Special Steels. surface treatment. special steel casting. investment casting TRADITION

Special Steels Special Steels special steel casting surface treatment investment casting TRADITION 1820 Dörrenberg produces the patented, two to ...
0 downloads 0 Views 2MB Size
Special Steels

Special Steels special steel casting

surface treatment investment casting

TRADITION

1820 Dörrenberg produces the patented, two to four-times refined Janus steel, an excellent “cutting steel”.

3

BUILT ON FIRM FOUNDATIONS

Our four business units –

The special steels division

Our customers do not just

special steels, special steel

is one of these pillars. Tool

want standard grades.

casting, investment castings

steels form the basis of our

Special qualities are both

and surface treatment are

wide range of products.

developed and produced.

on which our business is

Knowledge gained through

Our success is based on

built.

years of experience,

technical consultation,

together with our ability to

which forms the basis of

adjust to change form the

our relationship with our

basis of our success.

customers. Our advice

ADVICE

MATERIALS Tool steels

Tool steel castings

HEAT TREATMENT Surface / Vacuum hardening

HARD MATERIAL COATINGS CVD technology

PVD technology

PA-CVD technology

Too l M a nuf a c t ur e

THE DÖRRENBERG CONCEPT

the pillars of the foundations

covers all questions in the area of materials technology as well as production and final applications. Our world wide distribution and sales network allows us to offer material Just in time in both the required execution and quantity.

1883

1928

2006

Development of the famous Hidalgo “high-endurance steel” for high-quality tools.

Commissioning of Germany’s first electric induction melting furnace.

Opening of the plant in Wiehl-Weiershagen

Ingot casting

MELTING, FORMING, STOCKHOLDING

5

THE RIGHT BLEND

Melting is still one of the

Our steel is produced in

A computer-controlled high

most important processes in

our own steel mill in close

capacity racking system

the creation of a wide range

collaboration with qualified

with a wide range of sizes

of materials. As so often in

and competent German and

and grades, coupled with

life, the key to success is

international partners, using

our regional service centres

finding the right combination.

the latest forming and

guarantee a trouble free and

A steel´s properties depend

machining equipment.

flexible supply.

control in the melting

Stockholding is another key

Stock sizes and grades are

furnace, the purity and the

element in our wide range

continually adjusted to meet

chemical composition.

of services, complementing

customer needs.

This is where we customise

production and development.

on optimum metallurgical

our steels for your individual application.

Shaping

Product selection

Racking System Effective logistics through computer-aided management.

Advice

PLANNING, CUTTING, SUPPLYING

7

TAILOR-MADE SERVICE

Manufacturing a good

If we do not have the product

Our competitive cutting and

product is only one side of

you require in stock, we can

machining facilities can

being competitive. Service

produce the size according

quickly produce cut-to-size

is the other. Qualified advice

to your specification. Special

parts, fixed lengths or other

for our customers as well

products such as discs, rings

machined parts.

as continual control ensure

and machined tools also

both are met.

belong to our delivery

We are also able to both heat

programme.

treat and coat tools using the

Our qualified in-house staff

PVD and CVD process.

and sales representatives are always available for

In addition we are able to

advice and assistance for

coat your tools using all

technical questions and

standard coating processes

specific problems.

e.g. PVD, PA-CVD, CVD and Plasma-Nitriding. This means the highest possible tool life.

Customised sizes

Vacuum hardening shop

Individual delivery service

Finished products

PRECISION Research and development

9

QUALITY ASSURANCE

Our experienced and highly

Careful planning before

In addition, we are

skilled personnel check all

commencement of

permanentely working with

products for compliance

manufacture guarantees the

our customers on the

with our stringent internal

quality of our products. The

development and further

quality standards and our

chemical composition and

development of materials.

customers’ specifications.

mechanical-technological

Close co-operation with

properties of all our products

universities and research

Our TÜV certified Quality

are tested in our laboratory

institutes plays and integral

Management System

with state-of-the-art

role in guaranteeing that we

guarantees constantly

equipment.

are always up to date with

updated measuring and

the latest technical

testing procedures.

developments.

Microstructure

Mechanical material testing

Chemical material testing

Special Steels

Special Steel Castings • Stainless and acid resistant castings • Heat-resistant castings • Wear-resistant castings • Cold work, hot work and high-speed steel castings • Special alloys • 3-D-CAD (Catia) • Foundry simulation (Magmasoft)

Investment castings

Surface treatment

• Advice regarding materials and design • CAD data exchange • Simulation of solidification • Rapid prototyping, rapid tooling • Mechanical machining • Various surface treatment processes • Cooperation in order to supplement our range of products

• Hard material coatings with CVD-, PVD-, PA-CVD-Technology • Heat treatment on commission • Vacuum heat treatment • Edge Hardening • Plasmanitriding • Polishing, coating removal and re-coating • Treatment of complete tools • Consultancy on site • Transportation logistics

Investment casting of all standard and special steels using the lost wax process

COMPETENCE

Forging ingots/Raw ingots Mechanical machining

11

Range of Products

We offer a wide range of market-oriented products. From stock alone, we can supply around 50 different materials in about 2500 sizes.

• Hot and cold work tool steels • High-speed steels • Powder metallurgical materials • Precision Flat Steel / Premachined Plates • EDM-blocks • Glass Mould Steel • Stainless, acid and heat-resistant steels • Silver steel • Nitriding steels • Heat-treatable steels • Alloyed and Unalloyed Structural Steel • Special Alloys • Tools • Mechanical machining

Full product range As a full service provider and tool steel specialist, our customers can expect a high level of competence, experience and innovative developments

Plant Weiershagen

south Branch

Dörrenberg Edelstahl GmbH Geschäftsbereich Edelstahl Werk Wiehl Weiershagener Str. 80 D-51674 Wiehl-Weiershagen Phone +49 2263 79-0 Fax +49 2263 79-205 Dörrenberg Edelstahl GmbH Postfach 21 64 D-51758 Engelskirchen Phone +49 2263 79-0 Fax +49 2263 79-205 www.doerrenberg.de E-Mail: [email protected] Doerrenberg Special Steels Pte. Ltd. 25 International Business Park 04-60A German Centre Singapore 609916 Phone +65 65 62 9021 Fax +65 65 62 9023 www.doerrenberg.com.sg

A member of the GESCO group of companies

2/2008, C&G: Strategische Kommunikation GmbH

North Branch