P012-E169
Shimadzu Environmental and Social Report 2010 (Results in FY2009)
Message from the President At the UN Summit on Climate Change held in September 2009, Japan’s then Prime Minister Yukio Hatoyama announced that Japan intends to cut its greenhouse gas emissions by 25% by the year 2020 as compared to 1990 levels. In December, the COP15 meeting was held in Copenhagen, where intense discussion was held between developed nations and emerging nations concerning measures taken against global warming after the adoption of the Kyoto Protocol. In Japan, basic policies concerning global warming and energy-related issues are currently being discussed. Since global-scale efforts are necessary to deal with these problems, Shimadzu has started the new “Save the Energy Project” to develop new models of its main products with high energy-saving potential that can consume at least 25% less power than former ones. Use of energy-saving products will help combat global warming and also reduce running costs. We anticipate having less of an impact on the environment and lowering costs through the project. As well as issuing the Shimadzu Environmental and Social Report 2010, we will make the results of our environmental conservation activities available on Shimadzu’s home site. According to our “Medium and Long-Term Programs,” we will try to reduce the burden placed on the environment by our business activities and also contribute to creating a low-carbon future through the development of products, which is our main business.
President and CEO
Environmental Management Program Headquarter Offices District (*1) Environmental Aspect
2
FY 2009 Results Self Assessment •Promoted measures for environmentally-friendly products. Measures to obtain ECO-label certification: 15 of 15 plans were achieved. •Calculated energy savings rates, recycle rates, and reuse rates. Calculated for all 9 applicable products developed. •Created WEEE compliant sorting guidelines. Created for all 6 applicable products developed. ○ (1) Products •Assessed and disseminated information about EU environmental regulatory trends throughout the company: Information about EU environmental regulations was gathered from exporters/industrial associations and directly in Europe. Information was exchanged with relevant departments in other companies, and the necessary items were reported internally via management meetings •Achieved a 93% green procurement ratio for office supplies, surpassing the goal of 92%. •Achieved a 66.7% green procurement ratio for materials, surpassing ○ (2) Green Procurement the goal of 65%. •Achieved an 80.3% registration of purchased material items in the purchased material content management database, surpassing the goal of 80% •No new departments started using the Chemical Substances Management (3) Hazardous Chemical Substance System. △ Emissions and Reduction of •The reduction of substitute CFC usage was 52% of the 1998 level. The goal CFC Substitutes of 38% or less could not be achieved. •Achieved a minus 3.5% CO2 emission from energy use, falling below ◎ (4) CO2 Emissions the goal of a maximum of 3.7% higher than the 1990 level. •Thorough separation of paper ◎ (5) Waste Reduction of non-valuable resource amount: Achieved a 20% reduction as compared to 2008 levels, surpassing the goal of 2%.
FY 2010 Goals •Promote measures for environmentally-friendly products. Increase ECO-labeled products to 20 / promote energy-saving projects and develop products containing no hazardous substances. •Calculate energy saving rates, recycle rates, and reuse rates for new products. •Create sorting guidelines for new products. •Assess environmental regulatory trends for the EU and other areas, and disseminate this information throughout the company.
•Achieve a 92% green procurement ratio for office supplies. •Achieve a 68% green procurement ratio for materials (RoHS compliant items). •Promote the registration of purchased material items in the purchased material content management database and register 8,000 cases. •Increase the number of departments using the Chemical Substances Management System, and reduce the usage of hazardous chemical substances. •Reduce substitute CFC usage to 40% of the 1998 level or less. •Reduce CO2 emissions from energy use to a maximum of 7% higher than the 1990 level. •Thorough separation of paper Reduction of non-valuable resource amount: Reduce by 10% as compared to 2008 levels.
Kanagawa Offices District (*2) Environmental Aspect
(1) Products
(2) Environmental Measures (Pollution Prevention)
(3) CO2 Emissions
FY 2009 Results Self Assessment •Application of design guidelines for reducing environmental impact when new products are developed. Activities for ECO-label certification: Received one ECO-label of our goal of 3. Implemented items: calculation of energy savings rates and recycle rate △ by weight; creation of lists of hazardous substances used; and creation of a sorting guideline for disposal. •Complied with domestic and foreign regulations, and contributed to the environment by providing information about products and technology. •Maintained/managed equipment and chemical substances. Employed CRIS chemical substances management system. •Implemented voluntary emergency response training, tailored for each ◎ department. •Surveyed the usage of liquid nitrogen and reduced by 56% from the 2009 level. •Achieved 2,033 t-CO2, a 15% reduction of CO2 emissions from energy ◎ usage, surpassing the goal of the 1% reduction as compared to the result in FY2008 (2,390 t-CO2).
FY 2010 Goals •Application of design guidelines for reducing environmental impact when new products are developed. Activities for ECO-label certification: Obtain an ECO-label for at least two products. •Comply with domestic and foreign regulations, and contribute to the environment by providing information about products and technology. •Maintain/manage equipment and chemical substances. Employ CRIS chemical substances management system. •Prepare to take urgent actions on the management of chemical substances in each department. •Maintain CO2 emissions from energy usage at the 2009 level or less. The goal is 2,033 t-CO2 max.
Data of results for activitie (results in FY 2009) Headquarter Offices District (*1)
Sanjo Works Technology Research Laboratory (Keihanna) Seta Works Murasakino Works Hadano Works Atsugi Works
Kanagawa Offices District (*2)
CO2 Emissions (Energy Related) Unit: tons CO2
Unit: tons CO2 3,188 3,140 3,107 2,901
20,000
10,000
4,000
3,148
1,595 2,256 934 1,472 1,463 919 1,561 1,004 15,126 14,521 946 892 901 14,176 14,059 14,131 12,955 12,456 12,276 12,249 12,979 2,661 2,686 2,938
15,000
427
2,425
1,000
0
0
’00 ’01 ’02 ’03 ’04 ’05 ’06 ’07 ’08 ’09 * The power conversion factor used for all years is 0.378 kg–CO2/kWh.
Unit: million kWh 40
6.9 2.6
30
27.6
6.9
2.5
2.4
27.1
26.2
7.5 2.4 26.5
8.1 2.5 28.4
8.0
7.5
8.0
8.2
4.3 2.6
4.1
4.3
31.8
32.0
’00
5.6
2.5
’01
’02
4.9
4.8
’03
’04
’05
’06
’07
2.1
2.2
2.2
2.2
2.2
4.1
’02
’03
’04
’05
’06
’07
809
654
1,895 1,993 1,951 1,823 1,663 1,509 1,610
7.5
33.7
10
’01
783
’08
’09
1.8
1.4
2.9
3.3
’08
’09
10.0
5.0
’00
874
Unit: million kWh
0.8 5.8
20
0
877
857
4.2 35.1
30.9
2,241 2,247
2,000
5000
Electricity Usage
940
3,000
’08
0
’09
’00
’01
’02
’03
4.0
’04
4.1
’05
4.2
’06
4.2
’07
Waste Discharged Recycling Ratio
Unit: tons
Unit: %
2,500 627
2,000
609 508
1,500 1,000
6.8
8.9 1,306 1,340
8.3
843
822
840
865
778
102
18.6 477 9.5 10.5 15.2 17.5 1,493 11.8 8.3 1,304 1,307 1,332 1,239 1,259 1,303
1,115
500
80
400
’00
’01
’02
’03
’04
’05
’06
’07
’08
’09
100 80 321
60
60
300 219
40 20
500 0
100
Unit: %
Recycling Ratio
Unit: tons
0
181
200
20 186
100 0
’00
’01
’02
’03
18
26
43
170
183
160
152
’06
’07
’04
’05
10
16 24
163
132 ’08
’09
40 20 0
Water Usage Unit: thousand m3
Unit: thousand m3
500 400 300
9.3 9.4
200
260.8
8.2 8.7
9.4 8.8
10.2 7.3
9.9 7.7
9.7 8.6
10.5 10.4
10.9 9.1
3.4 10.7 8.6
213.9 188.8 218.1 232.9 206.7 185.4 182.3 169.2 184.0
100 0
9.9
20 10.5
14.1
12.1
25
16.7
15.4
15
7.0 8.5
10.1
5.6
13.4
17.5 13.6
12.7
10
11.2
11.0
11.0
’04
’05
’06
10.9
5 ’00
’01
’02
’03
’04
’05
’06
’07
’08
’09
*1 Head Office/Sanjo Works, Murasakino Works, Technology Reseach Laboratory, Seta Works
0
’00
’01
’02
’03
’07
’08
’09
*2 Hadano Works, Atsugi Works
CO2 Emissions from Energy by the Shimadzu Group CO2 amounts emitted by Shimadzu’s manufacturing sites, sales bases, and research laboratories in FY 2009 calculated by region and energy type are shown below.
Breakdown of CO2 emissions (by region) 5%
Breakdown of CO2 emissions (by energy type) 2% 1% Less than 1%
4%
Total emissions: 30,768 tons
10%
81%
Japan US Asia Europe
81% 10% 5% 4%
6%
Total emissions: 30,768 tons
9%
81%
Electricity Urban gas LPG/LNG Gasoline Heavy oil Light oil Kerosene
81% 9% 6% 2% 1% Less than 1% Less than 1%
* Target business operations: 9 sites in Japan (6 Shimadzu offices, 3 affiliated companies) and 6 sites overseas (affiliated companies: 2 in Asia, 2 in Europe, 2 in the US). Sites that emit at least 500 tons of CO2 annually are included. * The electricity emission factor used for all regions is 0.378 kg–CO2/kWh. * Period of the report: For affiliated companies overseas, data of January to December 2009 was used.
3
Details of Pollutant Release & Transfer Registers (PRTR) Data (results in FY 2009) Plant
Quantity Transferred Atmospheric Discharge to Discharged to Buried at Transferred Beyond Recycled Emissions Public Waters Soil at Relevant Site to Sewer Relevant Relevant Site Site
unit: kg
Shipped as Part of Application Product
Chemical Chemical No. Name
Usage
232
Nickel and its compounds
2,387
─
─
─
─
─
1,000
─
1,387
Plating
132
HCFC-141b
2,466
2,051
─
─
─
─
415
─
─
Cleaning
144
HCFC-225
3,949
3,091
─
─
─
─
13
845
─
Cleaning
63
Xylene
1,373
1,373
─
─
─
─
─
─
Paint
Sanjo Works Seta Works
─
Air and Water Quality Management NOX and SOX in exhaust gas emitted from works, business sites, and research laboratories are monitored by periodical measurement. The pH and TOC of discharged water is continuously monitored using a dedicated monitor and an inhouse LAN network in addition to periodical water quality measurement. Shimadzu controls the quality of air and discharged water based on its in-house standards that are stricter than standards determined by laws and regulations.
On-Line Total Organic Carbon & Total Nitrogen Analyzer (TOCN analyzer)
4
Environmental Load Mass Balance (Sanjo Works)
INPUT
OUTPUT General Waste
Electricity Usage
33,730,000 kWh
CO2 Emissions
14,500 tons
CO2 generated from use of electricity, gas, and fuels
Gas Usage
802,000 m3
NOx Emissions
2.50 tons
NOx generated from use of gas and fuels
74 kL
Fuel (diesel oil, etc.)
SOx Emissions
0.09 tons
486.5 tons 100%
Recycling Ratio
89.9%
Valuable Materials Material Recycling Ratio
3.4%
Thermal Recycling Ratio
6.7%
SOx generated from use of fuels
Water Usage
Chemical Substances
Paper
Industrial Waste
184,000 m3 51 tons
Recycling Ratio
Shimadzu Corporation Sanjo Works
76.3 tons
Packaging Materials (plastics, wood, cardboard, etc.) 436.2 tons
Effluents
817.9 tons 98.2%
Valuable Materials
63.3%
Material Recycling Ratio
20.9%
Thermal Recycling Ratio
14.0%
184,000 m3
Industrial effluents and residential wastewater
Landfill Disposal Ratio
1.8%
Environmental Accounting Outline of 2009 Results Environmental conservation costs included expenditures to newly install waste water treatment equipment to remove nickel in the plating line and to update the cleaning equipment due to the discontinuation of substitute CFC (HCFC-141b). However, due to the current recession, total costs were 17.5% lower than the previous year. Environmental investment decreased by 79 million yen from the previous year in absolute terms and its percentage of total capital investment also decreased from 4.2% to 2.6%. In contrast, environmental R&D costs were 45.9% higher than the previous year, and increased from 13.5% to 20.9% of total R&D costs. The economic effects of environmental activities were calculated from three items that offer a reliable basis – energy savings, waste reduction, and water savings. Compared with the reference year, environmental activities resulted in 115 million yen in savings. Expenses decreased by 109 million compared with the previous year partly due to a reduction in production as a result of the recession.
Environmental Conservation Activity Costs (2009 performance) Classification
(Units: million yen)
Investment
Primary Measures
2009
Pollution Prevention Costs
Noise control, etc.
Global Environment Conservation Costs
Reduction of substances damaging the ozone layer, etc.
Waste Reduction and Recycling Costs
Commissioned waste processing, emission reductions, and waste separation
1
Costs Within Business Areas
2
Environmental Management Costs
Office expenses, training/educational expenses
3
Social Activity Costs
Monetary donations, greening, cleaning of areas near plants, etc.
4
Costs of Environmental Damage
Subtotal
Total Reference Total Capital Investments for the Applicable Period
Expenses
2008
2009
2008
149
118
105
26
92
64
128 66
0
5
81
115
175
215
250
309
0
0
137
157
11
50
63
82
0
0
2
0
186
265
452
548
7,091
6,272
Research and Development Costs Item R&D Costs
1
Investment
Primary Details
2009
Development of environmentally friendly and environmentally beneficial products
Cost
2008
0
14
Reference Total R&D Expenses for the Applicable Period
2009
2008
2,450
1,679
11,746 12,463
Environmental Conservation Activity Results Savings Compared with Reference Year
Environmental Load Index (comparison with reference year)
Results 1
Energy Savings
Amount saved: -6,360,000 kWh/year (14.7% increase)
2
Savings from Reduced Waste
Savings: 662 tons/year (25.2% decrease)
3
Water Savings
Water saved: 256,248 tons/year (53.4% decrease)
Total
Year-On-Year Savings
-17
103
29
19
104
-13
115
109
5
Calculation conditions (1) Business operations included in totals: ISO certified operations (Sanjo Works, Murasakino Works, Technology Research Laboratory, Hadano Works, Atsugi Works, and Seta Works) (2) Period covered: April 1, 2009 to March 31, 2010 (3) Results: Results indicate the extent of environmental load reductions and expenses saved through environmental conservation activities. This is limited to items that have a basis for calculation, and uses the year prior to the start of preparations for ISO certification (Sanjo Works: 1995, Hadano Works: 1997, Seta Works: 2000) as the reference year for comparison. (Depending on the contract method used, energy conserved and power rates do not necessarily match.) (4) Expenses related to education, conferences, and social activities: Calculated by multiplying the total number of man-hours expended by personnel involved in these activities by an hourly labor cost of 5,000 yen.
Occupational Health and Safety With the motto “Combining all of our efforts to reduce risks and to create a safe and healthy workplace,” we are assessing risks in order to mitigate or eliminate risks and hazards in the workplace so as to prevent accidents. We also promoted activities to maintain and improve the mental and physical health of our employees with the theme “Protect your own and everyone’s health.” In FY 2009, we took measures to improve workers’ mental health, gave them appropriate health guidance or applied work restrictions according to the results of health checkups, and instructed them to improve their lifestyle habits.
Occupational Accidents (10 years) Number of Accidents
Total Accidents
Accidents Requiring Days-Off (among all accidents)
16
15
9 5
4
9
9
8
9
7 3
1
9
8
9
7
9
9
1
8
16
11
Deaths
0
0
0
0
0
0
0
0
0
0
Days Off
4
4
1
0
3
2
0
0
3
3
Rate per 1,000 People 3
3
2 0 0 0 ’00 ’01 ’02 ’03 ’04 ’05 ’06 ’07 ’08 ’09
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Total Accidents
Permanent Injurie
8
4 1
0
Number of Incidents
11
10
Year
0
0
0
0
0
0
0
0
0
0
2.5
2.3
2.8
2.3
2.8
2.8
0.3
2.4
6.0
3.5
Frequency Total Accidents 1.38 1.24 1.43 1.11 1.51 1.51 0.16 1.33 2.55 1.86 Ratio Days Off 0.61 0.62 0.16 0.00 0.50 0.33 0.00 0.00 0.48 0.51 Severity Rate
0.014 0.017 0.002 0.000 0.002 0.012 0.000 0.000 0.003 0.002
Development of Energy Saving Products
Start of Operation of the New Waste Water Treatment Equipment
Shimadzu has provided various instruments and equipment that reduce environmental impact such as environmental measurement instruments and solar cell manufacturing equipment. As combating global warming is such an urgent issue, Shimadzu has started the “Save the Energy Project” to develop products more suitable to a low-carbon future by reducing CO2 emissions during the use of the products. Through this project, we aim to develop new models of our main products with high energy-saving potential that can consume at least 25% less power than former models. Some energy saving products are now under development in the project, including gas chromatographs, one of our main products.
Since the Manufacturing Center handles a number of chemicals that can cause environmental pollution, the Center takes daily efforts to prevent pollution by implementing training for emergency situations. Its waste water treatment facility was updated in June 2009 in order to improve its waste water treatment capacity, save space, and reduce environmental impacts such as electricity use and sludge generation. We plan to improve performance of the facility by thoroughly managing the operation of the new water treatment equipment. Former waste water treatment equipment
GCMS-QP2010 Ultra The new GCMS-QP2010 Ultra Gas Chromatograph - Mass Spectrometer where power consumption has been reduced by 26% as compared with conventional models New waste water treatment equipment
6
New Environmentally-Friendly Works When the new plant was constructed in the Seta Works, we employed the swirling induction type air conditioning system for air conditioning a large area of the Works. In this system, swirling air flow draws in the surrounding air so that air can be conditioned with less air volume, and the temperature of the blown air can be similar to the air in the working area. Thus, the system can maintain a more comfortable working environment while saving energy. Since oil mist is dispersed due to the nature of the processes carried out in the Works, an oil mist collection filter is attached to the air conditioning system to improve the working environment. In addition to energy-saving measures, measures are taken to create an environmentally-friendly plant such as the use of ecotype lighting and high-speed sheet shutters, and the introduction of air compressors where the number of units can be controlled.
“Local Production for Local Consumption” Activities in Company Cafeterias The “local production for local consumption” activities are promoted in two company cafeterias in the Sanjo Works (South and North cafeterias). We participated in the “Local production for local consumption in company cafeterias – Delicious Kyoto” campaign conducted by the Kyoto Green Procurement Network in autumn 2009 and offered menus that include vegetables produced in Kyoto. In spring 2009, the North cafeteria started its own activities such as using at least 50% rice produced in Kyoto and using locallygrown vegetables at least 30 days of each season. As a result of these activities, the cafeteria received a certification as a facility where Kyoto-grown foods are actively consumed, issued by the Kyoto Prefecture in December. We plan to promote the reduction of transport costs and CO2 emissions and improve workers’ health by using fresh local food ingredients in our company cafeterias.
Certification as a facility where Kyoto-grown foods are actively consumed
Activities for Biodiversity
Shimadzu Analysis Experience School / Junior Tennis School
As the crisis of our biological system is becoming more apparent, Shimadzu promotes activities to protect forest resources by participating in forestation activities and providing education for children using a card-type educational material called “bidi” that was created to teach players about biodiversity. Shimadzu participated in the “Biodiversity EXPO 2010 in Osaka,” Japan’s first comprehensive exhibition about biodiversity and introduced visitors to Shimadzu’s activities. This year, activities for biodiversity are included in Shimadzu’s principles concerning environmental issues and the influence of Shimadzu’s business activities on biodiversity will be studied.
Shimadzu started to hold the “Shimadzu analysis experience school” for junior and senior high school students in 2007. The school provides an opportunity to introduce scientific technology to young students with the help of OBs with expert knowledge based on Shimadzu's corporate motto “Contributing to Society through Science and Technology.” Starting with a lecture about “lights and colors,” the school includes programs such as production of a “simplified spectrometer” in continuous processes just like manufacturing in a plant and analysis experience using one of Shimadzu's product “spectrophotometers.” In FY 2009, the school was held ten times and approximately 100 students participated. Shimadzu also holds the “Shimadzu Junior Tennis School” for amateur tennis players from the fourth grade through the third year of high school with a representative player of the Shimadzu Tennis Club as the instructor. This school is held to teach local children the joy of playing tennis through technical instruction by a Japanese ranked Shimadzu player and communication with other participants.
Biodiversity EXPO 2010 in Osaka
Shimadzu Analysis Experience School
Shimadzu Junior Tennis School
Changes in the Number of External Support Cases and Participants Shimadzu offers assistance for environmental activities outside the company by holding environment-related seminars, providing assistance to obtain the ISO-14001 certificate, and offering on-site environmental lectures. Shimadzu plans to continue to promote external support actively.
7 Business Locations Used in This Report
Number of Cases and Number of Participants (December 1998 to March 2010)
Cases 4401 4661
100
Cases
1421 20 0
1013 23
1527
3323 2411
2038
4000 3000
88
101 78
Headquarters (Sanjo Works)
5000 2899
60
Seta Works Murasakino Works
6000
5156
4450
80
40
Participants
73
90 71 71
41 49 38
’99 ’00 ’01 ’02 ’03 ’04 ’05 ’06 ’07 ’08 ’09
2000
Atsugi Works
Participants
120
Hadano Works Technology Research Laboratory (Keihanna)
1000 0
Corporate Overview Corporate Trade Name: Shimadzu Corporation Corporate Philosophy: Contributing to Society Through Science and Technology Management Principle: Realizing our Wishes for the Well-being of both Mankind and the Earth Founded: March 1875 Incorporated: September 1917 Capital: Approx. 26.6 billion yen Number of employees: Shimadzu Corporation only: 3,134 persons, the entire Shimadzu Group: 9,624 persons (as of March 31, 2010) Headquarters: 1, Nishinokyo-Kuwabara-cho, Nakakyo-ku, Kyoto 604-8511, Japan
Sales Trends Unit: million yen
Non-consolidated sales
300,000 262,431 250,000
233,558
242,638
200,000 158,208
162,417
289,971
Consolidated sales
272,833 238,255
170,773
171,096
159,074
150,000
141,887
100,000 50,000 0
142nd Term FY 2004
143rd Term FY 2005
144th Term FY 2006
145th Term FY 2007
146th Term FY 2008
147th Term FY 2009
For inquiries regarding environmental activities, such as environmental reports, websites, and other types of information: Global Environmental Management Department 1, Nishinokyo-Kuwabara-cho, Nakagyo-ku, Kyoto 604-8511, Japan TEL: +81-75-823-1113 FAX: +81-75-823-2062 E-mail:
[email protected]
URL: //www.shimadzu.co.jp Shimadzu’s principles concerning environmental issues are available on its home site.
The CO2 generated preparing this Environmental and Social Report was offset with a reduction in CO2 in accordance with the Kyoto Eco-Point Model project.
To conserve resources, this document uses recycled paper and aroma-free soy ink. 0215-09001-10ANS