Sheet Metal Automation
Compact System for Supporting Automated Production of a Punch Press
SL-1250
Loader Compact, same side full sheet load / unload
FS series
Standard Load / Unload
Magnets & air blow For reliable blank sheet separation.
Material edge detection Errors in X-axis material stack loading are automatically offset by scanning to the sheet edge.
01
Multi pads Non-ferrous and hole intensive parts can be consistently picked and sorted in FG systems.
Single sheet confirmation Blanks are measured to confirm a single sheet is picked up.
More flexible, longer unattended full sheet operation with blank / finished part storage
FS series Tower type
Systems Flexible finished parts sorting and stacking systems
FG series Sorting type
Material positioning Loader positioning pads locate the sheet in the work holders with a high degree of accuracy.
Scissor lift table Automatically adjusts the finished part stack height for smooth and accurate unloading.
Additional finished parts carts (Option) FG system parts can be sorted, stacked and efficiently transported to the next operation.
*Option is included in these pictures.
02
Muratec Automation will Increase your Productivity and Profits! Muratec has a long history of industrial automation that dates back to the mid 50’s. The automation offered in sheet metal processing today is a result of decades of experience delivering customer solutions. Today’s automated systems require diverse demands in application and production. Muratec has turnkey systems that provide the hardware and software to effectively process and manage from raw material to finished parts. Our cost effective systems can overcome variable production demands and large production runs.
CAD/CAM system for sheet metal manufacturing
Muratec Original NC
Unit Controller HIFLEX
Loader System
Turret Punch Press Wiedemann Style Tooling
Spring Style Tooling
MATE PRECISION TOOLING WILSON TOOL INTERNATIONAL
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Swing loader
SL-1250 Compact System for Supporting Automated Production of a Punch Press
Applicable machine model M2048TE M2048TS
Features Automatic loading / Automatic unloading mode This mode is best for continuous operation of workpieces that have longer processing times per sheet. Blank sheet
Automatic loading / Manual unloading mode This system includes a standard mode for automatically loading material and manual unloading of the finished part by the operator. This mode is best for workpieces that are needed immediately for a post process, are not easily unloaded using vacuum pads, or are subject to damage if formed features are stacked on each other. Blank sheet 1
Completed sheet
Blank sheet 2
Completed sheet
Specifications SL-1250 1250 mm x2500 mm (Y x X) [49.21" x 98.43"] Minimum 300 mm x 750 mm [11.81" x 29.52"] Material thickness 0.6 mm ~ 3.2 mm [0.02" ~ 0.13"] Max. stack weight 3 tons [3.3 US tons(6600 LBS)] 320 mm Max. stack height (including wooden pallet) [12.6"] Compressed air Quantity 400 NL/min (0.4 m3/min) Pressure 0.49 MPa (5.0 kgf/cm2) [71 PSI] Power supply 3 kVA
Finished Parts
6170 [20'3"]
Maximum
10100 [33'2"]
2300 [7'7"]
Sheet size
Blank Sheets
*Above compressed air and power supply are excluding main machine's. *The above illustrations show the example when combined with the turret punch press M2048TS.
04
Full sheet load / unload systems
FS2512/ FS3015 Compact, same side full sheet load / unload
Applicable machine model M2048TE M2048TS M2548TS / M2558TS M3048TG / M3058TG M2048HL / M2558HL M5000 NPS01 This picture shows when combined with M2048TS.
Features Modular Design accommodates a Tower expansion when needed. Same side load / unload provides space saving compact design. Operator side is available for hot jobs and other manual operations. Multiple 2 or 4 stack configurations allow expanded automatic operation. Servo Motor Drive technology delivers accurate high speed blank positioning. Two stacks right and left
Two stacks front and back (for long blanks)
Four stacks
10100 [33'2"] (11800 [38'9"])
(Y x X)
FS2512 Maximum 1250 mm x 2500 mm [49.21" x 98.43"] Minimum
Material thickness Max. stack weight Max. stack height (including wooden pallet) Compressed air Quantity 400 NL /min(0.4 m3/min) Pressure Power supply
FS3015 FS3012 1250 mm x 3050 mm 1525 mm x 3050 mm [49.21" x 120.07"] [60.03" x 120.07"] 300 mm x 750 mm [11.81" x 29.52"] 0.6 mm ~ 4.5 mm [0.02" ~ 0.18"] 2 tons [2.2 US tons] 260 mm [10.23"] 600 NL/min (0.6 m3/min) 0.5 MPa (5 kg/cm2) [71 PSI] 9 kVA
*Above compressed air and power supply are excluding main machine's.
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2510 [8'3"]
Sheet size
6250 [20'6"] (7100 [23'4"])
Specifications
( ) : M3058TG & FS3015
*The above illustrations show the example when combined with the turret punch press M3048TG.
Full sheet load / unload stocker systems
FS2512T/FS3015T More flexible, longer unattended full sheet operation with blank / finished part storage Applicable machine model M2048TE M2048TS M2548TS / M2558TS M3048TG / M3058TG M2048HL / M2558HL M5000 NPS01
Features Using the stocker elevator, material / part exchange can be done while the system is running. All drawers are available for material or finished parts. Material pallets can be scheduled for finished parts after they are emptied. If a material pallet empties before job completion, the system will continue to the next scheduled job.
Specifications Sheet size (Y x X)
FS2512T FS3012T FS3015T Maximum 1250 mm x 2500 mm 1250 mm x 3050 mm 1525 mm x 3050 mm [49.21" x 98.43"] [49.21" x 120.07"] [60.03" x 120.07"] Minimum
*Above compressed air and power supply are excluding main machine's.
5110 [16'9"]
300 mm x 750 mm [11.81" x 29.52"] Material thickness 0.6 mm ~ 4.5 mm [0.02" ~ 0.18"] 2 tons Max. stack weight [2.2 US tons] 260 mm 235 mm Max. stack height (including wooden pallet) [10.23"] [9.25"] Number of shelves 6 or 8 Compressed air Quantity 400 NL/min (0.4 m3/min) 600 NL/min (0.6 m3/min) Pressure 0.5 MPa (5 kg/cm2) [71 PSI] Power supply 14 kVA
6950 [22'10"] (7800 [25'7"])
10100 [33'2"] (11800 [38'9"])
( ) : M3058TG & FS3015T
*The above illustrations show the example when combined with the turret punch press M3048TG.
06
Individual parts pick and sort systems
FG2512/FG3015 Flexible finished parts sorting and stacking systems
Applicable machine model M3048TG / M3058TG M2048HL / M2558HL NPS01
Features
External manual operated cart (Option)
Full Sheet or micro-jointless parts production. A variety of system configurations are available for customer’s production requirements. Small parts up to full sheets can be unloaded. Flexible multi-pad loader configuration allows most part sizes and hole intensive parts to be picked up. System allows flexible stacking of parts, per nested layout, per next process, per kit, etc. Specifications FG2512 FG3015 Maximum 1250 mm x 2500 mm 1525 mm x 3050 mm (Y x X) [49.21" x 98.43"] [60.03" x 120.07"] Minimum 300 mm x 500 mm [11.81" x 19.68"] Material thickness 0.6 mm ~ 4.5 mm [0.02" ~ 0.18"] Finished part size Maximum 1250 mm x 2500 mm 1525 mm x 3050 mm (Y x X) [49.21" x 98.43"] [60.03" x 120.07"] Minimum 100 mm x 80 mm [3.94" x 3.14"] 2 tons Max. stack weight [2.2 US tons] Max. stack height 260 mm 235 mm (including wooden pallet) [10.23"] [9.25"] Compressed air Quantity 900 NL (0.9 m3/min) 1300 NL (1.3 m3/min) Pressure 0.5 MPa (5 kg/cm2) [71 PSI] Power supply 8 kVA 13 kVA
11900 [39'] (13550 [44'5"])
*Above compressed air and power supply are excluding main machine's.
07
3100 [10'2"]
6200 [20'4"] (7050 [23'2"])
Sheet size
( ) : M3058TG & FG3015
*The above illustrations show the example when combined with the turret punch press M3048TG.
Individual parts pick and sort systems with stocker
FG2512T/FG3015T
8600 [28'3"] (9750 [32'])
FG tower system
Shelves
8 shelves: 5150 [16'11"] 6 shelves: 4450 [14'7"]
11900 [39'] (13550 [44'5"])
This picture shows when combined with M2048HL.
( ) : M3058TG & FG3015T
Number of shelves
6 or 8
*The above illustrations show the example when combined with the turret punch press M3048TG.
Completed Sheet 1
This picture shows when combined with M2048HL.
Completed Sheet 2
Tower for material and FG combination system
Completed Sheet 3
Shelves 3100 [10'2"]
8 shelves: 5110 [16'9"] 6 shelves: 4410 [14'6"]
6950 [22'10"] (7950 [26'1"])
15650 [51'4"] (17950 [58'11"])
Number of shelves
6 or 8
( ) : M3058TG & FG3015T
*The above illustrations show the example when combined with the turret punch press M3048TG.
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Applicable machine model M2048 TE
M2048 TS
M3048 TG / M3058 TG
M2048 HL / M2558 HL
M5000
NPS 01
M2048 TE
SL-1250 FS2512 FS3015 FS2512T FS3015T FG2512 FG3015
09
M2048 TS
M2548TS M2558TS
M3048 TG M3058 TG
M2048 HL M2558 HL
M5000
NPS 01
History of Sheet Metal Automation
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250
SL-1
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F1G-
015
FS3 512 /
FS2
3015
/ FG 2512
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150 / 0 5 2
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FFG
FS251
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500
/1 0 5 2 1 -
5T
S301 F / T 2
FG
19 98
500
/1 0 5 2 1 -
FG
95
19
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FF-12
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98
FM-1 2 1 0 FM-1
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90
19
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2-12 F 0 0 FX-10
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F1-12
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* Machine appearance may differ to that shown in the catalogue pictures. * All specifications are subject to change without advance notice. MURATA DO BRASIL MACHINE TOOLS DIVISION International Business Dept. 2, Nakajima, Hashizume, Inuyama-shi, AICHI 484-8502, JAPAN TEL: +81-(0)568-61-3645 FAX: +81-(0)568-61-6455 Headquarters 136, Takeda-Mukaishiro-cho, Fushimi-ku, KYOTO 612-8686, JAPAN TEL: +81-(0)75-672-8138 FAX: +81-(0)75-672-8691
http://www.muratec.co.jp e-mail
[email protected]
MURATA MACHINERY USA, INC
2120 Queen City Drive, P.O.Box 667609, Charlotte, N.C. 28208, U.S.A. TEL: +1-704-875-9280 FAX: +1-704-392-6541 http://www.muratec-usa.com
MURATA MACHINERY EUROPE GmbH
Hanns-Martin-Schleyer-Straße 3, D-47877, Willich, GERMANY TEL: +49-(0)2154-914-250 FAX: +49-(0)2154-914-283 http://www.muratec-europe.de/ e-mail
[email protected]
COMERCIO E REPRESENTACAO DE MAQUINAS LTDA. Estrada de Santa Isabel, 3383-KM 38,5, Itaquaquecetuba-SP,CEP 08599-000, BRASIL TEL: +55 (0)11-4648-6222 FAX: +55 (0)11-4648-6737 http://www.muratec.com.br e-mail
[email protected]
MURATA MACHINERY (SHANGHAI) CO.,LTD
MURATA (THAILAND) CO., LTD.
896/14 S.V.City Building 1, 9th Floor, Rama 3 Road Bangpongpang, Yannawa,Bangkok 10120, THAILAND TEL: +66-(0)2294-7734-40 FAX: +66-(0)2294-7732
PT.MURATA MACHINERY INDONESIA
Ruko Gyan Plaza D-4, Jl.Terusan Pasirkoja Blok 8,Bandung 40222, INDONESIA TEL: +62-(0)22-6046633 FAX: +62-(0)22-6046612
[Registry Add] 135 Fu Te Xi Yi Rd., Wai Gao Qiao Free Trade Zone, Pudong, Shanghai, CHINA [Contact Add] 150 Xin Gao Rd., Qingpu Industrial Zone, Shanghai, 201700, CHINA TEL: +86-(0)21-6921-2300 FAX: +86-(0)21-6921-2330
BEIJING BRANCH Rm. 309 Yu Lin Bldg., Xiang Jun Nan Li Er Xiang Jia No.5, Chaoyang-qu, Beijing, 100020, CHINA TEL: +86-(0)10-6597-3048 FAX: +86-(0)10-6591-1795
GUANGZHOU BRANCH Room 635, United Star Hotel, 172 Chang Gang Rd., C., Guangzhou, 510250, CHINA TEL: +86-(0)20-8434-2882 FAX: +86-(0)20-8434-3463
CAT. NO.22P1412 B 14-02-2(X-TU)