Solenoid Operated Directional Valve DG4V-3M-65 Design

General Description

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Solenoid operated directional control valves are for directing and stopping flow at any point in a hydraulic system. • Efficient control of greater hydraulic powers without increasing solenoid power consumption. • Installed cost and space savings from higher power/weight-and-size ratios. • Installation flexibility resulting from choice of numerous combinations of solenoid connectors and locations.

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• Viton seals as standard for multi-fluid capability. Nitrile seals available as a model code option. • Higher sustained Machine productivity and higher uptime because of proven fatigue life and endurance, tested over 20 million cycles.

DG4V-3M High Performance Valves • Minimum pressure drop 2.5 bar at 30 l/min. • Range of coil connectors including DIN and Deutsch. • Range of coil voltages and power options.

• Solenoid coils can be changed quickly and easily without leakage from hydraulic system.

• Up to 80 l/min (21 USgpm) and up to 40 l/min (10.5 USgpm) respectively at 350 bar (5000 psi).

• Compact, cost effective system design when used with Eaton® SystemStak™ valves and subplates.

• Offers designers the opportunity to select the optimum value package for each application.

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

• International standard interface. The valve mounting face conforms to ISO 4401, size 03 and is compatible with related international standards. • Rigorous coil tests for added protection against physical and environmental damage. Details on page R-3. • Rated to IP69 best in the class

Eaton Tough Coils

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You can rely on Eaton ToughCoils™ OEM’s strive to build dependable machines that get the job done without interruption – no matter the conditions. Our solenoid operated directional control valves matched with our new ToughCoils™ provides industry leading environmental protection and performance in a compact and rugged package. Electro-hydraulic components are being utilized in an array of off-highway and industrial applications. Electrical winding integrity is critical. ToughCoils™ are encapsulated in a plastic surrounding by a one- piece deep drawn metal frame. With an IP69K rating(Deutsch type only), it has the highest ingression protection from dust and water. Most valve coils in the market only meet an ingression protection (IP) rating of 65.

ToughCoils™ have also passed Eaton’s own rigorous tests for added protection against physical and environmental damage: •• Extreme heat •• Thermal shock dunk •• Extended vibration test •• Salt fog •• Ice •• Bench handling •• Combined environment test •• Particle impact Flexible Mounting - ToughCoils™ can be reversed mounted and rotated to any degree allowing more wiring flexibility in difficult locations

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

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Model Code

* DG4V—3 M — ** *(L) — (**)—(V) M —****— D* — ** *— 6*—(P**—A**—B**—T**)—*** 1

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2

3

1 Seal Type Blank – Viton F6 – Buna Nitrile/High CAN 2 Model series 4 – Solenoid operated V – Pressure rating 350 bar (5000 psi) on P, A & B ports 3 – ISO4401 Size 03 3 Performance M – Mobile high performance 4 Spool Type Please refer functional symbols on Page 5 for spool types. 5 Spool Spring Arrangement A – Spring offset, end-to-end AL – Same as “A” but left hand build B – Spring offset, end to center BL – Same as “B” but left hand build C – Spring centered N – No-spring detented 6 Manual Override Option Blank – Plain override(s) in solenoid end(s) only  H – Water-resistant override(s) on solenoid end(s)  Z – No overrides at either end

4

5

6

7

8

9

7 Solenoid Energization Identity Blank – None V – Solenoid “A” is at port “A” end and/ or solenoid “B” is at port “B” end, independent of spool type NOTE: Used to select the identification of the solenoid. Refer to table on page 4.

8 Flag Symbol M – Electrical options and features 9 Coil Type U – ISO4400, DIN43650 connector U1 – ISO4400 fitted with PG11 plug KUP5 – Integral Deutsch connector 10 Surge Suppressor/ Damper D – Zener Diode

10

13

12 Tank Pressure Rating Refer to “Operating Data” for port T pressure ratings. 7 – 207 bar (3000 psi) 13 Design Number 65 – Basic design 14 Orifice Plug 00 – No orifice required 03 – 0.3 mm dia. 06 – 0.6 mm dia. 08 – 0.8 mm dia. 09 – 0.9 mm dia. 10 – 1.0 mm dia. 13 – 1.3 mm dia. 15 – 1.5 mm dia. 20 – 2.0 mm dia. 23 – 2.3 mm dia. 15 Reverse Coil Option RC – Both Coils reversed RCA – A Coil Reversed RCB – B coil reversed NOTE: See page 10.

See Page12 for circuit details

11 Coil Rating G – 12V DC GL – 12V DC H – 24V DC HL – 24V DC

No override in non-solenoid end of single solenoid valves

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11 12

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

14

15

Sol. B

P

T Sol. A

P

Sol. B

T

P

T

Sol. A

Double solenoid valves, spring centered

Functional Symbols A B

Double solenoid valves, two position, detented

Spool Options

A

P T Sol. B Sol. A Transient condition only

Sol. B

0 2

Double solenoid valves, two position, detented DG4V-3(S)-*ALV

DG4V-3(S)-*AV 0

Double solenoid valves, two position, detented

2

A

B

22

6 22

0 2

P

A

B

P

T

Sol. A

Transient condition only DG4V-3(S)-*BV

2 Double solenoid A valves, B spring centered Sol. B

A

2

7

67

22

7

22

24

22

35 0

33

22

0

561

6

2 6

8

R

0

22

6

24 DG4V-3(S)-*A 350

0

22 6

7

33 7

22

5222

2

DG4V-3(S)-*B 22 0 24 2 6

24

7 DG4V-3(S)-*BV

56

7 DG4V-3(S)-*B

0 22

0 22

2 DG4V-3(S)-*BLV 33

332

526

72

DG4V-3(S)-8BLV

T

6

24 2 2 35 22

52 2 DG4V-3(S)-*BV

521 DG4V-3(S)-*CV

P

2

22 0 0

DG4V-3(S)-*CV

33

B

2

2 DG4V-3(S)-*ALV DG4V-3(S)-*CV

2

6

8

Sol. A

DG4V-3(S)-*AV

DG4V-3(S)-*AV

22 2

DG4V-3(S)-8CV

T

22

DG4V-3(S)-*NV DG4V-3(S)-*BLV

26

56

0

P

0

2

A

DG4V-3(S)-*A

DG4V-3(S)-*NV

T

0 apply0to both U.S. and European valves. 0 valve function schematics The

DG4V-3(S)-*NV

Single soleno solenoid at po

The valve function schematics apply to both U.S. and European valve

6

52

B

Sol. B

TheA valve B function schematics apply to b

24P T Sol. B Sol. A Transient condition only

6 0

33

P

T Sol. A

PA T B Sol. B Sol. A Transient condition only Single solenoid valves, P BTend Sol. B solenoid at port

Single solenoid valves,

0

22

B

Sol. B P A end T Sol. A solenoid at port

T Sol. A

Double 24 solenoid valves, spring centered

Sol. B

DG4V-3(S)-*CV

A

22

Sol. B

35

0

B

Double solenoid valves, spring centered Single solenoid A valves, B solenoid at port A end

The valve function schematics apply to both U.S. and European valves. DG4V-3(S)-*NV

P

Single soleno solenoid at po

0

5216

567 2

DG4V-3(S)-8BV

5617

22 6

22

DG4V-3(S)-8CV

8

DG4V-3(S)-8B

33 7 8

833 52

52122

European solenoid Solenoid Identified to standard US and European Standards European solenoid standard Double solenoid valves, Single solenoid valves, 56 33 5633 Single solenoid valves, European 56133 Solenoid Standard solenoid valves, Single solenoid (specify “V“ in the model valves, Singlecode solenoid valves, two position, detented solenoid at portDouble A end solenoid valves, solenoid atSingle port Bsolenoid end Double

52 A B Double solenoid valves, two position, detented 56

A

Solenoid Standard at position page 3) two position, detented solenoid twoU.S. position, detented solenoid at port A52 end 7 on solenoid at port B end at po 521 B B A B A BA B A DG4V-3(S)-8CV DG4V-3(S)-8BLV DG4V-3(S)-8B A A B

561 8 P T Sol. B P Sol.T B P A T Sol. A Sol. A P T Sol. A B valves, Double solenoid valves, spring centered DG4V-3(S)-8CV Double solenoid DG4V-3(S)-8BLV

Double solenoid valves, spring centered 8 valves, Double solenoid two position, detented A B

A Single solenoid valves, solenoid at port A end

P T Double solenoid Sol. A valves, two position, detented

Sol.Sol. B B

56 8 PSol. AT

P

T Sol. P BT

A B valves, DG4V-3(S)-8BV solenoid European solenoid standard Double spring centered spring centered 8valves, 8 solenoid valves, Single solenoid Single solenoid valves, Double solenoid valves, Single PatA port TBA Sol.solenoid A PatAport T B two position, solenoid A endSol. A endSol. BdetentedsolenoidSol. at port B end B

B A P T B Sol.AA Sol. B European solenoid standard

B

A

Transient condition only Single valves, Single solenoid valves, Double solenoid valves, Single solenoid valves, Sol. B solenoid

B

A B P T Sol. A Sol. B Single solenoid valves, Transient condition only Sol. P BTend solenoid Sol. A A at port

8 Sol. AA Sol.

P

Single solenoid solenoid at po A

B

Sol. B P A BT end PB T P position, Sol. Adetented Sol. B P ATend P T solenoid at port A Tend solenoid atSol. port two solenoid at port Sol. Transient condition only A Bvalves, solenoid Double B The valve function schematics apply to both U.S.B and European valves. Avalves, A Single solenoid at solenoid port B end B A B A B A Double solenoid valves, spring centered spring centered DG4V-3(S)-*AV DG4V-3(S)-*NV DG4V-3(S)-*ALV A B Sol. B P T P T Sol.AA PB P T Sol. A Sol. B P T T P T Sol. A Sol. B Sol. A Sol. B 0 0 0 Doublesolenoid valves,only Transient condition P Double T Sol. B Sol. A valves, solenoid P T spring centered Sol. A Sol. B 2 spring centered Transient condition only 2 2 A B Transient condition only A B EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015 R-5 22 22 6 apply to both U.S. and European The valve function schematics valves. P T Sol. B Sol. A

Operating Data

Feature DG4V-3M

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Pressure Limits P, A and B ports T port: Flow rating Relative duty factor Type of protection: ISO 4400 coils with plug fitted correctly Coil winding Coil encapsulation Permissable voltage fluctuation: Maximum Minimum Typical response times at 100% rated volts measured from application/removal of voltage to full spool displacement of “2C” spool at: Flow rate P-A, B-T Pressure AC (~) energizing AC (~) de–energizing DC (=) energizing DC (=) de–energizing

Power consumption, DC solenoids at rated voltage and 20 C (68 F). Full power coils: 12V, model type “G” 24V, model type “H” Low power coils: 12V, model type “GL” 24V, model type “HL”

350 bar (5075 psi) 210 bar (3045 psi) See performance data Continuous; ED = 100% IP69K for Deutsch type IP65 for DIN type Class H Class F Refer to temperature limits. 90% rated

20 l/min (5.3 USgpm) 175 bar (2537 psi) 18 ms 32 ms 60 ms 40 ms

30W 30W 18W 18W

1st half cycle; armature fully retracted.

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EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

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Pressure

Performance Data

3

2

Typical with mineral oil at 36 cSt (168.6 SUS) and a specific gravity of 0.87.

1

Maximum flow rates

Performance based on full power solenoid coils warm and operating at 90% rated voltage.

H Type Solenoid- 30W

HL Type Solenoid- 18W- (Optional)

300

33C

250

3000

psi 5000

2C

4000

8C

200

6C

150

2000

3000 2000

100 1000

1000

33C, 6C 0

10 0

20

3

30 6

40

50

9 12 Flow rate

60 15

70 18

80

l/min

21 USgpm

0

psi 5000

2N , 0C

8C

2C 4000

250

2A

7C

200 33C

150

1000

50 0

10 0

3

20

30 6

40 9 12 Flow rate

50

60 15

70

80 l/min

18

21 USgpm

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

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HM Type Solenoid- 10W- (Optional) psi 5000

bar 350 300

Pressure

4000 3000 2000

250 33C 200 150

80 l/min 21 USgpm

0

8C

7C

2C

6C

100 1000

2N 0C 2A

50 0

10 0

3

20

30 6

40 9 12 Flow rate

50

60 15

70 18

80

3000 2000

6C

100

50

0

bar 350 300

Pressure

Pressure

4000

2 N, 7 C, 0C

2A

HM

Pressure

bar 350

psi 5000

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l/min

21 USgpm

0

Performance Data Pressure drops bar 140 psi bar 12 11 10 9 8 7 6 5 4 3 120 1600 2000 2 140 15 psi bar psi bar 12 11 10 9 8 7 6 5 4 3 160 120 100 128 2000 psi bar psi bar 12 11 10 9 8 7 6 5 4 3 2 140 140 10 120 160 1200 1600 100 12 2000 140 80 2 15 160 106 140 120 120 100 80 1600 8 1 60 15 140 10 120 800 100 1200 120 14 1600 100 60 80 84 15 120 6 100 40 1200 80 40 8 100 1 80 60 400 800 1200 624 14 13 100 60 80 80 20 20 1 60 6 800 40 80 14 40 1 60 4 0 60 400 8000 2 14 13 l/min 0 10 20 30 40 50 60 70 80 0 10 20 30 l/min 60 40 4 40 20 20 400 40 13 2 40 0 3 6 9 12 15 18 21 USgpm 2 4 6 8 USgpm 20 0 200 4000 02 10 20 30Flow40rate50 60 70 80 l/min 0 10Flow rate20 13 30 l/min 20 20 0 0 DG4V-3S DG4V-3S & DG4V-3 0 0 103 20 6 30 9 40 1250 1560 1870 80 30 /min USgpm 21 l/min 00 2 10 4 20 6 8 lUSgpm 0 0 DG4V-3 0 10 20 30Flow40rate50 60 70 80 l/min 0 10Flow rate20 30 l/min 0 2 4 6 8 USgpm 0 3DG4V-3S 6 9 12 15 18 21 USgpm & DG4V-3 t Curve for spool for flows in excess of 60 l/min (15.8 Flow4rate Flow rate 0 3type 66: not 9 recommended 12DG4V-3 15 18 21 USgpm 0 USgpm). 2DG4V-3S 6 8 USgpm DG4V-3S Flow & rate Flow rate DG4V-3S DG4V-3 DG4V-3S DG4V-3 DG4V-3S & DG4V-3 t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). DG4V-3 Pressure drops in offset positions except where otherwise indicated t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). For other viscosities, presSpool/spring Spool to A B A of to T60 l/min B to T(15.8PUSgpm). to T B to A t Curve for spool type 6: not recommended Pfor flows Pintoexcess 12

11 10 9 8 7 6 5 4

3

psi 2000

2

Pressure drop Pressure Pressure drop Pressure drop drop

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Pressure drop Pressure Pressure drop Pressure drop drop

psi bar Pressure drops 12 160 drops Pressure psi bar 10 Pressure drops 140 12

Pressure drops in offset positions except where otherwise indicated code positions covered Pressure drops in offset positions exceptPwhere otherwise Spool/spring Spool to A P to B A toindicated T B to T 0A(L) Both 5 5 2 2 Pressure drops in offset positions except where otherwise indicated code positions

P to T

or A to B B to A –or B to A –A to B or B to A A– orto B ––A to B

sure drops approximate to: For other viscosities, presViscosity cSt approximate (SUS) sureother drops to: For viscosities, pres14 20 43 54 65 pres76to:85 sure drops approximate For other viscosities, (17.5) (200) (251) (302) (352)to: (399) Viscosity cSt (SUS) sure (97.8) drops approximate

– Spool/spring Spool P to A P to B A to T B to T P to T 0B(L) & 0C, 0F De-energized – – – – 4s∆ covered code positions Spool/spring Spool P to A P to B A to T B to T P to T Energized 4 4 2 2 – 0A(L) Both 5 5 covered code positions % 14 of ∆p 20 cSt 43(SUS) 54 65 76 85 2A(L) Both Viscosity 0B(L) & 0C, 0F De-energized covered 0A(L) Both 56– 56– 25– 25– ––4s∆ 81 88 104 111 65 116 (352) 120 (399) 124 (17.5) (97.8) (200) (251) (302) Viscosity 2B(L) 2C,0F 2F Energized 14 20 cSt 43 (SUS) 54 76 85 0A(L)&&0C, Both 0B(L) De-energized –54 –54 –2 –2 4–s∆ –– % of ∆p 14 20 43 54 65 76 85 2N Both (17.5) (97.8) (200) (251) (302) (352) (399) 2A(L) 0B(L) & 0C, 0F De-energized Energized 46– 46– 235– 235– ––4s∆ –– 81 88 104 111 116 120 124 (17.5) (97.8) (200) (251) (302) (352) (399) A of change to another specific 6B(L) De-energized % ∆p 2B(L) & 6C, 2C, 6F 2F Energized 2A(L) Both 6–54 6–54 532s 523∆ –– –– gravity will yield an approxi% of ∆p Energized 81 88 104 111 116 120 124 2N Both 2A(L)& 2C, 2F 2B(L) Energized 56 56 2351 2351 –– –– mately 81 88 proportional 104 111 116change 120 124 7B(L) & 6C, 7C, 6F 7F A change to another specific 6B(L) De-energized 2B(L) 2C, 2F Energized 2N Both 6–56s 6–56∆ 332–s 32–3∆ –– ––7m in pressure drop.an approxigravity will yield Energized 4 4 3 3 – – 1 2N & 6C, 6F Both A change to another specific 6B(L) De-energized –6 –6 31s 3∆ – – mately proportional change The specific gravity of a fluid 8B(L) 8C All 7B(L) & 6C, 7C, 6F 7F 7m gravity will an approxiA change toyield another specific 6B(L) De-energized Energized 6–96s 6–96∆ 135–s 15–3∆ –3– –– in pressure drop. may be obtained from its mately proportional change gravity will yield an approxi22A(L), 22B(L) & 22C All 6 6 – – – – Energized 4 7B(L) & 7C, 7F De-energized 64s 6∆ –31 –31 – 7m producer. Fire resistant in pressure drop. mately proportional change The specific gravity of afluids fluid 24A(L) De-energized 8B(L) All 7B(L) & 8C 7C, 7F Energized 469s 4696∆ 325– 325– ––3 ––7m usually have higher specific in pressure drop. may be obtained from its 33B(L) & 33C De-energized – – 15 s 15∆ – – The specific gravity of a fluid 22A(L), 22B(L) & 22C All 6 6 – – Energized 8B(L) & 8C All 94 94 53 53 3 – gravities than oil. producer. Fire resistant may be obtained from The specific gravity of its afluids fluid Energized 24A(L) De-energized 8B(L) &22B(L) 8C & 22C All 22A(L), All 6569 6569 –25 –25 ––3 –– usually have higher specific producer. Fire resistant fluids may be obtained from its 34B(L) & 34C De-energized – – 14 s 14∆ – – 33B(L) 33C 15 15∆ 22A(L), 22B(L) & 22C All 6 6 – – 24A(L) De-energized 6 6 2 2 – – gravities than oil. usually have higher specific producer. Fire resistant fluids Energized 2s 2 24A(L)& 33C De-energized 33B(L) De-energized –56 –56 15 15∆ –– –– gravities thanhigher oil. specific usually have 52BL Energized 34B(L) 34C De-energized – – 33B(L)&&52C 33C 15s 15∆ Energized 56–s 56∆ 2214 2–14∆ –– –10m gravities than oil. 56BL Both 6 s 6∆ 11 s 10∆ Energized 5 5 2 2 – – 34B(L) & 34C De-energized – – 14s 14∆ – –10m 56C &&52C 11s 52BL Energized 34B(L) 34C De-energized – 14∆ – Energized 5–6s 56∆ 2214 2–10∆ –– –10m Energized 6∆ 10m 56BL& 52C Both 5 2 – 52BL Energized 665ss 6∆ 2211s ––10∆ –– 10m 66B(L) 66C De-energized –6∆ 12 12 13 56C &&52C 52BL Energized 211ss –10∆ 10m 56BL Both 6–6ss 6∆ 11 10∆ –– 10m Energized 211ss 2–10∆ – 10m 56BL Both 56C De-energized –6s –66∆ 11 10∆ –– 10m 521B All –11s –10∆ 10m 66B(L) De-energized –6∆ 13 56C & 66C Energized 66–ss 6∆ 212 –12 –– 10m 561B & 66C De-energized Energized 6– – 210s –211∆ 10m 66B(L) De-energized –6–s –6∆ 12 12 –– 13 Energized 521B & 66C All – – 10m 66B(L) De-energized Energized 6–6s 6–6∆ 212 212 –– –13 561B De-energized Energized 6– –10m 521B All 66–s 6∆ –210s –211∆ –– 10m s“B” plugged ∆ “A” plugged m“P” plugged Energized 521B All – sDirectional – Valves Product 10mV-VLDI-MC011-E September 2008 561B De-energized –6s –6∆ Operated 10 11∆ –– 10m Eaton Vickers Solenoid Catalog 11 561B De-energized – 10m Energized 6– 6∆ –10s –11∆ –– 10m s“B” plugged ∆ “A” plugged m“P” plugged Energized 6 6∆ – – – 10m Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11 s“B” plugged ∆ “A” plugged m“P” plugged s“B” plugged ∆ “A” plugged m“P” plugged Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008

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EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

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Installation Dimension

Integral DEUTSCH Connector DEUTSCH Male DT04-2PMating Connector DT06-2S.

R

43.8 [1.72]

68.4 [2.69] 45.9 [1.81]

49.3 [1.94]

51.8 [2.04]

52.5 [2.07]

74.0 [2.91]

23.6 [0.93] 40.5 [1.59]

74.0 [2.92]

33.0 [1.30] P A

B

47.3 [1.86]

T 222.1 [8.74]

23.0 [0.90]

DG4V-3M-0C-M- KUP5-G7-65

Reversed Coil at both sides

DG4V-3M-0C-M-KUP5-G7-65-RC Note: Option RCA will have Coil at A port reversed and Option RCB will have coil at B port reversed.

EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

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Coils and Connectors

U/U1

KUP5

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Surge Suppression Device Bi - directional Zener Diode (D)

Coil

Zener diode in parallel with coil. When switch (S1) is opened, the energy stored in the coil is trapped and dissipated by the diode (D) and the coil resistance. • The Zener makes exact limitation of inductive spikes. • Polarity insensitive.

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EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

Notes

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EATON Industrial Valve DG4V-3M-65 Design E-VLVI-SS001-E1 October 2015

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Eaton Hydraulics Business USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics

© 2015 Eaton All Rights Reserved Printed in USA Document No. E-VLVI-SS001-E1 October 2015

Eaton Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601

Eaton Hydraulics Group Asia Pacific Eaton Building 4 Floor, No. 3 Lane 280 Linhong Rd. Changning District Shanghai 200335 China Tel: (+86 21) 5200 0099 Fax: (+86 21) 5200 0400 th