Made in USA
Series 3000 COMMANDO CNC Controls for Boring Mills KEARNS-RICHARDS
WOTAN
NOMURA
ANILAM USA
Retrofits available for: ▲
▲
▲ ▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲ ▲
▲ ▲
BUTLERELGAMILL CINCINNATI GILBERT DEVLIEG FOSDICK G&L GRAY KEARNSRICHARDS LUCAS MECOF
DEVLIEG
MONTI NOMURA POLAMCO PRATT & WHITNEY SACEM SCHARMAN SHIBURA SIGMA-TOS SUPERMILL WOTAN
One Precision Way, Jamestown, NY 14701 Tel: 800.344.2311 Fax: 716.661.1884 Web: www.anilam.com E-mail:
[email protected]
Acu-Rite Companies Chinaanghai Rep. Off Room 1986, Tower B, City Center of Shanghai No. 100 Zunyi Lu Road, Chang Ning District 200051 Shanghai P.R.C Tel: 011.86.21.62370398 Fax: 011.86.21.62372320 E-mail:
[email protected] ANILAM sarl, France ANILAM GmbH Germany Fraunhoferstrasse 1, D-83301, Traunreut, Germany Tel: 011.49.8669.856110 Fax: 011.49.8669.850930 Web: www.anilam.de E-mail:
[email protected]
ANILAM s.r.l ItalyLAM Elettronica srl, Italy Strada Borgaretto, 38, 10043 Orbassano, Torino, Italy Tel: 011.39.011.900.2606 Fax: 011.39.011.900.2466 Web: www.anilam.it E-mail:
[email protected]
®
THE CLEAR CHOICE.
www.anilam.com
ANILAM TW TaiwanANILAM TW, Taiwan No. 246 Chau-Fu Road, Taichung City 407, Taiwan, ROC Tel: 011.886.4.225.87222 Fax: 011.886.4.225.87260 E-mail:
[email protected] ACI (UK) LimitedLimited, United Kingdom 16 Plover Close, Interchange Park, Newport Pagnell Buckinghamshire, MK16 9PS United Kingdom Tel: 011.44.0.1908.514.500 Fax: 011.44.0.1908.610.111 Web: www.aciuk.co.uk E-mail:
[email protected] PN 73000228 Rev. 5/06
®
ANILAM is CNC technology and people. ANILAM’S headquarters and manufacturing facilities are located in Jamestown, New York. We have been providing reliable, easy-to-learn control solutions for more than 25 years.
All our products, from software to hardware, are specified and designed by ANILAM. Our design team is continually working on innovative ways to improve our products based on market input from users and machine tool builders.
We provide a complete range of CNC products, from simple-to-learn 2-axis retrofits for automating manual machines to 5-axis-plus spindle digital solutions for production machines – and everything in between. Plus, all ANILAM products come with the programming format customers prefer.
ANILAM is an international company with offices located throughout the world, maximizing the support and commitment required for today’s manufacturing needs. All ANILAM offices are staffed with qualified sales engineers and technicians.
ANILAM employees are prepared, experienced, and trained to recognize and understand your application needs. We are eager to assist and support customers from the initial product specification right through to the build. Our job begins even before the sale and continues right through with support for the user for as long as they own our product.
Specifications cont’d. Programming, Program Editing and Programming Tools Programming Input -- MDI, RS-232 and Floppy Disk Networking Inch/Metric Conversion Absolute/Incremental Programming Conversational Programming Blueprint programming Polar/Coordinate Programming Help Graphics Rotation Mirroring Scaling G-Code to conversational converter Triangle Calculator Math Calculator ICON Geometry Calculator Hot keys on numeric keyboard Off-line software package (Windows 3.11, 95, and NT compatible) Work coordinate offsets (with calib. Key) Graphics Isometric, XY, XZ and YZ View Automatic Fit Window Zoom Real time draw graphics Pan zoom Tool Display Simulate a section of or the entire program Compensations Number of Tools in Library Diameter/Radius, Length Offsets Length Offset Calibration (input to table) Linear Compensation Computer, Motion Control and Interface INTEL Pentium CPU, 166 MHZ DRAM DRAM upgrade to 64 MB Floppy disk drive RS-232 Port Printer Port Hard drive Controlled Axes Block Cycle Time Block throughput Console 12.1" TFT Flat Screen Jog Resolution Key (Feed, Rapid) Jog Keys for Controlled Axes DB-25 Printer Port Access DE-9 RS232 communications port access Mini DIN Connector for PC Keyboard Compact, contamination-proof display and keypad enclosure DE-9 Remote start/stop Floppy Access in console Canned Cycles Face Milling Frame Pocket Milling Full Bolt Hole Pattern Partial Bolt Hole Pattern Basic drilling System Hardware Custom designed machine interface cabinet Console to interface cable Interface to machine cable Updated machine schematics Installed by factory technician Linear encoder feedback .0002"/.005mm Linear encoder feedback .0001"/.002mm
3000 Commando X Optional X X X X X X X X X X X X X X X 9 3000 Commando X X X X X X X 3000 Commando 99 X X X 3000 Commando X 8 MB Optional X X X 8 GB 2 Standard / 3 Optional 5 ms 200 3000 Commando X X X X X X X X X 3000 Commando X X X X X 3000 Commando X X X X X X Optional
ANILAM Precision Glass Scale Linear Encoders.
Series 3000 COMMANDO
Precision control for manual boring mills.
To provide position readout and to close the control position loop, ANILAM precision glass scales or ENC 250 Scales for travel over 120” are used.
Designed specifically for boring mills
Control Hardware. • • • • • • • •
Industrialized. IBM compatible Communication port Parallel printer port Network Option 3 1/2” 1.44 MB Floppy Drive for transporting programs 8.1 GB Hard Drive for part program storage Built in I/O for machine Interface and M functions Custom designed interface cabinet. Includes all relay logic and connections for interfacing with machine electrics • Full documentation of changes made to machine wiring 12.1” active matrix TFT flat panel display
Since 1978, COMMANDO has been associated with simple, user-friendly controls designed by ANILAM specifically for the milling industry.
Offline software included which runs on Windows computers ANILAM Series 3000 COMMANDO easily
System Repeatability.
automates the positioning of manual boring
The resolution of the control is based on the machine application. The repeatability of the measuring system based on the transducer used can be +/- one count of the resolution, .01mm (.0005") or .002mm (.0001"). The repeatability of the positioning system can be +/- two counts of the resolution, .02mm (.0010") or .004mm (.0002"). The positioning repeatability is a function of the condition and capability of the machine tool.
mills. It utilizes conversational machinist-
Machine Requirements. The Series 3000 COMMANDO will interface with three basic machine tool motor drive systems: 1. DeVlieg type machines using “hook cycle” or other types of rod positioning system. The COMMANDO utilizes the existing AC drive motor and interfaces with machine relays to provide positioning speed control. The need for the “hook cycle” is eliminated providing even greater positioning speed. 2. Machines which have pendant or electronic control of position feed rates. If a low feed or creep feed is available with a rapid traverse override, COMMANDO can position all axes. 3. Machines with DC motors and servos. Provided the motor and servo amplifier are functional, ANILAM Series 3000 COMMANDO will control the motor or motors via its DC servo interface.
understand; there are no G-codes or other machine codes to learn. And no experience
3000 Commando X X X X X X X X X X X X X X X Optional Optional Optional Optional Optional
REDUCE SETUP AND POSITIONING TIME Automatic Positioning eliminates the need for rods and indicators and reduces positioning time by as much as 75%. ELIMINATE COSTLY TOOL CHANGES The programming capability allows subroutines and repetitive operations to be performed at any point on the part.
is required to program or operate the control.
No extra or mechanical parts to buy The Series 3000 COMMANDO also offers many beneficial features, including on-screen
ANILAM Series 3000 COMMANDO Specifications General Operation Automatic Mode Single Step Mode Manual Mode Background Functions (Program, Edit, RS-232 etc.) Feedrate display Tool number, diameter and length offset display Program/Distance to go Position Display Loop counter and dwell time display Timer and Parts counter display Automatic and programming homing Integrated Motion Setup and Testing Software User-friendly parameter setup with security levels Machine Position Display DNC (Direct Numerical Control) Teach-in mode 3rd Axis linear encoder Linear encoder feedback (controlled axis) Remote Start/Stop Programmable Spindle forward/reverse/off Programmable Coolant On/Off
language programming which is easy to
ANILAM Series 3000 COMMANDO fills the gap between manual and full N/C operation at an affordable cost. Use of the latest technology allows system upgrades to gain more memory, faster processors, networking capabilities and more. Program updates are easily loaded via a floppy disk.
editing and help graphics, DXF and G-code conversion, which will save time and increase the productivity of your existing manual boring mill.
REDUCE SCRAP AND COSTLY REWORK The powerful editing and part verification feature allows the operator to review the tool path, check and modify the program prior to machining. INCREASE OPERATOR SKILL The Series 3000 COMMANDO is the most user-friendly conversational programming control on the market. Whether it is a hard to find skilled machinist, or an apprentice, team up with the Series 3000 COMMANDO and see how productivity, skill level and profits increase. SAVE ON REPEAT JOBS Store programs on the hard drive for repeat jobs. The minimum of 8.1 GB storage space allows for convenient storage. Remote storage is available via RS-232 or with an optional network connection. NO EXPENSIVE REBUILD NECESSARY Allow ANILAM to retrofit the 3000 COMMANDO to your existing machine. If the proper speed and feed characteristics exist in your machine, the Series 3000 COMMANDO can be installed by ANILAM personnel with a minimum of downtime.
For more information, visit us online at www.anilam.com today.
Easy to use.
The ANILAM 3000 COMMANDO combines conversational machinist language programming with ease of use to create a simple, user-friendly control.
Simplified design.
Helpful features.
3-Mode Calculator The 3000 COMMANDO has three integral calculator modes: math with trigonometry functions, right triangle, and geometry – all to provide CAM assistance.
The computer, motion control, floppy disk drive and 8.1GB hard drive are built right into the console. Plus, the new simplified design of the CNC control software includes the timer and parts counter.
Right Angle The right triangle calculator allows the machinist to quickly find any side or angle of a right triangle, whenever two pieces of data are known.
Bolt Hole Pattern By answering only five simple questions, bolt hole patterns of any configuration can be easily produced.
Powerful.
Pocket Cycles Just answer a few simple questions to do Face, Rectangular, and Frame milling.
Calculator Built-in calculator with three modes: basic math (with trig), right triangle, and a geometry calculator. All answers are stored and can be input directly into the program via recall key.
User-Friendly Draw Graphics Mode Before the first chip is cut, the user-friendly draw graphics mode provides program verification. When the image, the program text and the CNC status are all displayed on one screen, program verification becomes a simple function.
Drill Cycle By answering a few questions, this mode will take you through simple drill, peck drill and boring routines.
ANILAM Precision Glass Scale Linear Encoders.
Series 3000 COMMANDO
Precision control for manual boring mills.
To provide position readout and to close the control position loop, ANILAM precision glass scales or ENC 250 Scales for travel over 120” are used.
Designed specifically for boring mills
Control Hardware. • • • • • • • •
Industrialized. IBM compatible Communication port Parallel printer port Network Option 3 1/2” 1.44 MB Floppy Drive for transporting programs 8.1 GB Hard Drive for part program storage Built in I/O for machine Interface and M functions Custom designed interface cabinet. Includes all relay logic and connections for interfacing with machine electrics • Full documentation of changes made to machine wiring 12.1” active matrix TFT flat panel display
Since 1978, COMMANDO has been associated with simple, user-friendly controls designed by ANILAM specifically for the milling industry.
Offline software included which runs on Windows computers ANILAM Series 3000 COMMANDO easily
System Repeatability.
automates the positioning of manual boring
The resolution of the control is based on the machine application. The repeatability of the measuring system based on the transducer used can be +/- one count of the resolution, .01mm (.0005") or .002mm (.0001"). The repeatability of the positioning system can be +/- two counts of the resolution, .02mm (.0010") or .004mm (.0002"). The positioning repeatability is a function of the condition and capability of the machine tool.
mills. It utilizes conversational machinist-
Machine Requirements. The Series 3000 COMMANDO will interface with three basic machine tool motor drive systems: 1. DeVlieg type machines using “hook cycle” or other types of rod positioning system. The COMMANDO utilizes the existing AC drive motor and interfaces with machine relays to provide positioning speed control. The need for the “hook cycle” is eliminated providing even greater positioning speed. 2. Machines which have pendant or electronic control of position feed rates. If a low feed or creep feed is available with a rapid traverse override, COMMANDO can position all axes. 3. Machines with DC motors and servos. Provided the motor and servo amplifier are functional, ANILAM Series 3000 COMMANDO will control the motor or motors via its DC servo interface.
understand; there are no G-codes or other machine codes to learn. And no experience
3000 Commando X X X X X X X X X X X X X X X Optional Optional Optional Optional Optional
REDUCE SETUP AND POSITIONING TIME Automatic Positioning eliminates the need for rods and indicators and reduces positioning time by as much as 75%. ELIMINATE COSTLY TOOL CHANGES The programming capability allows subroutines and repetitive operations to be performed at any point on the part.
is required to program or operate the control.
No extra or mechanical parts to buy The Series 3000 COMMANDO also offers many beneficial features, including on-screen
ANILAM Series 3000 COMMANDO Specifications General Operation Automatic Mode Single Step Mode Manual Mode Background Functions (Program, Edit, RS-232 etc.) Feedrate display Tool number, diameter and length offset display Program/Distance to go Position Display Loop counter and dwell time display Timer and Parts counter display Automatic and programming homing Integrated Motion Setup and Testing Software User-friendly parameter setup with security levels Machine Position Display DNC (Direct Numerical Control) Teach-in mode 3rd Axis linear encoder Linear encoder feedback (controlled axis) Remote Start/Stop Programmable Spindle forward/reverse/off Programmable Coolant On/Off
language programming which is easy to
ANILAM Series 3000 COMMANDO fills the gap between manual and full N/C operation at an affordable cost. Use of the latest technology allows system upgrades to gain more memory, faster processors, networking capabilities and more. Program updates are easily loaded via a floppy disk.
editing and help graphics, DXF and G-code conversion, which will save time and increase the productivity of your existing manual boring mill.
REDUCE SCRAP AND COSTLY REWORK The powerful editing and part verification feature allows the operator to review the tool path, check and modify the program prior to machining. INCREASE OPERATOR SKILL The Series 3000 COMMANDO is the most user-friendly conversational programming control on the market. Whether it is a hard to find skilled machinist, or an apprentice, team up with the Series 3000 COMMANDO and see how productivity, skill level and profits increase. SAVE ON REPEAT JOBS Store programs on the hard drive for repeat jobs. The minimum of 8.1 GB storage space allows for convenient storage. Remote storage is available via RS-232 or with an optional network connection. NO EXPENSIVE REBUILD NECESSARY Allow ANILAM to retrofit the 3000 COMMANDO to your existing machine. If the proper speed and feed characteristics exist in your machine, the Series 3000 COMMANDO can be installed by ANILAM personnel with a minimum of downtime.
For more information, visit us online at www.anilam.com today.
ANILAM is CNC technology and people. ANILAM’S headquarters and manufacturing facilities are located in Jamestown, New York. We have been providing reliable, easy-to-learn control solutions for more than 25 years.
All our products, from software to hardware, are specified and designed by ANILAM. Our design team is continually working on innovative ways to improve our products based on market input from users and machine tool builders.
We provide a complete range of CNC products, from simple-to-learn 2-axis retrofits for automating manual machines to 5-axis-plus spindle digital solutions for production machines – and everything in between. Plus, all ANILAM products come with the programming format customers prefer.
ANILAM is an international company with offices located throughout the world, maximizing the support and commitment required for today’s manufacturing needs. All ANILAM offices are staffed with qualified sales engineers and technicians.
ANILAM employees are prepared, experienced, and trained to recognize and understand your application needs. We are eager to assist and support customers from the initial product specification right through to the build. Our job begins even before the sale and continues right through with support for the user for as long as they own our product.
Specifications cont’d. Programming, Program Editing and Programming Tools Programming Input -- MDI, RS-232 and Floppy Disk Networking Inch/Metric Conversion Absolute/Incremental Programming Conversational Programming Blueprint programming Polar/Coordinate Programming Help Graphics Rotation Mirroring Scaling G-Code to conversational converter Triangle Calculator Math Calculator ICON Geometry Calculator Hot keys on numeric keyboard Off-line software package (Windows 3.11, 95, and NT compatible) Work coordinate offsets (with calib. Key) Graphics Isometric, XY, XZ and YZ View Automatic Fit Window Zoom Real time draw graphics Pan zoom Tool Display Simulate a section of or the entire program Compensations Number of Tools in Library Diameter/Radius, Length Offsets Length Offset Calibration (input to table) Linear Compensation Computer, Motion Control and Interface INTEL Pentium CPU, 166 MHZ DRAM DRAM upgrade to 64 MB Floppy disk drive RS-232 Port Printer Port Hard drive Controlled Axes Block Cycle Time Block throughput Console 12.1" TFT Flat Screen Jog Resolution Key (Feed, Rapid) Jog Keys for Controlled Axes DB-25 Printer Port Access DE-9 RS232 communications port access Mini DIN Connector for PC Keyboard Compact, contamination-proof display and keypad enclosure DE-9 Remote start/stop Floppy Access in console Canned Cycles Face Milling Frame Pocket Milling Full Bolt Hole Pattern Partial Bolt Hole Pattern Basic drilling System Hardware Custom designed machine interface cabinet Console to interface cable Interface to machine cable Updated machine schematics Installed by factory technician Linear encoder feedback .0002"/.005mm Linear encoder feedback .0001"/.002mm
3000 Commando X Optional X X X X X X X X X X X X X X X 9 3000 Commando X X X X X X X 3000 Commando 99 X X X 3000 Commando X 8 MB Optional X X X 8 GB 2 Standard / 3 Optional 5 ms 200 3000 Commando X X X X X X X X X 3000 Commando X X X X X 3000 Commando X X X X X X Optional
Made in USA
Series 3000 COMMANDO CNC Controls for Boring Mills KEARNS-RICHARDS
WOTAN
NOMURA
ANILAM USA
Retrofits available for: ▲
▲
▲ ▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲
▲ ▲
▲ ▲
BUTLERELGAMILL CINCINNATI GILBERT DEVLIEG FOSDICK G&L GRAY KEARNSRICHARDS LUCAS MECOF
DEVLIEG
MONTI NOMURA POLAMCO PRATT & WHITNEY SACEM SCHARMAN SHIBURA SIGMA-TOS SUPERMILL WOTAN
One Precision Way, Jamestown, NY 14701 Tel: 800.344.2311 Fax: 716.661.1884 Web: www.anilam.com E-mail:
[email protected]
Acu-Rite Companies Chinaanghai Rep. Off Room 1986, Tower B, City Center of Shanghai No. 100 Zunyi Lu Road, Chang Ning District 200051 Shanghai P.R.C Tel: 011.86.21.62370398 Fax: 011.86.21.62372320 E-mail:
[email protected] ANILAM sarl, France ANILAM GmbH Germany Fraunhoferstrasse 1, D-83301, Traunreut, Germany Tel: 011.49.8669.856110 Fax: 011.49.8669.850930 Web: www.anilam.de E-mail:
[email protected]
ANILAM s.r.l ItalyLAM Elettronica srl, Italy Strada Borgaretto, 38, 10043 Orbassano, Torino, Italy Tel: 011.39.011.900.2606 Fax: 011.39.011.900.2466 Web: www.anilam.it E-mail:
[email protected]
®
THE CLEAR CHOICE.
www.anilam.com
ANILAM TW TaiwanANILAM TW, Taiwan No. 246 Chau-Fu Road, Taichung City 407, Taiwan, ROC Tel: 011.886.4.225.87222 Fax: 011.886.4.225.87260 E-mail:
[email protected] ACI (UK) LimitedLimited, United Kingdom 16 Plover Close, Interchange Park, Newport Pagnell Buckinghamshire, MK16 9PS United Kingdom Tel: 011.44.0.1908.514.500 Fax: 011.44.0.1908.610.111 Web: www.aciuk.co.uk E-mail:
[email protected] PN 73000228 Rev. 5/06
®
