Smartart

TM

Product of Obsession We confess: We’re obsessed with the lowly starter. Every application, every nuance. It makes it hard to sleep. And from the depths of that obsession, emerges the world’s best conceived starter. First, we integrated a seamless solution. We call it the Smartart Control Module. It incorporates operator control, superior motor protection, and automation system compatibility in a rugged, compact unit. TM

Accepting up to 600VAC directly and up to 40A load, gone are the days of discrete thermal overloads and worrying about contactor coil voltages. The days of distributors carrying thousands of dollars of the wrong stock are over. So are call-backs and mis-sizing issues. With patent-pending Smartart, our starter looks for a safe operating range based on motor starting current; if the starter isn’t calibrated within range, it alarms and trips notifying it needs to be properly calibrated. So if some fool forgets to set it, you’re still covered. And if some ham-fisted operator tries to overcome motor jams or problems by jacking the overload, you’re protected. TM

4

Smartart Control Module integrates wide range overload, up to 600VAC voltage input, keypad, and automation I/O TM

Increased reliability, reduced inventory and installation costs Smartart 0-40A Electronic Protection 1. TM

Superior motor protection (see inset), significant inventory reduction, eliminates call backs due to mis-sizing

5

2. Direct 208 - 600VAC Connection Significant inventory reduction

2

3. Integrated Keypad with Remote

1

Ease of operation, eliminates costly pilot devices

4. Automation Compatible.

4 3

ƒƒ Dry inputs: Remote run, two(2) external pilot device, limit switch input (receives signal from actuator) ƒƒ Wet (12-250VAC): Remote run, shutdown ƒƒ Relay output: Fault, proof of flow (detects loss of load) ƒƒ 24VDC output: Powers actuator Increases reliability, reduces installation costs, eliminates interposing relays.

5. Power Failure Reset Options

Select how the ISS will react after a power failure

Smartart

TM

Smart - Start safely even without calibration! Smartart patent pending technology predicts a safe operating range for your motor when the starter has not been calibrated. TM

Smartart detects if your starter Intelligent - needs to be calibrated, protecting you from operators trying to overcome motor jams or problems by oversetting the overload. With Smartstart enabled, if the starter isn’t in range, it alarms and trips notifying you before damage occurs

Motor Inrush Locked Rotor Trip 6-10x FLA Stall Trip

TM

Smartart detects harmful Active - extended starting conditions with maximum time to start. Monitors motor inrush current conditions and trips if the motor doesn’t start within 10 seconds (class 10 overload; regardless of FLA setting).

Current (amps)

Max Time to Start Trip

TM

Ingenious - Active current monitoring provides superior protection against locked rotor and stall conditions, tripping faster than a standard inverse trip curve, regardless of the FLA setting!

FLA

Standard Start Curve

1

2

3

4

5

6

7

8

9

10

Start Time (seconds) Locked Rotor Current

Motor Never Reaches FLA

Typical Motor Stall Current

Standard Motor Starting Current

Thoughtful - “Blackbox” recording feature retains critical information on last ten faults and starts.

We obsessed so you don’t have to. 5

Smartart

TM

Industrial Start/Stop with Smartart Motor Protection

3Ø, 208~600VAC, 1–40A Automation system ready

Designed for ease of integration with automation systems ƒƒ ƒƒ ƒƒ

Comprehensive inputs/outputs for energy management systems Reduces installation costs Increased energy savings

NEW PRODUCT

TM

N

NO

I

ISS

CERUS

N

INDUSTRIAL START/STOP WITH

V AT I O

NEMA Sized

Universal application ƒƒ Wide-range electronic overload eliminates call backs due to mis-sized heaters ƒƒ Accepts up to 600V

UL Type 1, 4, and 3R enclosures ƒƒ Lockable enclosure ƒƒ 3R features lockable keypad cover

ƒƒ High reliability

Smartart (patent pending) for superior motor protection TM

ƒƒ ƒƒ

Electronic protection including locked rotor, cycle fault and maximum time to start (due to mis-sized motor or overload) FLA out of calibration indication--ensures installer sets overload correctly based on calculated motor size

Advanced control inputs eliminate interposing relays ƒƒ ƒƒ

Three dry inputs for remote and two external pilot devices* Two wet inputs (12-250VAC) for remote start and shutdown command

Logging retains critical information ƒƒ ƒƒ ƒƒ

Records last 10 start conditions, including FLA setting, max inrush, run current, time to start, and safety start mode. Records last 10 faults Factory retrievable

*dry inputs for external pilot devices not available with Type 4 enclosures

6

Start/Stop/Remote keypad with LED status indicators ƒƒ Intuitive operation and control with start (manual run), Stop, and Remote run modes ƒƒ Type 4 enclosed starters feature a 3 position switch for Start/Stop/Remote and a Run Pilot Light

Combination versions include disconnect ƒƒ ƒƒ ƒƒ ƒƒ

Motor circuit protection disconnect provides short circuit protection High interrupting ratings for maximum electrical system compatibility No fuses required Lockable handle for safety

INDUSTRIAL STARTERS

Specifications Across the line or Full Voltage Non-Reversing UL Type 1 & 3R Enclosed Versions Voltage range: 3Ø, 208-600 VAC Amperage range: 0-40A User Interface Hand/Off/Auto keypad with mode LEDs Controls Inputs 12-250V Remote Dry Remote Shutdown

Apply 12- 250VAC/DC to energize N.O. Dry Contact Apply 12- 250VAC/DC to energize

Limit Switch

N.O. Dry Contact

External Pilot Device

N.O. Dry Contact

External Pilot Device

N.O. Dry Contact

Outputs Proof of flow current status

Starter Fault Damper/Actuator

N.O. Relay Contact Ratings:

110VDC, 0.3A Resistive, 125VDC, 0.5A GP 30VDC, 2.0A Resistive 120VAC 50/60Hz, 0.5A Resistive 125VAC 50/60Hz, 1.0A GP 240VAC 50/60Hz, 0.25A Resistive

24 VDC 1A maximum

Operational Power fail modes

Restart last mode, no delay (default) Restart with 10 second delay Restart Off - LED flashes last mode

Environmental Ambient Operating Temp

-5° to 140° F (-20° to 60° C)

Ambient Storage Temp

-5° to 185° F (-20° to 85° C)

Relative Humidity

5% to 95% non-condensing (Nema 1)

Protective Functions Overload Type Current Setting Range Trip Class

Electronic; I2t Thermal Trip Curve 1 - 40A 10 or 20 - Default: Class 10 Manual or Automatic. Default Manual Locked Rotor: Trip Regardless of FLA, 0.5 sec

Reset Max Time to Start: Regardless of FLA or I2t curve, always trip at start if starting current is outside of an acceptable range (inrush / 5) and still decreasing after 10 sec. FLA out of calibration: Trip after 10s if FLA Setting incorrect, ie. Start current is outside of an acceptable range (fla setting * 5 < inrush < fla setting * 14). Phase Unbalance Cycle Fault Stall

Trip w/in 3 sec @ 25% Unbalance. Trip if cycle rate exceeds 1200 starts per hour Trips in .5 sec if a STALL condition is detected (Disabled during startup)

7

Smartart

8

TM

UL Type 1 Indoor Enclosure - Standard Starters Three Phase HP SCIC KAIC NEMA ISS Part Number 200V 230V 460V 600V @460V Size 1.5

3

7.5

5

00

ISS1-9/P-40

3

5

10

15

5

0

ISS1-18/P-40

7.5

10

20

30

5

1

ISS1-32/P-40

10

10

30

30

5

1P

ISS1-40/P40

Combination

1

UL Type 1 Indoor Enclosure - Combination Starters SCIC Three Phase HP KAIC NEMA ISS Part Number 200V 230V 460V 600V @460V Size

1.5

3

7.5

5

00

ISS3R-9/P-40

3

5

10

15

5

0

ISS3R-18/P-40

7.5

10

20

30

5

1

ISS3R-32/P-40

10

10

30

30

5

1P

ISS3R-40/P-40

Combination

1

1.5

3

7.5

5

00

ISS4-9/P-40

3

5

10

15

5

0

ISS4-18/P-40

7.5

10

20

30

5

1

ISS4-32/P-40

10

10

30

30

5

1P

ISS4-40/P-40

*Consult factory for NEMA 4X enclosure options

–

3/4

3/4

65

1/2

1

1.5

65

3/4

3/4

2

3

65

1

1.5

3

3

65

ISS1-9/P-G6-40

2

2

5

5

65

ISS1-18/P-G8-40

2

3

5

7.5

65

3

3

7.5

10

65

3

5

10

15

30

5

7.5

15

20

30

7.5

7.5

15

20

30

7.5

10

20

30

30

10

10

30

30

30

ISS1-9/P-G2.5-40

00

ISS1-9/P-G4-40

ISS1-18/P-G10-40

0

ISS1-18/P-G13-40 ISS1-18/P-G17-40 ISS1-32/P-G22-40 ISS1-32/P-G26-40

1

ISS1-32/P-G32-40 ISS1-40/P-G40-40

1P

ISS3R-9/P-G1.6-40

–

–

3/4

3/4

65

1/2

1/2

1

1.5

65

3/4

3/4

2

3

65

1

1.5

3

3

65

ISS3R-9/P-G6-40

2

2

5

5

65

ISS3R-18/P-G8-40

2

3

5

7.5

65

3

3

7.5

10

65

3

5

10

15

30

5

7.5

15

20

30

7.5

7.5

15

20

30

7.5

10

20

30

30

10

10

30

30

30

00

0

ISS3R-9/P-G2.5-40 ISS3R-9/P-G4-40

ISS3R-18/P-G10-40 ISS3R-18/P-G13-40 ISS3R-18/P-G17-40 ISS3R-32/P-G22-40

1

ISS3R-32/P-G26-40 ISS3R-32/P-G32-40

1P

ISS3R-40/P-G40-40

UL Type 4 Outdoor Enclosure - Combination Starters SCIC Three Phase HP KAIC NEMA ISS Part Number 200V 230V 460V 600V @460V Size

UL Type 4 Indoor/Outdoor Enclosure - Standard Starters Three Phase HP SCIC KAIC Nema ISS Part Number 200V 230V 460V 600V @460V Size 1

ISS1-9/P-G1.6-40

– 1/2

UL Type 3R Outdoor Enclosure - Combination Starters SCIC Three Phase HP KAIC NEMA ISS Part Number 200V 230V 460V 600V @460V Size

UL Type 3R Outdoor Enclosure - Standard Starters Three Phase HP SCIC KAIC Nema ISS Part Number 200V 230V 460V 600V @460V Size

Combination

Standard Standard Standard

UL Type 4 Ordering and Sizing Info

UL Type 3R Ordering and Sizing Info

UL Type 1 Ordering and Sizing Info

INDUSTRIAL START/STOP WITH

ISS4-9/P-G1.6-40

–

–

3/4

3/4

65

1/2

1/2

1

1.5

65

3/4

3/4

2

3

65

1

1.5

3

3

65

ISS4-9/P-G6-40

2

2

5

5

65

ISS4-18/P-G8-40

2

3

5

7.5

65

3

3

7.5

10

65

3

5

10

15

30

ISS4-18/P-G17-40

5

7.5

15

20

30

ISS4-32/P-G22-40

7.5

7.5

15

20

30

7.5

10

20

30

30

10

10

30

30

30

00

0

1

ISS4-9/P-G2.5-40 ISS4-9/P-G4-40

ISS4-18/P-G10-40 ISS4-18/P-G13-40

ISS4-32/P-G26-40 ISS4-32/P-G32-40

1P

ISS4-40/P-G40-40

Control

Limit Switch

Keypad

ISS(1/3R) Wiring Schematics

H1

10

15

Status

35

FLA (A)

Relay Outputs

40

Overload Setting

OL

Common Fault



Dry Input

 

Remote

Normally Open Input

Remote Run

Normally Open Input

Normally Open Input

Limit Switch

Keypad

A1

Contactor Coil

H1

H4

MCP

A2

24V

M Output to

contactor coil

43

31

44

32

M

(Optional)

24VDC, 1A Output

Motor

Actuator Control

PCB Power

Normally Closed Input

Start

Pilot Devices



H1

12-250VAC/DC Input

Shut Down

30

1

contactor coil

12-250VAC/DC Input

Voltage Inputs

25

24V

M Output to

ISS STARTER POWER WIRING Remote Run

20

A2

H4

ISS(1/3R) CONTROL WIRING

5

A1

Contactor Coil

PCB Power

Normally

Open Input INDUSTRIAL STARTERS

T1

T2

T3

AUX CONT

208-600 VAC Input L1

L2

L3

MTR 3PH

H4

SCHM-ISS-V3

ISS STARTER POWER WIRING

UL Type 1 Dimensions All dimensions are in inches

OL

H1

H4

MCP

43

31

44

32

M

(Optional)

T1

T2

T3

AUX CONT

208-600 VAC Input L1

L2

L3

MTR 3PH

UL Type 3R Dimensions

SCHM-ISS-V3

All dimensions are in inches

9

Control

Smartart

INDUSTRIAL START/STOP WITH

TM

H1

ISS4 CONTROL WIRING 15

10

Remote Run

20

Relay Outputs

40

Overload Setting

contactor coil

H4

ISS STARTER POWER WIRING

Common Fault



Dry Input

 

REMOTE

H1

X

Remote

X

Normally Open Input

Remote Run Motor

Actuator Control

MCP

A-

A2

24V

M Output to

contactor coil

43

31

44

32

M

(Optional)

Normally Open Input A1

Contactor Coil

H4

24VDC, 1A Output

A+

G

Limit Switch

Keypad

PCB Power

OL

STOP

START

Start

Pilot Devices



H1

24V

M Output to

Status

35

FLA (A)

A2

12-250VAC/DC Input

Shut Down

30

1

A1

Contactor Coil

12-250VAC/DC Input

Voltage Inputs

25

5

Keypad

PCB Power

ISS4 Wiring Schematics

A-

Normally Open Input

Limit Switch

T1

T2

T3

AUX CONT

208-600 VAC Input L1

L2

L3

MTR 3PH

H4

ISS STARTER POWER WIRING

UL Type 4 Dimensions All dimensions are in inches OL

Non-combination* 10.00 H1

7.44 MTG.

H4

MCP

43

31

44

32

M

(Optional)

T1

T2

T3

AUX CONT

208-600 VAC Input L1

L2

MTR 12.00

L3

11.30 MTG.

3PH

Combination*

6.69

*Consult factory for NEMA 4X enclosure options

7.64

8.38 6.69

*Combination dimensions are the same as noncombination dimensions except for the depth (shown above, 8.38”).