A business unit of AISI www.smdisteel.org
State of the US Steel Industry Robert Wills, VP Construction Steel Market Development Institute
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American Iron and Steel Institute • AISI is a trade association consisting of producer members in the United States, Mexico and Canada
• 19 producer member companies, including integrated and electric furnace steelmakers • Represents nearly 70 percent of steel capacity in the United States and North America • Approximately 125 associate members, mostly suppliers and customers to the industry
• Public policy focus (not covered today) – Pro-manufacturing agenda -2-
AISI Steel Market Development Institute • Steel Market Development Institute is a business unit of the American Iron and Steel Institute • Goal is to increase the use of steel by developing innovative materials and applications. • SMDI demonstrates steel as the highest value material in automotive, construction and packaging; and differentiates steel based on its environmental performance and sustainability.
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CONDITIONS ARE WORSE THAN LAST MAJOR STEEL CRISIS 100%
Annual U.S. Capacity Utilization (1995 to 2013)
Weekly U.S. Capacity Utilization (2014 to 2015)
90%
80%
70%
60%
50%
Last Major Steel Crisis 1999 to 2001
Domestic mills utilization rate below 70% since October 24, 2015
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
40% 14
Source: American Iron and Steel Institute
2014
15
2015
Industry Mindset 4Q2015
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U.S. Capacity Utilization Remains Weak 70.1% in 2015, Down from 77.5% in 2014 Remains Low in 2016 at 71.3% through 1Q2016
What is a sustainable capacity utilization? -5-
Domestic Shipments Down in 2015 12% decline from 2014 levels
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Global Steel Excess Capacity: 700 MMT
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Growing Global Overcapacity
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Import Market Share At Historic Levels
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CHINESE STEEL PRODUCTION SURGING
Million Metric Tons (MMT)
900
United States
China
Up
800
540%
700
from 2000
600 500 400 300 200
100 0
Source: WorldSteel Association (WSA)
Down 13% from 2000
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AS CHINESE STEEL DEMAND DECLINES, CHINESE STEEL EXPORTS HIT RECORD LEVELS 800
120,000,000
Chinese Steel Exports
100,000,000
600 500 400 300
Metric Tons (MT)
Million Metric Tons (MT)
700
China Apparent Steel Use (ASU)
80,000,000
60,000,000
40,000,000
200 100 0
20,000,000
0
*2015 forecast from October 2015 Preliminary SRO Table Source: WorldSteel Association (WSA), China Iron and Steel Association (CISA), Government of China
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The Problem: Global Steel Overcapacity • Rather than cutting back production, China is flooding the U.S. market with its excess steel at below-market prices, harming U.S. producers and American workers • In 2015, China exported 112 million metric tons of steel to the world, a 20 percent increase over an already record-setting 2014 • Securing binding commitments from China and other nations to reign in steelmaking overcapacity is critical to domestic producers’ ability to compete for business
700 MILLION metric tons of excess global steel capacity
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China: State Controlled Steel
9 out of top 10 producers are state-owned Firm
2014 Production (MMT)
Hebei Steel Group Baosteel Group Wuhan Steel Group
47.1 43.3 33.1
Shagang Group (Private) Ansteel Group
35.3 34.3
Shougang Group Shandong Steel Group Tianjin Bohai Steel
30.8 23.3 18.5
Maanshan Steel Benxi Steel
18.9 16.3
TOTAL
These two companies, alone, account for more steel than the entire U.S. steel industry shipped in 2014 (89.1 MMT)
300.9 Source: National Bureau of Statistics/WorldSteel Association (WSA)
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G7 Summit Declaration - May 27, 2016 • We recognize the negative impact of global excess capacity across industrial sectors, especially steel, on our economies, trade and workers. In particular, we are concerned about subsidies and other support by governments and governmentsupported institutions that distort the market and contribute to global excess capacity . . . We are committed to moving quickly in taking steps to address this issue . . .
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Addressing Global Overcapacity • Government actions to eliminate excess capacity – Especially with regard to China
• Elimination of market-distorting government policies – Subsidies and other trade-distorting policies – Governmental barriers to exit /adjustment – Government industrial planning and decision-making in the steel sector – Export restrictions on raw materials and other government intervention in raw material markets • Aggressive enforcement of trade laws against dumped and subsidized imports - 15 -
State of the US Steel Industry • More visibility in last year than we’ve had in decades. – – – –
Topic for both parties/candidates Discussion point at the OECD Multiple trade cases in industry news US/China Steel dialogue • China commits to reduce capacity 100-150MMT 2020
– China pressing for market economy status
Review of Global Steel Market Supply
• US remains an attractive market comparatively • Nothing on the demand side can significantly impact the excess global supply if the borders are open
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A business unit of AISI www.smdisteel.org
Steel US Market Consumption
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2015 Steel Shipments by Market Classification
Automotive Production
NAFTA Auto Production 2001-2015, Forecast 2016-2017
Units (millions)
Source: Wards Automotive; AMRC for 2016-2017 forecasts.
20 18 16 14 12 10 8 6 4 2 0
15.8
16.7
16.2 16.2 16.3 15.9
15.4
15.4
16.1
16.9
17.4
17.7
17.1
13.1
12.9 11.9 8.9
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
NAFTA auto production is expected to increase by 1% in 2016 before declining by 4% in 2017. Production will match prior peak production levels (1999 and 2000) between 2016 and 2018 before declining as vehicle costs increase as CAFE standards are implemented, among other factors. A significant portion of the increase in annual production will occur in Mexico as new capacity has been added there with more production scheduled to migrate to Mexico in future years. U.S. and Canadian production will experience a noticeable decline in 2017. 20
What about the steel vs. aluminum auto debate?
Automotive - Innovative Design and Manufacturing • AHSS Stamped Front Lower Control Arm – Matches weight of forged aluminum baseline – 34% lower manufacturing cost – Lower life cycle greenhouse gas emissions than Bushing aluminum baseline sleeve T-pin – Implemented on 1.2m MIG multiple vehicles Weld
Upper & lower stampings
Rivets Ball joint housing - 30 -
Automotive - AHSS Growth Exceeds Forecasts
Increasing evidence that vehicle mass reduction can be more effective with AHSS Source: Abraham, A., “Metallic Material Trends in the North American Light Vehicle,” Great Designs in Steel, 13 May 2015.
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?
Nonresidential construction is and will be cyclical The 2010 trough was abnormally deep Haven’t recovered in line with long term growth trends Now close to 22 quarters since trough
Building Construction
Source: McGraw-Hill (Dodge)
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Market Trends
2016 Results (Non-residential + residential > 4 stories)
MARKETING PUBLICATIONS REDESIGN 2016 Building Construction Starts Up 10%
Market Trends
Building Construction Market (Non-residential + residential > 4 stories)
MARKETING PUBLICATIONS REDESIGN
+13%
-7%
Market Trends
Project Count
MARKETING PUBLICATIONS REDESIGN
Market Trends
Building Market Forecast (Non-residential + residential > 4 stories)
MARKETING PUBLICATIONS REDESIGN AISC
2016 Up 5% to 7% 2017 Flat 2018 Gentle Decline
Steel Demand Change 2016-2017 Market
Forecast trend
Explanation
Automotive
NAFTA auto production will expand in 2016, but with much of the growth in Mexico. Production will decrease in 2017, as the initial cost escalation associated with CAFÉ standards is included in vehicle cost for the 1st time.
Non-Residential Construction
Moderate growth rates for 2016 and 2017 through most of this sector of construction.
Residential Construction
Recovery continues in residential construction as new home sales are strong and permits rising.
Machinery
Exports decline as strong dollar increases cost of U.S. goods. Slowing growth in China weakens global markets.
Infrastructure
Long term extension of highway funding in 2015 provides stability in future planning for large projects.
Energy
U.S. domestic production of oil and gas will remain at current level as energy companies cut back on rigs and exploration.
Inventory
Service Center continue to reduce inventories, not stocking at pre-recession levels. 38
Steel Industry Forecast 2016-2017 (Y-T-Y) 2016
2017
• Domestic Shipments • Imports • Exports
+4.7% -17.8% - 4.8%
+ 2.3% + 4.6% + 3.2%
• Real Steel Use
- 2.2%
+ 2.3%
No quick solutions- stability, limited growth
A business unit of AISI www.smdisteel.org
Innovation-/Differentiation Our History and Our Future
Construction - Pathways for Innovation • • • • •
Base material development or “re-purposing” Evolution of product and systems Design Optimization Delivery/construction methods Supply chain engagement
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Innovation is Our History
Eades Bridge 1867-1874
HPS Steel Bridges 1994
Innovation is Our Future- Press Brake Tub Girder
Necessity of Innovation
Competition for Innovation is Increasing
High Performance Concrete
ECC or “Bendable” Concrete “Green” Concrete
Scope for Innovation is Expanding
Thermal/Energy
Useable Environments Resiliency
Sustainability
Acoustic Performance
Opportunities for Innovation are Accelerating
Pathways to Innovation
Pathways to Innovation- Base Material Innovation
Pathway to Innovation- Product Improvement
Pathways to Innovation- Design Optimization
Strength of Building Systems
Pathways to Innovation- Construction Methods
Modularization and Hybrid Construction
Pathways to Innovation- Supply Chain Modification
Necessity for Innovation • Competition to innovate has increased – Traditional materials/applications – New materials/manufacturing
• Need to innovate has expanded (Expectations) – Energy, resiliency, sustainability – Useable environments
• Opportunity to innovate is accelerating – Automation, manufacturing, IT – Integrated modeling
Deterrents to Innovation
• • • • • •
Perception of Steel as a “Mature” Industry Silo Mentality Incremental vs. Game changing Short Term Focus Lack of Customer Feedback (Mill Disconnect) Fear of Failure
A business unit of AISI www.smdisteel.org
Thank you…
Website: www.smdisteel.org Twitter: @SMDISteel Facebook: www.facebook.com/smdisteel YouTube: www.youtube.com/smdisteel - 56 -