SERVICE BULLETIN. Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. Victoria

SERVICE BULLETIN Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. A.B.N. 48 004 315 628 Incorporated in Victoria File: Section: Bulletin No: Page: Date: ...
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SERVICE BULLETIN Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. A.B.N. 48 004 315 628 Incorporated in Victoria

File: Section: Bulletin No: Page: Date: Supersedes:

DISM V-Rotary Pumps 0026

1 of 20 Sept 2004 August 2004

SUBJECT: Modification to IVECO VE-Pumps 0 460 423 007 ; 0 460 423 011; 0 460 424 275; 0 460 424 296; 0 460 424 300; 0 460 424 329; 0 460 424 330; 0 460 424 333 and 0 460 424 346 with complaints of white smoke. Affected Vehicles: IVECO Engines in Case and New Holland Vehicles. In some cases, these pumps may also be fitted to vehicles of other brand as well. Important Note: The 0 460 424 275 pump with Customer Order Number 504112017 is not affected by this modification. This modification only applies to 0 460 424 275 pump with Customer Order Number 504063803. Complaint: Low LFB injected quantity (Q4) resulting in irregular white smoke at the start up. Remedy: Modification of the pumps using the following spare parts:

Pump Number 0 460 423 007 Position

Designation

Old Part Number

New Part Number

115 813

Sliding Sleeve Assembly of Service Parts - Governor Shaft

1 460 422 674

1 460 422 469

1 463 590 901

1 463 590 900

Pump Number 0 460 423 011 Position

Designation

Old Part Number

New Part Number

115

Sliding Sleeve

1 460 422 673

1 460 422 469

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“ Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including negligence, for any loss incurred in reliance of the contents of this publication.” SST 1900.1/i-2

SERVICE BULLETIN Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. A.B.N. 48 004 315 628 Incorporated in Victoria

File: Section: Bulletin No: Page: Date: Supersedes:

DISM V-Rotary Pumps 0026

2 of 20 Sept 2004 August 2004

Pump Number 0 460 424 275 Position

Designation

Old Part Number

New Part Number

115 135

Sliding Sleeve Control Valve

1 460 422 674 1 460 362 320

1 460 422 671 1 460 362 023

453 1 2 3 4 5 6

Spring pack made of: Tube Rod Compression Spring Spring Seat Selection Group Shims Locking washer

1 460 420 304 1 463 105 482 1 464 616 998 1 464 616 329 1 460 220 398 (As per ESI[Tronic]) 2 916 085 905 -

813

Assembly of Service Parts - Governor Shaft

1 463 590 901

1 463 590 903

Pump Number 0 460 424 296 Position

Designation

Old Part Number

New Part Number

115

Sliding Sleeve

1 460 422 367

1 460 422 468

Pump Number 0 460 424 300 Position

Designation

Old Part Number

New Part Number

034 115 135

Compression Spring Sliding Sleeve Control Valve

1 464 619 635 1 460 422 472 1 460 362 306

1 464 619 342 1 460 422 469 1 460 362 320

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“ Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including negligence, for any loss incurred in reliance of the contents of this publication.” SST 1900.1/i-2

SERVICE BULLETIN Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. A.B.N. 48 004 315 628 Incorporated in Victoria

File: Section: Bulletin No: Page: Date: Supersedes:

DISM V-Rotary Pumps 0026

3 of 20 Sept 2004 August 2004

Pump Numbers 0 460 424 329 and 0 460 424 330 Position

Designation

Old Part Number

New Part Number

813

Assembly of Service Parts - Governor Shaft

1 463 590 901

1 463 590 900

Pump Numbers 0 460 424 333 and 0 460 424 346 These pumps do not require any part replacement. They are only to be calibrated in accordance with supplied Test Specification.

Adjustments: The pumps must be calibrated using the appropriate Test Data supplied below. Modified pumps must be marked with an X on the pump flange. Warranty: These modifications are not warrantable and is to be charged to the customer.

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“ Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including negligence, for any loss incurred in reliance of the contents of this publication.” SST 1900.1/i-2

File: Section: Bulletin No: Page: Date: Supersedes:

SERVICE BULLETIN Issued by ROBERT BOSCH (AUSTRALIA) PTY. LTD. A.B.N. 48 004 315 628 Incorporated in Victoria

DISM V-Rotary Pumps 0026

4 of 20 Sept 2004 August 2004

Settings Order number Type code

0 460 424 275 VE 4/12F1100L943

Test Pre-requisite Test Nozzel Holder Assembly Opening Pressure Test Pressure Line Overflow Restriction Checkpoint

Unit

Overflow Value

1 688 901 027 250 + - 3bar 1 680 750 073 0,75 mm Checkpoint IP

ccm/10 sec

IP ( 1 ) (2) (3) Q4 ( 4 ) IP ( 1 )

13.8 123.6 4 5.7 7.7 4.2 0.1 1.3 3 110.0 111 91 91.5 86 20 1.5 10 1.5 1.5 1.5 -11 -11 45 30 -0.2

(2) (3) S4 ( 4 )

1100 1100 1100

-0.5 -0.8 3.9

bar

IP

Timing device travel

mm

IP IP

Starting fuel delivery

ccm/1000H

Full-load delivery

ccm/1000H

IP

IP (1) IP

Breakaway ccm/1000H

Electrical stop

ccm/1000H

Load-dependent start of delivery (LFB)

ccm/1000H

LFB-supply pump pressure LFB-timing device travel

bar mm

Set value

100 1100 100 400 1100 100 400 800 1100 100 200 500 900 1100 1215 1235 475 525 475 475 1100 1100 1100 1100 1100

Supply pump pressure

Idle

1/min

IP

KSB Calibration Checking Tolerance +/- Tolerance +/- (V) 13.8 0 19.4 25.0 0 0.5 1.2 12 0.5 0.7 0 0.3 0 1.2 0 12 0.1 0 0 0.5 0.6 0 0.2 0.6 0 15.0 20.0 0 5.0 7.0 0 3.0 0 0 0.2 2.5 0 2.5 3 0 1.0 0 0 1.5 1.5 0 1.0 8.0 0 1.5 1.5 0 1.5 1.5 0 1.5 1.5 0 0.3 6.0 0 5.0 6.0 0 0.5 0.5 0 0.5 0.5 0 0.5 0 0 0.1 0.4 0.5

0 0.5 0.6

Spread

3.5

5.0 5.0

0 0 0

Setting note load-dependent start of delivery (LFB) Set value without sign are absolute values Set value with sign ( - ) are differences to the absolute values Checkpoints with the same marking ( 1 ) to ( 1 ) are part of the same check steps Check step 1: Setting by governer shaft Check step 2, 3 and 4: Setting by RPM control lever

This publication must not be reproduced; its contents must not be transferred to other persons without our written permission, All rights reserved.“ Whilst every care has been taken in the preparation of this publication, Bosch does not warrant the accuracy or completenessof the information inthis publication and Bosch reserves the right to alter specifications without notice. To the extent permitted by law, Bosch excludes all liability, including negligence, for any loss incurred in reliance of the contents of this publication.” SST 1900.1/i-2

PV-No..............: 1 469 423 007 Change.............: 4 16.08.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

5 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:07

Kundendienstvorschrift

VE 3 / 12 F 1150 L 959 ...............: Serie 8000 Engine Power..............: 40 kW ..............: pist. swept vol. 3 l : Traktoren Application

pump..............................: 0 460 423 007 Customer ............................: Drawing A460907043 Customer ..............................: Iveco-fiat Customer .............................: Order no. 504041420 test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,55 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 23,0 ± USMU 500 29,0 ± USMO 1150 supply pump pressure (MPa) 0,53 ± PSU 500 0,85 ± PSEP 1150 timing device travel (mm) N 1,3 ± SVU 1000 2,4 ± SVEP 1150 full-load start-quantity (mm³/H) 100,0 ± STAM 100 81,0 ± STO 250 full-load (mm³/H) 81,5 ± VEP 800 72,0 ± VO 1150 speed regulation breakaway (mm³/H) 1,5 ± AB1 1280 idle (mm³/H) 10,0 ± LEP 325 1,5 ± LK 380 electric shut-off (mm³/H) 1,5 ± SPE1 325 1,5 ± SPE2 325 LFB-quantity (mm³/H) -10,5 ± DQ2 1150 32,5 ± Q3 1150 25,0 ± Q4 1150 LFB timing device travel (mm) N -0,8 ± DS2 1150 -1,0 ± DS3 1150 2,4 ± S4 1150 control lever spacing, -angle 38,9 ± Ya 43,8 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

7,0 9,0

12 12

0,07 0,07

12 12

0,6 0,6

12 12

20,0 7,0

12 12 £

2,5 3,0

3,5

1,5

12 12 12

7,0 1,5

£

4,5

12 12

1,5 1,5

£

5,0

0 0

5,5 0,5 0,5

12 12 12

0,1 0,4 0,5

12 12 12

1,0 mm 2,7 mm

Remarks: Pumpe mit 3,5 grad NW RR-KSB

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

TV

KSB

%

V

Robert Bosch GmbH Stuttgart

Test Specification mecanically-governed Distributor pumps Kundendienstvorschrift

Changes: Nr. Change 4 Kundenwuensch - LFB Aenderung nach DS 001024655 3 Aenderung der DQ1 wegen Q3 2 LFB und Spritzverstellar einstellung geändert nach Kundenwunsch 1 FeW Statistik vom 13.02.03 0 Erstausgabe nach der Referenzpumpe LV15571 ( 283 706 - A )

PV-No..............: 1 469 423 007 Change.............: 4 16.08.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:07 Date 16.08.04

Dept. MICO/DVE

Name MICO/DVE-PKB

12.08.04 25.05.04

FeW/FAV2/P FeW/FAV2/P-Bk MICO/DVE JaW/DVE-SSM

13.02.03 09.10.02

MICO/DVE MICO/DVE

MICO/DVE-Ak MICO/DVE-Ak

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

6 of 20

PV-No..............: 1 469 423 011 Change.............: 6 16.08.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

7 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:09

Kundendienstvorschrift

VE 3 / 12 F 1250 L 976 ...............: 8000 3CILNA 40,5 KW Engine Power..............: 40,5 kW ..............: pist. swept vol. 3,3 l : Tracktoren Application

pump..............................: 0 460 423 011 Customer ............................: Drawing A460907043 Customer ..............................: IVECO FIAT Customer .............................: Order no. test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,55 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 22,0 ± USMU 500 28,0 ± USMO 1250 supply pump pressure (MPa) 0,53 ± PSU 500 0,86 ± PSEP 1150 timing device travel (mm) N 1,2 ± SVU 1050 1,8 ± SVEP 1150 2,4 ± SVO 1250 full-load start-quantity (mm³/H) 90,0 ± STAM 100 72,0 ± STO 250 full-load (mm³/H) 77,5 ± VEP 800 66,0 ± VO 1250 speed regulation breakaway (mm³/H) 50,0 ± ABEP 1325 1,5 ± AB1 1415 idle (mm³/H) 10,0 ± LEP 325 1,5 ± LK 390 electric shut-off (mm³/H) 1,5 ± SPE1 325 LFB-quantity (mm³/H) -14,0 ± DQ2 1150 40,0 ± Q3 1150 25,0 ± Q4 1150 LFB timing device travel (mm) N -0,8 ± DS2 1150 -1,0 ± DS3 1150 2,0 ± S4 1150 control lever spacing, -angle 38,9 ± Ya 44,0 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

7,0 9,0

12 12

0,07 0,07

12 12

0,5 0,7 0,7

12 12 12

20,0 6,0

12 12 £

2,5 3,0

3,5

8,0 1,5

TV

KSB

%

V

12 12 12 12

7,0 1,5

£

5,0

12 12

1,5

£

5,0

0

5,0 1,0 1,0

12 12 12

0,1 0,4 0,5

12 12 12

1,0 mm 2,5 mm

Remarks: Pumpenbeschreibung: Badewanne LFB, RSV Spritzversteller, Negative Angleichung, Prallkantenschieber. Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

Robert Bosch GmbH Stuttgart

Test Specification mecanically-governed Distributor pumps Kundendienstvorschrift

Changes: Nr. Change 6 Kundenwuensch - LFB Aenderung nach DS 001024655 5 Kundenwuensch - LFB Aenderung DS-001016518 4 SVEP Erhoehung 3 Serie anpassung: S4 Punkt 2 FeW Statistik vom 27.06.03 1 Einstellversuch 0 Erstausgabe.

PV-No..............: 1 469 423 011 Change.............: 6 16.08.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:09 Date 16.08.04

Dept. MICO/DVE

Name MICO/DVE-PKB

08.06.04 26.05.04 30.04.04 27.06.03 10.06.03 08.05.03

FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk MICO/DVE JaW/DVE-SSM MICO/DVE MICO/DVE-Ak MICO/DVE MICO/DVE-Ak MICO/DVE MICO/DVE-Ml

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

8 of 20

PV-No..............: 1 469 424 296 Change.............: 4 16.08.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

9 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:01

Kundendienstvorschrift

VE 4 / 12 F 1150 L 971 ...............: NEF-4NA Engine Power..............: 52 kW ..............: pist. swept vol. 4 l : Baumaschine Application

pump..............................: 0 460 424 296 Customer ............................: Drawing A460907066 Customer ..............................: Iveco-Fiat Customer .............................: Order no. 504042127 test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,55 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 22,0 ± USMU 500 27,0 ± USMO 1150 supply pump pressure (MPa) 0,45 ± PSU 500 0,78 ± PSEP 1150 timing device travel (mm) N 1,6 ± SVU 1050 2,4 ± SVEP 1150 full-load start-quantity (mm³/H) 85,0 ± STAM 100 65,0 ± STO 230 full-load (mm³/H) 76,0 ± VEP 750 66,0 ± VO 1150 speed regulation breakaway (mm³/H) 1,5 ± AB1 1260 idle (mm³/H) 12,5 ± LEP 325 1,5 ± LK 420 electric shut-off (mm³/H) 1,5 ± SPE1 325 1,5 ± SPE2 325 LFB-quantity (mm³/H) -12,0 ± DQ2 1150 25,0 ± Q4 1150 40,0 ± Q3 1150 LFB timing device travel (mm) N -0,5 ± DS2 1150 -0,6 ± DS3 1150 2,7 ± S4 1150 control lever spacing, -angle 38,9 ± Ya 42,3 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

TV

KSB

%

V

8,0 10,0

0 0

12 12

0 0

0,07 0,07

0 0

12 12

0 0

0,6 0,6

0 0

12 12

0 0

20,0 10,0

0 0

12 12

0 0

0 0

12 12

0 0

0

12

0

£

3,0 3,0

3,5

1,5 6,0 1,5

£

6,0

0 0

12 12

0 0

1,5 1,5

£

5,0

0 0

0 0

0 0

7,0 0,5 0,5

0 0 0

12 12 12

0 0 0

0,1 0,4 0,6

0 0 0

12 12 12

0 0 0

2,0 mm 3,0 mm

Remarks: Pump with 3.5 º Cam Angle by RR-KSB

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

Robert Bosch GmbH Stuttgart

Test Specification mecanically-governed Distributor pumps Kundendienstvorschrift

Changes: Nr. Change 4 Kundenwuensch - LFB Aenderung nach DS 001024655 3 SVEP-Änderung auf Kundenwunsch 2 SVU Drehzahl in 1050 1 FeW Statistik vom 20.05.03 0 Erstausgabe.

PV-No..............: 1 469 424 296 Change.............: 4 16.08.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:01 Date 16.08.04

Dept. MICO/DVE

Name MICO/DVE-PKB

02.07.04 14.11.03 20.05.03 18.02.03

FeW/FAV2/P FeW/FAV2-FI8 DS/EAA DS/EAA2-Rp MICO/DVE MICO/DVE-Ak MICO/DVE MICO/DVE-Ml

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

10 of 20

PV-No..............: 1 469 424 300 Change.............: 4 26.08.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

11 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:10

Kundendienstvorschrift

VE 4 / 12 F 1250 L 985 ...............: Serie 8000 Engine Power..............: 56 kW ..............: pist. swept vol. 4,4 l : Traktoren Application

pump..............................: 0 460 424 300 Customer ............................: Drawing A460907066 Customer ..............................: Iveco-fiat Customer .............................: Order no. test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 0,50 °C 25,0 ± 0,3 MPa 0,55 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 23,0 ± USMU 400 30,0 ± USMO 1250 supply pump pressure (MPa) 0,48 ± PSU 400 0,92 ± PSEP 1250 timing device travel (mm) N 1,5 ± SVU 1050 2,6 ± SVEP 1250 full-load start-quantity (mm³/H) 95,0 ± STAM 100 67,5 ± STO 250 full-load (mm³/H) 66,8 ± VU 450 67,7 ± VEP 1000 63,0 ± VO 1250 speed regulation breakaway (mm³/H) 1,5 ± AB1 1400 idle (mm³/H) 11,0 ± LEP 325 1,5 ± LK 380 electric shut-off (mm³/H) 1,5 ± SPE1 325 1,5 ± SPE2 325 LFB-quantity (mm³/H) -8,0 ± DQ2 1250 40,0 ± Q3 1250 25,0 ± Q4 1250 LFB timing device travel (mm) N -0,8 ± DS2 1250 -0,9 ± DS3 1250 3,1 ± S4 1250 control lever spacing, -angle 38,9 Ya 43,0 Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

7,0 9,0

12 12

0,07 0,07

12 12

0,6 0,6

12 12

20,0 7,0

12 12

3,5 2,5 3,0 £

3,5

1,5

12 12 12 12

7,0 1,5

£

4,5

12 12

1,5 1,5

£

5,0

0 0

5,0 0,5 0,5

12 12 12

0,1 0,4 0,5

12 12 12 mm mm

Remarks: Pump with 3.5º Cam Angle by RR-KSB Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

TV

KSB

%

V

Robert Bosch GmbH Stuttgart

Test Specification mecanically-governed Distributor pumps Kundendienstvorschrift

Changes: Nr. Change 4 Statistik vor FeW vom 25.08.2004 3 Kundenwuensch-LFB Changes (DS-001024474) 2 Kundenwuensch - Q4 in 20mm3/H (Keine Teileaenderung) 1 FeW Statistik vom 25.06.03 0 Erstausgabe nach der Ref.ppe. LV15463 ( Umbennant LV15732 )

PV-No..............: 1 469 424 300 Change.............: 4 26.08.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:10 Date 26.08.04 10.08.04 29.06.04

Dept. Name MICO/DVE MICO/DVE-PKB FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk

25.06.03 02.04.03

MICO/DVE MICO/DVE

MICO/DVE-Ak MICO/DVE-Ak

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

12 of 20

PV-No..............: 1 469 424 329 Change.............: 2 16.06.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

13 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:13

Kundendienstvorschrift

VE 4 / 12 F 1250 L 1018 ...............: NEF Engine Power..............: 60 kW ..............: pist. swept vol. 4,4 l : Traktor Application

pump..............................: 0 460 424 329 Customer ............................: Drawing A460907016 Customer ..............................: Iveco-fiat Customer .............................: Order no. test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,75 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 42,0 ± USMO 900 supply pump pressure (MPa) 0,40 ± PKU 100 0,50 ± PSU 400 0,70 ± PSEP 900 timing device travel (mm) N 4,2 ³ SVKU 100 1,7 ± SVEP 900 3,8 ± SVO 1250 full-load start-quantity (mm³/H) 85,0 ± STAM 100 98,6 ± STO 200 full-load (mm³/H) 88,0 ± VEP 700 71,5 ± VO 1250 speed regulation breakaway (mm³/H) 1,5 ± AB1 1355 idle (mm³/H) 20,0 ± LEP 350 1,5 ± LK 420 electric shut-off (mm³/H) 1,5 ± SPE1 350 1,5 ± SPE2 350 LFB-quantity (mm³/H) -11,0 ± DQ2 1250 45,0 ± Q3 1250 30,0 ± Q4 1250 LFB timing device travel (mm) N -1,0 ± DS2 1250 -1,9 ± DS3 1250 4,3 ± S4 1250 control lever spacing, -angle 38,9 ± Ya 44,0 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

TV

KSB

%

V

9,0

12

0

0,05 0,07 0,07

12 12 12

12 0 0

1,2 0,6 0,6

12 12 12

12 0 0

20,0 7,0

12 12

0 0

12 12

0 0

12

0

£

2,5 3,0

3,5

1,5 8,0 1,5

£

5,0

12 12

0 0

1,5 1,5

£

5,0

0 0

0 0

6,0 0,5 0,5

12 12 12

0 0 0

0,1 0,5 0,6

12 12 12

0 0 0

1,0 mm 2,5 mm

Remarks: Pumpe mit Kolben-KSB und Badewanne LFB, Pumpe mit 4 bar Oeffnung EDC Ueberstroemventil. SVKU Messreihenfolge : von Obere Drehzahl auf "null" fahren, 15 sekunden warten, KKSB ELAB spannen Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

Robert Bosch GmbH Stuttgart

Test Specification mecanically-governed Distributor pumps Kundendienstvorschrift

PV-No..............: 1 469 424 329 Change.............: 2 16.06.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:13

und SVKU Weg messen. Pumpe wie L955, L955-2. Changes: Nr. Change 2 Kundenwuensch-Neue LFB Werte (DS-001022934) und Abreglung 15U/min. verschoben 1 Aenderung nach der Statistik 0 Kopie von L943

Date 16.06.04

Dept. Name FeW/FAV2/P FeW/FAV2/P-Bk

14.01.04 26.11.03

DS/EAA DS/EAA

DS/EAA2-Rp DS/EAA2-Rp

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

14 of 20

PV-No..............: 1 469 424 330 Change.............: 1 16.06.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

15 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:11

Kundendienstvorschrift

VE 4 / 12 F 1250 L 1018-1 ...............: NEF Engine Power..............: 60 kW ..............: pist. swept vol. 4,4 l : Traktor Application

pump..............................: 0 460 424 330 Customer ............................: Drawing A460907059 Customer ..............................: Iveco-fiat Customer .............................: Order no. test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,75 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 42,0 ± USMO 900 supply pump pressure (MPa) 0,40 ± PKU 100 0,50 ± PSU 400 0,70 ± PSEP 900 timing device travel (mm) N 4,2 ³ SVKU 100 1,7 ± SVEP 900 3,8 ± SVO 1250 full-load start-quantity (mm³/H) 85,0 ± STAM 100 98,6 ± STO 200 full-load (mm³/H) 88,0 ± VEP 700 71,5 ± VO 1250 speed regulation breakaway (mm³/H) 1,5 ± AB1 1355 idle (mm³/H) 20,0 ± LEP 350 1,5 ± LK 420 electric shut-off (mm³/H) 1,5 ± SPE1 350 1,5 ± SPE2 350 LFB-quantity (mm³/H) -11,0 ± DQ2 1250 45,0 ± Q3 1250 30,0 ± Q4 1250 LFB timing device travel (mm) N -1,0 ± DS2 1250 -1,9 ± DS3 1250 4,3 ± S4 1250 control lever spacing, -angle 38,9 ± Ya 44,0 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

TV

KSB

%

V

9,0

12

0

0,05 0,07 0,07

12 12 12

12 0 0

1,2 0,6 0,6

12 12 12

12 0 0

20,0 7,0

12 12

0 0

12 12

0 0

12

0

£

2,5 3,0

3,5

1,5 8,0 1,5

£

5,0

12 12

0 0

1,5 1,5

£

5,0

0 0

0 0

6,0 0,5 0,5

12 12 12

0 0 0

0,1 0,5 0,6

12 12 12

0 0 0

1,0 mm 2,5 mm

Remarks: Pumpe mit Kolben-KSB und Badewanne LFB, Pumpe mit 4 bar Oeffnung EDC Ueberstroemventil. SVKU Messreihenfolge : von Obere Drehzahl auf "null" fahren, 15 sekunden warten, KKSB ELAB spannen Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

Robert Bosch GmbH Stuttgart

Test Specification mecanically-governed Distributor pumps Kundendienstvorschrift

PV-No..............: 1 469 424 330 Change.............: 1 16.06.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:11

und SVKU Weg messen. Pumpe wie L955, L955-2. Changes: Nr. Change 1 Kundenwuensch-Neue LFB Werte (DS-001022934) und Abreglung 15U/min. verschoben 0 Kopie von L1018

Date 16.06.04

Dept. Name FeW/FAV2/P FeW/FAV2/P-Bk

15.01.04

DS/EAA

DS/EAA2-Rp

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

16 of 20

PV-No..............: 1 469 424 333 Change.............: 5 19.08.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

17 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:13

Kundendienstvorschrift

VE 4 / 12 F 1250 L 1023 ...............: NEF Engine Power..............: 53 kW ..............: pist. swept vol. 4,4 l : Traktor Application

pump..............................: 0 460 424 333 Customer ............................: Drawing A460907091 Customer ..............................: Iveco-fiat Customer .............................: Order no. 504073609 test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,75 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 48,0 ± USMO 1000 supply pump pressure (MPa) 0,40 ± PKU 100 0,58 ± PSU 400 0,82 ± PSEP 1250 timing device travel (mm) N 4,2 ³ SVKU 100 1,9 ± SVU 1000 3,4 ± SVEP 1250 full-load start-quantity (mm³/H) 80,0 ± STAM 100 64,0 ± STO 250 full-load (mm³/H) 66,5 ± VEP 1000 61,5 ± VO 1250 speed regulation breakaway (mm³/H) 1,5 ± AB1 1350 idle (mm³/H) 10,0 ± LEP 350 1,5 ± LK 400 electric shut-off (mm³/H) 1,5 ± SPE1 350 1,5 ± SPE2 350 LFB-quantity (mm³/H) -9,0 ± DQ2 1250 25,0 ± Q4 1250 40,0 ± Q3 1250 LFB timing device travel (mm) N -0,9 ± DS2 1250 3,4 ± S4 1250 -1,3 ± DS3 1250 control lever spacing, -angle 38,9 ± Ya 44,4 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

TV

KSB

%

V

9,0

12

0

0,05 0,07 0,07

12 12 12

12 0 0

1,2 0,6 0,6

12 12 12

12 0 0

15,0 7,0

12 12

0 0

12 12

0 0

12

0

£

2,5 3,0

3,5

1,5 8,0 1,5

£

5,0

12 12

0 0

1,5 1,5

£

5,0

0 0

0 0

6,0 0,5 0,5

12 12 12

0 0 0

0,1 0,5 0,5

12 12 12

0 0 0

1,0 mm 3,0 mm

Remarks: Pumpe mit KKSB und 4 bar Oeffenung EDC UeV; SVKU Messreihenfolge: von Obere Drehzahl auf "null" fahren, 15 sekunden warten, KKSB ELAB spannen Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

Kundendienstvorschrift

PV-No..............: 1 469 424 333 Change.............: 5 19.08.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:13

und SVKU messen. Changes: Nr. Change 5 Kundenwuensch - SV Aenderung 4 Kundenwuensch - Leerlaufdrehzahl Aenderung 3 Anpassung nach der Statistik 2 Aenderung der LFB-DQ1 1 Kundenwuensch - Vollastmengen 5% Reduzierung 0 Kopie von L1035

Date 19.08.04 15.07.04 19.05.04 11.05.04 03.05.04 16.03.04

Dept. Name MICO/DVE MICO/DVE-Ak FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

18 of 20

PV-No..............: 1 469 424 346 Change.............: 4 20.08.2004 Status ................: vorläufig

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

19 of 20

Page ..............: 1 / 2 Date of print......: 26.08.2004 08:12

Kundendienstvorschrift

VE 4 / 12 F 1250 L 1023-1 ...............: NEF Engine Power..............: 53 kW ..............: pist. swept vol. 4,4 l : Traktor Application

pump..............................: 0 460 424 346 Customer ............................: Drawing A460907134 Customer ..............................: Iveco-fiat Customer .............................: Order no. 504098452 test conditions calibr. nozzle-and-holder ...................: assembly test fuel-injection ...........................................: tubing ...............................................: calibrating oil calibration-oil inlet pressure ........................................: calibration oil.......................................: Overflow temperature opening pressure .........................: overflow restriction ....................................: Æ Test point

Index

n

1 688 901 027 Æ a 6,00 x Æ i 2,00 x ISONORM 35,00 ± 5,00 kPa 55 ± 1,00 °C 25,0 ± 0,3 MPa 0,75 mm

Sollwert/ Tolerance

distribution

1/min overflow quantity at pump (l/h) 48,0 ± USMO 1000 supply pump pressure (MPa) 0,40 ± PKU 100 0,58 ± PSU 400 0,82 ± PSEP 1250 timing device travel (mm) N 4,2 ³ SVKU 100 1,9 ± SVU 1000 3,4 ± SVEP 1250 full-load start-quantity (mm³/H) 80,0 ± STAM 100 64,0 ± STO 250 full-load (mm³/H) 66,5 ± VEP 1000 61,5 ± VO 1250 speed regulation breakaway (mm³/H) 1,5 ± AB1 1350 idle (mm³/H) 10,0 ± LEP 350 1,5 ± LK 400 electric shut-off (mm³/H) 1,5 ± SPE1 350 1,5 ± SPE2 350 LFB-quantity (mm³/H) -9,0 ± DQ2 1250 25,0 ± Q4 1250 38,0 ± Q3 1250 LFB timing device travel (mm) N -0,9 ± DS2 1250 3,4 ± S4 1250 -1,3 ± DS3 1250 control lever spacing, -angle 38,9 ± Ya 44,4 ± Yb

450 mm

DA-Sollwert/ Tolerance

LDA- ELAB Pressure V hPa

TV

KSB

%

V

9,0

12

0

0,05 0,07 0,07

12 12 12

12 0 0

1,2 0,6 0,6

12 12 12

12 0 0

20,0 7,0

12 12

0 0

12 12

0 0

12

0

£

2,5 3,0

3,5

1,5 7,0 1,5

£

5,0

12 12

0 0

1,5 1,5

£

5,0

0 0

0 0

6,0 0,5 0,5

12 12 12

0 0 0

0,1 0,5 0,5

12 12 12

0 0 0

1,0 mm 3,0 mm

Remarks: Pumpe mit KKSB und 4 bar Oeffenung EDC UeV; SVKU Messreihenfolge: von Obere Drehzahl auf "null" fahren, 15 sekunden warten, KKSB ELAB spannen Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

Test Specification mecanically-governed Distributor pumps

Robert Bosch GmbH Stuttgart

Kundendienstvorschrift

PV-No..............: 1 469 424 346 Change.............: 4 20.08.2004 Status ................: vorläufig Page ..............: 2 / 2 Date of print......: 26.08.2004 08:12

und SVKU messen. Changes: Nr. Change 4 Kundenwuensch - SV Aenderung 3 Kundenwuensch - Leerlaufdrehzahl Aenderung 2 Anpassung nach der Statistik 1 Aenderung der LFB-DQ1 0 Kopie von L1023

Date 20.08.04 15.07.04 19.05.04 11.05.04 06.05.04

Dept. Name MICO/DVE MICO/DVE-Ak FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk FeW/FAV2/P FeW/FAV2/P-Bk

Alle Rechte bei ROBERT BOSCH GmbH, auch für den Fall von Schutzrechtsanmeldungen. Jede Verfügungsbefugnis, wie Kopier- und Weitergaberecht, bei uns.

20 of 20

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