152
BASIC LINEPLUS BASIC LINE
Selection
Selection BASIC LINE BASIC LINEPLUS VARIO LINE
VARIO-LINE Cable carriers with variable chain widths ■ Aluminum or plastic stays ■ Inside and outside easy and quick to open ■ Light, robust or link-free series – a suitable solution for every application
K Series
page 154
Cost-effective, robust cable carrier also suitable for large additional loads
MASTER Series
page 170
Quiet and weight-optimized cable carriers
M Series
page 180
Multivariable cable carrier with extensive accessories and stay variants
TKP91
page 202
Easy to assemble, stable cable carriers with variable dimensions
XL Series
page 210
Cable carrier with large inside height
QUANTUM
page 216
Link-free cable carrier – light, extremely quiet and low vibration for high speeds and accelerations
TKR
page 224
Extremely quiet and low-vibration for highly dynamic applications 153
154
VARIO LINE
BASIC LINEPLUS BASIC LINE
Selection
Cost-effective, robust cable carrier – also suitable for large additional loads
Inside heights
Selection BASIC LINE BASIC LINEPLUS
K Series
K Series ■ TÜV design approved in accordance with 2PfG 1036/10.97
Inside widths 68 – 561
Injection molded glide runners Aluminum stays available in 1 mm width sections C-Rail for strain relief elements Universal connectors (UMB)
Can be opened quickly on the inside and outside for cable laying
Glide discs
Extremely robust owing to strong sideband construction
Minimized hinge wear owing to the “life extending 2 disc principle“
Many separation options for the cables
kabelschlepp.de
Plastic stays available in 8 or 16 mm width sections
Fon: +49 2762 4003-0
Enclosed stroke system not sensitive to dirt/contamination
Subject to change.
Dividers can be fixed
Minimized hinge wear owing to the “life extending 2 disc principle“
Injection molded glide Glide discs for long service life for applications where the runners for long service life carrier is rotated through 90° in gliding arrangement
Many separation options for the cables
155
VARIO LINE
38 – 58
K Series Inside widths
■ Available in 1 mm width sections
68 – 561 hi KR
kabelschlepp.de
Bi
Type
KC 0650 KC 0900
hi
38 58
Bi
75-400 100-500
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
220 260
8 6
40 30
157 157 Dimensions in mm
Fon: +49 2762 4003-0
Type KE with plastic stays ■ Available in 8 or 16 mm width sections
hi KR Bi
Use our free project planning service.
VARIO LINE
38 – 58
Type KC with aluminum stays
156
Type
KE 0650 KE 0900
hi
42 58
Bi
68-260 81-561
Dynamics of unsupported arrangement Maximum travel length in m
Travel speed vmax in m/s
Travel acceleration amax in m/s2
Page
220 260
8 6
40 30
164 164 Dimensions in mm
Subject to change.
Selection BASIC LINE BASIC LINEPLUS
Inside heights
Overview K Series
with aluminum stays
Inside heights
■ Available in 1 mm width sections (standard widths available ex-stock)
kabelschlepp.de
75 – 500
Stay variants Frame stay RS
Fon: +49 2762 4003-0
Standard design – Types 0650 and 0900 For lightweight to medium loads. Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Frame stay RV Reinforced design – Type 0900 For medium to heavy loads and for large chain widths. Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Additional stay variant:
Stay arrangement Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order. Stay variant LG made of aluminum: Optimum cable guidance in the neutral bending line 157
Selection BASIC LINE VARIO LINE
38 – 58 Inside widths
Subject to change.
BASIC LINEPLUS
K Series
Type KC
K Series
Selection BASIC LINE
Types KC 0650 and 0900 Stay variant RS RS RV
KC 0650 KC 0900 KC 0900
hi
hG
Bi min
kabelschlepp.de
75 – 500
qk min
Bi max
qk max
Bk
38 57.5 75 1.87 400 3.60 Bi + 28 58 78.5 100 2.80 400 5.80 Bi + 31 58 78.5 100 3.20 500 7.00 Bi + 31
Inside widths
Dimensions in mm/Weights in kg/m hi hG
Standard widths in 25 mm steps available ex-stock. Type 0650: Bi = 75, 100, 125, 150 ... 400 Type 0900: Bi = 100, 125, 150, 175 ... 500
Bi Bk
Bend radius and pitch Type KC 0650 KC 0900
75 130
Bend radii KR mm 145 175 190 245
115 150
220 300
300 385
Pitch: KC 0650: t = 65 mm KC 0900: t = 90 mm
Load diagram KC 0900
30.0
LS Lf
KC 0650
20.0
10.0 10.0
0 0
158
Unsupported length Lf
1.0
2.0
3.0
4.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 375). We are at your service to advise on these applications.
Unsupported length Lf in m
Example of ordering Cable carrier
KC 0900 . Type
Divider system
225 Inside width Bi in mm
.
RV Stay variant
.
150 Bend radius KR in mm
-
1890 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
Subject to change.
Fon: +49 2762 4003-0
for unsupported length Lf depending on the additional load
Use our free project planning service.
VARIO LINE
38 – 58
Type
Additional load qz in kg/m
BASIC LINEPLUS
Dimensions and intrinsic chain weight Inside heights
Selection BASIC LINE
K Series
Types KC 0650 and 0900 aT min mm 6,5 7 7
Inside heights
ax min mm 13 14 14
sT
aT
ax
38 – 58 Inside widths
aT
In the standard version, the divider systems are mounted on every second chain link.
Divider system TS 1 with continuous height subdivision made of aluminum h1 mm 15 30 15
h2 mm – – 30
4 2 1 3 5
sT aT
ax
h1 h2
ST aT min ax min SH mm mm mm mm 3 6,5 13 4 4 7 14 4 4 7 14 4
sH
hi mm 38 58 58
hi
KC 0650 KC 0900 KC 0900
Stay variant RS RS RV
KR
Type
aT
75 – 500
The dividers are fixed by the partitions, * When using the complete divider system is movable. plastic partitions
sT aT
ax
6 4 2 1 3 5 7
h1 h2 h3
hi ST aT min ax min SH h1 h2 h3 mm mm mm mm mm mm mm mm 38 8 4 16* 4 14 28 – 58 8 4 16* 4 14 28 42
hi
KC 0650 KC 0900
Stay variant RS RV
KR
Type
sH
Divider system TS 3 with section subdivision, partitions made of plastic
aT
Fon: +49 2762 4003-0
In the standard version, the divider systems are mounted on every second chain link.
In the standard version, the divider systems are mounted on every second chain link.
Dimensions of the plastic partitions for TS 3 SZ
Subject to change.
SZ
ax
4
Aluminum partitions in 1 mm width sections are also available.
ax (center-to-center dividers) 16 64 176
18 68 192
23 78 208
28 80 –
32 88 –
33 96 –
38 112 –
43 128 –
48 144 –
58 160 –
Dimensions in mm
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: KC 0650 ST = 3 mm, KC 0900 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.
159
VARIO LINE
ST mm 3 4 4
kabelschlepp.de
hi mm 38 58 58
hi
KC 0650 KC 0900 KC 0900
Stay variant RS RS RV
KR
Type
BASIC LINEPLUS
Divider system TS 0
K Series
Selection BASIC LINE
Types KC 0650 and 0900
Inside widths 75 – 500
If the cable carrier is arranged rotated "through 90" (gliding on the outer side of the chain band), the glide discs attached to the side optimize the friction and wear conditions. Determining the chain width with glide discs on both chain bands: KC 0650: KC 0900:
BEF’ = Bi + 36 mm BEF’ = Bi + 45 mm
kabelschlepp.de
Injection molded glide runners guarantee the long service life of the cable carrier in the case of long travel lengths and large additional loads.
Fon: +49 2762 4003-0
Minimized hinge wear owing to the “life extending 2 disc principle“
Use our free project planning service.
VARIO LINE
38 – 58
Glide discs
160
In the K Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened.
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
Subject to change.
BASIC LINEPLUS
Glide discs and injection molded glide runners Inside heights
Selection BASIC LINE
K Series
Types KC 0650 and 0900
Inside heights
Inside widths
l1 = 95
18.5 35.5 41 58.5
kabelschlepp.de
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419).
UMB (Universal Mounting Brackets) made of plastic – Type KC 0900
LK
C-Rail
H 23 45 78.5
2
8.5
l1 = 116.5
Bi Bi + 15.5 Bi + 31
6.5
ø6.5
75 – 500
Fon: +49 2762 4003-0
▲ Assembly options
38 – 58
16.5 31.5 51.5 66.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419).
Subject to change.
Guide channels ➤ from page 375
Strain relief devices ➤ from page 381
Cables for cable carrier systems ➤ from page 438
161
VARIO LINE
Bi Bi + 14 Bi + 28
C-Rail
22.5 LK
57.5
H
7.5
6.5
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – Type KC 0650
K Series
Selection BASIC LINE
Types KC 0650 and 0900
Inside widths
The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.
Fon: +49 2762 4003-0
kabelschlepp.de
75 – 500
Use our free project planning service.
VARIO LINE
38 – 58
Strain relief combs made of plastic on both sides (KC 0650)
162
■ Universal mounting bracket with strain relief comb
■ Fixing in the UMB.
■ Both-sided strain relief comb
Type KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650
Bi mm 78 83 103 108 123 128 133 153 158 178 183 203 208 233* 258*
nZ 5 5 7 7 8 9 9 11 11 13 13 15 15 17 19
nZ = Number of teeth on one side of the comb * on request
Subject to change.
BASIC LINEPLUS
Strain relief devices Inside heights
Selection BASIC LINE
K Series
Types KC 0650 and 0900
Inside heights
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
1.5 10
15
■ KC 0650: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
■ KC 0900: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
LP
15
1.7
■ Universal mounting bracket with C-rail
11 34
LP
kabelschlepp.de
1.2
75 – 500
LP
■ KC 0900: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminum, Item-No. 3926, material steel, Item-No. 3932
Fon: +49 2762 4003-0
16.2 34
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 381 onwards).
■ C-rail with LineFix strain relief
163
VARIO LINE
38 – 58 Inside widths
11 25
BASIC LINEPLUS
Strain relief devices
K Series
Selection BASIC LINE
Type KE
Inside widths
■ KE 0900 available in 16 mm width sections
kabelschlepp.de
68 – 561
Stay variants Frame stay RE Standard design
Fon: +49 2762 4003-0
Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.
Use our free project planning service.
VARIO LINE
42 – 58
■ KE 0650 available in 8 mm width sections
164
Stay arrangement Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order (not for KE 0650).
Subject to change.
BASIC LINEPLUS
with plastic stays Inside heights
Selection BASIC LINE
K Series
Types KE 0650 and 0900 Stay variant RE RE
KE 0650 KE 0900
hi
hG
Bi min
qk min
Bi max
qk max
42 58
57.5 78.5
68 81
1.75 2.95
260 561
2.71 5.95
Inside heights
Bk
Width sections Bi + 28 8 Bi + 31 16
hi hG Bi Bk
Dimensions in mm/Weights in kg/m
42 – 58 Inside widths 68 – 561
Bend radius and pitch 75 130
Bend radii KR mm 145 175 190 245
115 150
220 300
300 385
Pitch: KE 0650: t = 65 mm KE 0900: t = 90 mm
kabelschlepp.de
Type KE 0650 KE 0900
Load diagram for unsupported length Lf depending on the additional load KE 0900
LS Lf
KE 0650
20.0
10.0 10.0
0 0
1.0
2.0
3.0
4.0
In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 375). We are at your service to advise on these applications.
Fon: +49 2762 4003-0
30.0
Additional load qz in kg/m
Unsupported length Lf
Unsupported length Lf in m
Example of ordering Cable carrier
Subject to change.
KE 0900 . Type
Divider system
209 Inside width Bi in mm
.
RE Stay variant
.
190 Bend radius KR in mm
-
2250 Chain length Lk in mm (without connection)
TS 0 Divider system
/
Connection
4 Number of dividers nT
FU/MU Connection Fixed point/ Driver
Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.
165
VARIO LINE
Type
BASIC LINEPLUS
Dimensions and intrinsic chain weight
K Series
Selection BASIC LINE
Types KE 0650 and 0900 For divider systems TS 0 and TS 1 the dividers or complete divider systems (dividers with height subdivisions) can be fixed by turning the stays. (Mounting version B).
If the fixed mounting version is desired, please state this when placing your order.
Inside widths
kabelschlepp.de
68 – 561
Mounting version A (Standard)
Mounting version B
Movable divider: The arresting cam of the divider can move in the groove of the stay.
Fixed divider: The arresting cam of the divider is fixed in the hole of the stay.
With a movable assembly of the dividers (mounting version A), the holes in the stay do not have any function and hence the dimension ax-section has is meaningless.
Please note that the dividers can only be fixed in positions at which there is a hole in the stay. The dimension ax-section specifies the hole intervals in the stay. Hole intervals = fixing positions of the dividers (ax-sections)
Divider system TS 0
KE 0650 KE 0900
Stay variant RE RE
hi mm 42 58
Mounting version A ST aT min ax min mm mm mm 4.2 6.5 13.0 6.0 7.5 14.5
ST mm 4.2 6.0
Mounting version B aT min ax min mm mm 22.0 16 8.5 16
ax section mm 8 16
hi
In the standard version, the divider systems are mounted on every second chain link. sT
aT
ax
KR
Fon: +49 2762 4003-0
Type
aT
Divider system TS 1 with continuous height subdivision made of aluminum Type KE 0650 KE 0900
Stay variant RE RE
hi mm 42 58
Mounting version A ST aT min ax min mm mm mm 4.2 6.5 13.0 6.0 7.5 14.5
ST mm 4.2 6.0
Mounting version B aT min ax min ax section mm mm mm 22.0 16 8 24.5 16 16
h1 mm 22 22
sT aT
ax
3 aT
1
h1
sH
2
Subject to change.
166
SH mm 4 4
In the standard version, the divider systems are mounted on every second chain link.
KR
Use our free project planning service.
VARIO LINE
42 – 58
In the standard version, dividers or the complete divider system (dividers with height subdivisions) can be moved in the cross section (Mounting version A)
hi
BASIC LINEPLUS
Fixing the dividers Inside heights
Selection BASIC LINE
K Series
Types KE 0650 and 0900
ax aT The dividers are fixed by the partitions, the complete divider system is movable. In the standard version, the divider systems are mounted on every second chain link.
Inside widths
aT
68 – 561
Dimensions of the plastic partitions for TS 3 16 64 176
18 68 192
ax (center-to-center distance, dividers) 23 28 32 33 38 43 78 80 88 96 112 128 208 – – – – –
Aluminum partitions in 1 mm width sections are also available.
48 144 –
58 160 –
Dimensions in mm
SZ
ax
SZ 4
42 – 58
When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: KE 0650 ST = 3 mm, KE 0900 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.
Glide discs and injection molded glide runners Glide discs If the cable carrier is arranged rotated "through 90" (gliding on the outer side of the chain band), the glide discs attached to the side optimize the friction and wear conditions.
KE 0650: KE 0900:
Fon: +49 2762 4003-0
Determining the chain width with glide discs on both chain bands: BEF’ = Bi + 36 mm BEF’ = Bi + 45 mm
Injection molded glide runners guarantee the long service life of the cable carrier in the case of long travel lengths and large additional loads.
Minimized hinge wear owing to the “life extending 2 disc principle“
Subject to change.
In the K Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened.
■ Force transmission with a pin-hole joint
■ Force transmission with the “life extending 2 disc principle“
167
VARIO LINE
sT
6 4 2 1 3 5 7
kabelschlepp.de
* When using plastic partitions
Inside heights h1 h2 h3
ax min SH h1 h2 h3 mm mm mm mm mm 16* 4 14 28 – 16* 4 14 28 42
sH
hi ST aT min mm mm mm 42 8 4 58 8 4
hi
KE 0650 KE 0900
Stay variant RE RE
KR
Type
BASIC LINEPLUS
Divider system TS 3 with section subdivision, partitions made of plastic
K Series
Selection BASIC LINE
Types KE 0650 and 0900
LK
l1 = 95
18.5 35.5 41 58.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419).
UMB (Universal Mounting Brackets) made of plastic – Type KE 0900 6.5
l1 = 116.5
Bi Bi + 15.5 Bi + 31
C-Rail
ø6.5
H
8.5
LK
16.5 31.5 51.5 66.5
▲ Assembly options
The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419). Guide channels ➤ from page 375
Strain relief devices ➤ from page 381
Cables for cable carrier systems ➤ from page 438 Subject to change.
168
Bi Bi + 14 Bi + 28
57.5
H
7.5
22.5
Fon: +49 2762 4003-0
kabelschlepp.de
68 – 561
2
Inside widths
Use our free project planning service.
VARIO LINE
42 – 58
C-Rail
6.5
23 45 78.5
BASIC LINEPLUS
UMB (Universal Mounting Brackets) made of plastic – Type KE 0650 Inside heights
Selection BASIC LINE
K Series
Types KE 0650 and 0900
Inside heights
The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.
42 – 58
68 – 561
10
15 11 25
11 34
LP
■ KE 0900: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935
15
1.7
■ Universal mounting bracket ■ KE 0650: Integratable C-rail with C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931
LP
kabelschlepp.de
1.2
1.5
Inside widths
LP
■ KE 0900: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminum, Item-No. 3926, material steel, Item-No. 3932
Fon: +49 2762 4003-0
16.2 34
Subject to change.
Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 381 onwards).
■ C-rail with LineFix strain relief
169
VARIO LINE
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
BASIC LINEPLUS
Strain relief devices