allow the hooks to fully cradle the area being lifted to avoid any slippage or sliding of the hooks. Also make sure the lifting points will keep the load balanced. 3. Select a secure mounting surface for securing the Pulley Hoist. See the section in the instructions for Joist (Exhibit A) or Flush Ceiling Mounts (Exhibit B). 4. The location selected for mounting should have adequate overhead clearance and wall space.

OPERATION LIFTING WITH THE PULLEY HOIST 1. Center the storage item under the Pulley Hoist. 2. Lower the lifting hooks by releasing the ropes evenly. 3. Attached the hooks to the item being stored so that the load is evenly balanced. Make sure the hooks are properly secured so the hooks won’t slide or unhook. 4. Raise the load evenly a few inches off the floor. Double check to make sure the load is balanced to prevent any weight from shifting. 5. Continue to raise the load to the desired height. Have some assistance to secure load with a safety strap on both hooked ends. 6. Release the rope and secure to the cleat already mounted on the wall.

LOWERING WITH THE PULLEY HOIST 1. Remove the safety straps and untie the rope from the mounting cleat making sure the locking mechanism is still engaged. 2. Stand clear of the load and grip both ropes firmly. Release the locking mechanism and slowly lower the load until it is resting on the floor. 3. Remove the hooks and raise them to have enough head clearance. Wrap the rope securely around the mounting cleat.

Page 4 of 6

Direct Joist Mount (Exhibit A)

1. Place one of the Pulley Hoist brackets over the ceiling joist or rafter from underneath. Slide the bracket up until it touched the recessed area. Mark the two 7/16” holes on the side of the bracket. 2. Drill the two 7/16” holes just marked. 3. Reposition the bracket over the holes and install the two M10 bolts and lock nuts provided and tighten. 4. Position the other bracket and repeat the above steps. (Remember to keep the bracket distance at 5 feet or less).

Flush Ceiling Mount (Exhibit B)

1. Determine the center of the joist or rafter and place the flush ceiling mount bracket holes on the center of the joist or rafter and mark the holes. 2. Drill two 1/8” pilot holes into the center of the joist or rafter. 3. Using the two dia. 6mm x 60mm Lag screws, mount the bracket to the ceiling. 4. Position the other bracket and repeat the above steps. (Remember to keep the brackets distance at 5 feet or less). 5. Using the four M10 bolts and lock nuts, secure the ceiling brackets to the Pulley Hoist and tighten. Cleat Mount 1. Determine a wall position that will allow the rope to be secured when the load is fully raised or in its storage position. 2. Mark the center of a stud and install the wall cleat vertically by using the two 5mm*40mm screws provided. Page 5 of 6

MAINTENANCE •

Maintain your Pulley Hoist. It is recommended that the general condition of any Pulley Hoist be examined before it is used. Keep your Pulley Hoist in good repair by adopting a program of conscientious repair and maintenance. If any abnormal vibrations or noise occurs, have the problem corrected before further use. Have necessary repairs made by qualified service personnel.

TOOLS RECOMMENDED       

Electric Drill 1/8” Drill Bit 7/16” Drill Bit Phillips Screwdriver Tape Measure Socket Set (metric) Combination Wrench Set (metric)

PARTS LIST Part#

Description

Qty.

Storage Pulley Hoist System

Part#

Description

Qty.

1

M10 x 63mm Bolts

4

Flush Ceiling Mount Brackets

2

M10 Nylon Lock Nuts

4

Rope Tie Down Cleat

1

Dia. 6mm x 60mm Lag Screws

4

Hardware Bag

1

5mm*40mm Wood Screws

2

Rope

1

For replacement parts and technical questions, please call 1-218-943-6290.

WARRANTY - One-year limited parts warranty

BAC PO BOX 155 Miltona, MN 56354 Page 6 of 6