2

Automotive Cable

Section 2 Automotive Cable Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2–2.6 Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7

Automotive Cable

Automotive Circuit Size Primary Wire and Battery Cable Color Code . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8

D

Automotive Cable

Primary ./Automotive Cable;Primary/11721 Index1.W&C Electronic//Automotive//SXL

Type SXL SAE J1128 XXX

PR1126V2-107539.eps

Automotive Cable

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: Cross-Linked Polyethylene (XLP) 3. STANDARDS: SAE J1128; Ford (ESB-M1L85-A); Chrysler (MS-5919) 4. TEMPERATURE: -40°C to 125°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less APPLICATIONS For general circuit wiring where resistance to oxidation at higher temperatures is necessary. Use where heat and flame resistance is a stringent requirement, such as in the engine compartment of vehicles. SAE Wire Conductor No. of Wall Thickness Wall Thickness Nominal Nominal Approx. Wt. Anixter No. Size mm2 AWG Strands Minimum (mm) Minimum (in.) O.D. (mm) O.D. (in.) lb./1,000 ft. 6SXL-2001-XX 0.5 20 7x26 0.762 0.030 2.44 0.096 7 6SXL-1801-XX 0.8 18 19x30 0.762 0.030 2.59 0.102 9.3 6SXL-1601-XX 1 16 19x29 0.812 0.032 3.00 0.119 12.4 6SXL-1401-XX 2 14 19x27 0.889 0.035 3.48 0.139 18.9 6SXL-1201-XX 3 12 19x25 0.939 0.037 4.06 0.163 27.4 6SXL-1001-XX 5 10 19x23 1.040 0.041 4.85 0.193 41.4 6SXL-0801-XX 8 8 19x21 1.090 0.043 5.94 0.234 61.2 All part numbers require color code designation. See Color Code chart at the end of this section. 1. Available on reels or in a drumpack. 2. Striped and solid colors available with custom printing and/or numbering. 3. Available cut and stripped to length, ready for termination. 4. For 6 AWGDthrough 4/0 see SGX SAE J1127 (near the end of this section). 5. Tinned copper conductors available, special order.

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Automotive Cable

Primary Automotive Cable;Primary/11722 Index1.W&C Electronic//Automotive//GXL

Type GXL SAE J1128 Thin Wall XXX

PR1126V2-107539.eps

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: Cross-Linked Polyethylene (XLP) 3. STANDARDS: SAE J1128; Ford (ESB-M1L85-A); Chrysler (MS-8900) 4. TEMPERATURE: -40°C to 125°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less

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Automotive Cable

APPLICATIONS For general circuit wiring where resistance to oxidation at higher temperatures is necessary. Use where heat and flame resistance is a stringent requirement, such as in the engine compartment of vehicles. SAE Wire Conductor No. of Wall Thickness Wall Thickness Nominal Nominal Approx. Wt. Anixter No. Size mm2 AWG Strands Minimum (mm) Minimum (in.) O.D. (mm) O.D. (in.) lb./1,000 ft. 6GXL-2001-XX 0.5 20 7x28 0.5842 0.023 2.18 0.086 6.1 6GXL-1801-XX 0.8 18 16x30* 0.5842 0.023 2.34 0.092 7.9 6GXL-1601-XX 1 16 19x29 0.5842 0.023 2.62 0.103 10.5 6GXL-1401-XX 2 14 19x27 0.5842 0.023 2.97 0.117 15.9 6GXL-1201-XX 3 12 19x25 0.6604 0.026 3.61 0.142 24.2 6GXL-1001-XX 5 10 19x23 0.7874 0.031 4.55 0.179 37.8 6GXL-0801-XX 8 8 19x21 0.9398 0.037 5.49 0.216 68 * Alternate construction 19x31. All part numbers require color code designation. See Color Code chart at the end of this section. 1. Available on reels or in a drumpack. 2. Striped and solid colors available with custom printing and/or numbering 3. Available cut and stripped to length, ready for termination. 4. Tinned copper conductors available, special order. UL version also available.

Automotive Cable

Primary Automotive Cable;Primary/11723 Index1.W&C Electronic//Automotive//TXL

Type TXL SAE J1128 Extra Thin Wall XXX

PR1126V2-107539.eps

Automotive Cable

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: Cross-Linked Polyethylene (XLP) 3. STANDARDS: SAE J1128; Ford (ESB-M1L123-A); Chrysler (MS-8288) 4. TEMPERATURE: -40°C to 125°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less APPLICATIONS For general circuit wiring where resistance to oxidation at higher temperatures is necessary. Use where heat and flame resistance is a stringent requirement, such as in the engine compartment of vehicles. SAE Wire Conductor No. of Wall Thickness Wall Thickness Nominal Nominal Approx. Wt. Anixter No. Size mm2 AWG Strands Minimum (mm) Minimum (in.) O.D. (mm) O.D. (in.) lb./1,000 ft. 6TXL-2201-XX 0.35 22 7x30 0.4064 0.016 1.70 0.062 3.8 6TXL-2001-XX 0.5 20 7x28 0.4064 0.016 1.90 0.070 5.1 6TXL-1801-XX 0.8 18 19x30* 0.4064 0.016 2.20 0.078 6.9 6TXL-1601-XX 1 16 19x29 0.4064 0.016 2.40 0.089 9.2 6TXL-1401-XX 2 14 19x27 0.4064 0.016 2.70 0.102 14.4 6TXL-1201-XX 3 12 19x25 0.4572 0.018 3.30 0.127 22.8 6TXL-1001-XX 5 10 19x23 0.508 0.020 4.00 0.155 34.8 6TXL-0801-XX 8 8 19x0.0295 0.5588 0.020 4.90 0.191 52.1 * Alternate construction 19x31. All part numbers require color code designation. See Color Code chart at the end of this section. 1. For use in Dautomotive applications where reduced diameter and weight is required. 2. Available on reels or in a drumpack. 3. Striped and solid colors available with custom printing and/or numbering. 4. Available cut and stripped to length, ready for termination. 5. Tinned copper conductors available, special order.

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Automotive Cable

Primary Automotive Cable;Primary/11724 Index1.W&C Electronic//Automotive//GPT

Type GPT SAE J1128 XXX

PR1126V2-107539.eps

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: Polyvinyl Chloride (PVC) 3. STANDARDS: SAE J1128; Ford (ESF-M1L85-A); Chrysler (MS-3450) 4. TEMPERATURE: -40°C to 80°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less

Wall Thickness Minimum (in.) 0.023 0.023 0.023 0.023 0.026 0.031 0.037

Nominal O.D. (mm) 2.13 2.34 2.62 2.97 3.61 4.50 5.64

Nominal O.D. (in.) 0.084 0.092 0.103 0.117 0.142 0.177 0.222

Approx. Wt. lb./1,000 ft. 6 7.7 10.3 15.6 23.8 37.2 57.3

Automotive Cable

APPLICATIONS For general circuit wiring per SAE J1128. SAE Wire Conductor No. of Wall Thickness Anixter No. Size mm2 AWG Strands Minimum (mm) 6GPT-2001-XX 0.5 20 7x28 0.584 6GPT-1801-XX 0.8 18 16x30* 0.584 6GPT-1601-XX 1 16 19x29 0.584 6GPT-1401-XX 2 14 19x27 0.584 6GPT-1201-XX 3 12 19x25 0.660 6GPT-1001-XX 5 10 19x23 0.783 6GPT-0801-XX 8 8 19x21 0.939 * Alternate construction 16x0.0098. All part numbers require color code designation. See Color Code chart at the end of this section. 1. Available on reels or in a drumpack. 2. Striped or solid colors available with custom printing and/or numbering. 3. Available cut and stripped to length, ready for terminations. 4. For 6 AWG through 4/0 see SGX SAE J1127. 5. Tinned copper conductors also available, special order (GPTM-Marine) 6. Use 6GPTH- prefix for 105°C product.

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2.5

Automotive Cable

Primary Automotive Cable;Primary/11725 Index1.W&C Electronic//Automotive//TWP

Type TWP SAE J1128 Thin Wall XXX

PR1126V2-107539.eps

Automotive Cable

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: Polyvinyl Chloride (PVC) 3. STANDARDS: SAE J1128; Ford (ESB-M1L120-A); Chrysler (MS-7889) 4. TEMPERATURE: -40°C to 80°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less APPLICATIONS Used as general circuit wiring in the body and for lamps. SAE Wire Conductor No. of Wall Thickness Anixter No. Size mm2 AWG Strands Minimum (mm) 6TWP-2201-XX 0.35 22 7x30 0.406 6TWP-2001-XX 0.5 20 7x28 0.406 6TWP-1801-XX 0.8 18 16x30* 0.406 6TWP-1601-XX 1 16 19x29 0.406 6TWP-1401-XX 2 14 19x27 0.406 6TWP-1201-XX 3 12 19x25 0.4572 6TWP-1001-XX 5 10 19x23 0.508 * Alternate construction 16x0.0098 All part numbers require color code designation. See Color Code chart at the end of this section. 1. For use in automotive applications where reduced diameter and weight is required. 2. Available on reels or in a drumpack. 3. Striped or solid colors available with custom printing and/or numbering. D 4. Available cut and stripped to length, ready for termination. 5. Tinned copper conductors also available, special order.

Wall Thickness Minimum (in.) 0.016 0.016 0.016 0.016 0.016 0.018 0.020

Nominal O.D. (mm) 1.57 1.78 1.98 2.26 2.62 3.20 3.94

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Nominal O.D. (in.) 0.062 0.070 0.078 0.089 0.103 0.126 0.155

Approx. Wt. lb./1,000 ft. 3.3 4.9 6.7 9 14.1 21.6 33.8

Automotive Cable

Battery ./Automotive Cable;Battery/11726 Index1.W&C Electronic//Automotive//SGT

Type SGT SAE J1127 Battery Cable XXX

PR1126V2-107539.eps

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: Polyvinyl Chloride (PVC) 3. STANDARDS: SAE J1127 4. TEMPERATURE: -40°C to 105°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less APPLICATIONS For use in starter and battery ground circuits. SAE Wire Conductor Anixter No. Size mm2 AWG 5JB-0601-XX 13 6 5JB-0401-XX 19 4 5JB-0201-XX 32 2 5JB-0101-XX 40 1 5JB-1011-XX 50 1/0 5JB-2021-XX 67 2/0 5JB-3031-XX 85 3/0 5JB-4041-XX 107 4/0 All part numbers require color code designation. See Color Code chart at the end of this section. Standard stranding, others available.

No. of Strands 133 133 133 259 1026 1254 1615 2052

Wall Thickness Minimum (mm) 1.52 1.65 1.65 1.65 1.65 1.65 1.98 1.98

Nominal O.D. (mm) 7.87 9.04 10.74 11.63 13.34 13.97 16.28 17.78

Nominal O.D. (in.) 0.310 0.356 0.423 0.458 0.525 0.550 0.641 0.700

Approx. Wt. lb./1,000 ft. 106 150 239 305 362 453 581 737

APPLICATIONS For use in starter and battery circuits where resistance to abrasion, heat and aging is desirable. SAE Wire Conductor No. of Wall Thickness Wall Thickness Anixter No. Size mm2 AWG Strands Minimum (mm) Minimum (in.) 5JBX-0601-XX 13 6 133 1.524 0.060 5JBX-0401-XX 19 4 133 1.651 0.065 5JBX-0201-XX 32 2 133 1.651 0.065 5JBX-0101-XX 40 1 259 1.651 0.065 5JBX-1011-XX 50 1/0 1026 1.651 0.065 5JBX-2021-XX 62 2/0 1254 1.651 0.065 5JBX-3031-XX 81 3/0 1615 1.981 0.078 5JBX-4041-XX 95 4/0 2052 1.981 0.078 All part numbers require color code designation. See Color Code chart at the end of this section. Standard stranding, others available.

Nominal O.D. (mm) 8.00 9.49 10.87 11.68 13.28 14.68 16.61 18.13

Nominal O.D. (in.) 0.315 0.374 0.428 0.460 0.523 0.578 0.654 0.714

Approx. Wt. lb./1,000 ft. 111 167 253 307 369 461 589 746

Automotive Cable

Wall Thickness Minimum (in.) 0.060 0.065 0.065 0.065 0.065 0.065 0.078 0.078

Automotive Cable;Battery/11727 Index1.W&C Electronic//Automotive//SGX

Type SGX SAE J1127 Battery Cable XXX

PR1126V2-107539.eps

SPECIFICATIONS 1. CONDUCTOR: Bare copper 2. INSULATION: XLPE 3. STANDARDS: SAE J1127 4. TEMPERATURE: -40°C to 125°C 5. NOMINAL VOLTAGE: 60 V DC (25 V AC) or less

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Automotive Cable

Automotive Circuit Size Primary Wire and Battery Cable Color Code ./Color Code Chart;Automotive Circuit Size Primary Wire/13778 Index1.W&C Energy Products//Automotive Cables//Other

Automotive Circuit Size Primary Wire Color Code XXX

Number 1 2 3 4 5 6 7 8 9

Color Brown Red Orange Yellow Green Blue Violet/Purple Gray White

Letter M P S T

Color Maroon Pink Silver Tan

Examples For white with black stripe - 90 For green with yellow stripe - 54 For white with a black and red stripe - 902

D L

Dark Light

For white and black twisted conductor 9/0 For white, black, and red twisted conductors 9/0/2 (D6=Dark Blue)

Color Code Chart;Battery Cable/14332 Index1.W&C Energy Products//Automotive Cables//Other

Battery Cable Color Code

Automotive Cable

Code 01 02 03 04 05 06 07 08 09 10

Color White Black Red Green D Yellow Blue Brown Orange Gray Purple/Violet

For a complete color code listing, refer to the color code chart on page 16.18.

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