Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY
FEATURES Low leakage l
current 500uA @ 240VAC / 300uA @ 120VAC
Variable l PFC to l High l
fan speed & low acoustical noise
EN61000-3-2 class A
quality and reliable component usage
AC input l
range auto-selectable
Approved l
to UL/cUL/TUV/CB and CE
l RoHS compliant
CB SPECIFICATION Input Voltage: 90 - 132 / 180 - 264VAC, auto-ranging Input Frequency: 47-63Hz Input Current: 8/4A at 100-120VAC / 200-240VAC Inrush Current: Max. 70A @ 230VAC & 35A@ 115VAC, cold start. PFC: Power Factor Correction pass EN61000-3-2 class A. Transient Response: Returns to within 1% in less than 2.5mS for a 50% load change and the peak transient does not exceed 5%. Overshoot: Turn off, when AC input gets 5% over nominal voltage. Efficiency: 70% - 85% depends on model. Turn-on Delay: 1 second max. at 230VAC Hold up Time: 20mS min. at 80% of full load. Adjustability: Output user adjustable ±5% minimum. Fan Drive: 12VDC / 400mA offering to drive an external fan. Power Supply On:
Short Circuit Protection: Trip without damage and auto-recovery. Over Voltage Protection: Latching down will occur when output voltage exceeds 130% and restart AC input supply after. Input Voltage Protection: Power shut down under 80 ±5VAC and recovered over 86VAC. Over Temperature Protection: Protected in the event of excessive operating ambient 85 degrees and automatic recovery. Switching Frequency: 23KHz fixed frequency Operating Temperature: 0°C to +70°C ambient, de-rating at 2.5% per degree from +50°C to +70°C. Storage Temperature: -20 to +85 degrees C Operating Humidity: 5% to 90%RH, non-condensing Storage Humidity: 5% to 95%RH, non-condensing Vibration: Frequency 5 to 50HZ, acceleration ±7.35M/(SxS) on X, Y and Z axis. EMC: En55022 class B conducted/radiated, EN 61000-3-2, EN 61000-
Green LED designated as LED1 on the PCB. Power Good: PG on CN1 goes high 100-500mS after DC
3-3, EN 55024 (IEC 61000-4-2, IEC 61000-4-3, IEC 61000-4-4,
regulation and low at least 1mS before loss of regulation
Safety: EN/IEC/UL 60950-1
(open collector).
Leakage Current: Greater than 1mA @ 264VAC; (optional for 500uA
Fan Fail Option: Designated as FF on pin 3 of CN1, two
IEC61000-4-5, IEC61000-4-6, IEC 61000-4-11).
max. at 240VAC/300uA max. at 120VAC input).
types of logical signal provided, contact HiTek Power. Input Fusing Protection (Primary): Two T8A/250V fuses inserted. Over Power Protection: 110-140% of I-Max and autorecovery.
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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY
SPECIFICATION Hi-Pot Test: 1500VAC between input line and chassis
Cooling:
(10mA DC cut off current); Isolating 3000VAC primary to
U-Type: U-chassis @ 320W max. with 22CFM max. forced
secondary windings. Primary to core 1500VAC. All for 3sec.
airflow or 180W convection cooled output.
Grounding Test: Measured at 25A on the input side to ground.
C-Type: U-chassis with top cover @ 170W max. convection
This defines the leakage current at 0.1Ohm.
cooled.
Warranty: 12 months
E-Type: Enclosed with rear side built-in fan @ 320W max.
MTBF: 100,000Hrs (according to MIL-HBK-217F) at 30°C.
F-Type: Enclosed with top built-in fan @ 320W max. Burn-in: 45 ±5 degree C for 1 hour @ 230VAC with full load.
Output Voltage / Current Rating Chart: Measured at output power connector Max. Output Current Model
Output Range
Regulation
Ripple & Noise
12.5A
±5%
1%
6.25A
±5%
1%
Type U (forced air) &E&F
Type U, C (convection)
V1: +12V
16.67A
V2: +24V
8.33A
RL0601DX-1224
NOTE 1) The Series RL0601D is available with 4 different chassis options: U (U chassis type), C (U chassis type with top cover), E (Enclosed type with rear side built-in fan), or F (Enclosed with top side built-in fan). Please add the appropriate option letter in place of X in the model number, eg RL0601DU-1224 for a U chassis type unit. 2) Series RL0601DU (with min. 18CFM forced air flow) and RL0601DE & RL0601DF series: Max. 300W total combined power of V1 and V2 for RL0601DX-1224. 3) Series RL0601DU and RL0601DC series with convection cooling: Max. 150W total combined power of V1 and V2 for RL0601DX-1224. 7) Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with parallel 0.1µF ceramic and 22µF electrolytic capacitors. 8) 10% minimum load is required to maintain the ripple and regulation. 9) Output is fully isolated.
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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY
Mechanical Specifications: RL0601DU Series (U-chassis type only): 6 (L) x 4 (W) x 1.5 (H) inches Weight: 600g FAN2 + PG RTN FF PIN 1
V1
N G V2 RTN V1
L N G V2 RTN
L FAN2 + PG RTN FF
(8X)ZN-PLATED
RL0601DC Series (U-chassis with top cover): 6 (L) x 4 (W) x 1.55(H) inches; Weight: 650g
FAN2 + -
PG RTN FF PIN 1
L N G V2 RTN V1
L N G V2- RTN V1 FAN2 + -
PG RTN FF
(8X)ZN-PLATED
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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY
Mechanical Specifications: RL0601DE Series (Enclosed with rear side built-in fan type): 7 (L) x 4 (W) x 1.6 (H) inches; Weight: 750g
FAN2 + PG RTN FF PIN 1
V1
N G V2 RTN V1
L N G V2 RTN
L FAN2 + PG RTN FF
(8X)ZN-PLATED
RL0601DF Series (Enclosed with top built-in fan type): 6 (L) x 4 (W) x 2(H) inches; Weight: 800g FAN2 + -
PG RTN FF PIN 1
V1
N G V2 RTN V1
L N G V2 RTN
L FAN2 + -
PG RTN FF
(8X)ZN-PLATED
*Application note: During installation please ensure that there is a minimum distance of 2.8mm between the unit and the system chassis. Warning: Hazardous voltages exist in the primary stages of this power supply. Do not touch if energized to avoid possibility of electric shock.
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Series RL0601D 300W PFC INDUSTRIAL DUAL OUTPUT POWER SUPPLY
Suffix Code for I/O Connector Input
Output
C-case / U-case F-Case
E-case
Terminal
Terminal
(00)
(00)
Molex
Molex
(01)
n.a.
n.a = not available for this series
Output Assignment Howder
Molex
Pins: 1: V1
Pins 1-3: V1
Pins 2-3: RTN
Pins 4-8: RTN
Pin 4: V2
Pin 9-10: V2
Pin 5: GND
Pin 11: GND
Pin 6: Neutral
Pin 13: Neutral
Pin 7: Line
Pin 15: Line
I/O Connector Pin Assignment: Input Connector (Cn2): Terminal block - Howder Part No. HB-95-7P. Molex - Mating JST VH series. Input 5 pin connector (3 pin used, pin 2 and 4 removed), PCB labelling: L=Line, N=Neutral, G=Chassis Ground Output 10 pin connector. Output Connector (CN2): Mating Molex Part No. 09-50-3161 (16 pins), or Howder (HD-121-6P) M3.5, 8 pins terminal block, 9.5MM Center. Input and Output Pin Assignment: See table above. Logic Signal Connectors (CN1): Mating JST XHP-3 or equivalent (CHYAO SHIUNN JS-2001-03). Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26. Mounting Inserts: Mounting Inserts: 6 Places 8-32 (M4X0.7 Optional). Maximum penetration 4mm see outline drawing for location. Fan driver connector (FAN2): Mating connector is JST P/N XHP-2 (2 pins 0.98 pitch) or equivalent (CHYAO SHIUNN JS-2001-02).
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GERMANY Joh.-Friedr.-Boettger-Str. 21 63322 Roedermark
Phone +49 6074 69285-0 Fax: +49 6074 69285-10 E-Mail:
[email protected]
Revision 03/2014
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