Stanley Lighting Application LED 2011 Ver. 3J-Type

Stanley Electric Co., Ltd

Features

First LED applying “Environmental Reliability” to lighting LED Various Lineup on “Color Temperature” & “CRI”, which can be realized only by Stanley who knows all the needs of lighting market. Always ahead of luminous efficiency trend with low power consumption Creating sensation in lighting market since the 3J-series release in Autumn 2010

- Adoption in Ceramic PKG - UV deterioration protection - Sulfide gas protection

8 Type of Color Temp. (2700K – 6500K) ＋2400K × 3 Type of CRI (Ra70, 85, 90)

Current: 133lm/W New release: 150lm/W Next generation: 180lm/W

Adoption to diverse lighting field from „Tunnel‟ to „Restaurant‟ application

基本スペック

GSPW1643JTE/1653JTE

Spec

Specification ５０００ＫＲａ７０ ３５０ｍＡ

Flux ：１４０ｌｍ Efficiency ：１３３ｌｍ/Ｗ Ｖｆ ：３．０V Ｉｆ max : ８００ｍＡ Ｔｊmax : １５０℃

Environmental Reliability

Lighting application LED‟s lifetime is defined as when LED flux is down to 70% of initial flux. This measurement is done at laboratory with clean environment. In fact, LED stipulating 50,000hrs actually gets dark within 1 year in actual application. Maintaining the reliability under actual environment is Important, since lighting are used in various outdoor / indoor environment.

Thermal, UV-ray, and Gas in the environment are the causes of LED lifetime getting short. However, Stanley Lighting LED can overcome all of these obstacles. Lifetime over 170,000 hrs can be expected according to certain usage.

Environmental Reliability

Generally, lighting LED’s lifetime rapidly gets short by emit of their own heat. Regarding on 3J series, flux can be maintain for 50,000 hrs in LED die temperature, 130℃.

Estimated lifetime 50,000hrs at Tｊ139℃

Thermal 49,000hrs

Estimated lifetime 170,000hrs at Tｊ106℃ 170,000hrs

Environmental Reliability

Conventional LED has a weakness in dramatic luminous reduction by Sulfur components in atmosphere effecting the LED Ag reflection layer to sulfide (color blacken), and decreasing the reflectance. However, 3J LED has special coating to protect from Sulfide. Flux Change data by 3ppm-H2S(80deg.C/40%) Stanley J-pkg.

Stanley Std.-pkg.

LED maker "A"

LED maker "B"

120%

Gas

Stanley 3J

Flux Maintenance Flux Change

100%

Other LED maker

80%

60%

40%

Indoor 2.5yr level Outdoor 3mth level

20%

Indoor 10yr level Outdoor 1yr level

Indoor 20yr level Outdoor 2yr level

0% 0

20

40

60

80

100

120

140

160

Duration / hrs.

Conventional LED

Reflection layer blacken from sulfide

３Ｊ（Special coating）

180

200

Environmental Reliability

LED package discolor, and flux decline as reflectance decline. This is cause from the effect of UV-ray. 3J type avoid deterioration from UV-ray using ceramic package.

UV-ray

ＬＥＤ（ＰＬＣＣ type）

３Ｊ（Ceramic type）

LED package discolor by thermal and UV-ray

耐環境 信頼性 Technology

Generally, Ag are used at reflection layer. However, Ag has weakness of sulfide problem.

Stanley 3J type provides high reliability, high Ag reflectance by coating special layer on top of Ag layer.

General LED Package

Sulfide C/M LED 3J

(Plastic PKG type)

(Ceramic PKG type)

Resin Housing

Ceramic Housing

Cu frame

Ag printing Layer

Special Coating Au Printing layer

Ag Printing layer

Variety Of Line-up

In Lighting field, sense of feeling, sensibility, and dignity are very important aspect, rather than technical specification. Stanley, who know all lighting fields, provide various product lineup to match customers needs in LED. (Stanley has 24 types of line-up! + 2400K type)

Stanley is not just semiconductor manufacturer. Stanley is professional lighting company, continuously evolving and leading the lighting business since its establishment in 1920.

Stanley products are verified by not only its long experience but also technical knowledge / human engineering. １９２０

1923

１９３０

１９４０

１９５０

１９６０

１９７０

１９８０

１９９０

２０００

Automotive Light Bulbs 1952

Headlamp 1968

Miniature Light Bulbs

1971

▲ Foundation(1920)

LED Infrared Emitting Diode

1981 1985

CCFL

２０１０

Variety Of Line-up

Stanley provide selection of Color Temp(8 types), and CRI(3 types).

⇒ Match wide range in outdoor/indoor lighting applications. Color

Color Temp ６５００Ｋ

Daylight

Color Temp. CRI

５７００Ｋ Horizon ５０００Ｋ daylight ４５００Ｋ White color ４０００Ｋ Warm white

３５００Ｋ

３０００Ｋ Light bulb ２７００Ｋ

ＣＲＩ（Ｒａ）

７０ ８５ ９５ ７０ ８５ ９５ ７０ ８５ ９５ ７０ ８５ ９５ ７０ ８５ ９５ ７０ ８５ ９５ ７０ ８５ ９５ ７０ ８５ ９５

Signboard / Light-up

Lighting for Office / Commercial Facility / Factory / Outdoor

Lighting for office / housin

Down Light / Spot Light

Restaurant / Hotel

Variety Of Line-up

Each 3J color temp. has different spectral characteristics. In 3J-□□Z series(Ra95),has similar characteristic of „Light bulb‟ in low color temp, and „Sunlight‟ in high color temp. 3000K Spectral distribution Ra95 Ra85 Ra70

intensity

Spectral Distribution

Light bulb spectral distribution

5000K Spectral distribution

intensity

intensity

Sunlight spectral distribution

400

400

Ra95 Ra85 Ra70

500

500

600

600

700

700

800

800nm

Variety Of Line-up

3J-□□Z series(Ra95) has nearly 100 for CRI R1-R15. ３０００Ｋ 100

Ra95

80 60

Ra85

40

Ra Value

Ra70

20

0 -20 R1

R2

R3

R4

R5

R6

R7

R8

Ra

R9

R10

R11

R12

R13 R14

５０００Ｋ 100

Ra95

80 60

Ra85

40 20

Ra70

0 -20 R1

R2

R3

R4

R5

R6

R7

R8

Ra

R9

R10

R11

R12

R13 R14

Variety Of Line-up

Ra is the average of CRI R1-R8. „Red‟ is not included in the CRI R1-R8.

Stanley High CRI LED has the advantage in „Red‟ color ! Ra70 CRI of R9(Red) is minus values. ⇒ The face look pale

Other maker Ra90 LED

Stanley Ra85 LED

R9(Red) value is bellow 20, even CRI is Ra90

R9(Red) value is above 40 in Ra85.

Every CRI values are nearly 100.

(Enough value for general usage)

(Apply to industrial application)

Stanley Ra95 LED

Variety Of Line-up

2400K is added on to the New line-up ! Achieve color temperature of natural warm white color. (Dimming 10% of incandescent light bulb)

GSPW1653JTE-2４Y

2400K type

２４００K

90lm 86lm/W (@350mA)

Application: Restaurant, Hotel, Housing and etc.

CRI Ra85

Option

Lighting LED is using large current. Chromaticity and Voltage‟s peculiar characteristic varies widely in the used of large current, instead of recommending current, Stanley 3J LED can selected from 2 variation current according to the actual use. 350mA sorted

600mA sorted

GSPW1643JTE-TR

GSPW1643JTE-2000-TR

(140lm@350mA , Tj 25℃)

(198lm@600mA, Tj25℃)

Ｉｆ Ｍａｘ８００ｍＡ

Ｉｆ Ｍａｘ８００ｍＡ

GSPW1643JTE-50X ジャンクション温度 vs 相対光束特性

1.2 1 Relative Flux

Variety Of Line-up

2 types of Current sorting

0.8 0.6 0.4 0.2 0 25

50

75

100 Tj {Deg.C]

125

150

Variety Of Line-up Chromaticity Range Option

Stanley can provide chromaticity range ANSI standard 4/16.

Comply to ANSI 4/16

Frontier Efficiency

Bellow chart is the Roadmap announced by JLEDS Fluorescent lamp‟s efficiency is already over 100lm/W, which shows popularization in the market.

Stanley Lighting device 3J LED series realized 133lm/W At its release time in Autumn 2010. Stanley Next generation LED with 150lm/W will come Soon, which is advanced of JLEDS‟ Road Map

Frontier Efficiency

Stanley 3J LED can offer High level of „Flux‟ and „Efficiency‟ even in High color temperature – low color temperature product High Color Temp + High Efficiency Product ３Ｗ１８３ １２０ｌｍ ９８ｌｍ／Ｗ （＠３５０ｍＡ）

ＭＸ６ １０８ｌｍ １０７ｍ／Ｗ （＠３００ｍＡ）

Ｓｔａｎｌｅｙ ３Ｊ５０Ｘ

１４０ｌｍ １３３ｌｍ／Ｗ （＠３５０ｍＡ）

Low Color Temp. + High CRI Product ３Ｌ１８３Ｈ３

９５ｌｍ ７８ｌｍ／Ｗ （＠３５０ｍＡ）

ＭＸ６

８４ｌｍ ８５ｍ／Ｗ （＠３００ｍＡ）

Ｓｔａｎｌｅｙ ３Ｊ３０Ｙ

１００ｌｍ ９５ｌｍ／Ｗ （＠３５０ｍＡ）

Efficiency Frontier

3J series has miraculous low VF of Max3.25V. Therefore, use in approximately 1watt(@350mA), enhance in fixture‟s efficiency from low power consumption can be expected. Furthermore, power supply design will be easier due to narrow voltage range.

Low VF

2 rank sorting 2.75V ～ 3.25V Other LED maker Ｖｆ

Ｔｙｐ Ｍａｘ ３．２Ｖ ３．６Ｖ

Data sheet: Max 3.25V Actual use: Max 3.1V Stanley 3J LED Ｔｙｐ Ｍａｘ Ｍａｘ(Actual) ３．０Ｖ ３．２５Ｖ ３．１Ｖ

＠３５０ｍＡ

１．２６Ｗ Even in same 130lm

１０３ｌｍ／Ｗ

１．０９Ｗ １２０ｌｍ／Ｗ

Efficiency Frontier

Stanley Lighting application LED is evolving its performance every year, and Stanley with 133lm/W is Top class! Furthermore, Stanley‟s new product will be release with higher efficiency of 150lm/W. Stanley is continuously evolving. Year 2012 Year 2011

Year 2010

□□Ｊ series (Under development）

６Ｊ series （Release in Oct.)

？ Year 2009

３Ｊ series （Released）

３Ｕ series （Released）

１５０ｌｍ／Ｗ １３３ｌｍ／Ｗ

１００ｌｍ／Ｗ

Goal １８０ｌｍ／Ｗ

５０００Ｋ Ｒａ７０ Type Ｔｊ２５℃、＠３５０ｍＡ

Adoption Example

3J LED series create a sensation in the lighting market since its release in Autumn 2010.

Over 100 companies (worldwide) had adopted Stanley 3J LED until now. Its production volume is reaching to several million pcs within this 6 months. Stanley 3J LED had been adopted to various application. Stanley 3J LED is applied to wide range application, from “Sever environment application” (ex: Tunnel) to “Warm atmosphere creation application” (ex: Restaurant).

Adoption Example Outdoor Application

Adoption Example Indoor Application

Even in the field of color temperature focusing on high efficiency, BenchmarkStanley 3J LED has advantage characteristic that overwhelm the competition

Product comparison High Efficiency Product

３Ｊ５０Ｘ

ＭＸ６

６Ｗ１８３Ａ

Ｒｅｂｅｌ

Ra

７０

７０

７０

Luminous Flux

１４０ｌｍ

１２２ｌｍ

１３５ｌｍ

１０５ｌｍ

１０４ｌｍ/Ｗ

１２１ｌｍ/Ｗ

１００ｌｍ/Ｗ

◎

×

△

－

１１３ｌｍ/Ｗ

８６ｌｍ/Ｗ

１１１ｌｍ/Ｗ

９４ｌｍ/Ｗ

Luminous １３３ｌｍ/Ｗ Efficiency Sulfide Protection High temp. property

Ts 85℃

７０

Equivalent to 5000K Ra70 @350mA

Improve to １２０lm/W

Benchmark ３Ｊ３０Ｙ

Product comparison High CRI Product

Ra

８５

Luminous flux

１００ｌｍ

Luminous ９５ｌｍ/Ｗ efficiency Sulfide Protection High Temp Property

Ts 85℃

ＭＸ６

６Ｌ１８３ＡＨ３

Ｒｅｂｅｌ

８５

８５

８５

１００ｌｍ

８５ｌｍ ８０ｌｍ/Ｗ

９５ｌｍ/Ｗ

８５ｌｍ ８１ｌｍ/Ｗ

◎

×

△

－

９４ｌｍ

６８ｌｍ

９０ｌｍ

８０ｌｍ

９０ｌｍ/Ｗ

５７ｌｍ/Ｗ

８６ｌｍ/Ｗ

７６ｌｍ/Ｗ

Improve to ９２lm/W Equivalent to 5000K Ra70 @350mA

New Product

New lighting application LED, “ 6J-Series ”, features outstanding performance, 150lm/W. Release Date： Oct. 2011

６Ｊ

Flux：１５５ｌｍ Efficiency：１５０ｌｍ/Ｗ

１５０ｌｍ/Ｗ

５０００Ｋ Ｔｊ２５ ３５０ｍＡ Product Information （１） Dimension （２） Emitting Area （３） Thermal Resistance

： Ｌ５．０ ＊ Ｗ５．０ ＊ （ｍｍ）

Ｈ１．０

： φ４．４ ： １５℃／Ｗ

(Rth(j-s)) （４） Max Junction Temp. （５） Max Current （６） VFtyp (350mA) （７） PKG material

： １５０℃

： ８００ｍＡ ： ３．００Ｖ

（８） Color Temp. (K)

： Ｃｅｒａｍｉｃ（ＵＶ，Ｓｕｌｆｉｄｅ Ｐ ｒｏｔｅｃｔｉｏｎ）

（９） CRI (Ra)

：２７００Ｋ ３０００Ｋ ４０００Ｋ ５００ ０Ｋ ｅｔｃ （Ｃｏｍｐｌｙ ｔｏ ＡＮＳＩ 4／１６）

Product 0.5 Watt Type Under development LED die

J - Type １２３ｌｍ/Ｗ

Phosphor

2P Ｂ（ＬＥＤ） ＋Y（Ｐｈｏｓｐｈｏｒ）

Ｂ（ＬＥＤ） ＋RG（Ｐｈｏｓｐｈｏｒ）

Dimension (mm)

L2.4×W2.0×H0.45

Color Temp. (K)

5000

Ts （℃）

25

90

25

90

Luminous efficiency (lm/W)

100

85

120

102

Luminous flux (lm)

48

41

58

49

@150mA

@150mA

@150mA

@150mA

Chromaticity (x,y)

(0.345,0.355)

Forward voltage (V)

3.2 @150mA

CRI (Ra)

85

70

Development Roadmap

３Ｑ

３Ｊ

４Ｑ

１Ｑ

２Ｑ

Low Thermal Resistance

６Ｊ

Sample Start

□□Ｊ １８０ｌｍ

Mass Production Start