Selection BASIC LINE BASIC LINE PLUS

152 BASIC LINEPLUS BASIC LINE Selection Selection BASIC LINE BASIC LINEPLUS VARIO LINE VARIO-LINE Cable carriers with variable chain widths ■ Alu...
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152

BASIC LINEPLUS BASIC LINE

Selection

Selection BASIC LINE BASIC LINEPLUS VARIO LINE

VARIO-LINE Cable carriers with variable chain widths ■ Aluminum or plastic stays ■ Inside and outside easy and quick to open ■ Light, robust or link-free series – a suitable solution for every application

K Series

page 154

Cost-effective, robust cable carrier also suitable for large additional loads

MASTER Series

page 170

Quiet and weight-optimized cable carriers

M Series

page 180

Multivariable cable carrier with extensive accessories and stay variants

TKP91

page 202

Easy to assemble, stable cable carriers with variable dimensions

XL Series

page 210

Cable carrier with large inside height

QUANTUM

page 216

Link-free cable carrier – light, extremely quiet and low vibration for high speeds and accelerations

TKR

page 224

Extremely quiet and low-vibration for highly dynamic applications 153

154

VARIO LINE

BASIC LINEPLUS BASIC LINE

Selection

Cost-effective, robust cable carrier – also suitable for large additional loads

Inside heights

Selection BASIC LINE BASIC LINEPLUS

K Series

K Series ■ TÜV design approved in accordance with 2PfG 1036/10.97

Inside widths 68 – 561

Injection molded glide runners Aluminum stays available in 1 mm width sections C-Rail for strain relief elements Universal connectors (UMB)

Can be opened quickly on the inside and outside for cable laying

Glide discs

Extremely robust owing to strong sideband construction

Minimized hinge wear owing to the “life extending 2 disc principle“

Many separation options for the cables

kabelschlepp.de

Plastic stays available in 8 or 16 mm width sections

Fon: +49 2762 4003-0

Enclosed stroke system not sensitive to dirt/contamination

Subject to change.

Dividers can be fixed

Minimized hinge wear owing to the “life extending 2 disc principle“

Injection molded glide Glide discs for long service life for applications where the runners for long service life carrier is rotated through 90° in gliding arrangement

Many separation options for the cables

155

VARIO LINE

38 – 58

K Series Inside widths

■ Available in 1 mm width sections

68 – 561 hi KR

kabelschlepp.de

Bi

Type

KC 0650 KC 0900

hi

38 58

Bi

75-400 100-500

Dynamics of unsupported arrangement Maximum travel length in m

Travel speed vmax in m/s

Travel acceleration amax in m/s2

Page

220 260

8 6

40 30

157 157 Dimensions in mm

Fon: +49 2762 4003-0

Type KE with plastic stays ■ Available in 8 or 16 mm width sections

hi KR Bi

Use our free project planning service.

VARIO LINE

38 – 58

Type KC with aluminum stays

156

Type

KE 0650 KE 0900

hi

42 58

Bi

68-260 81-561

Dynamics of unsupported arrangement Maximum travel length in m

Travel speed vmax in m/s

Travel acceleration amax in m/s2

Page

220 260

8 6

40 30

164 164 Dimensions in mm

Subject to change.

Selection BASIC LINE BASIC LINEPLUS

Inside heights

Overview K Series

with aluminum stays

Inside heights

■ Available in 1 mm width sections (standard widths available ex-stock)

kabelschlepp.de

75 – 500

Stay variants Frame stay RS

Fon: +49 2762 4003-0

Standard design – Types 0650 and 0900 For lightweight to medium loads. Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.

Frame stay RV Reinforced design – Type 0900 For medium to heavy loads and for large chain widths. Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.

Additional stay variant:

Stay arrangement Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order. Stay variant LG made of aluminum: Optimum cable guidance in the neutral bending line 157

Selection BASIC LINE VARIO LINE

38 – 58 Inside widths

Subject to change.

BASIC LINEPLUS

K Series

Type KC

K Series

Selection BASIC LINE

Types KC 0650 and 0900 Stay variant RS RS RV

KC 0650 KC 0900 KC 0900

hi

hG

Bi min

kabelschlepp.de

75 – 500

qk min

Bi max

qk max

Bk

38 57.5 75 1.87 400 3.60 Bi + 28 58 78.5 100 2.80 400 5.80 Bi + 31 58 78.5 100 3.20 500 7.00 Bi + 31

Inside widths

Dimensions in mm/Weights in kg/m hi hG

Standard widths in 25 mm steps available ex-stock. Type 0650: Bi = 75, 100, 125, 150 ... 400 Type 0900: Bi = 100, 125, 150, 175 ... 500

Bi Bk

Bend radius and pitch Type KC 0650 KC 0900

75 130

Bend radii KR mm 145 175 190 245

115 150

220 300

300 385

Pitch: KC 0650: t = 65 mm KC 0900: t = 90 mm

Load diagram KC 0900

30.0

LS Lf

KC 0650

20.0

10.0 10.0

0 0

158

Unsupported length Lf

1.0

2.0

3.0

4.0

In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 375). We are at your service to advise on these applications.

Unsupported length Lf in m

Example of ordering Cable carrier

KC 0900 . Type

Divider system

225 Inside width Bi in mm

.

RV Stay variant

.

150 Bend radius KR in mm

-

1890 Chain length Lk in mm (without connection)

TS 0 Divider system

/

Connection

4 Number of dividers nT

FU/MU Connection Fixed point/ Driver

Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.

Subject to change.

Fon: +49 2762 4003-0

for unsupported length Lf depending on the additional load

Use our free project planning service.

VARIO LINE

38 – 58

Type

Additional load qz in kg/m

BASIC LINEPLUS

Dimensions and intrinsic chain weight Inside heights

Selection BASIC LINE

K Series

Types KC 0650 and 0900 aT min mm 6,5 7 7

Inside heights

ax min mm 13 14 14

sT

aT

ax

38 – 58 Inside widths

aT

In the standard version, the divider systems are mounted on every second chain link.

Divider system TS 1 with continuous height subdivision made of aluminum h1 mm 15 30 15

h2 mm – – 30

4 2 1 3 5

sT aT

ax

h1 h2

ST aT min ax min SH mm mm mm mm 3 6,5 13 4 4 7 14 4 4 7 14 4

sH

hi mm 38 58 58

hi

KC 0650 KC 0900 KC 0900

Stay variant RS RS RV

KR

Type

aT

75 – 500

The dividers are fixed by the partitions, * When using the complete divider system is movable. plastic partitions

sT aT

ax

6 4 2 1 3 5 7

h1 h2 h3

hi ST aT min ax min SH h1 h2 h3 mm mm mm mm mm mm mm mm 38 8 4 16* 4 14 28 – 58 8 4 16* 4 14 28 42

hi

KC 0650 KC 0900

Stay variant RS RV

KR

Type

sH

Divider system TS 3 with section subdivision, partitions made of plastic

aT

Fon: +49 2762 4003-0

In the standard version, the divider systems are mounted on every second chain link.

In the standard version, the divider systems are mounted on every second chain link.

Dimensions of the plastic partitions for TS 3 SZ

Subject to change.

SZ

ax

4

Aluminum partitions in 1 mm width sections are also available.

ax (center-to-center dividers) 16 64 176

18 68 192

23 78 208

28 80 –

32 88 –

33 96 –

38 112 –

43 128 –

48 144 –

58 160 –

Dimensions in mm

When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: KC 0650 ST = 3 mm, KC 0900 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.

159

VARIO LINE

ST mm 3 4 4

kabelschlepp.de

hi mm 38 58 58

hi

KC 0650 KC 0900 KC 0900

Stay variant RS RS RV

KR

Type

BASIC LINEPLUS

Divider system TS 0

K Series

Selection BASIC LINE

Types KC 0650 and 0900

Inside widths 75 – 500

If the cable carrier is arranged rotated "through 90" (gliding on the outer side of the chain band), the glide discs attached to the side optimize the friction and wear conditions. Determining the chain width with glide discs on both chain bands: KC 0650: KC 0900:

BEF’ = Bi + 36 mm BEF’ = Bi + 45 mm

kabelschlepp.de

Injection molded glide runners guarantee the long service life of the cable carrier in the case of long travel lengths and large additional loads.

Fon: +49 2762 4003-0

Minimized hinge wear owing to the “life extending 2 disc principle“

Use our free project planning service.

VARIO LINE

38 – 58

Glide discs

160

In the K Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened.

■ Force transmission with a pin-hole joint

■ Force transmission with the “life extending 2 disc principle“

Subject to change.

BASIC LINEPLUS

Glide discs and injection molded glide runners Inside heights

Selection BASIC LINE

K Series

Types KC 0650 and 0900

Inside heights

Inside widths

l1 = 95

18.5 35.5 41 58.5

kabelschlepp.de

The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419).

UMB (Universal Mounting Brackets) made of plastic – Type KC 0900

LK

C-Rail

H 23 45 78.5

2

8.5

l1 = 116.5

Bi Bi + 15.5 Bi + 31

6.5

ø6.5

75 – 500

Fon: +49 2762 4003-0

▲ Assembly options

38 – 58

16.5 31.5 51.5 66.5

▲ Assembly options

The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419).

Subject to change.

Guide channels ➤ from page 375

Strain relief devices ➤ from page 381

Cables for cable carrier systems ➤ from page 438

161

VARIO LINE

Bi Bi + 14 Bi + 28

C-Rail

22.5 LK

57.5

H

7.5

6.5

BASIC LINEPLUS

UMB (Universal Mounting Brackets) made of plastic – Type KC 0650

K Series

Selection BASIC LINE

Types KC 0650 and 0900

Inside widths

The cables can be fixed securely and simply using the optional strain relief combs. The strain relief combs are installed between the UMBs, and do not need to be bolted on separately or mounted on a C-Rail. Please state on the order whether strain relief combs are needed.

Fon: +49 2762 4003-0

kabelschlepp.de

75 – 500

Use our free project planning service.

VARIO LINE

38 – 58

Strain relief combs made of plastic on both sides (KC 0650)

162

■ Universal mounting bracket with strain relief comb

■ Fixing in the UMB.

■ Both-sided strain relief comb

Type KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650 KC 0650

Bi mm 78 83 103 108 123 128 133 153 158 178 183 203 208 233* 258*

nZ 5 5 7 7 8 9 9 11 11 13 13 15 15 17 19

nZ = Number of teeth on one side of the comb * on request

Subject to change.

BASIC LINEPLUS

Strain relief devices Inside heights

Selection BASIC LINE

K Series

Types KC 0650 and 0900

Inside heights

C-rails for LineFix bracket clamps, SZL strain reliefs and clamps The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.

1.5 10

15

■ KC 0650: Integratable C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931

■ KC 0900: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935

LP

15

1.7

■ Universal mounting bracket with C-rail

11 34

LP

kabelschlepp.de

1.2

75 – 500

LP

■ KC 0900: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminum, Item-No. 3926, material steel, Item-No. 3932

Fon: +49 2762 4003-0

16.2 34

Subject to change.

Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 381 onwards).

■ C-rail with LineFix strain relief

163

VARIO LINE

38 – 58 Inside widths

11 25

BASIC LINEPLUS

Strain relief devices

K Series

Selection BASIC LINE

Type KE

Inside widths

■ KE 0900 available in 16 mm width sections

kabelschlepp.de

68 – 561

Stay variants Frame stay RE Standard design

Fon: +49 2762 4003-0

Opening options: Outside/inside: the cable carrier can be opened quickly and easily simply by rotating the stays through 90°.

Use our free project planning service.

VARIO LINE

42 – 58

■ KE 0650 available in 8 mm width sections

164

Stay arrangement Standard: on every 2nd chain link Stays can be fitted on every chain link, please specify when placing your order (not for KE 0650).

Subject to change.

BASIC LINEPLUS

with plastic stays Inside heights

Selection BASIC LINE

K Series

Types KE 0650 and 0900 Stay variant RE RE

KE 0650 KE 0900

hi

hG

Bi min

qk min

Bi max

qk max

42 58

57.5 78.5

68 81

1.75 2.95

260 561

2.71 5.95

Inside heights

Bk

Width sections Bi + 28 8 Bi + 31 16

hi hG Bi Bk

Dimensions in mm/Weights in kg/m

42 – 58 Inside widths 68 – 561

Bend radius and pitch 75 130

Bend radii KR mm 145 175 190 245

115 150

220 300

300 385

Pitch: KE 0650: t = 65 mm KE 0900: t = 90 mm

kabelschlepp.de

Type KE 0650 KE 0900

Load diagram for unsupported length Lf depending on the additional load KE 0900

LS Lf

KE 0650

20.0

10.0 10.0

0 0

1.0

2.0

3.0

4.0

In the case of longer travel lengths, sag of the cable carriers is technically permissible depending on the application. In a gliding arrangement, even longer travel lengths are possible (see page 375). We are at your service to advise on these applications.

Fon: +49 2762 4003-0

30.0

Additional load qz in kg/m

Unsupported length Lf

Unsupported length Lf in m

Example of ordering Cable carrier

Subject to change.

KE 0900 . Type

Divider system

209 Inside width Bi in mm

.

RE Stay variant

.

190 Bend radius KR in mm

-

2250 Chain length Lk in mm (without connection)

TS 0 Divider system

/

Connection

4 Number of dividers nT

FU/MU Connection Fixed point/ Driver

Ordering divider systems: Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the dimensions.

165

VARIO LINE

Type

BASIC LINEPLUS

Dimensions and intrinsic chain weight

K Series

Selection BASIC LINE

Types KE 0650 and 0900 For divider systems TS 0 and TS 1 the dividers or complete divider systems (dividers with height subdivisions) can be fixed by turning the stays. (Mounting version B).

If the fixed mounting version is desired, please state this when placing your order.

Inside widths

kabelschlepp.de

68 – 561

Mounting version A (Standard)

Mounting version B

Movable divider: The arresting cam of the divider can move in the groove of the stay.

Fixed divider: The arresting cam of the divider is fixed in the hole of the stay.

With a movable assembly of the dividers (mounting version A), the holes in the stay do not have any function and hence the dimension ax-section has is meaningless.

Please note that the dividers can only be fixed in positions at which there is a hole in the stay. The dimension ax-section specifies the hole intervals in the stay. Hole intervals = fixing positions of the dividers (ax-sections)

Divider system TS 0

KE 0650 KE 0900

Stay variant RE RE

hi mm 42 58

Mounting version A ST aT min ax min mm mm mm 4.2 6.5 13.0 6.0 7.5 14.5

ST mm 4.2 6.0

Mounting version B aT min ax min mm mm 22.0 16 8.5 16

ax section mm 8 16

hi

In the standard version, the divider systems are mounted on every second chain link. sT

aT

ax

KR

Fon: +49 2762 4003-0

Type

aT

Divider system TS 1 with continuous height subdivision made of aluminum Type KE 0650 KE 0900

Stay variant RE RE

hi mm 42 58

Mounting version A ST aT min ax min mm mm mm 4.2 6.5 13.0 6.0 7.5 14.5

ST mm 4.2 6.0

Mounting version B aT min ax min ax section mm mm mm 22.0 16 8 24.5 16 16

h1 mm 22 22

sT aT

ax

3 aT

1

h1

sH

2

Subject to change.

166

SH mm 4 4

In the standard version, the divider systems are mounted on every second chain link.

KR

Use our free project planning service.

VARIO LINE

42 – 58

In the standard version, dividers or the complete divider system (dividers with height subdivisions) can be moved in the cross section (Mounting version A)

hi

BASIC LINEPLUS

Fixing the dividers Inside heights

Selection BASIC LINE

K Series

Types KE 0650 and 0900

ax aT The dividers are fixed by the partitions, the complete divider system is movable. In the standard version, the divider systems are mounted on every second chain link.

Inside widths

aT

68 – 561

Dimensions of the plastic partitions for TS 3 16 64 176

18 68 192

ax (center-to-center distance, dividers) 23 28 32 33 38 43 78 80 88 96 112 128 208 – – – – –

Aluminum partitions in 1 mm width sections are also available.

48 144 –

58 160 –

Dimensions in mm

SZ

ax

SZ 4

42 – 58

When using partitions with ax > 112 mm there should be an additional central support with a twin divider. Thickness of the twin dividers: KE 0650 ST = 3 mm, KE 0900 ST = 4 mm Twin dividers are designed for subsequent fitting in the partition system.

Glide discs and injection molded glide runners Glide discs If the cable carrier is arranged rotated "through 90" (gliding on the outer side of the chain band), the glide discs attached to the side optimize the friction and wear conditions.

KE 0650: KE 0900:

Fon: +49 2762 4003-0

Determining the chain width with glide discs on both chain bands: BEF’ = Bi + 36 mm BEF’ = Bi + 45 mm

Injection molded glide runners guarantee the long service life of the cable carrier in the case of long travel lengths and large additional loads.

Minimized hinge wear owing to the “life extending 2 disc principle“

Subject to change.

In the K Series, the push and pull forces are transmitted via the optimum link design for this purpose. As a result link wear is reduced to a minimum and the life of the cable carrier is considerably lengthened.

■ Force transmission with a pin-hole joint

■ Force transmission with the “life extending 2 disc principle“

167

VARIO LINE

sT

6 4 2 1 3 5 7

kabelschlepp.de

* When using plastic partitions

Inside heights h1 h2 h3

ax min SH h1 h2 h3 mm mm mm mm mm 16* 4 14 28 – 16* 4 14 28 42

sH

hi ST aT min mm mm mm 42 8 4 58 8 4

hi

KE 0650 KE 0900

Stay variant RE RE

KR

Type

BASIC LINEPLUS

Divider system TS 3 with section subdivision, partitions made of plastic

K Series

Selection BASIC LINE

Types KE 0650 and 0900

LK

l1 = 95

18.5 35.5 41 58.5

▲ Assembly options

The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419).

UMB (Universal Mounting Brackets) made of plastic – Type KE 0900 6.5

l1 = 116.5

Bi Bi + 15.5 Bi + 31

C-Rail

ø6.5

H

8.5

LK

16.5 31.5 51.5 66.5

▲ Assembly options

The dimensions of the fixed point and driver connections are identical. End connectors made of steel plate available on request. Optional C-rails and strain relief elements for cables can be found on the following pages. When ordering please specify the connection type FU/MU (see ordering key on page 419). Guide channels ➤ from page 375

Strain relief devices ➤ from page 381

Cables for cable carrier systems ➤ from page 438 Subject to change.

168

Bi Bi + 14 Bi + 28

57.5

H

7.5

22.5

Fon: +49 2762 4003-0

kabelschlepp.de

68 – 561

2

Inside widths

Use our free project planning service.

VARIO LINE

42 – 58

C-Rail

6.5

23 45 78.5

BASIC LINEPLUS

UMB (Universal Mounting Brackets) made of plastic – Type KE 0650 Inside heights

Selection BASIC LINE

K Series

Types KE 0650 and 0900

Inside heights

The optional C-rails are fixed by means of the universal mounting brackets and do not have to be screwed separately. Please state in your order whether C-rails are needed.

42 – 58

68 – 561

10

15 11 25

11 34

LP

■ KE 0900: Integratable C-rail 34 x 15 mm, slit width 11 mm, material steel, Item-No. 3935

15

1.7

■ Universal mounting bracket ■ KE 0650: Integratable C-rail with C-rail 25 x 10 mm, slit width 11 mm, material steel, Item-No. 3931

LP

kabelschlepp.de

1.2

1.5

Inside widths

LP

■ KE 0900: Integratable C-rail 34 x 15 mm, slit width 16 – 17 mm, material aluminum, Item-No. 3926, material steel, Item-No. 3932

Fon: +49 2762 4003-0

16.2 34

Subject to change.

Our LineFix strain reliefs are optimally suited for the C-rails. (LineFix bracket clamps and other strain relief devices – see Accessories chapter, from page 381 onwards).

■ C-rail with LineFix strain relief

169

VARIO LINE

C-rails for LineFix bracket clamps, SZL strain reliefs and clamps

BASIC LINEPLUS

Strain relief devices