CLASS 1 110-014-005 REV F
DATE EFFECTIVE: AUGUST 2008
OWNER’S/SERVICE MANUAL
DELUXE, MINI, STANDARD, AND TALL MAXI® CABINET
When contacting Global Surgical™ Corporation for either Customer Service or Technical Service, it will be helpful if you have your Customer Identification Number and your Customer Order Number available. Please take a moment to record these numbers, which are printed on your invoice, in the spaces below.
Customer Identification Number:
Customer Order Number:
3610 Tree Court Industrial Blvd. St. Louis, MO 63122 1-800-861-3585
COPYRIGHT NOTICE © Copyright 2006, Global Surgical™ Corporation. No part of this publication may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of Global Surgical™ Corporation, 3610 Tree Court Industrial Blvd., St. Louis, MO 63122
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TABLE OF CONTENTS Section 1: General Information ......................................................................................... 1 1.1. Description ...................................................................................................... 1 1.2. Dimensions and Specifications ....................................................................... 3 1.2.1. Vacuum Pump Specifications ......................................................................... 4 1.2.2. Pressure Pump Specifications ........................................................................ 4 1.2.3. Solenoid Operated Cabinet Specifications ..................................................... 4 1.2.4. Optional Drawer Warmer Specifications ......................................................... 4 1.2.5. Optional Pneumatic Foot Switch Specifications.............................................. 4 Section 2: Service and Warranty ....................................................................................... 5 2.1. Warranty Information ...................................................................................... 5 2.2. Technical Services Department ...................................................................... 5 2.3. Internet Access ............................................................................................... 5 2.4. Service Information ......................................................................................... 6 2.5. User Comments .............................................................................................. 6 Section 3: Unpacking and Preparation For Use .............................................................. 7 3.1. Contents ......................................................................................................... 7 3.2. Caster Installation ........................................................................................... 8 3.3. Powered Cabinet Preparation ......................................................................... 9 3.3.1. Pump Connections ......................................................................................... 9 3.3.2. Central Air and Vacuum Hookup ................................................................... 10 3.3.3. Corded Illumination Connections .................................................................. 10 3.3.4. Rechargeable Illumination Connections ........................................................ 11 3.3.5. Optional S793HC Lightsource Preparation .................................................... 11 3.3.6. Optional Pneumatic Foot Switch ................................................................... 12 Section 4: Operation and Controls ................................................................................. 13 4.1. Control Panel ................................................................................................ 13 4.2. Illumination Controls ..................................................................................... 13 4.2.1. Corded Instruments ...................................................................................... 13 4.2.2. Attaching Illumination Heads ........................................................................ 14 4.2.3. Rechargeable Instruments ............................................................................ 14 4.3. Optional S793HC Lightsource ...................................................................... 15 4.3.1. Connecting the Fiberoptic Cable .................................................................. 16 4.3.2. Operational Tests .......................................................................................... 18 4.4. Optional Drawer Warmer .............................................................................. 18 4.5. Optional Pneumatic Foot Switch ................................................................... 18 4.6. Pump Controls .............................................................................................. 19 4.6.1. Vacuum Pump Controls ................................................................................ 19 4.6.2. Pressure Pump Controls ............................................................................... 20 4.6.3. Pressure Adjustment..................................................................................... 20 4.7. Attaching Glassware Options........................................................................ 21 4.7.1. Atomizer Instruments .................................................................................... 21 4.7.2. Suction Instruments ...................................................................................... 21 I MAXI CABINET
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TABLE OF CONTENTS Section 5: Maintenance and Repair ................................................................................ 23 5.1. General Maintenance ................................................................................... 23 5.1.1. Cabinet Surfaces .......................................................................................... 23 5.1.2. Care of Glassware ........................................................................................ 23 5.1.2.1. Cleaning Glassware ...................................................................................... 23 5.1.2.2. Sterilization ................................................................................................... 23 5.1.3. Optional S793HC Lightsource ...................................................................... 24 5.2. Changing the Disposable Canister ............................................................... 24 5.3. Replacing the Hydrophobic Filter .................................................................. 25 5.4. Optional S793HC Lightsource Lamp replacement ....................................... 27 5.5. In Case of Trouble ........................................................................................ 39 5.6. Technical Data .............................................................................................. 32
LIST OF ILLUSTRATIONS Figure 1-1 Figure 3-1 Figure 3-2 Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Figure 4-5 Figure 4-6 Figure 4-7 Figure 5-1 Figure 5-2 Figure 5-3 Figure 5-4
Maxi® Cabinet ............................................................................................ 2 Caster Installation ....................................................................................... 8 Corded Instrument Connections ................................................................11 Control Panel On-Off Switch .................................................................... 13 Rechargeable Instrument Installation ....................................................... 14 Optional S793HC Light Source Controls .................................................. 15 Fiberoptic Adapter Turret Connections .................................................... 17 Optional Pneumatic Foot Switch Operation .............................................. 18 Pressure Adjustment ............................................................................... 20 Instrument Attachment ............................................................................. 21 Replacing the Disposable Canister .......................................................... 24 Replacing the Hydrophobic Filter ............................................................. 26 Replacing the Lamp in the Optional S793HC Light Source ...................... 28 Pump Compartment Illustrated Parts Breakdown .................................... 33
LIST OF TABLES Table 1-1 Table 1-2 Table 3-1 Table 5-1 Table 5-2 Table 5-3 Table 5-4
Dimensions ................................................................................................. 3 Specifications ............................................................................................. 3 Contents ..................................................................................................... 8 Trouble shooting ....................................................................................... 31 Optional S793HC Lightsource Troubleshooting ....................................... 31 Pump Compartment Parts List Breakdown .............................................. 32 Replacement Parts ................................................................................... 32
LIST OF SCHEMATICS Schematic 5-1 MAXI® Cabinet, D Style ........................................................................... 34 II MAXI CABINET
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PRECAUTIONS !
WARNING
!
THE SAFETY AND SATISFACTION OF OUR CUSTOMERS AND THEIR PATIENTS IS THE HIGHEST PRIORITY OF GLOBAL SURGICAL™ THE FOLLOWING SECTION OF THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING THE SAFE AND PROPER USE OF THIS EQUIPMENT, AND SHOULD BE READ THOROUGHLY BY ALL OPERATORS PRIOR TO THEIR FIRST USE OF THE EQUIPMENT. FAILURE TO READ AND UNDERSTAND THIS MATERIAL COULD RESULT IN INJURY TO PATIENTS OR PERSONNEL, OR IN DAMAGE TO THE EQUIPMENT.
AVERTISSEMENT
!
LA SÉCURITÉ ET LA SATISFACTION DE NOS CLIENTS ET DE LEURS PATIENTS EST LA PRIORITÉ DE GLOBAL SURGICAL™. LA SECTION DU MANUEL QUI SUIT CONTIENT DES INFORMATIONS IMPORTANTES SUR L’UTILISATION SÉCURITAIRE ET APPROPRIÉE DE CET ÉQUIPEMENT, ET ELLE DOIT ÊTRE LUE EN ENTIER PAR TOUS LES UTILISATEURS AVANT QUE CEUX-CI N’UTILISENT L’ÉQUIPEMENT POUR LA PREMIÈRE FOIS. SI ON OMETTAIT DE LIRE ET DE COMPRENDRE LE PRÉSENT MODE D’EMPLOI, LES PATIENTS ET LE PERSONNEL POURRAIENT SUBIR DES BLESSURES OU L’ÉQUIPEMENT POURRAIT ÊTRE ENDOMMAGÉ.
This symbol on the product is an attention symbol, alerting the user to read the Owner’s Manual for important installation or operating instructions, or important safety information, which should be read carefully. Ce symbole vise à attirer I’attention et à enjoindre l’utilisateur à lire le Mode d’emploi pour se familiariser avec d’importantes instructions d’installation et d’utilisation ou des consignes de sécurité importantes qui doivent être lues attentivement.
This symbol on the product indicates a potential shock hazard, and alerts the user to read the Owner’s Manual for important safety information and how to avoid the hazard. Ce symbole indique un risque d’électrocution et enjoint l’utilisateur à lire le Mode d’emploi pour se familiariser avec les consignes de sécurité importantes et les façons de prévenir ce risque.
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PRECAUTIONS
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WARNING
ELECTRICAL SHOCK HAZARD! DISCONNECT ALL ELECTRICAL POWER PRIOR TO SERVICING CABINET. CONNECT THE SMR® MAXI® CABINET ONLY TO A PROPERLY WIRED GROUNDED RECEPTACLE.
AVERTISSEMENT
WARNING
EXPLOSION HAZARD! DO NOT USE THE MAXI® CABINET IN THE PRESENCE OF FLAMMABLE ANESTHETICS.
AVERTISSEMENT
WARNING
RISQUE DE BRÛLURE! GARDER L’EXTRÉMITÉ DISTALE EXPOSÉE DU CÂBLE À FIBRES OPTIQUES LOIN DES TISSUS CUTANÉS, LA LUMIÈRE À HAUTE INTENSITÉ EST TRÈS CHAUDE ET ELLE PEUT CAUSER DES BRÛLURES GRAVES.
FIRE HAZARD! DO NOT EXPOSE ANY FLAMMABLE MATERIAL OR FLAMMABLE ANESTHETICS TO THE EXPOSED DISTAL END OF THE FIBEROPTIC CABLE. THE HIGH INTENSITY LIGHT MAY IGNITE SUCH MATERIAL.
AVERTISSEMENT
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RISQUE D’EXPLOSION! NE PAS UTILISER LE CHARIOT MAXI® EN PRÉSENCE D’ANESTHÉSIQUES INFLAMMABLES.
BURN HAZARD! KEEP THE DISTAL EXPOSED END OF THE FIBEROPTIC CABLE AWAY FROM EXPOSURE TO SKIN TISSUE. THE HIGH INTENSITY LIGHT IS VERY HOT AND MAY CAUSE SEVERE BURNS.
AVERTISSEMENT
WARNING
RISQUE D’ÉLECTROCUTION! DÉBRANCHER TOUTE SOURCE D’ALIMENTATION ÉLECTRIQUE AVANT D’ENTRETENIR LE CHARIOT. BRANCHER LE CHARIOT SMR® MAXI® UNIQUEMENT À UNE PRISE CORRECTEMENT CÀBLÉE ET MISE À LA TERRE.
RISQUE D’INCENDIE! NE PAS EXPOSER LES MATÉRIAUX INFLAMMABLES NI LES ANESTHÉSIQUES INFLAMMABLES À L’EXTRÉMITÉ DISTALE EXPOSÉE DU CÂBLE À FIBRES OPTIQUES. LA LUMIÈRE À HAUTE INTENSITÉ PEUT ENFLAMMER CES MATÉRIAUX.
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PRECAUTIONS
!
!
! !
WARNING
BURN HAZARD! TO PREVENT SEVERE BURNS, ALLOW HALOGEN BULB TO COOL AT LEAST 10 MINUTES BEFORE REPLACING. USE ONLY GLOBAL SURGICAL™ REPLACEMENT LAMPS (M 793L).
AVERTISSEMENT
WARNING
RISQUE DE BRÛLURE! POUR PRÉVENIR LES BRÛLURES GRAVES, LAISSER L’AMPOULE HALOGÈNE REFROIDIR PENDANT AU MOINS 10 MINUTES AVANT DE LA REMPLACER. UTILISER UNIQUEMENT DES AMPOULES DE RECHANGE GLOBAL SURGICAL™ (M 793L).
ELECTRICAL SHOCK HAZARD! CONNECT THE SMR ® MAXI® CABINET ONLY TO A PROPERELY WIRED GROUNDED RECEPTACLE.
AVERTISSEMENT
RISQUE D’ÉLECTROCUTION! BRANCHER LE CHARIOT SMR® MAXI® UNIQUEMENT À UNE PRISE CORRECTEMENT CÂBLÉE ET MISE À LA TERRE.
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PRECAUTIONS
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CAUTION
A HYDROPHOBIC FILTER is installed in the vacuum line. Failure to replace this filter regularly (at least once a month ) will lead to reduced flow. Use ONLY GLOBAL SURGICAL™ replacement HYDROPHOBIC FILTERS (p/n S850020). Non-use of the HYDROPHOBIC FILTER may lead to possible contamination and pump failure. GLOBAL SURGICAL™ will not receive or replace any pump where the HYDROPHOBIC FILTER was not used. Extended use of alcohol or solvents may reduce the efficiency of the microporous membrane of the HYDROPHOBIC FILTER. If these chemicals are used frequently, the filter should be inspected and replaced more often than the recommended time. Refer to Section 5.
MISE EN GARDE
CAUTION
DO NOT touch the halogen bulb with bare hands. The oils from your skin could decrease the life of the bulb. If the bulb is touched with bare hands, clean with isopropyl alcohol and a lint free cloth.
MISE EN GARDE
CAUTION
UN FILTRE HYDROPHOBIQUE est installé dans la conduite à vide. Si ce filtre n’était pas remplacé régulièrement (au moins une fois par mois), le débit serait réduit. Utiliser UNIQUEMENT les FILTRES de rechange HYDROPHOBIQUES GLOBAL SURGICAL™ (pièce n° S850020). La non-utilisation des FILTRES HYDROPHOBIQUES peut entraîner une contamination et la défaillance de la pompe. GLOBAL SURGICAL™ n’acceptera pas et ne remplacera pas toute pompe dans laquelle le FILTRE HYDROPHOBIQUE n’a pas été utilisé. L’utilisation prolongée d’alcool ou de solvants peut réduire l’efficacité de la membrane microporeuse du FILTRE HYDROPHOBIQUE. Si ces produits chimiques sont utilisés fréquemment, le filtre doit être inspecté et remplacé plus souvent que recommandé. Se reporter à la Section 5.
NE PAS toucher à l’ampoule halogène avec les mains nues. Les huiles présentes sur la peau peuvent raccourcir la vie des ampoules. Si l’ampoule entre en contact avec une main nue, la laver avec de l’alcool isopropylique et un chiffon sans charpie.
DO NOT remove the fiberoptic cable by pulling on the flexible part of the bundle. The bundle is made up of glass fibers which may break.
MISE EN GARDE
NE PAS enlever le câble à fibres optiques en tirant sur la partie flexible du faisceau. Le faisceau se compose de fibres de verre qui peuvent casser.
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PRECAUTIONS !
CAUTION
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NE PAS bloquer la fente d’aération de la source d’éclairage
MISE EN GARDE située derrière le chariot pendant l’utilisation.
CAUTION
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For solenoid equipped treatment cabinets, the air supply must be free of oil and all contaminates.
MISE EN GARDE
CAUTION
!
DO NOT block the Light Source ventilation slot on the back side of the cabinet during operation.
Pour les chariots de traitement pourvus de solénoïdes, l’approvisionnement d’air doit être exempt d’huile et de contaminants.
Use only electrically nonconductive fiberoptic cables with the optional Light Source. Proper (ACMI only) cables are available by contacting the Global Surgical™ Technical Service Department.
MISE EN GARDE
Utiliser uniquement des câbles à fibres optiques non conducteurs avec la source d’éclairage en option. Les câbles (ACMI seulement) appropriés peuvent être obtenus en contactant le service d’appui technique de Global Surgical™.
Drawers must be closed before transporting tall cabinets.
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CAUTION
MISE EN GARDE
Les tiroirs doivent être fermés avant le transport des grands chariots.
TYPE B Equipment Équipement TYPE B
CLASS 1 Equipment Équipement CATÉGORIE 1
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Section 1
General Information
Section 1. GENERAL INFORMATION 1.1 Description The MAXI® Cabinets serve as integrated treatment centers to keep instruments and equipment within easy reach of the physician. The cabinets are available in stainless steel, laminated finish, or Alucobond® (aluminum and plastic composite) in standard, deluxe and tall models. Cabinets may be powered or without power (used for storage only) Powered cabinets contain either pressure and vacuum pumps, or pressure and vacuum solenoids which connect to the hospital air system. Either version may be controlled from the Control Panel or from the Optional Pneumatic Foot Switch. The vacuum line on the powered instrument cabinets includes a hydrophobic filter, and disposable canister connected in line with the vacuum pump to collect waste. The Pressure Pump has a regulated air pressure supply and an assortment of glassware attachments. See your Global Surgical™ Sales Representative for the available glassware options. Three illumination options are available, corded or rechargeable handles for the otoscope and transilluminator heads, or an optional high output source to supply light to the fiberoptic cable connected devices. The optional Global Surgical™ S793HC Lightsource is an endoscopic, high intensity, high output light source for use with all fiberoptic cables using ACMI, Wolf, Olympus, and Karl Storz fiberoptic cable connectors. The optional drawer warmer has a 120 volt, 60 Hz, 40 W heater to warm medical instruments. The drawer comes with a removeable drawer insert to organize instruments and keep them in place. This manual is primarily directed toward powered treatment cabinets, but general information concerning installation of casters, removal of drawers, and cleaning applies to all cabinets. Data is included for servicing the components of powered cabinets. Servicing and repair should be done by qualified service personnel.
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Section 1
General Information OPTIONAL GLOVE AND/OR TISSUE HOLDER OPTIONAL RECHARGEABLE HANDLE RECHARGING WELLS (2 PLACES)
GLASSWARE WELL
SUCTION HOSE CONTROL PANEL (SEE FIG. 4-1 FOR DETAILS)
OPTIONAL S793HC LIGHTSOURCE (SEE SECTION 4.3. FOR DETAILS)
OPTIONAL CORDED ILLUMINATOR HOLDER (SEE FIG 3-2 FOR DETAILS)
OPTIONAL DRAWER WARMER
OPEN AIR CUT-OFF
PUMP COMPARTMENT OPTIONAL PNEUMATIC FOOT SWITCH
Figure 1-1
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Section 1
General Information
1.2 Dimensions and Specifications Table 1-1 Dimensions Stainless Steel or Laminate
Laminate
Alucobond
Standard
Deluxe
Tall
Tall Deluxe
Mini Cabinet
Alucobond Standard
Alucobond Deluxe
Tall
Tall Deluxe
Height w /casters
48.5" (123.2 cm)
48.5" (123.2 cm)
59.5" (151.1 cm)
59.5" (151.1 cm)
48.5" (123.2cm)
38.25" (97.2 cm)
38.25" (97.2 cm)
49.25" (125.1 cm)
49.25" (125.1 cm)
Work Surface Height w /casters
33.0" (83.8 cm)
33.0" (83.8 cm)
43.75" (111.1cm)
43.75" (111.1cm)
32.5" (82.6 cm)
32.75" (83.2 cm)
32.75" (83.2 cm)
43.5" (110.5 cm)
43.5" (110.5 cm)
24.5" (62.2 cm)
34.25" (87.0 cm)
24.5" (62.2 cm)
34.25" (87.0 cm)
24.5" (62.2 cm)
29.0" (73.7 cm)
38.0" (96.5cm)
29.0" (73.7) cm
38.0" (96.5) cm
Depth w /o glove dispenser
17.25" (43.8 cm)
17.25" (43.8 cm)
17.25" (43.8 cm)
17.27" (43.9 cm)
17.25" (43.8 cm)
19.0" (48.3 cm)
19.0" (48.3 cm)
19.0" (48.3 cm)
19.0" (48.3 cm)
Shipping Weight
200 lbs. (90.7 kg)
245 lbs. (111.1 kg)
245 lbs (111.1 kg)
290 lbs (131.5 kg)
180 lbs (81.6 kg)
200 lbs (90.7 kg)
200 lbs (90.7 kg)
245 lbs (111.1 kg)
290 lbs (131.5 kg)
Width w /o corded Otoscopes
Table 1-2 Specifications P o w er
Vacuum Pump
Standard
115V, 11A, 60Hz
Pumps Only
115V, 14A, 60Hz
Power
115V, 4.2A, 60Hz
Vacuum
(See paragraph 1.2.1)
C onnecti ons suppli ed: Solenoid Operated Pressure and Vacuum (for Pressure use w ith facility supplied pressure & vacuum) Vacuum
C ustomer Speci fi ed C ustomer Speci fi ed
Power
115V, 4.2A, 60Hz
Pressure
(See papagraph 1.2.2)
C orded Lamp
120V, 0.5A, 60Hz
Recharge C i rcui t
120V, 9VA, 50/60Hz
Lamp Power
150W
Power
115V, 1.5A, 50/60Hz
D raw er Warmer Option
Heater Power
120V, 40 W, 60Hz
Pneumatic Foot Sw itch Option
Pnuemati c C onnecti on
Pressure And Vacuum
Pressure Pump
Illuminators
S793H C Lightsource Option
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Section 1
General Information
1.2.1. Vacuum Pump Specifications The vacuum pump is a 115V, 4.2A, 60 Hz, thermaly protected, pistion type pump. The pump will draw down to a maximum of 27 inches (68.6 cm) of mercury. Unrestricted air flow is 1.55 cubic feet (0.044 cubic meters) per minute. A disposable canister collects contaminates. There is a hydrophobic filter in the vacuum line to protect the pump.
1.2.2. Pressure Pump Specifications The vacuum pump is a 115V, 4.2A, 60 Hz, thermaly protected, piston type compressor. The maximum continuous or intermittent pressure developed by the pump is 100 pounds per square inch, however the regulator will only permit control of this pressure between 0 and 60 psig. Normally the regulator should be adjusted for 10 psig (0.7 bar) (see paragraph 4.6.3) A dampener stores a small charge of air pressure so that a steady air flow is maintained at the output nozzle
1.2.3. Solenoid Operated Cabinet Specifications
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CAUTION
For solenoid equipped treatment cabinets, the air supply must be free of oil and all contaminates.
MISE EN GARDE
Pour les chariots de traitement pourvus de solénoïdes, l’approvisionnement d’air doit être exempt d’huile et de contaminants.
Vacuum and pressure to these cabinets depends directly upon the supplied sources. Each source is controlled by a two-way normally closed solenoid valve which is energized by 115 VAC when the pump switch on the control panel or the footswitch is placed in the appropriate position.
1.2.4. Drawer Warmer (Optional) Specifications The draw warmer has a 115V, 60 Hz, 40W heater to warm instruments to a comfortable level. The drawer has a lighted ON/OFF switch and comes with a drawer insert with compartments to organize medical instruments and keep them in place.
1.2.5. Pneumatic Foot Switch (Optional) Specifications The Pneumatic Foot Switch has black PVC twin bellows and a strong low profile standard grey ABS base. The base has non skid feet and is weighted to reduce movement. It is pneumatically operated and electrically isolated. The footwitch provides convenient ON/OFF control of the suction and/or air pumps and provides hands free operation.
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Section 2
Service and Warrenty
Section 2. Service and Warranty 2.1. Warranty Information Global Surgical™ Corporation warranty information is enclosed with the product. Please refer to it for specific terms and conditions that apply to the particular product you purchased. Should you experience any malfunction, contact the Global Surgical™ Technical Services Department for assistance.
2.2. Technical Services Department If you have questions that are not covered in this manual, please call the Global Surgical™ Technical Services Department as listed below:
Toll Free Number:
1-800-861-3610
Technical Services Representatives: 1-636-861-5243 1-636-861-5245 1-636-861-5234 Fax Number:
1-636-861-5284
The staffing hours for the Global Surgical™ Technical Services Department are Monday through Friday from 8:00 am to 5:00 pm Central Time.
2.3. Internet Access The Global Surgical™ Technical Services web site has answers to several frequently asked questions (FAQ) about products and services and can be reached by using the World Wide Web at: http://www.globalsurgical.com. The Global Surgical Technical Services Department can also be reached by e-mail at:
[email protected]
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Section 2
Service and Warrenty
2.4. Service Information In the event of any malfunction, you should immediately contact the Global Surgical™ Technical Services Department for assistance. A Customer Identification Number and Customer Order Number will be needed when contacting the Technical Services Department. These numbers are printed on your invoice. To save time, in the event service is needed, record these numbers in the spaces provided inside the front cover of this manual. A Return Material Authorization (RMA) number must be obtained from the Global Surgical™ Technical Services Department prior to returning a product for repair or credit. The following information must accompany all returned units: 1. Your name, address, and telephone number 2. The Return Authorization (RMA) Number 3. A description of the problem 4. Proof of the date of shipment When instructed ship or otherwise return the product, with transportation and insurance costs prepaid to: Global Surgical Corporation 3610 Tree Court Industrial Blvd. St. Louis, Missouri 63122 Attention: Technical Services Department
2.5. User Comments Global Surgical™ Corporation would appreciate any comments and suggestions you have concerning this product or this manual. Please send your comments to the above address.
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Section 3
Unpacking and Prepartion Use
Section 3. Unpacking and Prepartion Use
!
!
WARNING
THE SAFETY AND SATISFACTION OF OUR CUSTOMERS AND THEIR PATIENTS IS THE HIGHEST PRIORITY OF GLOBAL SURGICAL™ THE FOLLOWING SECTION OF THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING THE SAFE AND PROPER USE OF THIS EQUIPMENT, AND SHOULD BE READ THOROUGHLY BY ALL OPERATORS PRIOR TO THEIR FIRST USE OF THE EQUIPMENT. FAILURE TO READ AND UNDERSTAND THIS MATERIAL COULD RESULT IN INJURY TO PATIENTS OR PERSONNEL, OR IN DAMAGE TO THE EQUIPMENT.
AVERTISSEMENT
LA SÉCURITÉ ET LA SATISFACTION DE NOS CLIENTS ET DE LEURS PATIENTS EST LA PRIORITÉ DE GLOBAL SURGICAL™. LA SECTION DU MANUEL QUI SUIT CONTIENT DES INFORMATIONS IMPORTANTES SUR L’UTILISATION SÉCURITAIRE ET APPROPRIÉE DE CET ÉQUIPEMENT, ET ELLE DOIT ÊTRE LUE EN ENTIER PAR TOUS LES UTILISATEURS AVANT QUE CEUX-CI N’UTILISENT L’ÉQUIPEMENT POUR LA PREMIÈRE FOIS. SI ON OMETTAIT DE LIRE ET DE COMPRENDRE LE PRÉSENT MODE D’EMPLOI, LES PATIENTS ET LE PERSONNEL POURRAIENT SUBIR DES BLESSURES OU L’ÉQUIPEMENT POURRAIT ÊTRE ENDOMMAGÉ.
3.1. Contents Unpacking instructions are affixed to the outside of the cabinet or shipping container. The complete MAXI® Cabinet will be made up of most of the following items, depending upon the configuration ordered. See your invoice for exact items, and quantities shipped. If you have any questions regarding the shipment, please contact the Global Surgical™ Technical Services Department. See Section 2 of this manual.
Attention!
MAXI CABINET
When contacting the Global Surgical™ Technical Services Department, you need your Customer Identification Number and Customer Order Number.These numbers are found on your invoice and should be recorded to the inside cover of this manual.
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Section 3
Unpacking and Preparation for Use Table 3-1 Contents
Quantity
D escription
C abinet Model
1
C abi net Assembly wi th D rawers
B a si c
4
C asters
B a si c
1
Power D i stri buti on Uni t
All powered
1
Vacuum pump wi th Tubi ng
Powered Pump
1
Pressure Pump wi th Tubi ng
Powered Pump
1
Vacuum Solenoi d wi th Tubi ng
Powered Solenoi d
1
Pressure Solenoi d wi thTubi ng
Powered Solenoi d
1
Hydrophobi c Fi lter (1 i nstalled)
All Powered
1
D i sposable C ani ster wi th li d (1 i nstalled)
All Powered
1 S et
Glassware Instruments
All Powered
1 S et
Illumi nati on Instruments
Illumi nated
3.2. Caster Installation (if not already installed) Remove the Casters from the accessory carton and follow the procedures listed below. See Figure 3-1.
1. Carefully tip the Unit over on it’s back. 2. Insert the shaft of each caster into a retaining insert located on the bottom of the cabinet. 3. Press the casters into place. A rubber mallet may be used if necessary. The casters should snap firmly into the proper position. 4. Set the cabinet back upright so that it rests on all four casters. RETAINING INSERT CASTER
CABINET
SHAFT
Figure 3.1. Caster Installation
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Section 3
Unpacking and Preparation for Use
3.3. Powered Cabinet Preparation 3.3.1. Pump Connections
! !
!
WARNING
ELECTRICAL SHOCK HAZARD! CONNECT THE SMR® MAXI® CABINET ONLY TO A PROPERLY WIRED GROUNDED RECEPTACLE.
AVERTISSEMENT
WARNING
A HYDROPHOBIC FILTER IS INSTALLED IN THE VACUUM LINE. THIS FILTER SHOULD BE REPLACED PERIODICALLY. REFER TO SECTION 5.
!
AVERTISSEMENT
!
CAUTION
!
RISQUE D’ÉLECTROCUTION! BRANCHER LE CHARIOT SMR® MAXI® UNIQUEMENT À UNE PRISE CORRECTEMENT CÂBLÉE ET MISE À LA TERRE.
UN FILTRE HYDROPHOBIQUE EST INSTALLÉ DANS LA CONDUITE À VIDE. CE FILTRE DOIT ÊTRE REMPLACÉ RÉGULIÈREMENT. SE REPORTER À LA SECTION 5.
The internal power receptacles located inside the cabinet are not for general use.
MISE EN GARDE
Les deux prises électriques internes qui se trouvent à l’intérieur du chariot ne sont pas conçues pour un usage général.
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Section 3
Unpacking and Preparation for Use
Follow the steps below to connect the Pressure and Vacuum Pumps. 1. Unlock and open the door of the pump compartment. 2. Cut and remove the shipping tape from around the two pumps. 3. Remove shims.
! !
Failure to cut and remove the shipping tape from around the two pumps will result in damage to the pumps.
CAUTION
MISE EN GARDE
4. 5. 6. 7. 8. 9.
Si le ruban et les cales d’expédition n’étaient pas coupés et enlevé des deux pompes, celles-ci pourraient être endommagées.
Connect the power cord to a properly grounded receptacle. Turn on the Pressure Pump (see Paragraph 4.4.2) and set the air pressure (see Paragraph 4.4.3). Turn off the Pressure Pump. Turn on the Vacuum Pump (see Paragraph 4.4.1) and check that there is vacuum at the external vacuum hose. Turn off the Vacuum Pump. Close and lock the pump compartment door.
3.3.2. Central Air and Vacuum Hookup The solenoid equipped cabinet version is shipped with a customer specified fittings for hooking up to facility pressure and vacuum lines. Connect the white hose to the central vacuum line and the yellow hose to the central air line.
3.3.3. Corded Illumination Connections If a corded instrument type cabinet has been purchased, the console and two corded illumination handles were shipped in a separate box along with the cabinet. The Corded Instrument Console must be attached to the side of the cabinet. To attach the console to the cabinet, hang the console on the mounting screws on the side of the cabinet. Hang the illumination handles in the corresponding slot on the console. Remove each handle from it’s holder (one at a time) and ensure the intensity adjustment functions properly (see Paragraph 4.2.1). Return each handle to it’s proper holder. NOTE:
Only one handle will illuminate at a time and the other handle must be in it’s corresponding holder.
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CORDED INSTRUMENT CONSOLE
Unpacking and Preparation for Use TRANSILLUMINATOR HEAD*
ON/OFF SWITCH
OTOSCOPE HEAD
INSTRUMENT HOLDER (2 PLACES)
HANDLE
HANDLE
POWER CORD
* Other Instrument Heads available
Figure 3-2. Corded Instrument Connections
3.3.4. Rechargeable Illumination Connections The rechargeable Illumination Handle version of this cabinet does not need any additional connections made. Unpack the rechargeable handles and verify proper operation before placing them into their respective recharging wells. See Paragraph 4.2.3.
3.3.5. Optional S793HC Lightsource Preparation Shipping can cause the bulb in the optional S793HC Light Source to partially dislodge. Ensure that the bulb is properly aligned. To check, turn the thumb screws counter-clockwise, open the front panel, and push the bulb down into the holder if necessary.
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Section 3
!
!
WARNING
Unpacking and Preparation for Use DO NOT TOUCH THE HALOGEN BULB WITH YOUR BARE HANDS. THE OILS FROM YOUR SKIN COULD DECREASE THE LIFE OF THE BULB. IF THE BULB IS TOUCHED WITH BARE HANDS, CLEAN WITH ISOPROPYL ALCOHOL AND A LINT FREE CLOTH.
AVERTISSEMENT
NAS PAS TOUCHER À L’AMPOULE HALOGÈNE AVEC LES MAINS NUES. LES HUILES PRÉSENTES SUR LA PEAU PEUVENT RACCOURCIR LA VIE DE L’AMPOULE. SI L’AMPOULE ENTRE EN CONTACT AVEC UNE MAIN NUE, LA LAVER AVEC DE L’ALCOOL ISOPROPYLIQUE ET UN CHIFFON SANS CHARPIE.
3.3.6. Optional Pneumatic Foot Switch Remove the Pneumatic Foot Switch from the Accessory Box. The Foot Switch is already operational and ready to be placed in the desired location.
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Section 4
Operation and Controls
Section 4. Operation and Controls
! !
WARNING
EXPLOSION HAZARD! DO NOT USE THE MAXI® CABINET IN THE PRESENCE OF FLAMMABLE ANESTHETICS.
AVERTISSEMENT
RISQUE D’EXPLOSION! NE PAS UTILISER LE CHARIOT MAXI® EN PRÉSENCE D’ANESTHÉSIQUES INFLAMMABLES.
4.1. Control Panel Figure 4-1 below, shows the Control Panel for the three types of powered cabinets. The Control Panel consists of a single 3-position style rocker switch. Pressing the switch to the right activates the pressure Pump. Pressing the switch to the left activates the Vacuum Pump. The center position is off.
VACUUM
PRESSURE OFF
MAXI ®
Figure 4-1. Control Panel On-Off Switch
4.2 Illumination Controls Otoscope and Transilluminator heads are attached to all handles the same way. The power controls for the corded and rechargeable instruments are described in the following paragraphs.
4.2.1. Corded Instruments NOTE:
The illuminator handle must always be placed in the hanger above it’s respective connector.
Sensor switches in the hangers operate so that power is applied to a corded handle ONLY when it is lifted out of its holder. The sensor switches for the two Illuminators are wired so that only one instrument may be used at a time and the other instrument must be in its proper hanger. The Lamp Intensity is controlled directly on the handle by a built in rheostat. The intensity is adjusted by turning the black ring near the top of the handle clockwise to increase the light output and counter-clockwise to decrease the light output. Refer to the manufacture’s documentation for further instructions.
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Section 4
Operation
4.2.2. Attaching Illumination Heads Installation of Illumination heads is the same for both corded and rechargeable handles. To install and instrument head on the handle, refer to Figure 4-2 align the notch in the instrument base with the tab on the handle top and press firmly while applying a clockwise twisting force to the handle. To remove, twist the handle counter-clockwise pressing firmly.
INSTRUMENT HEAD (TYPICAL) RED BUTTON (LOCK) INTENSITY CONTROL (BLACK RING) RECHARGEABLE HANDLE
Figure 4-2 Rechargeable Instrument Installation
4.2.3. Rechargeable Instruments The two rechargeable handles are located in the recharge wells. Each handle has an intensity control located on the top just below where the instrument attaches. See Figure 4-2 To turn on an instrument and adjust the intensity, remove the handle from the recharge well, press the red button and turn the black ring clockwise until the desired brightness is obtained. When turning the equipment off, turn the black ring counter-clockwise until the red button pops up (lock position). The handle is continuously charged each time it is placed in the charging well. It takes approximately 14 hours to completely recharge a handle.
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Section 4
Operation
4.3 Optional S793HC Light Source LIGHT INTENSITY KNOB LIGHT OUTPUT POSITION
THUMB SCREW (2PLACES)
SELECTABLE FIBER OPTIC ADAPTER
POWER SWITCH
Figure 4-3. Optional S793HC Lightsource Controls
! !
CAUTION
Become familiar with all “CAUTION” and “WARNING” notes listed in the front of this manual before operating this equipment.
MISE EN GARDE
Se familiariser avec toutes les MISES EN GARDE et tous les AVERTISSEMENTS qui figurent sur le devant du présent manual avant d’utiliser l’équipement.
Follow the procedures below to operate the Optional S793HC Light Source. Refer to Figure 4-3 for location of controls. 1.
Locate the Power Switch on the lower left of the front panel. Press the “ON” or “I” side of the Power Switch to turn it on. The switch will now illuminate.
2.
The illumination intensity through the fiberoptic cable can be regulated by turning the Light Intensity Knob, located on the upper center portion of the front panel, clockwise to increase the intensity and counter-clockwise to decrease the intensity.
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Section 4
Operation
4.3.1. Connecting the Fiberoptic Cable
BURN HAZARD! KEEP THE DISTAL EXPOSED END OF THE FIBEOPTIC CABLE AWAY FROM EXPOSED SKIN TISSUE. THE HIGH INTENSITY LIGHT IS VERY HOT AND MAY CAUSE SEVERE BURNS.
!
WARNING
!
AVERTISSEMENT
!
!
!
!
WARNING
FIRE HAZARD! DO NOT EXPOSE ANY FLAMMABLE MATERIAL OR FLAMMABLE ANESTHETICS TO THE EXPOSED DISTAL END OF THE FIBEROPTIC CABLE. THE HIGH INTENSITY LIGHT MAY IGNITE SUCH MATERIAL.
AVERTISSEMENT
WARNING
RISQUE DE BRÛLURE! GARDER L’EXTRÉMITÉ DISTALE EXPOSÉE DU CÂBLE À FIBRES OPTIQUES LOIN DES TISSUS CUTANÉS. LA LUMIÈRE À HAUTE INTENSITÉ EST TRÈS CHAUDE ET ELLE PEUT CAUSER DES BRÛLURES GRAVES.
RISQUE D’INCENDIE! NE PAS EXPOSER LES MATÉRIAUX INFLAMMABLES NI LES ANESTHÉSIQUES INFLAMMABLES À L’EXTRÉMITÉ DISTALE EXPOSÉE DU CÂBLE À FIBRES OPTIQUES. LA LUMIÈRE À HAUTE INTENSITÉ PEUT ENFLAMMER CES MATÉRIAUX.
BURN HAZARD! TO PREVENT SEVERE BURNS , ALLOW HALOGEN BULB TO COOL AT LEAST 10 MINUTES BEFORE REPLACING. USE ONLY GLOBAL SURGICAL™ REPLACEMENT LAMPS (M 793L).
AVERTISSEMENT
RISQUE DE BRÛLURE! POUR PRÉVENIR LES BRÛLURES GRAVES, LAISSER L’AMPOULE HALOGÈNE REFROIDIR PENDANT AU MOINS 10 MINUTES AVANT DE LA REMPLACER. UTILISER UNIQUEMENT DES AMPOULES DE RECHANGE GLOBAL SURGICAL™ (M 793L).
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Section 4
! !
CAUTION
Operation DO NOT touch the halogen bulb with bare hands. The oils from your skin could decrease the life of the bulb. If the bulb is touched with bare hands, clean with isopropyl alcohol and a lint free cloth. NE PAS toucher à l’ampoule halogène avec les mains nues. Les
MISE EN GARDE huiles présentes sur la peau peuvent raccourcir la vie de l’ampoules. Si l’ampoule entre en contact avec une main nue, la laver avec de l’alcool isopropylique et un chiffon sans charpie.
The Selectable Fiberoptic Adapter on the front panel of the light source will accept fiberoptic cables with ACMI, Wolf, Olympus, and Karl Storz connectors. The revolving adapter allows you to rotate the selected connector over the output port (the 12 o’clock position) The fiberoptic cable connector will snap into place. See Figure 4-4.
! !
CAUTION
DO NOT remove the fiberoptic cable by pulling on the flexible part of the bundle. The bundle is made up of glass fibers which may break.
MISE EN GARDE
NE PAS enlever le câble à fibres optiques en tirant sur la partie flexible du faisceau. Le faisceau se compose de fibres de verre qui peuvent casser.
Selectable Fiber Optic Adapter
WOLF
KARL STORZ WOLF ADAPTER (SHOWN AT 12 O’CLOCK WORKING POSITION)
OLYMPUS ACMI
Figure 4-4. Fiberoptic Adapter Turret Connections MAXI CABINET
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Section 4
Operation
4.3.2 Opertional Tests Follow the steps listed below to check to see if the optional light source is functioning property. 1. Turn the Power Switch to the “ON” or “I” position. The switch will illuminate. 2. Direct the distal end of the endoscope at a plain light colored target. A bright lighted area should be evident. 3. Rotate the Light Intensity Knob on the front panel. The light should vary from low when the knob is turned counter-clockwise to very bright when turned clockwise to the high setting. 4. Turn the Power Switch to the “OFF” or “O” position
4.4 Optional Drawer Warmer Follow the steps listed below to check to see if the optional Drawer Warmer is functioning properly. 1. Turn the Power Switch on the front of the drawer to the “ON” or “I” position after a few minutes check to see if the inside of the drawer is warm.
4.5 Optional Pneumatic Foot Switch Follow the steps below to check to see if the Air Footswitch is functioning properly. 1. Switch the Control Panel Switch to the “OFF” position See Figure 4-5. Press the right-side of the Pneumatic Foot Switch, listen for the Pressure Pump to activate. Hold your hand over the end of the Open Air Cut-Off Hose to verify that air is coming out. 2. Lift your foot off of the Pneumatic Foot Switch and with the Control Panel Switch still in the off position press the left -side of the footswitch. Listen for the Vacuum Pump to engage. Using a piece of paper verify that the vacuum is working by placing the paper over the end of the Vacuum Hose. If the vacuum holds the paper to the end of the hose the vacuum is working.
Right-side For Air
Left-side For Vacuum
Figure 4-5. Optional Pneumatic Foot Switch operation
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Section 4
Operation
4.6 Pump Controls A single 3-position rocker switch controls the pumps in the cabinet. This switch is located on the front panel just below the cabinet top. Refer to Figure 4-1 in this chapter.
4.6.1. Vacuum Pump Controls
!
!
WARNING
A HYDROPHOBIC FILTER IS INSTALLED IN THE VACUUM LINE. THIS FILTER SHOULD BE REPLACED PERIODICALLY. FAILURE TO REPLACE THIS FILTER REGULARLY (AT LEAST ONCE A MONTH) WILL LEAD TO REDUCED FLOW. NON-USE OF THE FILTER MAY LEAD TO POSSIBLE CONTAMINATION AND PUMP FAILURE.
AVERTISSEMENT
UN FILTRE HYDROPHOBIQUE EST INSTALLÉ DANS LA CONDUITE À VIDE. CE FILTRE DOIT ÊTRE REMPLACÉ RÉGULIÈREMENT. SI CE FILTRE N’ÉTAIT PAS REMPLACÉ RÉGULIÈREMENT (AU MOINS UNE FOIS PAR MOIS), LE DÉBIT SERAIT RÉDUIT. LA NON-UTILISATION DU FILTRE PEUT ENTRAÎNER UNE CONTAMINATION ET LA DÉFAILLANCE DE LA POMPE.
NOTE: To use the footswitch, the rocker-style switch on the Control Switch Panel must be set to the “OFF” position.
The vacuum pump is energized by either: 1. Selecting “VACUUM” on the Control Switch Panel . Press the rocker-style switch to the left. See Figure 4-1. 2. Pressing down on the left side of the Pnuematic Footswitch. See Figure 4-5 When the Vacuum Pump is energized, suction will be present in the vacuum hose. The Vacuum Hose is located on the left side of the cabinet and is secured by a clip.
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Section 4
Operation
4.6.2. Pressure Pump Controls The Pressure Pump is energized by either: 1. Selecting “PRESSURE” on the Control Panel Switch. Press the rocker-style switch to the right. See Figure 4-1. 2. Pressing down on the right side of the Pnuematic Footswitch.
4.6.3. Pressure Adjustment The Air Pressure System must be set to the pressure which suits the owner’s application. This pressure is usually about 10 psig (0.7 bar). Once set, the pressure regulator should require no further attention. To adjust the pressure, proceed as follows. See Figure 4-6. 1. Select ” PRESSURE” on the Control Switch Panel and unlock and open the bottom door of the cabinet. 2. Squeeze the Open Air Cut-Off Switch between the thumb and forefinger to restrict the air flow. See Figure 4-6. Detail A. 3. Pull out and turn the Pressure-Control Knob clockwise to increase pressure or counter-clockwise to decrease pressure. NOTE: The pressure can only be set with the air restricted to the open-air cut-off tip. 4. Release the pressure exerted by your fingers, allow a moment for the pressure to stabilize. Note the air pressure on the Pressure Gauge. The pressure will be approximately 0 to 5 psig. 5. When the pressure has been adjusted to the desired level, push the pressurecontrol knob inward and turn off the pump.
PRESSURE GAUGE
OPEN AIR CUT-OFF TIP
CONTROL KNOB
DETAIL A
Figure 4-6. Pressure Adjustment
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Section 4
Operation
4.7 Attaching Glassware Options 4.7.1. Atomizer Instruments Insert the instrument’s connector into the open air cut-off and twist slightly while pushing to secure the connection. See Figure 4-7. Detail A
4.7.2. Suction Instruments Suction Instruments are simply connected by pushing the end of the vacuum hose over the nipple of the instrument. See Figure 4-7. Detail B
SUCTION INSTRUMENT
DETAIL B INSTRUMENT CONNECTOR
NIPPLE
OPEN AIR CUT-OFF TIP
VACUUM HOSE
DETAIL A
Figure 4-7. Instrument Attachment
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Section 5
Maintenance and Repair
Section 5 MAINTENANCE AND REPAIR
! !
WARNING
ELECTRICAL SHOCK HAZARD! DISCONNECT ALL ELECTRICAL POWER PRIOR TO SERVICING CABINET.
AVERTISSEMENT
RISQUE D’ÉLECTROCUTION! DÉBRANCHER TOUTE SOURCE D’ALIMENTATION ÉLECTRIQUE AVANT D’ENTRETENIR LE CHARIOT.
5.1 GENERAL MAINTENANCE 5.1.1. Cabinet Surface The Laminate, and the Alucobond® cabinets can be cleaned with any non-abrasive cleaner recommended for Formica® surfaces. The stainless steel surfaces can be cleaned with any commercial stainless steel cleaner/polish. The Corian® work surface can be cleaned with the Corian® Cleaning Kit and can be disinfected with Sporicidin brand disinfectant, both available from Global.
5.1.2. Care of Glassware The following cleaning and sterilization data is for general information only.
5.1.2.1. Cleaning Glassware To clean the atomizer type instruments, run a fine wire or pipe cleaner (depending on the size of the opening) into the tube to loosen any sediment which may be lodged in the tip. Some atomizer tips can be disassembled for cleaning.
5.1.2.2. Sterilization
! !
WARNING
SOME INDIVIDUALS ARE ALLERGIC TO ALCOHOL. USE SMALL AMOUNTS IN A WELL VENTILATED AREA, AWAY FROM FLAME, INCLUDING CIGARETTES.
AVERTISSEMENT
CERTAINES PERSONNES SONT ALLERGIQUES À L’ALCOOL. UTILISER DE PETITES QUANTITÉS DANS UN ESPACE BIEN AÉRÉ, EN RETRAIT DE TOUTE FLAMME, Y COMPRIS DES CIGARETTES.
For detailed sterilization instructions, please refer to the instructions prepared by the glassware manufacturer included with each instrument.
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Maintenance and Repair
5.1.3. Optional S793HC Lightsource Wipe the front panel with a sponge or towel moistened with a mild soap solution. Follow with a sponge or towel moistened with clear tap water and air dry. Avoid using chemical or abrasive cleaners that may damage the finish.
5.2. Changing the Disposable Canister The disposable canister should be disposed of regularly (when full, or at least once a month) in an environmentally safe manner for biological contaminants. See Figure 5-1. The portions of the tubing which carry contaminants should be charged periodically (the duration depends upon the amount of usage and the kinds of contaminants). See Figure 5-4. for part numbers and tubing routing. Follow the steps below to replace the canister. 1. Remove the two plastic elbows from the lid of the canister by pulling straight upward on each. 2. Remove the tubing from the elbows. Dispose of the elbows. 3. Dispose of the canister in a environmentally safe manner for biological contaminants. Replace the tubing if necessary, according to the amount of contaminants 4.. Remove the plastic elbows from the lid of the new canister. 5. Attach the tubing to the elbows and replace them in the appropriate holes in the canister lid. See Figure 5-1. The vacuum hose attaches to the hole in the center of the canister lid and the patient hose to the one on the outside perimeter. 6. Install the new canister into the canister bracket. VACUUM HOSE ATTACHMENT
PATIENT HOSE ATTACHMENT
WARNING LABEL
DISPOSABLE CANISTER
VACUUM PUMP
CANISTER BRACKET
PATIENT HOSE
HYDROPHOBIC FILTER
VACUUM HOSE
Figure 5-1. Replacing The Disposable Canister
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Maintenance and Repair
5.3. Replacing the Hydrophobic Filter
! !
WARNING
A HYDROPHOBIC FILTER MUST BE USED TO PREVENT CONTAMINANT DAMAGE TO THE PUMP. GLOBAL SURGICAL™ WILL NOT RECEIVE OR REPLACE ANY PUMP WHERE THIS FILTER HAS NOT BEEN USED.
AVERTISSEMENT
UN FILTRE HYDROPHOBIQUE DOIT ÊTRE UTILISÉ POUR PRÉVENIR LES DOMMAGES À LA POMPE CAUSÉS PAR LES CONTAMINANTS. GLOBAL SURGICAL™ N’ACCEPTERA PAS ET NE REMPLACERA PAS TOUTE POMPE DANS LAQUELLE LE FILTRE N’A PAS ÉTÉ UTILISÉ.
The Hydrophobic Filter should be replaced every four weeks or whenever filter/vacuum operation is impaired. Contact your Global Surgical™ Representative for a supply of filters.
! !
!
!
CAUTION
Use ONLY GLOBALSURGICAL™ replacement HYDROPHOBIC FILTERS (p/n S850020).
MISE EN GARDE
CAUTION
Utiliser UNIQUEMENT les FILTRES HYDROPHOBIQUES de rechange GLOBAL SURGICAL™ (pièce n° S850020).
Extended use of alcohol or solvents may reduce the efficiency of the microporous membrane of the HYDROPHOBIC FILTER. If these chemicals are used frequently, the filter should be inspected and replaced more often than the recommended time. L’utilisation prolongée d’alcool ou de solvants peut réduire
AVERTISSEMENT l’efficacité de la membrane microporeuse du FILTRE HYDROPHOBIQUE. Si ces produits chimiques sont utilisés fréquemment, le filtre doit être inspecté et remplacé plus souvent que recommandé.
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Section 5
Maintenance and Repair
To change the Hydrophobic Filter, follow the steps below and refer to Figure 5-2 1. 2. 3. 4.
Disconnect the hose from the vacuum pump to the filter. Disconnect the hose from the disposable canister to the filter. Dispose of the old filter. Replace the tubing from the disposable canister to the new filter on the side that is marked “FLUID SIDE” 5. Attach the tubing from the vacuum pump to the other side of the new filter. VACUUM PORT
VACUUM PUMP
VACUUM LINE
HYDROPHOBIC FILTER
FLUID SIDE COLLECTION CANISTER
NOTE: The side of the filter marked “FLUID SIDE” should always face towards the collection canister.
!
!
CAUTION
MISE EN GARDE
Failure to replace this filter on a regular basis (at least once a month) will lead to reduced flow. Non-use will lead to possible contamination and pump failure. Si ce filtre n’est pas remplacé réguliérement (au moins une fois par mois), le débit sera réduit. La nonutilisation du filtre peut entraîner une contamination et la défaillance de la pompe.
Figure 5-2. Replacing the Hydrophobic Filter
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Section 5
Maintenance and Repair
5.4. Optional S793HC Lightsource Lamp Replacement
! !
! !
! !
WARNING
ELECTRICAL SHOCK HAZARD! TO AVOID ELECTRICAL SHOCK AND POSSIBLY SEVERE BURNS, FOLLOW INSTRUCTIONS EXPLICITLY WHEN REPLACING HALOGEN BULB.
AVERTISSEMENT
WARNING
FOR MAXIMUM SAFETY, UNPLUG CABINET FROM ELECTRICAL SOURCE BEFORE CHANGING THE BULB.
AVERTISSEMENT
WARNING
RISQUE D’ÉLECTROCUTION! POUR ÉVITER L’ÉLECTROCUTION ET LES BRÛLURES GRAVES, SUIVRE À LA LETTRE LES INSTRUCTIONS PENDANT LE REMPLACEMENT DE L’AMPOULE HALOGÈNE.
POUR UNE SÉCURITÉ MAXIMALE, DÉBRANCHER LE CHARIOT DE L’ALIMENTATION ÉLECTRIQUE AVANT DE REMPLACER L’AMPOULE.
HALOGEN LAMPS GET VERY HOT. SERVE BURNS MAY RESULT IF A HOT BULB IS TOUCHED. ALLOW THE BULB TO COOL FOR AT LEAST 10 MINUTES BEFORE CHANGING.
AVERTISSEMENT
LES AMPOULES HALOGÈNES DEVIENNENT TRÈS CHAUDES. DES BRÛLURES GRAVES PEUVENT SURVENIR LORSQUE L’ON TOUCHE À UNE AMPOULE CHAUDE. LAISSER L’AMPOULE REFROIDIR PENDANT AU MOINS 10 MINUTES AVANT DE LA REMPLACER.
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Maintenance and Repair
To replace the halogen bulb in the Optional S793HC Lightsource, follow the steps below and refer to Figure 5-3. 1. Turn the 2 thumb screws on the front panel and pull it out enough to expose the lamp assembly. 2. To remove the lamp, raise the lever protruding on the right side of the lamp base until the lamp pops out. Use only Global Surgical™ replacement lamps (M 793L)
!
CAUTION
!
MISE EN GARDE
Utiliser uniquement des ampoules de rechange Global Surgical (M 793L).
3. Using a soft cloth to hold the lamp, push the lever down to its original position, align the lamp over the slot in the base with pins horizontal and slide downward until the lamp stops. 4. Reinsert the front panel into the opening in the light source and tighten the thumb screws.
!
CAUTION
!
Use only electrically non-conductive fiberoptic cables with the optional light source. Proper (ACMI) cables are available by contacting the Global Surgical™ Technical Services Department.
MISE EN GARDE
Utiliser uniquement les câbles à fibres optiques non conducteurs avec la source d’éclairage en option. Les câbles (ACMI) appropriés peuvent être obtenus en contactant le service d’appui technique de Global Surgical. LAMP BRACKET
LIGHT INTENSITY KNOB
THUMB SCREW
LAMP RELEASE LEVER
SELECTABLE FIBER OPTIC ADAPTER
POWER SWITCH
Figure 5-3. Replacing the Lamp in the Optional S793HC Lightsource
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Maintenance and Repair
5.5. In Case of Trouble With proper use and care, there is very little that will fail on the MAXI® Cabinet or it’s hardware. In the event that a mechanical component does fail, it is suggested that you contact your Global Surgical™ representative or call the Global Surgical™ Technical Services Department. Refer to Section 2 in this manual for contact information. If it becomes necessary to return the unit to the Global Surgical™ factory, again refer to Section 2 for instructions. Section 5-1 contains a troubleshooting table that lists many common problems that you may be able to correct yourself. Table 5-1: Troubleshooting Guide Malfunction N o P o w er
Illuminator does not operate (corded only)
Possible Cause
Corrective Action
A. Cabinet is not plugged in or plug is loose from wall receptacle
Check cabinet plug and wall receptacle.
B. Circuit Breaker is tripped.
Reset circuit breaker on internal outlet strip (on rear cabinet wall near pumps)
C. Service is interrupted at wall receptacle.
Have certified electrician diagnose and repair the problem.
A. No power
See "No Power malfunction above
B. Loose connection
Check all cord connections and head to handle connections. (See paragraph 3.3.4.)
C. Instrument loose or defective
Reseat or replace bulb.
D. Illuminator circuit malfunction
Call Global SurgicalTM Technical Department. See Section 2
C an n o t ch an g e Illuminator intensity (corded only)
Illuminator circuit malfunction
Call Global SurgicalTM Technical Services Department. See Section 2.
Rechargeable handle either doesn't w ork or w on't hold a charge
A. Batteries not charged
Replace handle in recharging well. Complete recharging will take approximately 14 hours. If problem persists, call Global SurgicalTM Technical Services Department. See Section 2
B. Rechargeing well is not charging.
1. Try charging handle in other well. If one handle does not charge in either well, and the batteries are fresh, replace the handle. 2. Try charging the other handle in the well that isn't charging. If neither handle charges, the recharging circuit is malfunctioning. Call Global SurgicalTM Technical services Department.
C. Defective batteries.
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Replace batteries
29
Section 5
Maintenance and Repair Table 5-1: Troubleshooting Guide (cont.)
Malfunction Pressure system w ill not operate
Pressure Pump is noisy
Low Air Pressure
Vacuum ststem does not operate
Possible Cause
Corrective Action
A. No power to pump.
See "No Power "malfunction on previous page.
B. Fittings, hoses, or connections lose or leaking.
1. Tighten all fittings and connections. 2. Repair or replace any leaking hoses, fittings or connections.
C. Circuit breaker is tripped.
Reset circuit breaker on internal outlet strip (on rear cabinet wall near pumps)
D. Footswitch or Control Panel Switch is malfunctioning
If pump will operate from either the Footswitch only or the control panel switch only, then there is a malfunction. Call Global SurgicalTMTechnical Services Department
E. Pump or it's control circuit is malfunctioning
Call Global SurgicalTM Technical Services Department
A. Shipping tape and shims have not been removed.
Cut and removed shipping tape and shims
B. Motor mounts are damaged.
Replace motor mounts. Call Global SurgicalTM Technical Services Department
C. Defective motor
Call Global SurgicalTM Technical Services Department
A. Hose connections loose or leaking. Defective hose.
Tighten loose connections and repair or replace damaged hose.
B. Regulator improperly adjusted.
Adjust regulator. See Section 4.6.3
C. Malfunctioning regulator
Call Global SurgicalTM Technical Services Department
D. Malfunctioning pump.
Call Global SurgicalTM Technical Services Department
A. No power to pump
See "No Power" malfunction on previous page
B. Fittings, hoses, or connections loose or leaking.
1. Tighten all fittings and connections. 2. Repair or replace any leaking hoses, fittings or connections.
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C. Circuit breaker tripped.
Reset circuit breaker on internal outlet strip (on rear cabinet wall near pumps)
D. Footswitch or Control Panel Switch is malfunctioning.
If pump will operate from either the Footswitch only or the control panel switch only, then there is a malfunction. Call Global SurgicalTM Technical Services Department
E. Pump or its control circuit is malfunctioning.
Call Global SurgicalTM Technical Services Department
1-800-861-3610
Section 5
Maintenance and Repair Table 5-1: Troubleshooting Guide (cont.)
Malfunction Low Vacuum
Possible Cause A. Collection Canister is full
Corrective Action Dispose of collection canister in a environmenentally safe manner and replace with a new one. See Section 5.2
To isolate the following problems, begin at the pump, and one at a time, disconnect hosing from the pump, filter and canister. Check for vacuum B. Canister or its lid is cracked or the lid is not secured.
Replace canister or secure lid.
C. Contaminated hydrophobic filter Replace filter or remove it from the line installed backwards. and reverse it. Reinstall filter. D. Fittings, hoses, or connections loose or leaking.
1. Tighten all fittings and connections. 2. Repair or replace any leaking hoses, fittings or connections.
E. Pump or its control circuit is malfunctioning.
Call Global SurgicalTM Technical Services Department. See Section 2
Table 5-2: S793HC Light Source Troubleshooting Symptom
C orrective Action
N o light output
Veri fy that Power Swi tch i s i n the "ON" or "I " posi ti on and Intensi ty Knob turned to maxi mum.
Pow er Sw itch is ON
1. Ensure that front panel thumscrews are fully seated to acti vate Interlock Swi tch. 2. If thumbscrews are properly seated, contact Global Surgi calTM Techni cal servi ces D epartment.
Pow er Sw itch is ON and Intensity C ontrol K nob is turned fully clockw ise (C W) but there is still no light output
1. Veri fy that lamp i s properly seated (see paragraph 5.4) 2. C heck for defecti ve lamp and replace i f necessary. 3. C heck to see i f ci rcui t breaker i s tri pped. Reset ci rcui t breaker. 4. C ontact Global Surgi calTM Techni cal Servi ces D epartment See Secti on 2
N o fan sound, but normal light
C all Global Surgi calTM Techni cal Servi ces D epartment See Secti on 2
31 MAXI CABINET
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Section 5
Maintenance and Repair
5.6. Technical Data The following pages of this manual contain drawings for location of components inside the cabinet and for the installation of certain optional equipment. Information also includes part numbers of certain replaceable items. Table 5-3: Pump Compartment Parts Breakdown R eference N o. 1 2
Part N umber
D escription
Quantity
102-027-011
Pressure Hose Assembly
1
102-005-251
Air Reservoir Assembly Pulsation Damper
1
3
027-021-032 Pressure Tubing
4
102-005-144
Air Regulator/Gauge Assembly
5
S 4004446
Suction Hose
6
160-066
Hose Clamp (securing Suction Hose)
2
7
160-413
Screw (securing Sunction Hose Clamp)
2
8
102-005-388
Vacuum Pump Assembly, 115V
1
9
S 850020
Disposable Hydrophobic Filter
1
10
102-009-017 Pressure Pump Assembly, 115V
1
11
S60050
Canister Bracket Assembly
1
12
S60001
Disposable Suction Canister
1
3.5 ft. 1 12 ft.
Table 5-4: Replacement Parts P art N umber
D escription
Quantity
S 600006
Disposable Suction Canister, 6-pack
S 600012
Disposable Suction Canister, 12-pack
12
S600024
Disposable Suction Canister, 24-pack
24
32 MAXI CABINET
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6
Section 5
Maintenance and Repair
Figure 5-4 Pump Compartment Illustrated Parts Breakdown
33 MAXI CABINET
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SCHEMATIC 5-1 MAXI® CABINET, D STYLE
34