Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY

Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY FEATURES Low leakage l current 500uA @ 240VAC / 300uA @ 120VAC Variable l PFC to l High...
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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY

FEATURES Low leakage l

current 500uA @ 240VAC / 300uA @ 120VAC

Variable l PFC to l High l

fan speed & low acoustical noise

EN61000-3-2 class A

quality and reliable component usage

AC input l

range auto-selectable

Approved l

to UL/cUL/TUV/CB and CE

l RoHS compliant

CB SPECIFICATION Input Voltage: 90 - 132 / 180 - 264VAC, auto-ranging Input Frequency: 47-63Hz Input Current: 8/4A at 100-120VAC / 200-240VAC Inrush Current: Max. 70A @ 230VAC & 35A@ 115VAC, cold start. PFC: Power Factor Correction pass EN61000-3-2 class A. Transient Response: Returns to within 1% in less than 2.5mS for a 50% load change and the peak transient does not exceed 5%. Overshoot: Turn off, when AC input gets 5% over nominal voltage. Efficiency: 70% - 85% depends on model. Turn-on Delay: 1 second max. at 230VAC Hold up Time: 20mS min. at 80% of full load. Adjustability: Output user adjustable ±5% minimum. Fan Drive: 12VDC / 400mA offering to drive an external fan. Power Supply On:

Short Circuit Protection: Trip without damage and auto-recovery. Over Voltage Protection: Latching down will occur when output voltage exceeds 130% and restart AC input supply after. Input Voltage Protection: Power shut down under 80 ±5VAC and recovered over 86VAC. Over Temperature Protection: Protected in the event of excessive operating ambient 85 degrees and automatic recovery. Switching Frequency: 23KHz fixed frequency Operating Temperature: 0°C to +70°C ambient, de-rating at 2.5% per degree from +50°C to +70°C. Storage Temperature: -20 to +85 degrees C Operating Humidity: 5% to 90%RH, non-condensing Storage Humidity: 5% to 95%RH, non-condensing Vibration: Frequency 5 to 50HZ, acceleration ±7.35M/(SxS) on X, Y and Z axis. EMC: En55022 class B conducted/radiated, EN 61000-3-2, EN 61000-

Green LED designated as LED1 on the PCB. Power Good: PG on CN1 goes high 100-500mS after DC

3-3, EN 55024 (IEC 61000-4-2, IEC 61000-4-3, IEC 61000-4-4,

regulation and low at least 1mS before loss of regulation

Safety: EN/IEC/UL 60950-1

(open collector).

Leakage Current: Greater than 1mA @ 264VAC; (optional for 500uA

Fan Fail Option: Designated as FF on pin 3 of CN1, two

IEC61000-4-5, IEC61000-4-6, IEC 61000-4-11).

max. at 240VAC/300uA max. at 120VAC input).

types of logical signal provided, contact HiTek Power. Input Fusing Protection (Primary): Two T8A/250V fuses inserted. Over Power Protection: 110-140% of I-Max and autorecovery.

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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY

SPECIFICATION Hi-Pot Test: 1500VAC between input line and chassis

Cooling:

(10mA DC cut off current); Isolating 3000VAC primary to

U-Type: U-chassis @ 320W max. with 22CFM max. forced

secondary windings. Primary to core 1500VAC. All for 3sec.

airflow or 180W convection cooled output.

Grounding Test: Measured at 25A on the input side to ground.

C-Type: U-chassis with top cover @ 170W max. convection

This defines the leakage current at 0.1Ohm.

cooled.

Warranty: 12 months

E-Type: Enclosed with rear side built-in fan @ 320W max.

MTBF: 100,000Hrs (according to MIL-HBK-217F) at 30°C.

F-Type: Enclosed with top built-in fan @ 320W max. Burn-in: 45 ±5 degree C for 1 hour @ 230VAC with full load.

Output Voltage / Current Rating Chart: Measured at output power connector Max. Output Current Model

Output Range

Regulation

Ripple & Noise

12.5A

±5%

1%

6.25A

±5%

1%

Type U (forced air) &E&F

Type U, C (convection)

V1: +12V

16.67A

V2: +24V

8.33A

RL0601DX-1224

NOTE 1) The Series RL0601D is available with 4 different chassis options: U (U chassis type), C (U chassis type with top cover), E (Enclosed type with rear side built-in fan), or F (Enclosed with top side built-in fan). Please add the appropriate option letter in place of X in the model number, eg RL0601DU-1224 for a U chassis type unit. 2) Series RL0601DU (with min. 18CFM forced air flow) and RL0601DE & RL0601DF series: Max. 300W total combined power of V1 and V2 for RL0601DX-1224. 3) Series RL0601DU and RL0601DC series with convection cooling: Max. 150W total combined power of V1 and V2 for RL0601DX-1224. 7) Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with parallel 0.1µF ceramic and 22µF electrolytic capacitors. 8) 10% minimum load is required to maintain the ripple and regulation. 9) Output is fully isolated.

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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY

Mechanical Specifications: RL0601DU Series (U-chassis type only): 6 (L) x 4 (W) x 1.5 (H) inches Weight: 600g FAN2 + PG RTN FF PIN 1

V1

N G V2 RTN V1

L N G V2 RTN

L FAN2 + PG RTN FF

(8X)ZN-PLATED

RL0601DC Series (U-chassis with top cover): 6 (L) x 4 (W) x 1.55(H) inches; Weight: 650g

FAN2 + -

PG RTN FF PIN 1

L N G V2 RTN V1

L N G V2- RTN V1 FAN2 + -

PG RTN FF

(8X)ZN-PLATED

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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY

Mechanical Specifications: RL0601DE Series (Enclosed with rear side built-in fan type): 7 (L) x 4 (W) x 1.6 (H) inches; Weight: 750g

FAN2 + PG RTN FF PIN 1

V1

N G V2 RTN V1

L N G V2 RTN

L FAN2 + PG RTN FF

(8X)ZN-PLATED

RL0601DF Series (Enclosed with top built-in fan type): 6 (L) x 4 (W) x 2(H) inches; Weight: 800g FAN2 + -

PG RTN FF PIN 1

V1

N G V2 RTN V1

L N G V2 RTN

L FAN2 + -

PG RTN FF

(8X)ZN-PLATED

*Application note: During installation please ensure that there is a minimum distance of 2.8mm between the unit and the system chassis. Warning: Hazardous voltages exist in the primary stages of this power supply. Do not touch if energized to avoid possibility of electric shock.

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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY

Suffix Code for I/O Connector Input

Output

C-case / U-case F-Case

E-case

Terminal

Terminal

(00)

(00)

Molex

Molex

(01)

n.a.

n.a = not available for this series

Output Assignment Howder

Molex

Pins: 1: V1

Pins 1-3: V1

Pins 2-3: RTN

Pins 4-8: RTN

Pin 4: V2

Pin 9-10: V2

Pin 5: GND

Pin 11: GND

Pin 6: Neutral

Pin 13: Neutral

Pin 7: Line

Pin 15: Line

I/O Connector Pin Assignment: Input Connector (Cn2): Terminal block - Howder Part No. HB-95-7P. Molex - Mating JST VH series. Input 5 pin connector (3 pin used, pin 2 and 4 removed), PCB labelling: L=Line, N=Neutral, G=Chassis Ground Output 10 pin connector. Output Connector (CN2): Mating Molex Part No. 09-50-3161 (16 pins), or Howder (HD-121-6P) M3.5, 8 pins terminal block, 9.5MM Center. Input and Output Pin Assignment: See table above. Logic Signal Connectors (CN1): Mating JST XHP-3 or equivalent (CHYAO SHIUNN JS-2001-03). Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Mounting Inserts: Mounting Inserts: 6 Places 8-32 (M4X0.7 Optional). Maximum penetration 4mm see outline drawing for location. Fan driver connector (FAN2): Mating connector is JST P/N XHP-2 (2 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-02).

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GERMANY Joh.-Friedr.-Boettger-Str. 21 63322 Roedermark

Phone +49 6074 69285-0 Fax: +49 6074 69285-10 E-Mail: [email protected]

Revision 03/2014

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