TIA Portal Workshop

Don‘t be afraid of Safety

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Goals of the workshop

How to identify a target customer? Why to address Safety? What are our advantages? What questions to ask?

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

• 1. Introduction

4

• 2. Safety Architecture

15

• 4. Summary

39

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Engineering

Focus on Safety Integrated

• Efficient Engineering

PLC

HMI

IO

IPC

Motion

• Integrated System diagnostic

Efficiant Functions

TIA Portal

• „Security integrated“ • Library Concept

Common Datebase

• „Teamengineering“ • Integrated Trace • „Safety integrated“

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Focus on Safety Integrated

Detect

Evaluate

React

SIRIUS position switches

SIMATIC fail-safe controller

SINAMICS frequency converter

SIRIUS E-Stops

SIRIUS Relays

SIRIUS Contactor

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How to identify a target customer? „Make it right!“ with SIMATIC Safety Integrated Currently

Goal

External Safety Solution

SIMATIC Safety Integrated

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Now is the right time !

More Sales Higher customer loyalty Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

What is a safety function?

E-STOP

Protective Door-/ FlapMonitoring

Area monitoring

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What is a safety function?

Speedmonitoring

Standstill monitoring

Position monitoring

SLS

SOS

SLP/SP

SINAMICS Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

• 1. Introduction

5

• 2. Safety Architecture

14

• Use of safety switchgear

16

• Use of configurated safety switchgears

17

• Use of seperated safety controller

18

• Use of safety integrated controller

19

• 4. Summary

39

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

What Safety architectures do the customer use ?

Standard PLC

Safety Relay

Standard PLC

Configurable Safety Relay

Standard PLC

Safety PLC

Safety Integrated PLC

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Use of safety relays

Standard PLC

Safety relay

Why do customer use this architecture?

• Independent of main PLC

• Separate Responsibilities (Standard – Safety )

• Small Number (1-3) of safety functions (SF)

• “Only” wiring necessary

• „Tradition“ Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Use of configurable safety relay

Standard PLC

Configurable safety relay

Why do customer use this architecture?

• Independent of main PLC

• Separate Responsibilities (Standard – Safety)

• Medium number of safety functions (SF)

• Additional functions (Muting, Motion, …)

• Safety communication Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Use of additional Safety PLC

Why do customer use this architecture? Standard PLC

Safety PLC • Independent of main PLC

• Separate Responsibilities (Standard – Safety)

• Many safety functions

• No safety version available of main PLC

• Use of decentralized I/Os Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Use of SIMATIC Safety Integrated

Safety Integrated PLC

Why do customer use this architecture?

• One Engineering

• System wide diagnostic

• PROFINET capabilities

• Saving of cabinet space

• Simpler to test Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Sample machine: Overview

Safety door (SF 2) Safe door monitoring

E-STOP (SF1) 2-Hand Control (SF 3) Manual input of material for special cuts

Stops circular saw and conveyor belt immediately

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Sample machine: Functional correlations

E-Stop

Safety door

Circular saw

2-Hand

Conveyor belt

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S7-1200

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Summary Standaard PLC + Veiligheidsrelais

S7-1200

-

Wiring effort

+

One System One Engineering

-

High costs of change

+

Flexibility

-

Diagnostic only possible in the cabinet

+

Diagnostic is integrated and accessible from everywhere

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S7-1500 + G120

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Summary Standaard PLC + Parametreerbaar veiligheidsrelais + G120

S7-1500 + G120

-

No PROFIsafe on PROFINET

+

PROFINET/PROFIsafe

-

Diagnostic needs to programmed

+

Diagnostic integrated and available everywhere

-

No Simulation, No Forcing of Signals

+

Testing with PLCSIM

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

• 1. Introduction

5

• 2. Safety Architecture

15

• 4. Summary

38

• Use of safety switchgears

39

• Use of configurated safety switchgears

40

• Use of separated safety controller

41

• Reference

42

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Use of safety relays

Standard PLC

Safety relay

Why do customer use this architecture?

Potential weakness

• Independent of main PLC

• Lots of order numbers

• Separate Responsibilities (Standard – Safety)

• Limited Diagnostic

• Small Number (1-3) of safety functions (SF)

• Potential need to change safety architecture (SF > 3)

• “Only” wiring necessary

• Easier to manipulate

• „Tradition“

• Logic is costly, never optimal

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Use of configurable safety relay

Standard PLC

Configurable safety relay

Why do customer use this architecture?

Potential weakness

• Independent of main PLC

• Two HW/ Two SW

• Separate Responsibilities (Standard – Safety)

• Limited Diagnostic

• Medium number of safety functions (SF)

• Limited Logic

• Additional functions (Muting, Motion, …)

• Test and synchronization take time

• Safety communication

• Safety communication often manufacturer specific

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

Use of additional Safety PLC

Standard PLC

Safety PLC

Why do customer use this architecture?

Potential weakness

• Independent of main PLC

• Two HW/ Two SW

• Separate Responsibilities (Standard – Safety)

• Limited Diagnostic

• Many safety functions

• Data-Mapping required

• No safety version available of main PLC

• Test and Synchronization take time

• Use of decentralized I/Os

• Safety communication often manufacturer specific

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

What are the important questions? Q 1: New machine concept/ safety concept ?

yes

Q 2: Use of different safety architectures?

yes

Q 3: Much engineering time spend on synchronization?

yes

Q 4: Standstill times?

yes

Locale Safety Promotion

Q 5: Why was SIMATIC Safety Integrated not used before? yes Too complicated? Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety

TIA Portal Workshop: SIMATIC Safety Integrated Take Aways

„ We are the only provider with a fully integrated Safety solution.“

The proof  Flexible Safety solution for any machine size by the seemless SIMATIC Safety Portfolio from Micro–PLC up to High-end-SPS.  Cost reduction through PLCSIM, which allows to test the program (incl. safety) at an early stage of a project  Systemwide diagnostic incl. safety without any extra engineering

Dear sales colleagues, Safety Integrated is a unique selling point for the SIMATIC Controller family. Which of your customers uses safety solutions of a competitor and would benefit by using SIMATIC Safety Integrated?

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Thank you for your attention! Team Safety Automation Days 2015

Restricted / © Siemens AG 2015. All Rights Reserved. Automation Days 2015 | Don't be afraid of Safety