SECTION 08115 HOLLOW METAL DOORS AND FRAMES
PART 1 - GENERAL 1.01
SECTION INCLUDES A.
1.02
1.
Pressed steel hollow metal doors and frames.
2.
Hollow metal window-walls, glazed openings, and other hollow metal frames for glass.
3.
Rough bucks, frame reinforcing, door reinforcing, door insulation, closer reinforcements, clip angles and anchorage.
4.
Factory prime paint finish.
5.
Grouting of hollow metal frames with masonry mortar where not covered under other sections.
6.
Installation of all the above.
7.
Coordination with template hardware.
8.
Installation of finish hardware.
REFERENCED SECTIONS A.
1.03
All work necessary and required for the construction of the project as indicated. Such work includes but is not limited to the following:
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01650 – Shipment, Protection, and Storage
3.
Section 01999 – Reference Forms
4.
Section 04200 – Concrete Masonry Units
5.
Section 08700 – Door Hardware
SUBMITTALS A.
Comply with section 01330.
B.
Within 35 days after the award of contract and before products are ordered for the project, submit to the Architect the manufacturer’s standard product information, U.L. listings and installation requirements for review and.
C.
Certification 1.
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Upon completion of the work of each part of this section, applicator or installer shall furnish a certificate that the material or system has been applied or installed as specified to meet sound rating, fire resistance
08115 - 1 Hollow Metal Doors and Frames
City of Galt WWTP Upgrade Project
ratings, thickness requirements, etc., and manufacturer’s application or installation requirements and that the material is applicable for the intended use. 2. D. 1.04
1.05
Complete the Manufacturer’s Installation Certification of Section 01999.
Material Safety Data Sheets.
REFERENCES A.
ANSI/SDI-100-91 – Recommended Specifications - Standard Steel Doors and Frames, Steel Door Institute, unless herein specified.
B.
Underwriters’ Laboratories Inc. (UL) UL 10C-98 – Fire Tests of Door Assemblies.
C.
NFPA-80-1995 – Standard for Fire Doors and Windows.
D.
NFPA-101-1997 – Life Safety Code.
E.
NFPA-105-1993 – Standard for Smoke and Draft Control Assemblies.
F.
ASTM-A 366-95A – Specification for Steel, Sheet, Carbon, Cold-Rolled, Commercial Quality.
G.
ASTM-A 568-95 – Specification for Steel, Sheet, Carbon, and High Strength, Low-Alloy, Hot-Rolled, and Cold-Rolled.
H.
ASTM-A 569-91A – Specification for Steel, Carbon, (0.15 maximum percent), Hot-Rolled Sheet and Strip Commercial Quality.
I.
ASTM-A 924-95 – General Requirements for Steel Sheet, Metallic Coated by the Hot-Dip Process.
J.
ANSI A250 8-1998/SDI 100 – Recommended Specifications for Standard Steel Doors and Frames.
K.
SDI-122-99 – Installation for Standard Steel Doors and Frames.
L.
ANSI A115.1-17 – Specification for Door and Frame Preparation for Hardware.
M.
ANSI A156.7 – Standard Template Hinge Dimensions.
N.
SDI – 110-84 – Steel Doors & Frames for Modular Masonry Construction.
QUALITY ASSURANCE A.
Manufacturer: Hollow metalwork shall be manufactured by a member of the Steel Door Institute. Manufacture in accordance with standards of Hollow Metal Manufacturer's Association (SDI-100).
B.
Test reports and certifications: Certification of labeled construction fire doors and frames. Certification of label construction for doors not requiring labels but requiring labeled construction shall be furnished.
C.
Comply with CBC, latest edition, ADA, and State Fire Marshal requirements.
D.
Clearances: Door/frame clearances shall conform to ANSI/SDI-100 2.2.1.
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1.06
E.
Applicable Standards: Specifications and standards of SDF 100-83.
F.
Wind Load Performance Requirements: Comply with wind load requirements of CBC. Deflection shall not exceed 1/175 of span.
G.
Supplier Qualification: Qualified direct distributor of products to be furnished. The distributor shall have in their regular employment an A.H.C./C.D.C. or person of equivalent experience who will be available at reasonable times to consult with the Architect, Contractor and/or Owner regarding any matters affecting the total door and frame openings.
H.
Installer Qualification: Experience with installation of similar materials.
PRODUCT HANDLING A.
Deliver hollow metal doors in manufacturer’s protective covering. Handle hollow metal with care to prevent damage. 1.
B.
C.
1.07
Comply with Section 01650.
Door Storage 1.
Store doors in upright position, under cover.
2.
Place doors on at least 4 inch (101.6) high wood sills or on floors in manner that will prevent rust and damage.
3.
Do not use non-vented plastic or canvas shelters which create humidity and promote rusting.
4.
If corrugated wrapper on door becomes wet, or moisture appears, remove wrapping immediately.
5.
Provide 1/4 inch (6.3) space between doors to promote air circulation.
Frame Storage 1.
Store frames under cover on 4 inch wood sills on floors in manner that will prevent rust and damage.
2.
Do not use non-vented plastic or canvas shelters which create humidity and promote rusting.
3.
Store assembled frames in vertical position, 5 units maximum in stack.
4.
Provide 1/4 inch space between frames to promote air circulation.
SEQUENCING AND SCHEDULING A.
Deliver doors and frames to the jobsite in a timely manner so as not to delay progress of other trades.
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PART 2 - PRODUCTS 2.01
HOLLOW METAL A.
Acceptable Manufacturers: (providing the products supplied comply with the provisions of this specification) Curries, Benchmark, Republic, or approved equal.
B.
Cold Rolled Steel Sheets: Commercial quality, stretcher leveled flatness, coldrolled steel, free from scale, pitting or other surface defects, complying with ASTM A366 and A568 general requirements.
C.
Galvanealed Steel Sheets: ASTM A924, A60 zinc coating. Use galvanized steel sheets for exterior hollow metal doors, and door frames. Internal reinforcing may be manufactured of hot rolled pickled and oiled steel per ASTM-A569.
D.
Minimum gauges of hollow metal are specified below. Provide heavier gauge if required by details, specific condition or schedules. Entire frame shall be of same gauge.
E. 2.02
2.03
1.
16 gauge: Interior door frames, and glazed opening frames.
2.
14 gauge: Labeled frames (or heavier if required by label).
3.
16 gauge: Interior doors (or heavier if required by label).
4.
14 gauge: Exterior door frames, window-wall and window frames, transom and sidelight frames, lock rail, closer reinforcement, lock strike, single rabbit .
5.
16 gauge: Exterior doors.
6.
20 gauge: Trim members.
7.
7 gauge: Hinge rail and reinforcement.
Coating Materials, primer: Use manufacturer’s standard rust inhibiting primer conforming to ANSI-A224 1-1990.
RELATED MATERIALS A.
Steel Reinforcing: ASTM A36.
B.
Door Bumpers or Silencers: Per ANSI A156.16
C.
Fasteners: #10 Pan Head wood screws.
PREPARATION FOR FINISH HARDWARE A.
Frames shall be prepared to receive hardware. 1.
Hardware supplier shall furnish hollow metal manufacturer approved hardware schedule, hardware templates, and samples of physical hardware where necessary to insure correct fitting and installation.
2.
Preparation includes sinkages and cut-outs for mortise and concealed hardware.
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B.
2.04
Provide reinforcements for both concealed and surface applied hardware. 1.
Reinforcements shall be drilled and tapped at factory using templates.
2.
Reinforcements shall be installed with concealed connections designed to develop full strength of reinforcements.
HOLLOW METAL FRAMES A.
B.
C.
General 1.
Form to profiles indicated.
2.
Where necessary, alternate details will be considered provided design intent is maintained.
3.
Consider and provide for erection methods.
Typical Reinforcing 1.
Provide minimum hinge reinforcement 3/16 inch by 1-1/2 inch by 9 inch and lock strike reinforcement 3/16 inch by 1-1/2 inch by 4 inch long.
2.
Provide similar reinforcement for hardware items as required to adequately withstand stresses, minimum 12 gauge, including channel reinforcement for door closers and closer arms, door holders and similar items.
3.
Provide reinforcement and clearances for concealed in-head door closers and for mortise locks.
Cover Plates 1.
D.
Hardware 1.
E.
For hinge and strike plate cutouts, provide fully enclosed pressed steel cover boxes spot welded to frames behind mortises. Mortise, reinforce, drill and tap for mortise hardware, except drilling and tapping for surface door closers, door closer brackets and adjusters shall be done in field.
Anchorage 1.
Provide standard and special anchorage items as required.
2.
Provide 12 gauge angle clips at bottom of frames with punched holes for securing frames to floor, except where frames are secured entirely by rough bucks.
3.
Provide formed steel channel spreader at bottom of frames, removable without damaging frame.
4.
At masonry, provide anchors (about 2 inch by 10 inch) approximately 24 inches on center.
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F.
G.
Clearances 1.
Provide and be responsible for proper clearances at metal frames, including for weatherstripping, sound stripping and smoke gasketing.
2.
Glass clearance shall be thickness of glass plus clearance each side (1/8 inch minimum exterior - 1/16 inch minimum interior), adjust for installation, glass thickness to allow for glazing and sealant.
3.
Where sealed double glazing is indicated, provide rebates minimum of 3/4 inch and provide 1/4 inch clearance at glass edges.
4.
Where units fit around concrete blocks (blocks built into frames) obtain actual dimensions of blocks being used to establish minimum clearances.
Drip Cap 1.
Galvanized steel field painted per 09960. Secure to frame at exterior doors.
H.
Stops: Set with countersunk or Jackson head screws.
I.
Joining
J.
K.
1.
At frames with equal width jambs and head, neatly miter on face (except locations as at transom bars and at frames with large head members).
2.
Cope and butt stops.
3.
Weld length of entire joint, including face and flat intersections.
4.
Grind smooth, at other frames, provide same mitered joint, wherever possible (at intersection of jamb-head or jamb-sill) and at other locations butt metal neatly and full weld.
5.
If tight butt joints are utilized, joints shall be neatly caulked smooth.
Workmanship 1.
Fabricate so no grind marks, hollow or other out-of-plane areas are visible.
2.
At joints of intermediate members (such as mullions and transom bars), provide tight joining, neatly accomplished without holes, burned out spots, weld build up or other defacing work.
3.
Fill to close cracks and to preserve shapes.
4.
Tightly fit loose stops, to hairline joints.
Finish 1.
Clean frames by degreasing process and apply thorough coating of bakedon primer, covering inside as well as outside surfaces.
2.
At galvanealed frames, coat welds and other disrupted surface with zincrich paint containing not less than 90 percent zinc dust by weight.
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2.05
HOLLOW METAL DOORS A.
Provide to design indicated including: Flush panel doors, flush panel with cut-out as indicated, stile and rail type, stile and rail. Use galvanealed steel at exterior doors.
B.
Flush Doors 1.
Reinforce, stiffen and sound deaden.
2.
Provide cut-outs for glass with stops as shown.
3.
Provide flush steel closure at top of exterior doors and at bottom of exterior doors with drain holes in bottom closure.
4.
Provide seamless edge.
5.
Following door construction types are acceptable. a.
b.
C.
D.
Exterior Doors: 20 gauge steel stiffener reinforced vertically 6 inches o.c. full height and width, spot welded 5 inches o.c. to both face sheets. Stiffeners welded together top and bottom. Insulate with 2-1/2 lb. density mineral wool insulation. Door Construction: Manufacturer’s standard polystyrene, polyurethane foamed in place, unitized steel grid, vertical steel stiffeners, or rigid mineral fiber core with internal sound deadener on inside of face sheets where appropriate in accordance with SDI standards.
Seamless Vertical Edges 1.
Construction doors with smooth flush surfaces, without visible joints or seams on exposed faces or stile edges.
2.
Interior and exterior door edge seams shall be full welded and ground smooth.
Typical Reinforcement 1.
Provide as required for hardware items: a. b. c. d. e. f.
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For lock reinforcement, provide manufacturer’s standard reinforcement. Provide 12 gauge reinforcement for escutcheons or roses, centering clips to hold lock case in alignment. For door checks, provide 3/16 inch channel type reinforcements, 3 1/2 inch deep by 14 inches long, or as required. Hinge reinforcement minimum 7 gauge by 1-1/2 inch by 9 inch bar. Weld reinforcing to door. Reinforce doors for surface items such as surface and semiconcealed closers, brackets, surface holders and door stops.
08115 - 7 Hollow Metal Doors and Frames
City of Galt WWTP Upgrade Project
g. E.
Special Reinforcing 1.
F.
G.
2.06
2.07
2.08
Drilling and tapping installation of these surface items shall be done in field by hardware installer.
At exterior doors, reinforce inside of door on hinge side with high frequency hinge preparation. Weld to door.
Hardware 1.
Mortise, reinforce, drill and tap for hardware furnished under Section 08700, except drilling and tapping for surface door closers, door closer brackets and adjusters shall be done in field.
2.
Obtain templates from hardware supplier.
Finish 1.
Provide prime coat finish on doors.
2.
Thoroughly clean off rust, grease and other impurities.
3.
Grind welds smooth, no marks shall show.
4.
Apply metallic filler as required to fill cracks and joints and to level any weld areas or similar imperfections.
5.
Sand filler coat smooth.
FASTENINGS A.
Provide fastenings, anchors and clips as required to secure hollow metal work in place. Provide Jackson head screws, or flatter.
B.
Dimple metal work to receive screw heads.
C.
Set stops and other non-structural fastenings with #6 Jackson head self-tapping screws.
FINISH A.
Frames shall be leveled and ground smooth.
B.
Mineral filler shall be applied to eliminate any weld scars or blemishes.
C.
Factory coat of rust-inhibitive metal primer shall be applied. Primer shall be not less than 1 mil dry film thickness and shall be applied right after pretreatment is completed.
ACOUSTICAL TREATMENT A.
Apply sound deadening material to inside of door frame.
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PART 3 - EXECUTION 3.01
3.02
EXAMINATION A.
Examine supporting structure and conditions under which hollow metal is to be installed.
B.
Do not proceed with installation until unsatisfactory conditions have been corrected.
INSTALLATION A.
B.
Install hollow metal in accordance with reviewed shop drawings and manufacturer’s printed instructions. Securely fasten and anchor work in place without twists, warps, bulges or other unsatisfactory or defacing workmanship. Set hollow metal plumb, level, square to proper elevations, true to line and eye. Units and trim shall be fastened tightly together, with neat, uniform and tight joints. 1.
Set clips and other anchors with:
2.
Masonry: Ramset “shot” anchors or 1/4 “drill in anchors as approved.
Placing Frames 1.
Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set.
2.
After wall construction is complete, remove temporary braces and spreaders leaving surfaces smooth and undamaged.
3.
In masonry construction, building-in of anchors and grouting of frames with mortar is specified in Section 04200.
4.
At in-place concrete or masonry construction, set frames and secure in place using countersunk bolts and expansion shields, with bolt heads neatly filled with metallic putty, ground smooth and primed.
5.
Erect and secure metal frames in masonry and concrete Formwork prior to wall construction.
C.
Expansion movement shall be allowed for as required.
D.
Doors shall be adjusted to provide even gap between doors and frames.
E.
Doors and frames shall comply with Steel Door Institute/ANSI Standards.
F.
Door frames set in Masonry walls shall be set in place before wall construction. Frames shall be aligned, braced and a protective cover installed. Frames shall have support and reinforcement brackets installed into the wall system at frame head, bottom and hinge points.
G.
Door Installation: Fit hollow metal doors accurately in their respective frames, within following clearances: Jambs and head 3/32 inch, meeting edges pair of doors 1/8 inch, sill at threshold 3/4 inch maximum above finished floor.
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3.03
3.04
3.05
PRIME COAT TOUCH-UP A.
Immediately after erection, areas where prime coat has been damaged shall be sanded smooth and touched up with same primer as applied at shop.
B.
Rust shall be removed before above specified touch-up is applied.
C.
Touch-up shall not be obvious.
D.
Before job painting is started, finish on frame and doors shall comply with finish on approved sample.
ADJUST AND CLEAN A.
Prime coat Touch-up: Immediately after installation, sand smooth rusted or damaged areas of prime coat and apply touch-up of compatible air-drying primer.
B.
Protection Removal: Immediately before final inspection, remove protective wrappings from doors and frames.
PROTECTION A.
3.06
CLEAN UP A.
3.07
Protect installed hollow metal work against damage from other construction work.
Remove excess materials and debris and dispose off site in a legal manner.
SCHEDULE A.
B.
Hollow Metal Frames 1.
Metal: Heavy Duty Masonry Frames: 14 gage galvanized, single rabbit 2" x width, as detailed for wall design, 7 gage hinge reinforcement, 14 gage lock strike and closer reinforcement, factory primed, Field painted as shown on Door Schedule.
2.
Hinges and strike to be mortised, “M” series type G mitered & welded corners ground smooth, flush KD door frames and BL series Borrowed lite frames by Curries, SR series by CECO Door Products or approved equal.
Hollow Metal Doors 1.
Heavy Duty Half Glass (G), Full (F), or Louvered (L) door type indicated as hollow metal on the Door Schedule.
2.
7 gage hinge reinforcement, 14 gage lock rail, 12 gage closer reinforcement, 16 gage top & bottom channel, 22 gage steel stiffened, 75# density fiberglass-insulated core;16 gage face skin; STC - 46; G90 galvanized and factory primed; field painted as indicated on door schedule; Hinge and Lock edges to be mortised.
3.
Finish Lite frames to match door frames. 757 N Series by Curries or Medallion Series by Ceco Door Products in sizes as indicated. END OF SECTION
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SECTION 08200 WOOD DOORS AND FRAMES
PART 1 - GENERAL 1.01
SECTION INCLUDES A.
1.02
1.
Hardware typically furnished by the woodwork manufacturer.
2.
Rough carpentry, wood blocking and grounds within finished walls.
3.
Finish carpentry, and wood trim.
4.
Factory finishing.
5.
Interior trim, jambs and millwork.
REFERENCED SECTIONS A.
1.03
Wood doors and frames.
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01999 – Reference Forms
3.
Section 08115 – Hollow Metal Doors and Frames
4.
Section 08810 – Glass and Glazing
QUALITY ASSURANCE A.
References: 1.
This section contains references to the following document. It is a part of this section as specified and modified. In case of conflict between the requirements of this section and those of the listed document, the requirements of this section shall prevail. a.
B.
1.04
WIC Manual – Manual of Millwork, Woodwork Institute of California
Materials and Workmanship: 1.
Materials and workmanship shall conform to the WIC Manual, Section 13 for Wood Doors and Section 9 for Interior Trim, Jambs & Millwork.
2.
Performance shall be in accordance with Custom GRADE of the WOODWORK INSTITUTE – Manual of Millwork.
SUBMITTALS A.
Submittals shall be provided in accordance with Section 01330 and shall include the following information:
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City of Galt WWTP Upgrade Project
B.
1.05
Submit shop drawings in conformance to MANUAL OF MILLWORK, “Guidelines for Architectural Millwork Shop Drawings.” 1.
Furnish a WOODWORK INSTITUTE CERTIFIED – COMPLIANCE LABEL on the first page of shop drawings.
2.
Submit two samples of each cut and species of wood to be used.
WARRANTY A.
B.
The General Provisions shall apply except that the period shall be 730 days and the following items shall be specifically covered: 1.
De-lamination in any degree.
2.
Warp or twist of 1/4 inch or more.
3.
Telegraphing of core unit through face veneer to cause surface variation of 1/100 inch in any 3-inch span.
4.
Any defect which may affect performance or appearance.
Complete the Extended Warranty Form in Section 01999.
PART 2 - PRODUCTS 2.01
MANUFACTURERS A.
2.02
The Owner and Construction Manager believe the following manufacturers are capable of producing equipment and products, which will satisfy the requirements of this section. This statement, however, shall not be construed as an endorsement of a particular manufacturer’s product, nor shall it be construed that a named manufacturer’s standard product will comply with the requirements of this section. Candidate manufacturers include Weyerhaeuser, Georgia-Pacific, or equal.
SOLID CORE VENEER-FACED DOORS A.
Wood faced doors shall be for Interior application, of Solid Stock construction, for Opaque finish.
B.
Thickness and height of doors; type, size, and location of lites and louvers shall be as indicated in the door schedule.
C.
Basis-of-Design Product: Subject to compliance with requirements, provide Marshfield Door System; “Signature Series” or a comparable product by one of the following: 1.
Algoma Hardwoods
2.
Eggers Industries
D.
Veneer Grade: Premium
E.
Species: Rotary White Birch
F.
Cut: Rotary Cut
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G.
Faces: MOD. Apply MDO directly to high-density fiberboard cross bands.
H.
Exposed Vertical Edges: Veneer of same species as face, bonded to structural composite lumber, concealing edges for cross band. Hardwood, of same or compatible species as face, minimum thickness of ½ inch, bonded to structural composite lumber, leaving edges of cross band exposed.
I.
Horizontal Edges: Structural composite lumber. Bond smooth PVC edge band to structural composite lumber, providing cleanable surface.
J.
Core: Wood-based Particleboard, Structural composite lumber.
K.
Bottom Rails 1.
L.
Top Rail 1.
M.
O. 2.03
Top rail shall be the opposite counterpart of the bottom rail and shall be the same width as the stiles. The coping and solid sticking shall be similar to the bottom rail.
Lock Rail 1.
N.
Bottom rails shall be glued-up, having one joint up to 7-3/4” in width, two joints up to 9-3/4” and three up to 12”. The bottom rail shall be coped on both ends to fit the solid sticking of the stiles. The bottom rail’s top edge shall be solid stuck.
Lock rail shall be the horizontal member located at or near lock height. The coping and solid sticking shall be similar to the top and bottom rails.
Low-Emitting Materials: 1.
Fabricate doors with adhesives and composite wood products that do not contain added urea formaldehyde.
2.
Fabricate doors that comply with the testing and product requirements of the California Department of Health Services’ “Standard Practice for the Testing of Volatile Organic Emissions from Various sources using SmallScale Environmental Chambers.” All composite wood and agrifiber products must meet this requirement. Prefer products that are third party certified through SCS Indoor Advantage gold.
Glue shall be Type II for bonding core blocks. Type I (fully waterproof) shall be used for all other work.
CUTOUTS A.
Openings for louvers and lites, where indicated, shall be fully framed in core prior to applying face veneers.
B.
Cutouts shall be located as indicated, but not closer than 5 inches, from any edge. Stops and moldings shall match faces as closely as possible and shall be permanently attached to one side only.
C.
Provide lites in the doors per Section 08810.
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2.04
2.05
LIGHT FRAMES A.
Factory Glazing Refer to Section 08810 for glass view panels in flush wood doors. Factory install glass as required. Fill glazing bead nail holes in factory finished doors.
B.
Wood Beads for Light Openings in Wood doors. Provide manufacturer’s standard flush wood beads unless otherwise indicated.
C.
Wood Species: Same species as door faces.
DOOR FRAMES A.
2.06
Frames shall be metal frames in accordance with Section 08115.
FACTORY FINISHING A.
General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing.
B.
Finish faces and vertical edges, seal top and bottom edges as required for warranty purposes.
C.
Opaque Finish: Rotary White Birch #50.
PART 3 - EXECUTION 3.01
GENERAL A.
Doors intended for opaque finish may be shipped in properly protected bundles with heavy separators between doors.
B.
Installation
C.
1.
Install all work in conformance with MANUAL OF MILLWORK Custom Grade.
2.
Doors shall be secured in place, square, plumb and level. Hardware shall be installed complete as recommended by the manufacturer.
Adjusting 1.
Before completion of the installation, the installer shall adjust all moving or operating parts to function smoothly and correctly.
2.
Upon completion of the installation, the installer shall clean all items installed of pencil or ink marks and broom clean the area of his operations; depositing debris in containers provided by the general contractor. END OF SECTION
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SECTION 08331 OVERHEAD COILING DOORS
PART 1 - GENERAL 1.01
SECTION INCLUDES A.
All work necessary and required for the construction of the project as indicated, such work includes but is not limited to the following: 1.
1.02
REFERENCED SECTIONS A.
1.03
1.04
Furnish and installation – complete; of motorized, insulated, metal overhead coiling door systems of sizes and ratings as shown on Drawings as shown or indicated on drawings
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01650 – Shipment, Protection, and Storage
3.
Section 01782 – Operation and Maintenance Information
4.
Section 01999 – Reference Forms
SUBMITTALS A.
Comply with section 01330.
B.
Within 35 days after the award of contract and before products are ordered for the project, submit to the Architect the manufacturer’s standard product information, U.L. listings and installation requirements for review and approval.
C.
Certification 1.
Upon completion of the work of each part of this section, applicator or installer shall furnish a certificate that the material or system has been applied or installed as specified to meet sound rating, fire resistance ratings, thickness requirements, etc., and manufacturer’s application or installation requirements and that the material is applicable for the intended use.
2.
Complete the Manufacturer’s Installation Certification of Section 01999.
QUALITY ASSURANCE A.
For actual fabrication and installation of Overhead Coiling Doors, use only thoroughly trained and experienced personnel completely familiar with specified products and manufacturer's recommendations for
B.
Fabrication and installation. In the acceptance or rejection of installed items, no allowance will be made for lack of skill on the part of installers.
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C. 1.05
1.06
Furnish each door system as a complete unit by one manufacturer, including hardware, accessories, mounting and installation components.
SUBSTITUTIONS A.
Not later than 35 days after award of the contract, obtain approval from the Architect for all materials proposed for use.
B.
After written approval is obtained, change in manufacturer of materials or products will not be permitted without written approval by the Architect.
PRODUCT HANDLING A.
Use all means necessary to protect the materials before, during and after installation and to protect the installed work of others.
B.
In the event of damage immediately make all repairs and replacements to the satisfaction of the Architect and at no additional cost to the Owner.
C.
Comply with Section 01650.
PART 2 - PRODUCTS 2.01
2.02
2.03
MANUFACTURERS A.
Roll-up metal doors shall be as manufactured by Overhead Door or approved equal.
B.
Products of other manufacturers may also be acceptable, provided that such products are equivalent to or better than those specified in quality and utility.
C.
The use of approved substitute products shall not involve additional cost to the Owner and shall not alter basic architectural design concepts.
D.
Overhead Door will be used as a standard for comparison.
FINISH A.
All parts of steel door curtain or grille, hood, fascia, trim and guides shall be galvanized, receive rust-inhibitive roll-coating process including baked-on gray prime paint to .2 mils thick and .6 mils thick baked on factory power coated top coat in color as selected by Architect.
B.
Non-galvanized exposed ferrous surfaces shall receive one coat of rust-inhibitive primer.
OVERHEAD DOOR A.
Stormtite series 625 as manufactured by Overhead Door. Contact A. Burgess (800) 275-3290. 1.
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Curtain: Interlocking roll-formed, galvanized slats, endlocks shall be attached to each end of alternate slats to prevent lateral movement. 22 ga. Galvanized steel slat type F-265I with CFC-free R7.7 polyurethane foamed-in-place insulation.
08331 - 2 Overhead Coiling Doors
City of Galt WWTP Upgrade Project
2.
ColorSpec powder coated factory finish, color as selected by Architect from manufacturer’s standard 197 colors.
3.
Hood: 24 gauge galvanized steel with intermediate supports.
4.
Weather seal system with bottom seal, exterior guide, header and internal hood seals.
B.
Exterior doors shall be rated for 90 mph wind loads.
C.
Lock Systems: Slide lock at both interior sides of all units.
D.
Bottom Sensing Edge.
E.
Electric motor operator armor drive Model, 240 volt, single phase, 1 hp (or as recommended by the door manufacturer for door dimension, weight and service) with wall or top-of-hood mount.
F.
Operator controls to be by (2) radio control systems and (1) push-button flushmounted wall control interior and exterior side (exterior side to have locking mechanism).
PART 3 - EXECUTION 3.01
3.02
SURFACE CONDITIONS A.
Prior to work of this section, carefully inspect the formed opening and verify dimensions and that work is complete to the point where this installation can properly commence.
B.
Do not proceed with installation of this work until all discrepancies have been resolved.
ERECTION A.
3.03
FIELD QUALITY CONTROL A.
3.04
3.05
Install the work in accordance with manufacturer's and UL, FM or WHI standards, anchored firmly in position, plumb, level and properly operating. Rebalance after field painting is completed.
Door Operation Tests: Test and adjust door operation, seals and weather stripping.
DEMONSTRATION A.
Demonstrate operation and maintenance of door systems to the Owner's staff.
B.
Provide Operation and Maintenance manuals. Comply with Section 01782.
CLEAN UP A.
Remove excess materials and debris and dispose of off site in a legal manner. END OF SECTION
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City of Galt WWTP Upgrade Project
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City of Galt WWTP Upgrade Project
SECTION 08385 ALUMINUM ACCESS HATCHES
PART 1 - GENERAL 1.01
1.02
SECTION INCLUDES A.
Access hatches with fall protection grates. Provide protection grates for access hatches 24 inch square opening and greater, unless shown otherwise on Drawings or specified.
B.
For sizes and locations of the access cover, Paragraph 3.02.
REFERENCED SECTIONS A.
1.03
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01650 – Shipment, Protection and Storage
3.
Section 09960 – High Performance Coatings
DESIGN REQUIREMENTS A.
B.
Structural: Unless specified otherwise on the Drawings, design access hatch for the greater of the following two loading conditions: 1.
Standard Weight Design Requirements: Design access hatch with a minimum ¼-inch aluminum plate, reinforced to withstand a live load of 300 pounds per square foot for a maximum deflection of 1/150 of the span.
2.
Traffic Loading Design Requirements: Design access hatch with a minimum ¼-inch aluminum diamond pattern plate, reinforced to withstand an HS-20 highway load with a wheel load of 16 kips for a maximum deflection of 1/150 of the span.
Performance 1.
Smooth and easy opening and closing with controlled operation throughout the entire arc of opening and closing, regardless of ambient temperature.
2.
Design lifting mechanism to retard downward motion of the cover when closing to prevent quick closing and slamming.
3.
Provide nut rail at underneath the hatch for attachment of lifting chains for submersible pumps.
4.
Each leaf shall operate independently of the others. Any single leaf/safety grate shall be opened without opening the others.
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08385 - 1 Aluminum Access Hatches
City of Galt WWTP Upgrade Project
1.04
1.06
Frame to be supplied with two lengths of aluminum nutrail on the long side of the access hatches, which shall be factory-installed in the hatch frame. The nutrail shall accommodate the fastening of upper guiderail brackets, cable holders, and other wetwell items as indicated on the Drawings. Any access hatch that is not factory supplied with two lengths of nutrail shall not be accepted as equal.
6.
Covers shall be equipped with a stainless steel hold open arm. Doors shall automatically lock open in the 90-degree position. The hold open arm shall be fastened to the frame with a ½” grade 316 stainless steel bolt.
7.
Access hatch shall be designed to insure that the fall-through protection system is in place before the door of hatch can be closed.
8.
Each grate supplied with a locking device that will prevent unauthorized entry to the confined space.
9.
Grate openings shall allow for visual inspection, limited maintenance and float adjustments while the safety grate fall through protection is left in place.
10.
Each grate shall be provided with a permanent hinging system, which will lock the grate in the 90-degree position once opened.
11.
Each cover shall be supplied with a Recessed Padlock Clip (RPC). RPC shall be supplied with its own separate hinged cover for Owner access to the Owner supplied padlock.
SUBMITTALS A.
1.05
5.
Comply with Section 01330.
QUALITY ASSURANCE A.
Equipment to be the product of a single manufacturer.
B.
Demonstrate at least 3 years of continuous successful experience in ten similar applications
C.
Welding shall be in accordance with ANSI/AWS 01-2-90 Structural Welding for Aluminum.
PRODUCT SHIPMENT, PROTECTION AND STORAGE A.
Comply with Section 01650.
PART 2 - PRODUCTS 2.01
MANUFACTURERS A.
Manufacturers: One of the following or equal: 1.
Bilco
2.
Thompson Fabrication Company.
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08385 - 2 Aluminum Access Hatches
City of Galt WWTP Upgrade Project
2.02
3.
Halliday Products, Inc.
4.
Syracuse Castings West
ACCESS HATCHES A.
Sizes: As indicated on the Drawings and scheduled in Paragraph 3.02 . Sizes indicated reflect the clear opening required for each hatch.
B.
Access Hatches
C.
1.
Double leaf or single leaf as indicated on the Drawings.
2.
Provide each leaf with a minimum of two compression spring lifting mechanisms designed to prevent the entry of dirt and foreign matter into compression spring housing.
3.
Provide a recessed locking mechanism and flush lift handles.
4.
Leafs: Diamond pattern, milled aluminum, minimum ¼-inch thickness, ASTM B 221, Alloy 5086.
5.
Leaf Gaskets: EPDM or neoprene gasket, mechanically attached to the access hatch frame.
6.
Type 316 stainless steel hardware throughout.
Hatch Hinges 1.
Heavy forged aluminum with a minimum ¼-inch diameter stainless steel hinge pins provided, designed to pivot so the cover does not protrude into the channel frame.
2.
Specifically designed for horizontal installation.
3.
Through bolted to the covers with tamperproof Type 316 stainless steel lock bolts and through bolted to the frame with Type 316 stainless steel bolts and locknuts.
D.
Lifting mechanisms: Compression spring-type mechanism within a telescoping tube. Provide automatic hold-open arms with release handles. Attach lower tube of lifting mechanism to a flanged support shoe fastened to a formed a minimum ¼” gusset support plate.
E.
Locking Mechanisms
F.
1.
Exterior: Provide removable turn/lift handle with spring loaded ball detent to open the cover. Protect latch release by a flush, gasketed, removable screw plug.
2.
Interior: Provide Type 316 stainless steel snap lock with fixed handle mounted on the underside of the cover.
Frame: Aluminum channel frame, ¼-inch thickness, ASTM B221 alloy 6063-T5, with a perimeter anchor flange with anchor tabs around the perimeter.
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08385 - 3 Aluminum Access Hatches
City of Galt WWTP Upgrade Project
G.
Provide a 1-1/2 inch drainage coupling, zinc plated and chromate sealed, in a corner of the channel frame.
H.
Finish 1.
2.03
Mill-finish, with System E-2, Section 09960, applied to the exterior of the frame.
FALL PROTECTION GRATE A.
Underlying aluminum safety grates to allow inspection of the wet well or vault while providing fall-through protection. Safety grates shall meet the following: 1.
Designed to withstand a live load of 300 lb/ft2 with a maximum deflection of 1/150 of the span.
2.
Fabricated from aluminum flat bars, ASTM B221, alloy 6061-T6.
3.
Openings between flat bars shall be not less than 4” x 4” to facilitate visual inspection.
4.
Provided with a hinging system that will lock the grate in the 90° open position.
5.
Provide an aluminum open arm with red vinyl grip.
6.
Paint safety grates safety orange.
PART 3 - EXECUTION 3.01
3.02
INSTALLATION A.
Install in accordance with the manufacturer’s instructions.
B.
Install access hatch with frame set level and flush with the surrounding surface.
C.
Protect the exterior of hatch frames with System E-2, Section 09960.
D.
Connect a 1-1/2 inch diameter copper drain pipe to the drainage coupling on the hatch frame and route the drain pipe to the nearest drain.
VAULT DOOR SCHEDULE Location
Qty
Opening Size
Design
Safety Grates
Style
Pre-Cast Concrete Meter Vault See Drawings M150, M151
1
6 ft. x 6 ft.
(1)
Traffic Weight
Not required
Double Leaf
Pre-Cast Concrete Valve Vault, See Drawing C26, Section A
1
5 ft. x 5 ft.
(1)
Traffic Weight
Not required
Double Leaf
Pre-Cast Concrete valve Vault, See Drawing C26, Section B
1
5 ft. x 5 ft.
(1)
Traffic Weight
Required
Double Leaf
(1)
Confirm size required and coordinate with precast vault manufacturer and access hatch manufacturer before ordering access hatch.
END OF SECTION
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City of Galt WWTP Upgrade Project
SECTION 08520 ALUMINUM WINDOWS
PART 1 - GENERAL 1.01
SECTION INCLUDES A.
1.02
REFERENCED SECTIONS A.
1.03
Fixed aluminum windows.
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 07900 – Caulking and Sealants
3.
Section 08812 – Insulating Glass and Glazing
QUALITY ASSURANCE A.
References 1.
This section contains references to the following documents. They are a part of this section as specified and modified. In case of a conflict between the requirements of this section and those of the listed documents, the requirements of this section shall prevail. a. b. c. d.
B.
AA DAF45 – Designation System for Aluminum Finishes ANSI/AAMA 101 – Voluntary Specifications for Aluminum Prime Windows and Sliding Glass Doors AAMA 800-10 – Voluntary Specifications and Test Methods for Sealants AAMA 1503.1 – Voluntary Test Method for Thermal/ Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections
Certification 1.
Product Labeling a.
2.
Each prime window unit shall bear the AAMA Label warranting that the product complies with ANSI/AAMA 101. b. Certified test reports attesting that the prime window units meet the requirements of ANSI/AAMA 101 will be acceptable in lieu of product labeling. Certified Test Reports a.
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In lieu of product labeling, test reports shall be provided for each type of window attesting that identical windows have been tested and meet
08520 - 1 Aluminum Windows
City of Galt WWTP Upgrade Project
the requirements specified herein for conformance to ANSI/AAMA 101, and minimum Condensation Resistance Factor (CRF). 1.04
SUBMITTALS A.
B. 1.05
1.06
Submittals shall be provided in accordance with Section 01330 and shall include the following information: 1.
Manufacturer's data describing each window type and finish, hardware, fasteners, and accessories.
2.
Shop drawings which indicate elevations of windows, full-size sections, thicknesses and gauges of metal, fastenings, proposed method of anchoring, size and spacing of anchors, details of construction, method of glazing, installation details, and other related items.
3.
Color chart of standard factory color coatings when factory-finished color coating is to be provided.
4.
Samples consisting of one full-size corner of each window type proposed for use.
Window schedule indicating location of each window unit.
DELIVERY AND STORAGE A.
Windows shall be delivered to project site in an undamaged condition.
B.
Windows and components shall be stored on no absorptive strips or wood platforms out of contact with the ground, under a weather tight covering, so as to prevent bending, warping, or otherwise damaging the windows.
C.
Damaged windows shall be repaired to an "as new" condition as approved.
D.
If windows cannot be repaired, Contractor shall provide a new unit.
PROTECTION A.
Finished surfaces shall be protected during shipping and handling using the manufacturer's standard method, except that no coatings or lacquers shall be applied to surfaces to which calking and glazing compounds must adhere.
PART 2 - PRODUCTS 2.01
REQUIREMENTS A.
General 1.
Prime windows shall conform to ANSI/AAMA 101 and the requirements specified herein.
2.
Unless otherwise specified, frame and sash members shall be 6063-T5 aluminum extrusions.
3.
Windows shall be provided of types, grades, performance classes, combinations and sizes specified.
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City of Galt WWTP Upgrade Project
B.
4.
Windows shall be designed to accommodate hardware, glass, and accessories to be furnished.
5.
Each window shall be a complete factory assembled unit with or without glass installed.
6.
Dimensions shown are minimum.
7.
Windows shall be provided with insulating glass and thermal break necessary to achieve a minimum Condensation Resistance Factor (CRF) of 45 when tested in accordance with AAMA 1503.1.
Fixed Windows 1.
C.
Glass and Glazing 1.
D.
Materials shall be as specified in Section 08812.
Caulking and Sealing 1.
2.02
Fixed windows shall be Type F-HC 40.
Materials shall be as specified in Section 07900.
FABRICATION A.
Provisions for Glazing 1.
B.
Fasteners 1.
C.
Fasteners shall be standard with the window manufacturer for windows, trim, and accessories. Self-tapping sheet-metal screws are not acceptable for material more than 1/16 inch thick.
Drips and Weep Holes 1.
D.
Windows and rabbets shall be designed for glass thickness specified. Sash shall be designed for outside double glazing and for securing glass with metal beads and glazing compound.
Continuous drips shall be provided over heads of top ventilators. Where fixed windows adjoin ventilators, drips shall be continuous across tops of fixed windows. Drips and weep holes shall be provided as required to return water to the outside.
Accessories 1.
General a.
2.
Provide windows complete with necessary hardware, fastenings, clips, fins, anchors, glazing beads, and other appurtenances necessary for complete installation and proper operation. Hardware a. b.
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Conform to ANSI/AAMA 101. The item, type, and functional characteristics shall be the manufacturer's standard for the particular window type.
08520 - 3 Aluminum Windows
City of Galt WWTP Upgrade Project
c. d. 3.
Anchor a. b. c.
E.
2.03
Hardware shall be of suitable design and of sufficient strength to perform the function for which it is used. All operating ventilators shall be equipped with a lock or latching device which can be secured from the inside. Anchors shall be of the concealed type recommended by the window manufacturer for the specific type of construction. Anchors and fasteners shall be compatible with the window and the adjoining construction. A minimum of three anchors shall be provided for each jamb located approximately 6 inches from each end and at midpoint.
Finishes 1.
Unless otherwise specified, exposed aluminum surfaces shall be factory finished with an anodic coating.
2.
Color shall be dark bronze.
3.
All windows shall have the same finish.
4.
Exposed aluminum surfaces shall be cleaned and provided with an anodized finish conforming to AA DAF45.
5.
Finish shall be AA-M10-C22-A44, Architectural Class I.
COATINGS A.
Aluminum Paint 1.
B.
Unless otherwise specified, aluminum paint shall be as recommended by aluminum window manufacturer.
Sealants 1.
Sealants shall be mastic glazing compounds or sealants complying with AAMA 800-10 for 30 mil thickness per coat.
PART 3 - EXECUTION 3.01
INSTALLATION A.
Method of Installation 1.
Windows shall be installed in accordance with the window manufacturer's printed instructions and details and built in as the work progresses or installed without forcing into prepared window openings.
2.
Contractor shall set windows at proper elevation, location, and reveal; plumb, square, level, and in alignment; and brace, strut, and stay properly to prevent distortion and misalignment.
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08520 - 4 Aluminum Windows
City of Galt WWTP Upgrade Project
B.
3.
Ventilators and operating parts shall be protected against accumulation of dirt and building materials by keeping ventilators tightly closed and locked to frame.
4.
Screws or bolts in sill members, joints at mullions, contacts of windows with sills, built-in fins, and subframes shall be bedded in mastic sealant of a type recommended by the window manufacturer.
5.
Windows shall be installed in a manner that will prevent entrance of water and wind and insect screens shall be fastened securely in place.
Dissimilar Materials 1.
Where aluminum surfaces are in contact with, or fastened to masonry, concrete, wood, or dissimilar metals, except stainless steel or zinc, the aluminum surface shall be protected from direct contact by one or a combination of the following methods: a. b. c. d.
C.
3.02
Paint the dissimilar metal with one coat of heavy-bodied bituminous paint. Apply a good quality elastomeric sealant between the aluminum and the dissimilar metal. Paint the dissimilar metal with one coat of primer and one coat of aluminum paint. Use a no absorptive tape or gasket in permanently dry locations.
Anchors and Fastenings 1.
Contractor shall make provision for securing units to each other, to masonry, and to other adjoining construction.
2.
Windows installed in masonry walls shall have head and jamb members designed to recess into masonry wall not less than 7/16 inch.
CLEANING A.
Contractor shall clean interior and exterior surfaces of window units of mortar, plaster, paint spattering spots, and other foreign matter to present a neat appearance.
B.
Use of abrasive, caustic, or acid cleaning agents is not allowed.
C.
Protective coating shall be removed when completion of construction activities no longer requires its retention.
D.
All stained, discolored, or abraded windows that cannot be restored to their original condition shall be replaced with new windows. END OF SECTION
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08520 - 5 Aluminum Windows
City of Galt WWTP Upgrade Project
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08520 - 6 Aluminum Windows
City of Galt WWTP Upgrade Project
SECTION 08700 DOOR HARDWARE PART 1 - GENERAL 1.01
SECTION INCLUDES A.
1.02
REFERENCED SECTIONS A.
1.03
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01999 – Reference Forms
3.
Section 09900 – Architectural Paint
REFERENCES A.
B.
1.04
Furnishing all items of finish hardware as hereinafter specified or obviously necessary for all swinging doors. Except items, which are specifically excluded from this section of the specification or of unique hardware, specified in the same sections as the doors and frames on which they are installed.
Standards 1.
ANSI A156.1 – Butts and Hinges
2.
ANSI A156.3 – Exit Devices
3.
ANSI A156.4 – Door Controls – Door Closers
4.
ANSI A156.13 – Mortise Locks and Latches
5.
ANSI A156.18 – Material and Finishes
6.
UL10C – Positive Pressure Fire Tests of Door Assemblies
Codes 1.
NFPA 80 – Standard Code for Fire Doors and Other Opening Protectives
2.
NFPA 101 – Life Safety Code
3.
CBC 2007 – California Building Code
4.
ADA – Americans with Disabilities Act
SUBMITTALS A.
Submit copies of finish hardware schedule in accordance with Section 01330.
B.
Schedules and Product Data 1.
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Schedules to be in vertical format, listing each door opening, and organized into “hardware sets” indicating complete designations of every item required for each door opening to function as intended.
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City of Galt WWTP Upgrade Project
2.
Hardware schedule shall be submitted within two (2) weeks from date the purchase order is received by the finish hardware supplier.
3.
Furnish four (4) copies of revised schedules after approval for field and file use. Note any special mounting instructions or requirements with the hardware schedule.
4.
Schedules to include the following information: a.
5. 6. C.
D.
Submit separate detailed keying schedule for approval indicating clearly how the owner’s final instructions on keying of locks has been fulfilled.
Samples 1.
Upon request, samples of each type of hardware in finish indicated shall be submitted.
2.
Samples are to remain undamaged and in working condition through submittal and review process.
3.
Items will be returned to the supplier or incorporated into the work within limitations of keying coordination requirements.
Templates 1.
E.
Location of each hardware set cross-referenced to indications on drawings, both on floor plans and in door and frame schedule. b. Handing and degree of swing of each door. c. Door and frame sizes and materials. d. Keying information. e. Type, style, function, size, and finish of each hardware item. f. Elevation drawings and operational descriptions for all electronic openings. g. Name and manufacturer of each hardware item. h. Fastenings and other pertinent information. i. Explanation of all abbreviations, symbols and codes contained in schedule j. Mounting locations for hardware when varies from standard. Submit catalog cuts and/or product data sheets for all scheduled finish hardware.
Furnish a complete list and suitable templates, together with finish hardware schedule to contractor, for distribution to necessary trades supplying materials to be prepped for finish hardware.
Electronic Hardware Systems 1.
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Provide complete wiring diagrams prepared by an authorized factory employee for each opening requiring electronic hardware, except openings where only magnetic hold-open devices are specified. Provide a copy with each hardware schedule submitted after approval.
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City of Galt WWTP Upgrade Project
F.
2.
Provide complete operational descriptions of electronic components listed by opening in the hardware submittals. Operational descriptions to detail how each electrical component functions within the opening incorporating all conditions of ingress and egress. Provide a copy with each hardware schedule submitted for approval.
3.
Provide elevation drawings of electronic hardware and systems identifying locations of the system components with respect to their placement in the door opening. Provide a copy with each hardware schedule submitted for approval.
4.
Prior to installation of electronic hardware, arrange conference between supplier, installers and related trades to review materials, procedures and coordinating related work.
5.
The electrical products contained within this specification represent a complete engineered system. If alternate electrical products are submitted, it is the responsibility of the distributor to bear the cost of providing a complete and working system including re-engineering of electrical diagrams and system layout, as well as power supplies, power transfers and all required electrical components. Coordinate with electrical engineer and electrician to ensure that line voltage and low voltage wiring is coordinated to provide a complete and working system.
6.
For each item of electrified hardware specified, provide standardized molex plug connectors to accommodate up to twelve (12) wires. Molex plug connectors shall plug directly into through-door wiring harnesses, frame wiring harnesses, electric locking devices and power supplies.
OPERATIONS AND MAINTENANCE MANUALS 1.
Upon completion of construction and building turnover, furnish two (2) complete maintenance manuals to the owner. Manuals to include the following items: a. b. c. d.
1.05
Approved hardware schedule, catalog cuts and keying schedule. Hardware installation and adjustment instructions. Manufacturer’s written warranty information. Wiring diagrams, elevation drawings and operational descriptions for all electronic openings.
QUALITY ASSURANCE A.
Substitutions 1.
B.
All substitution requests must be submitted before bidding and within the procedures and time frame as outlined in Section 01330. Approval of products is at the discretion of the architect and his hardware consultant.
Supplier Qualifications
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08700 - 3 Door Hardware
City of Galt WWTP Upgrade Project
C.
1.06
1.
A recognized architectural door hardware supplier who has maintained an office and has been furnishing hardware in the project’s vicinity for a period of at least two (2) years.
2.
Hardware supplier shall have office and warehouse facilities to accommodate this project.
3.
Hardware supplier shall have in his employment at least one (1) Architectural Hardware Consultant (AHC) who is available at reasonable times during business hours for consultation about the project’s hardware and requirements to the owner, architect and contractor.
4.
Hardware supplier must be an authorized factory distributor of all products specified herein.
Fire Rated Opening 1.
Provide door hardware for fire-rated openings that comply with NFPA 80 and requirements of authorities having jurisdiction. Provide only items of door hardware that are listed by Underwriter’s Laboratories (UL) or Warnock Hersey (WH) for use on types and sizes of doors indicated.
2.
Project requires door assemblies and components that are compliant with positive pressure and S-label requirements. Specifications must be crossreferenced and coordinated with door manufacturers to ensure that total opening engineering is compatible with UL10C Standard for Positive Pressure Fire Tests of Door Assemblies.
3.
Hardware required for fire doors shall be listed with Underwriters Laboratories for ratings specified.
4.
Certification(s) of compliance shall be made available upon request by the Authority Having Jurisdiction.
DELIVERY, STORAGE AND HANDLING A.
Marking and Packaging 1.
Properly package and mark items according to the approved hardware schedule, complete with necessary screws and accessories, instructions and installation templates for spotting mortising tools.
2.
Contractor shall check deliveries against accepted list and provide receipt for them, after which he is responsible for storage and care. Any shortage or damaged good shall be made without cost to the owner.
3.
Packaging of door hardware is the responsibility of the supplier. As hardware supplier receives material from various manufacturers, sort and repackage in containers clearly marked with appropriate hardware set and door numbers to match the approved hardware schedule. Two or more identical sets may be packed in same container.
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City of Galt WWTP Upgrade Project
B.
C.
1.07
Delivery 1.
The supplier shall deliver all hardware to the project site; direct factory shipments are not allowed unless agreed upon beforehand. Hardware supplier shall coordinate delivery times and schedules with the contractor.
2.
Inventory door hardware jointly with representatives of hardware supplier and hardware installer/contractor until each is satisfied that count is correct.
3.
No keys, other than construction master keys and/or temporary keys are to be packed in boxes with the locks.
4.
At time of hardware delivery, door openings supplier in conjunction with the contractor shall check in all hardware and set up a hardware storage room.
Storage 1.
Provide secure lock-up for door hardware delivered to the Project, but not yet installed.
2.
Control handling and installation of hardware items that are not immediately replaceable so that completion of work will not be delayed by hardware losses both before and after installation.
WARRANTY A.
All items, except as noted below, shall be warranted in writing by the manufacturer against failure due to defective materials and workmanship for a minimum period of one (1) year commencing on the date of final completion and acceptance. In the event of product failure, promptly repair or replace item with no additional cost to the owner. 1.
Mortise locksets: Seven (7) years
2.
Exit Devices: Five (5) years
3.
Door closers: Ten (10) years
4.
Securitron (and approved equals) electrified hardware: Unlimited Lifetime
5.
For each of the Items 1-4 above, complete the Extended Warranty Form in Section 01999.
PART 2 - PRODUCTS 2.01
MANUFACTURERS A.
Only manufacturers as listed below shall be accepted. Obtain each type of finish hardware (hinges, latch and locksets, exit devices, door closers, etc.) from a single manufacturer.
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City of Galt WWTP Upgrade Project
2.02
MATERIALS A.
B.
Screws and Fasteners 1.
All required screws shall be supplied as necessary for securing finish hardware in the appropriate manner.
2.
Thru-bolts shall be supplied for exit devices and door closers where required by code and the appropriate blocking or reinforcing is not present in the door to preclude their use.
Hanging Devices 1.
Hinges a.
b. c. d. e. C.
Cylinders and Keying 1.
Keying a.
b. c.
d.
D.
Hinges shall conform to ANSI A156.1 and have the number of knuckles as specified, oil-impregnated bearings as specified with NRP (non-removable pin) feature, at all exterior reverse bevel doors. Unless otherwise scheduled, supply one (1) hinge for every 30” of door height. Hinges shall be a minimum of 4 1/2” high and 4” wide; heavy weight hinges (.180) shall be supplied at all doors where specified. Specified Manufacturer: McKinney Approved Substitutes: McKinney, Bommer, Hager, Stanley
All locks and cylinders shall be construction master-keyed. All locks and cylinders to be master-keyed or grandmaster-keyed as directed by the owner. The factory shall key all locks and cylinders. Furnish the following key amounts: 1) Two (2) change keys per lock 2) Three (3) grand master keys 3) Six (6) master keys per master level 4) Fifteen (15) construction/temporary keys Master keys and all high-security or restricted keyway blanks shall be sealed in tamper-proof packaged boxes when shipped from the factory. The boxes shall be shrink wrapped and imprinted to ensure the integrity of the packaging.
Locking Devices 1.
Mortise Locksets a. b.
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All locksets shall be ANSI 156.13 Series 1000, Grade 1 Certified. All functions shall be manufactured in a single sized case formed from 12 gauge steel minimum.
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c.
2.
The lockset shall have a field-adjustable, beveled armored front, with a .125” minimum thickness and shall be reversible without opening the lock body. d. The lockset shall be 2 3/4” backset with a one-piece 3/4” antifriction stainless steel latchbolt. e. The deadbolt shall be a full 1” throw made of stainless steel and have 2 hardened steel roller inserts. f. All strikes shall be non-handed with a curved lip. g. To insure proper alignment, all trim, shall be thru-bolted and fully interchangeable between rose and escutcheon designs and shall be the product of one manufacturer. h. Specified Manufacturer: Sargent 10 Line Series i. Approved Substitutes: Corbin Russwin ML2000 Series, Yale 8800 Series Lockset Strickes a. b.
E.
Strikes shall be non-handed and available with curved lip, full lip or ASA type strikes as required. Provide strikes with lip-length required to accommodate jamb and/or trim detail and projection.
Exit Devices 1.
Conventional Devices – Push Rail a.
2.
All exit devices shall be ANSI A156.3, Grade 1 Certified and shall be listed by Underwriters Laboratories and bear the UL label for life safety in full compliance with NFPA 80 and NFPA 101. b. Mounting rails shall be formed from a solid single piece of stainless steel, brass or bronze no less than 0.072” thick. c. Push rails shall be constructed of 0.062” thick material. d. Painted or anodized aluminum shall not be considered heavy duty and is not acceptable. e. Lever trim shall be available in finishes and designs to match that of the specified locksets. f. Specified Manufacturer: Sargent 8888 Series g. Approved Substitutes:, Corbin Russwin ED5000 Series Yale 7100/7200 Series Touch Sense Exit Bars a.
b. c.
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Touch sense bars shall employ an anodized aluminum finish and shall activate a relay when touched (no mechanical movement) which will allow free egress or initiate the delay on an exit delay timer. Touch sense bars shall operate on either 12 or 24 VAC or VDC. Specified Manufacturer: Securitron TSB
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City of Galt WWTP Upgrade Project
d. F.
Door Closers 1.
Surface Mounted Closers – Heavy Duty a. b. c. d. e. f.
g. h. G.
H.
All door closers shall be ANSI A156.4, Grade 1 Certified. All surface closers shall be of full rack and pinion construction. Closing speed, latching speed and backcheck shall be controlled by key operated valves. Closers shall be non-handed to meet a variety of door conditions and design requirements. Closers shall project no more than 2 3/4” from the surface of the door. All arms shall be finely finished with heavy duty forged steel main arm and closer covers shall be of high impact plastic material of flame retardant grade. Specified Manufacturer: Norton 7500 Series Approved Substitutes: Corbin Russwin DC8000 Series, Sargent 281 Series, Yale 400 Series
Door Trim and Protective Plates 1.
Kick plates shall be .050 gauges and two (2) inches less full width of door, or as specified.
2.
Push plates, pull plates, door pulls and miscellaneous door trim shall be as shown in the hardware schedule.
3.
Specified Manufacturer: McKinney
4.
Approved Substitutes: Rockwood , Quality, Trimco
Door Stops and Holders 1.
Wall Mounted Door Stops a.
b. c. I.
Approved Substitutes: Folger Adams
Where a door is indicated on the plans to strike flush against a wall, wall bumpers shall be provided. Provide convex or concave design as indicated. Specified Manufacturers: Rockwood Approved Substitutes: Rockwood, McKinney, Quality, Trimco
Gasketing and Thresholds 1.
Provide continuous weatherseal on exterior doors and smoke, light, or sound seals on interior doors where indicated or scheduled.
2.
Provide intumescent seals as required to meet UL10C Standard for Positive Pressure Fire Tests of Door Assemblies.
3.
Provide only those units where resilient or flexible seal strip is easily replaceable and readily available from stocks maintained by manufacturer.
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J.
K.
4.
Provide threshold units not less than 4” wide, formed to accommodate change in floor elevation where indicated, fabricated to accommodate door hardware and to fit door frames. All threshold units shall comply with the Americans with Disabilities Act (ADA).
5.
Specified Manufacturers: McKinney
6.
Approved Substitutes: Pemko, Reese, Zero
Silencers 1.
Furnish rubber door silencers all hollow metal frames; three (3) per single door frame.
2.
Specified Manufacturers: Rockwood
Electronic Products and Accessories (If indicated in Door Schedule) 1.
Proximity Readers Proximity readers shall feature a beeper and multi-colored LED’s and shall be capable of reading HID cards with formats up to 85 bits with a minimum of 137 billion codes. b. Readers shall be compatible with all standard access control systems. Readers shall be fully sealed for either indoor or outdoor installation. c. Specified Manufacturer: HID ProxPoint d. Approved Substitutes: No known equal. Proximity Card Programmer a.
2.
a.
3.
Programmers shall consist of encoder hardware and software compatible with Windows® 95, 98, NT, or 2000 that programs all HID proximity cards and tags. b. Programmers shall have integral card guide and key fob slot for correct programming position. c. Programming shall create one or more complete orders, print, and then program cards. d. Audible beep and flashing PC screen message for each successfully programmed card. e. In conjunction with a card printer, software shall allow card preprinting, drag and drop number printing location, and portrait or landscape option. f. For security, programmer hardware and software must match. g. Specified Manufacturer: HID ProxProgrammer h. Approved Substitutes: No known equal. Proximity Controller a.
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Controller shall have a two (2) card reader capacity with an 1100 card capacity capable of controlling up to two (2) doors.
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City of Galt WWTP Upgrade Project
b.
4.
Controller shall have three (3) form C output relays, 128 time zones, 50 holidays and 64 link programs. c. Specified Manufacturer: Continental Instruments Microterm d. Approved Substitutes: No known equal. Keyswitches a.
5.
Key switches shall be furnished on a stainless steel single gang face plate with a 12/24VDC bi-color LED and an integral backing bracket that shall permit integration with any 1.25” or 1.125” mortise cylinder. b. Key switches shall be available for momentary or maintained action and in narrow stile designs. c. Specified Manufacturers: Securitron MK Series d. Approved Manufacturers: Folger Adams Motion Sensors a.
6.
Motion sensors shall employ passive infrared detection to initiate door release. b. The device shall have an adjustable detector face to allow for precise pattern configurations and easy pattern adjustment. c. The device shall have a SPDT relay output for shunting the alarm or access control system and field effect transistor for direct control of an electromagnetic lock. d. The relay shall operate 50 milliseconds before the transistor to suppress false alarms. e. Specified Manufacturers: Securitron XMS f. Approved Manufacturers: Folger Adams In-Line Power Controller a.
7.
Where specified, electrified products shall be supplied with an inline power controller that enables the hardware to operate from 12 to 32 volts. b. On board safety features shall include an in-line fuse to protect the hardware and host system from any possible reverse current surges. T c. The controller shall regulate current to provide continuous duty operation without the typical head build up. d. Specified Manufacturers: HES 2005 Smart-Pac II e. Approved Manufacturers: No known equal. Power Supplies a. b.
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Power supplies shall furnish regulated 24VDC and shall be UL class 2 listed. LED’s shall monitor zone status (voltage/no voltage) and slide switches shall be provided to connect or disconnect the load from
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City of Galt WWTP Upgrade Project
c.
d. e.
f. g. 2.03
power; 1, 4 or 8 separate output circuit breakers shall be provided to divide the load. Power supplies shall have the internal capability of charging optional 24VDC sealed lead acid batteries in addition to operating the DC load. Power supplies shall be supplied complete requiring only 120VAC to the fused input and shall be supplied in an enclosure. Power supplies shall be provided with emergency release terminals that allow the release of all devices upon activation of the fire alarm system. Specified Manufacturer: Securitron BPS Approved Substitutes: Folger Adams
FINISHES A.
The designations used in schedules and elsewhere to indicate hardware finishes are those listed in ANSI/BHMA A156.18 or traditional U.S. finishes shown by certain manufacturers for their products.
B.
Provide quality of finish, including thickness of plating or coating (if any), composition, hardness, and other qualities complying with manufacturer's standards, but in no case less than specified by referenced standards for the applicable units of hardware.
C.
Where specified hardware shall have an antimicrobial coating which permanently suppresses the growth of bacteria, algae, fungus, mold and mildew applied. The finish shall control the spread and growth of bacteria, mold and mildew and shall be FDA listed for use in medical and food preparation equipment.
PART 3 - EXECUTION 3.01
EXAMINATION A.
3.02
Contractor shall ensure that the building is secured and free from weather elements prior to installing interior door hardware. Examine hardware before installation to ensure it is free of defects.
INSTALLATION A.
Mount hardware units at heights indicated in the following applicable publications, except as specifically indicated or required to comply with the governing regulations. 1.
B.
“Recommended Locations for Builders Hardware for Standard Steel Doors and Frames” by the Door and Hardware Institute (DHI.)
Hardware shall be applied and installed in accordance with best trade practice by an experienced hardware installer. Care shall be exercised not to mar or damage adjacent work.
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3.03
3.04
C.
Install each hardware item in compliance with the manufacturer's instructions and recommendations. Where cutting and fitting is required to install hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation or application of surface protection with finishing work specified in the Specification Section 09900. Do not install surface-mounted items until finishes have been completed on the substrates involved.
D.
Provide a secure lock up for hardware delivered to the project but not yet installed. Control the handling and installation of hardware items so that the completion of the work will not be delayed by hardware losses before and after installation.
FIELD QUALITY CONTROL A.
The Contractor shall be solely responsible for and have control over construction means, methods, techniques, sequences and procedures and for coordinating all portions of the Work under the Contract, unless the contract Documents give other specific instructions concerning these matters.
B.
Prior to the installation of hardware, manufacturer's representatives for locksets, closers, and exit devices shall arrange and hold a jobsite meeting to instruct the installing contractor's personnel on the proper installation of their respective products. A letter of compliance, indicating when this meeting is held and who is in attendance, shall be sent to the Architect and Owner.
C.
The hardware supplier shall do a final inspection prior to building completion to ensure that all hardware was correctly installed and is in proper working order.
D.
The manufacturer’s representative shall do a final inspection prior to building completion to ensure that all hardware was correctly installed and is in proper working order.
ADJUSTING, CLEANING, AND DEMONSTRATING A.
Adjust and check each operating item of hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate freely and smoothly or as intended for the application made.
B.
Where door hardware is installed more than one month prior to acceptance or occupancy of a space or area, return to the installation during the week prior to acceptance or occupancy and make final check and adjustment of all hardware items in such space or area. Clean operating items as necessary to restore to proper function and finish of hardware and doors. Adjust door control devices to compensate for final operation of heating and ventilating equipment.
C.
Instruct owner's personnel in the proper adjustment and maintenance of door hardware and hardware finishes and usage of any electronic devices.
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City of Galt WWTP Upgrade Project
3.05
3.06
PROTECTION A.
Contractor shall protect all hardware, as it is stored on construction site in a covered and dry place.
B.
Protect exposed hardware installed on doors during the construction phase. Install any and all hardware at the latest possible time frame.
HARDWARE SCHEDULE A.
The following schedule is furnished for whatever assistance it may afford the Contractor; do not consider it as entirely inclusive.
B.
Should any particular door or item be omitted in any scheduled hardware heading, provide door or item with hardware same as required for similar purposes.
C.
Hardware supplier is responsible for handing and sizing all products as listed in the hardware heading.
D.
Quantities listed are for each pair of doors, or for each single door.
E.
Manufacturer’s Abbreviations: 1.
CR – Corbin Russwin
2.
MC – McKinney
3.
NO – Norton
4.
PE – Pemko
5.
RO – Rockwood
6.
RX – Rixson
7.
SA – Sargent
HARDWARE SET #102 – Exterior Access Door, Single w/ Exit Bar Qty.
Device
Model No.
Finish
Mfr.
4
Hinges
TA2314 4 ½ x 4 ½ NRP
630
MC
1
Exit Device
8810 F 88L Lever w Rose Trim
630
SA
1
Closer
CLP-7500-T
689
NO
2
Kickplate
KP50 12” x 2” LDW CSK HB4E
630
MC
1
Raindrip
MCK346C FFW
MC
1
Weatherstripping
MCKS88BL
MC
1
Door Bottom
MCK345AV
MC
1
Threshold
MCK158A
MC
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HARDWARE SET #103 – Interior Door, Single w/ Exit Bar Qty.
Device
Model No.
Finish
Mfr.
4
Hinges
TA2314 4 ½ x 4 ½
630
MC
1
Closer*
CLP-7500-T
689
NO
1
Exit Device*
8810 F 88L Lever & Rose Trim
630
MC
2
Kickplate
KP50 12” x 2” LDW CSK HB4E
630
MC
1
Door Bottom
MCK345AV
MC
-
Threshold*
MCK158A
MC
*Note: This is not a Fire-rated opening.
HARDWARE SET #104 – Interior Door, Single – Office Qty.
Device
Model No.
Finish
Mfr.
4
Hinges
TA2314 4 ½ x 4 ½ NRP
630
MC
1
Lockset
10 U 65L
630
SA
1
Overhead Holder
10-326
1
Door Wall Stop
415
1
Door Silencers
608CA
RX 626
R0 RO
HARDWARE SET #105 – Interior Door, Single – Bathroom Qty.
Device
Model No.
Finish
Mfr.
4
Hinges
TA2314 4 ½ x 4 ½
630
MC
1
Lockset
10 U 65L
626
SA
1
Closer
7500
689
NO
2
KickPlate
KP50 12” x 2” LDW CSK HB4E
630
MC
1
Door Wall Stop
415
RO
3
Door Silencers
608CA
RO
END OF SECTION
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SECTION 08810 GLASS AND GLAZING
PART 1 - GENERAL 1.01
SECTION INCLUDES A.
1.02
1.04
Window units in doors in Section 08200.
2.
New and replacement windows in Administration Building in Laboratory Building.
The following Sections are referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01785 – Warranties and Bonds
3.
Section 01999 – Reference Forms
4.
Section 08200 – Wood Doors and Frames
DEFINITIONS A.
Glass – includes both primary and fabricated glass products as described in FGMA "Glazing Manual".
B.
Glazing – includes glass installation and materials used to install glass.
SYSTEM PERFORMANCES: A.
1.05
1.
REFERENCED SECTIONS A.
1.03
Furnishing glasswork complete including, but not limited to glass and glazing for:
Provide glass and glazing that has been produced, fabricated and installed to withstand normal temperature changes, wind loading, impact loading (where applicable), without failure including loss or breakage of glass, failure of sealants or gaskets to remain watertight and airtight, deterioration of glass and glazing materials, and other defects in the work.
SUBMITTALS A.
Comply with section 01330.
B.
Within 35 days after the award of contract and before products are ordered for the project, submit to the Architect the manufacturer’s standard product information, U.L. listings and installation requirements for review and approval.
C.
Certification 1.
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Upon completion of the work of each part of this section, applicator or installer shall furnish a certificate that the material or system has been applied or installed as specified to meet sound rating, fire resistance
08810 - 1 Glass and Glazing
City of Galt WWTP Upgrade Project
ratings, thickness requirements, etc., and manufacturer’s application or installation requirements and that the material is applicable for the intended use. 2. 1.06
1.07
1.08
Complete the Manufacturer’s Installation Certification of Section 01999.
QUALITY ASSURANCE A.
Codes: Comply with CBC, latest edition.
B.
Glazing Standards: Comply with recommendations of Flat Glass Marketing Association (FGMA) "Glazing Manual" and "Sealant Manual" except where more stringent requirements are indicated. Refer to those publications for definitions of glass and glazing terms not otherwise defined in this section or other referenced standards.
C.
Safety Glazing Standard: where safety glass is indicated or required by authorities having jurisdiction, provide type of products indicated which comply with ANSI Z97.1.
D.
CBC Standards.
E.
Markings: Subject to compliance with requirements, provide safety glass permanently marked with certification in accordance with CBC.
F.
Substitution: All materials shall require approval of Architect for visual appearance, performance requirements and finished system.
G.
Qualification of workmen: Provide sufficient skilled workmen and supervisors who shall be present at all times during the execution of this portion of the work and who shall be thoroughly familiar with the types of construction involved and the materials and techniques specified.
H.
Rejection: In the acceptance or rejection of glass and glazing and its application, no allowance will be made for lack of skill on the part of workmen.
DELIVERY, STORAGE, AND HANDLING: A.
Protect glass and glazing materials during delivery, storage and handling to comply with manufacturer's directions and as required to prevent edge damage to glass, and damage to glass and glazing materials from effects of moisture including condensation, of temperature changes, of direct exposure to sun, and from other causes.
B.
Comply with Section 01650.
ENVIRONMENTAL CONDITIONS: A.
Do not proceed with glazing when ambient and substrate temperature conditions are outside the limits permitted by glazing material manufacturer or when joint substrates are wet due to rain, frost, condensation or other causes.
B.
Install glazing sealants only when temperatures are in middle third of manufacturer's recommended installation temperature range.
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1.09
WARRANTY/GUARANTEE A.
System manufacturer’s standard warranty commencing at filing of project notice of completion. If the manufacturer’s standard warranty is less than 1 year after final acceptance/substantial completion, the Contract standard warranty shall apply as specified in Section 01785.
B.
High-Performance Coated Glass 10 years. Form in Section 01999.
Complete the Extended Warranty
PART 2 - PRODUCTS 2.01
MATERIALS A.
B.
General 1.
All glass shall conform to Federal Specification DD-G-451c and shall be of domestic manufacture where possible.
2.
In general, the types and thicknesses of all glass are noted on the drawings. Manufacturer's labels, showing strength, grade, thickness, type, and quality will be required on each piece of glass.
3.
Labels must remain on glass until it has been set, inspected and approved.
Settings blocks 1.
C.
Glazing Sealants 1.
D.
2.02
Blocks shall be semi-hard neoprene or vinyl rubber, 70 to 90 durometer, of the sizes required for the installation. A type approved by glass and frame manufacturers compatible with all related materials.; Silicone or approved equal.
Glazing tapes 1.
Polyisobutylene or Macro-Polyisobutylene preformed glazing tape; Tremco 440, Preshim 440 or Polyshim tape.
2.
Glazing systems shall combine a pre-extruded tape plus a liquid sealant.
3.
Glazing systems for each sash condition shall be in accordance with manufacturer's recommendations.
GLASS SCHEDULE A.
Clear, heat-strengthened, uncoated lites, ¼” thick minimum for interior doors where shown on door schedule.
B.
Doors with fire rating shall have appropriate UL listing permanently stamped or etched on lites.
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City of Galt WWTP Upgrade Project
PART 3 - EXECUTION 3.01
GLAZING A.
3.02
General 1.
Conform to applicable portions of Flat Glazing Marketing Association "Glazing Manual" and to State Fire Codes.
2.
Perform no work at temperatures below 50 degrees F.
3.
Check dimensions of openings to be sure that adequate clearances are maintained on all four sides at perimeter.
4.
Shop cut all glass; cut clean, straight edges, free from chips and fissures.
5.
Fixed stops, glass edges and applied stops shall be cleaned of all dust, dirt, oil, or other debris before glazing.
6.
Dry all glazing components completely.
B.
Clearance between edges of glass and metal framing shall not exceed 1/8".
C.
Edge engagement shall be 5/8" minimum for door lites and 1" minimum for side lites.
CLEANING AND REPLACEMENT A.
Upon completion of the glazing work and after the Architect has approved the glass installation, all glass surfaces shall be thoroughly cleaned, and all labels, paint spots, and other defacements shall be removed.
B.
Cleaning solution shall not etch or stain aluminum, painted or finished surfaces, or affect the glazing compound.
C.
Cracked, broken, and imperfect glass shall be replaced at no additional cost to the Owner. Protect all glass against damage.
D.
Protect glass and glazing from breakage or damage to completion of project. END OF SECTION
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SECTION 08812 INSULATING GLASS AND GLAZING
PART 1 - GENERAL 1.01
SECTION INCLUDES A.
1.02
REFERENCED SECTIONS A.
1.03
1.04
Low emissivity insulating glass units.
The following Section is referenced in this Section 1.
Section 01330 – Submittals
2.
Section 01999 – Reference Forms
REFERENCES A.
ANSI Z97.1 – American National Standard for Glazing Materials Used in Buildings - Safety Performance Specifications and Methods of Test.
B.
ASTM C1036 – Standard Specification for Flat Glass.
C.
ASTM C1048 – Standard Specification for Heat-Treated Flat Glass -- Kind HS, Kind FT Coated and Uncoated Glass.
D.
ASTM E774 – Standard Specification for Sealed Insulating Glass Units.
E.
ASTM E1300 – Standard Practice for Determining the Minimum Thickness and Type of Glass Required to Resist a Specified Load.
F.
ASTM E2190 – Standard Specification for Insulating Glass Unit Performance and Evaluation.
G.
CPSC 16 CFR 1201 – Safety Standard for Architectural Glazing Materials.
H.
Insulating Glass Manufacturers Alliance (IGMA) - Glazing Guidelines.
DEFINITIONS A.
Sealed Insulating Glass Unit Surfaces & Coating Orientation:
B.
Surface 1: Exterior surface of outer pane (surface facing outdoors of outboard lite).
C.
Surface 2: Interior surface of outer pane (surface facing indoors of outboard lite).
D.
Surface 3: Exterior surface of inner pane (surface facing outdoors of inboard lite).
E.
Surface 4: Room side surface of inner pane (surfacing facing indoors of inboard lite).
F.
Performance Characteristics
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08812 - 1 Insulating Glass and Glazing
City of Galt WWTP Upgrade Project
1.05
G.
Center-of-Glass: Performance values that take only the center portion of a glass makeup into account and not the framing members.
H.
Fenestration Performance: Performance values that take into account the total fenestration (center-of-glass and framing members).
DESIGN DESCRIPTION A.
Provide glazing systems capable of withstanding normal thermal movements, windloads and impact loads, without failure, including loss due to defective manufacture, fabrication and installation; deterioration of glazing materials; and other defects in construction.
B.
Provide glass products in the thicknesses and strengths (annealed or heat-treated) required to meet or exceed the following criteria based on project loads and inservice conditions per ASTM E1300. 1.
Minimum thickness of annealed or heat-treated glass products is selected, so the worst-case probability of failure does not exceed the following: a. b.
1.06
1.07
8 breaks per 1000 for glass installed vertically or not over 15 degrees from the vertical plane and under wind action. 1 break per 1000 for glass installed 15 degrees or more from the vertical plane and under action of wind and/or snow.
SUBMITTALS A.
Comply with Section 01330.
B.
Submit manufacturer's product data sheet and glazing instructions.
C.
Glazing contractor shall obtain compatibility and adhesion test reports from sealant manufacturer, indicating that glazing materials were tested for compatibility and adhesion with glazing sealant, as well as other glazing materials including insulating units.
D.
Glazing Contractor shall provide test reports showing that the glass meets the requirements of any security test reports specified on drawings.
QUALITY ASSURANCE A.
B.
Comply with published recommendations of glass product manufacturers and organizations below, except where more stringent requirements are indicated. Refer to these publications for glazing terms not otherwise defined in this section or referenced standards. 1.
GANA Publications
2.
AAMA Publications
3.
IGMA/IGMAC Publications
Safety glass products in the US are to comply with CPSC 16 CFR Part 1201 for Category II materials.
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08812 - 2 Insulating Glass and Glazing
City of Galt WWTP Upgrade Project
C.
Insulating Glass products are to be permanently marked either on spacers or at least one insulating unit component with appropriate certification label of inspecting and testing agency indicated below: 1.
D. 1.08
1.09
Single-source fabrication responsibility: All glass fabricated for each type shall be processed and supplied by a single fabricator.
DELIVERY, STORAGE AND HANDLING A.
Comply with manufacturer's instruction for receiving, handling, storing and protecting glass & glazing materials.
B.
Delivery: Deliver materials in manufacturer's original, unopened, undamaged containers with identification labels intact.
C.
Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at temperature and humidity conditions recommended by the manufacturer.
D.
Exercise exceptional care to prevent damage/deterioration to coating on glass.
E.
Where insulating glass units will be exposed to substantial altitude changes, comply with insulating glass fabricator's recommendations of venting and sealing.
edge
damage
to
glass,
and
PROJECT / SITE CONDITIONS A.
Environmental Requirements 1.
B.
Installation of glass products at ambient air temperature below 40 degrees F (4.4 degrees C) is prohibited.
Field Measurements 1.
1.10
Insulating Glass Certification Council (IGCC)
When construction schedule permits, verify field measurements with drawing dimensions prior to fabrication of glass products.
WARRANTY A.
Provide a written 10-year limited warranty from date of manufacture for insulating glass.
B.
Warranty covers deterioration due to normal conditions of use and not to handling, installing, protecting and maintaining practices contrary to glass manufacturer's published instructions.
C.
Complete the Extended Warranty Form in Section 01999.
PART 2 - PRODUCTS 2.01
MANUFACTURERS A.
Manufacturer is used in this section to refer to a firm that produces primary glass or fabricated glass as defined in the referenced standards.
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City of Galt WWTP Upgrade Project
2.02
1.
Oldcastle Glass
2.
Guardian Industries
3.
Pilkington
4.
PPG Industries
5.
Visteon Float Glass
6.
Approved Equivalent
MATERIALS A.
Sealed Insulating Glass (IG) Units 1.
Insulating Glass Unit Makeup a.
2.
3.
4.
Easton – February 2014 175-00-13-41
Outboard Lite 1) Glass Type: PPG Solarban® 60 on Solargray® Low-E #2 2) Glass Tint: Gray 3) Nominal Thickness: ¼” 4) Glass Strength: Heat-Strengthened 5) Coating Orientation: Exterior Surface b. Spacer 1) Nominal Thickness: ½” 2) Gas Fill: Air c. Inboard Lite 1) Glass Type: Clear 2) Glass Tint: Clear 3) Nominal Thickness: ¼” 4) Glass Strength: Heat-Strengthened 5) Coating Orientation: N/A Performance Characteristics (Center of Glass) a. Visible Transmittance: 35% +/- 4% b. Visible Reflectance (Outside) : 6% +/- 2% c. Winter U-factor (U-value): 0.29 +/- 0.03 d. Shading Coefficient (SC): 0.28 +/- 0.03 e. Solar Heat Gain Coefficient (SHGC): 0.25 +/- 0.03 Provide hermetically sealed IG units with dehydrated airspace, dual sealed with a primary seal of polyisobutylene (PIB), or thermo plastic spacer (TPS) and a secondary seal of silicone or an organic sealant depending on the application. US Requirements:
08812 - 4 Insulating Glass and Glazing
City of Galt WWTP Upgrade Project
a.
5. 6.
B.
Insulating glass units are certified through the Insulating Glass Certification Council (IGCC) to either ASTM E774, or to ASTM E2190, or both. b. Annealed float glass shall comply with ASTM C1036, Type I, Class 1 (clear), Class 2 (tinted), Quality-Q3. c. Heat-Strengthened float glass shall comply with ASTM C1048, Type I, Class 1 (clear), Class 2 (tinted), Quality Q3, Kind HS. d. Tempered float glass shall comply with ASTM C1048, Type I, Class 1 (clear), Class 2 (tinted), Quality Q3, Kind FT. Glass shall be annealed, heat-strengthened or tempered as required by codes, or as required to meet thermal stress and wind loads. Glass heat-treated by horizontal (roller hearth) process with inherent roller wave distortion parallel to the bottom edge of the glass as installed when specified.
Glazing Products 1.
Glass heat-treated by horizontal (roller hearth) process with inherent roller wave distortion parallel to the bottom edge of the glass as installed when specified.
PART 3 - EXECUTION 3.01
EXAMINATION A.
3.02
Site Verification and Conditions 1.
Verify that site conditions are acceptable for installation of the glass.
2.
Verify openings for glazing are correctly sized and within tolerance.
3.
Verify that a functioning weep system is present.
4.
Verify that the minimum required face and edge clearances are being followed.
5.
Do not proceed with glazing until unsatisfactory conditions have been corrected.
PREPARATION A.
Protection 1.
B.
Handle and store product according to manufacturers' recommendations.
Surface Preparation 1.
Clean and prepare glazing channels and other framing members to receive glass.
2.
Remove coatings and other harmful materials that will prevent glass and glazing installation required to comply with performance criteria specified.
Easton – February 2014 175-00-13-41
08812 - 5 Insulating Glass and Glazing
City of Galt WWTP Upgrade Project
3.03
3.04
INSTALLATION A.
Install products using the recommendations of manufacturers of glass, sealants, gaskets and other glazing materials, except where more stringent requirements are indicated, including those in the "GANA Glazing Manual".
B.
Verify that Insulating Glass (IG) Unit secondary seal is compatible with glazing sealants.
C.
Install glass in prepared glazing channels and other framing members.
D.
Install setting blocks in rabbets as recommended by referenced glazing standards in GANA Glazing Manual and IGMA Glazing Guidelines.
E.
Provide bite on glass, minimum edge and face clearances and glazing material tolerances recommended by GANA Glazing Manual.
F.
Provide weep system as recommended by GANA Glazing Manual.
G.
Set glass lites in each series with uniform pattern, draw, bow and similar characteristics.
H.
Distribute the weight of the glass unit along the edge rather than at the corner.
I.
Comply with manufacturer's and referenced industry recommendations on expansion joints and anchors, accommodating thermal movement, glass openings, use of setting blocks, edge, face and bite clearances, use of glass spacers, edge blocks and installation of weep systems.
J.
Protect glass from edge damage during handling and installation.
K.
Prevent glass from contact with contaminating substances that result from construction operations, such as weld spatter, fireproofing or plaster.
L.
Remove and replace glass that is broken, chipped, cracked or damaged in any way.
CLEANING A.
Clean excess sealant or compound from glass and framing members immediately after application, using solvents or cleaners recommended by manufacturers.
B.
Glass to be cleaned according to:
C.
1.
GANA Glass Informational Bulletin GANA 01-0300 - Proper Procedures for Cleaning Architectural Glass Products.
2.
GANA Glass Information Bulletin GANA TD-02-0402: Heat-Treated Glass Surfaces Are Different.
Do not use scrapers or other metal tools to clean glass. END OF SECTION
Easton – February 2014 175-00-13-41
08812 - 6 Insulating Glass and Glazing
City of Galt WWTP Upgrade Project
