SECO NEW TOOLING & EXPANSIONS
2016.1 NEW PRODUCT LAUNCH
RELENTLESS IMPROVEMENT The Square T4 family just got even better with the larger LOEX 12 insert. The Square T4-12 enables higher depths of cut and higher metal removal rates.
THE TOOLS THAT MAKE UP YOUR SUCCESS 2
PRODUCTIVITY COST ANALYSIS
PCA
Learn more about how to evaluate a process and identify where to reduce cost for a significant productivity gain.
MILLING
REAMING/HOLEMAKING
Square T4-12 - Standard/Helical����� 4 Double Octomill™ 05 Cassette.��������������������������������������������� 9 ONEU Wiper M12�������������������������� 10 Quattromill® - Close Pitch�������������� 11
Precimaster™ Plus��������������������������34
MILLING TOOLING SYSTEMS Combimaster® - M20����������������������� 12
ADVANCED MATERIAL
CUTTING DATA SMG v2 Intro�����������������������������������37 Square T4-12 - Standard�����������������38 Square T4-12 - Helical��������������������40 Double Octomill™ 05���������������������42 Quattromill® - Close Pitch��������������45 PCBN Turning Grades��������������������48
PCBN Turning Grades�������������������� 18
TURNING GRADES
See page 36
TS2050��������������������������������������������� 22
SOLID MILLING Niagara Cutter™ SN200R/400R/500R ��������������������� 24 Jabro® JS554������������������������������������� 26 Jabro® HFM JHF980������������������������ 29
CUT-OFF & GROOVING Seco-Capto™ MDT toolholders with JET for MTM 2mm������������������������� 31 X4 Expansion X4GK Inserts����������������������������������� 32
SN200R/400R/500R����������������������49 Jabro® JS554�������������������������������������54 Jabro® HFM JHF980������������������������56 Precimaster™ Plus��������������������������58
NEW Workpiece Materials Cutting Data (SMG v2)�������������������60
COMPETENCE DRIVEN SOLUTIONS Welcome to the 2016.1 New Product Launch, where you will find several new metal cutting solutions that further expand the capabilities and productivity advantages of our milling tooling system and stationary product lines. Among these latest solutions are larger insert sizes for the T4-12 square shoulder and helical cutters, reduced necks for the JabroSolid2 JS554 series and PCBN grades for hard part turning, just to name a few. These product line expansions reflect more than 80 years of metalworking experience, comprehensive technical know-how and an overall company commitment to developing the best possible products for every parts manufacturer in every industry segment. 3
SQUARE SHOULDER MILLING
SUPERIOR MATERIAL REMOVAL RATES
SQUARE T4-12
The new Square T4-12 is an addition to the SQT4-08 range Seco launched in 2014. The SQT4-12 is offered with a larger insert utilizing the same tangential mounting concept. The SQT4-12 provides an ideal balance of high performance and cost effectiveness. Strong, reliable pocket seats combined with multi-edge inserts optimize stability and provide true 90° walls. Inserts are mounted tangentially, providing the strength needed for increased depths of cut with small diameters. Square T4-12 provides a smooth cutting action through the use of positive rake angles with a variable lead angle of the cutting edge. The cutter excels in cast iron and steel applications, and is ideal for contouring difficult-to-machine materials.
YOUR SECO BENEFIT • Economical high performance due to four cutting edges • Increased metal removal rates through innovative cutter design
4
RANGE OVERVIEW • Dc = 1.00” - 5.00” (25 - 125 mm) • ap max = 0.500” (12.7 mm) • Mounting types: Arbor connection (R220.94-12), Cylindrical, Cylindrical/ Weldon (R217.94-12), Capto (R217.94-12) • Geometries: M12 first choice for machining steel and easy stainless steels, MD13 first choice for machining cast iron materials • Grades: MP1500, MP2500, and MP3000 intended for steel applications, MK1500 and MK2050 intended for cast iron, T350M and F40M intended for stainless, MM4500 for difficult and unstable conditions, MS2050 Titanium and Titanium Alloys • Radius Range: re = 0.0315” - 0.122” (0.8 mm 3.1 mm)
SQUARE SHOULDER MILLING
SQUARE T4-12 NEW SQUARE T4-12 - R217.94 & R220.94 DIMENSIONS IN INCH MOUNTING CYLINDRICAL / WELDON
CYLINDRICAL
COMBIMASTER
SECO-CAPTO
ARBOR
EDP
DESCRIPTION
Dc
D5m
dmm
l1
l2
l3
M
lp
ap
29058 29109 29118
Inch R217.94-01.00-3-12-2A R217.94-01.25-3-12-3A R217.94-01.50-3-12-4A
1.00 1.25 1.50
-
1.00 1.25 1.50
-
4.00 4.25 4.72
1.18 1.18 1.18
-
-
0.472 0.472 0.472
2 3 4
0.9 1.5 2.4
14000 12400 11300
LOEX12 LOEX12 LOEX12
29122 29123 29124
R217.94-01.00-0-12-2A R217.94-01.25-0-12-3A R217.94-01.50-0-12-4A
1.00 1.25 1.50
-
1.00 1.25 1.50
-
6.69 7.68 8.27
1.18 1.18 1.18
-
-
0.472 0.472 0.472
2 3 4
1.5 2.6 4
13900 14600 13200
LOEX12 LOEX12 LOEX12
29125 29126 29127
R217.94-01.25-16RE-12-3A 1.25 R217.94-01.50-20RE-12-3A 1.50 R217.94-01.50-20RE-12-4A 1.50
1.18 1.44 1.44
-
1.57 1.57 1.57
-
1.18 1.18 1.18
M16 M20 M20
-
0.472 0.472 0.472
3 3 4
0.7 0.7 0.7
11800 9900 9900
LOEX12 LOEX12 LOEX12
29129 29130
C4-R217.94-02.00-12-4A C5-R217.94-02.50-12-5A
2.00 2.50
1.57 1.97
-
2.36 2.36
-
2.36 2.36
-
-
0.472 0.472
4 5
1.5 2.4
10600 10200
LOEX12 LOEX12
29170 29171 29196 29211 29212 29213 29215 29216
R220.94-01.50-12-4A R220.94-02.00-12-5A R220.94-02.00-12-6A R220.94-02.50-12-6A R220.94-02.50-12-8A R220.94-03.00-12-8A R220.94-04.00-12-10A R220.94-05.00-12-12A
1.50 2.00 2.00 2.50 2.50 3.00 4.00 5.00
1.38 1.85 1.85 1.85 1.85 2.44 3.54 3.54
-
1.57 1.57 1.57 1.57 1.57 1.97 1.97 2.48
-
-
-
-
0.472 0.472 0.472 0.472 0.472 0.472 0.472 0.472
4 5 6 6 8 8 10 12
0.7 1.1 1.1 1.5 1.5 2.6 4.9 8.2
16400 14800 14800 13200 13200 8000 7000 6200
LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12
LB
INSERT
NEW SQUARE T4-12 - R217.94 & R220.94 DIMENSIONS IN MM MOUNTING CYLINDRICAL / WELDON
SECO / WELDON
CYLINDRICAL
COMBIMASTER
SECO-CAPTO
SHELL ARBOR
EDP
DESCRIPTION
Dc
D5m
dmm
l1
l2
l3
M
lp
ap
28868 28869
Metric R217.94-2525.3-12-2A R217.94-3232.3-12-3A
25 32
-
25 32
-
101 110
30 30
-
-
12 12
2 3
0.9 1.5
14000 12400
LOEX12 LOEX12
28889 28894 28914
R217.94-2532.3S-12-3A R217.94-3240.3S-12-4A R217.94-3240.3S-12-5A
32 40 40
-
25 32 32
-
110 120 120
30 30 30
-
-
12 12 12
3 4 5
1.5 2.9 2.9
12400 11100 11100
LOEX12 LOEX12 LOEX12
28927 28944 28945 28946
R217.94-2525.0-12-2A R217.94-3232.0-12-3A R217.94-3240.0-12-4A R217.94-3240.0-12-5A
25 32 40 40
-
25 32 32 32
-
170 195 210 210
114 135 150 150
-
-
12 12 12 12
2 3 4 5
1.1 2.6 3.1 3.1
16500 11100 9900 9900
LOEX12 LOEX12 LOEX12 LOEX12
28947 28975 28976
R217.94-1632.RE-12-3A R217.94-2040.RE-12-3A R217.94-2040.RE-12-5A
32 40 40
32 36 36
-
40 40 40
-
30 30 30
M16 M20 M20
-
12 12 12
3 3 5
0.7 0.7 0.7
11100 9900 9900
LOEX12 LOEX12 LOEX12
28979 28982 28989 28990 28991 28992
C4-R217.94-044-12-4A C4-R217.94-044-12-5A C5-R217.94-054-12-5A C5-R217.94-054-12-6A C6-R217.94-066-12-6A C6-R217.94-080-12-9A
44 44 54 54 66 80
40 40 50 50 63 63
-
60 60 60 60 60 60
-
60 60 60 60 60 60
-
-
12 12 12 12 12 12
4 5 5 6 6 9
1.3 1.5 2.2 2.2 3.5 4.2
11300 11300 10200 10200 8600 7800
LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12
29607 28994 28996 28998 28999 29010 29011 29012 29016 29017 29039 29057
R220.94-0040-12-4A R220.94-0040-12-5A R220.94-0050-12-5A R220.94-0050-12-6A R220.94-0063-12-6A R220.94-0063-12-8A R220.94-0080-12-7A R220.94-0080-12-10A R220.94-0100-12-9A R220.94-0100-12-12A R220.94-0125-12-12A R220.94-0125-12-15A
40 40 50 50 63 63 80 80 100 100 125 125
35 35 47 47 52 52 62 62 77 77 90 90
-
40 40 40 40 40 40 50 50 50 50 63 63
-
-
-
-
12 12 13 13 13 13 12 12 12 12 12 12
4 5 5 6 6 8 7 10 9 12 12 15
0.7 0.9 1.1 1.1 1.5 1.5 2.9 2.9 4 4.2 7.3 7.5
11800 11800 10600 10600 9400 9400 8400 8400 7500 7500 6700 6700
LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12
KG
INSERT
For 5 Cutting Data see pages 38-39
SQUARE SHOULDER MILLING
SQUARE T4-12 INSERT OFFERING NEW LOEX INSERTS FOR SQUARE T4-12 DESCRIPTION LOEX120708TR-M12 LOEX120712TR-M12 LOEX120716TR-M12 LOEX120720TR-M12 LOEX120724TR-M12 LOEX120731TR-M12 LOEX120708TR-MD13 LOEX120712TR-MD13 LOEX120716TR-MD13
re 0.0315 0.0470 0.0630 0.0790 0.0940 0.1220 0.0315 0.0470 0.0630
MP1500
52885 52904 52913
MP2500
MP3000
52853
52854
52866
52867
52874 52886 52905 52914
52878
MK1500
MK2050
T350M
MM4500
F40M
MS2050
T25M
52857
52852 52860
52855 52861
52856
52859
52865
52868
52873 52884 52902 52912
52879 52894
52858 52862 52864 52869 52870 52882 52897 52911 52919
52863
52892 52907 52915
52893 52910 52918
52872 52881
52900
Square T4-12 incorporates a tangentially mounted insert with an edge length of 0.500”. This means that even smaller diameter tools have higher depth of cut capability. This comes in handy when profiling deep walls in tight spaces. Very smooth cutting action generates low cutting forces, better chip evacuation, and low noise levels giving better tool life. Edge geometries, grades, and several radii options for all materials offer economical versatility.
6
SQUARE SHOULDER MILLING
INCREASED DEPTH OF CUT FOR HIGHER METAL REMOVAL
SQUARE T4-12 HELICAL
The new T4-12 Helical milling cutters feature larger, tangentially mounted inserts, each with four cutting edges. The cutters allow for increased depths of cut and higher machining parameters for roughing and semi-finishing of steels, cast irons and various difficult materials. Tangential mounting reinforces insert stability, improves chip flow and provides unrestricted access to mounting screws, while multiple cutting edges help reduce tool cost per part. The curved-edge inserts are available in high-positive-rake geometries and corner radii up to 0.122” (3.1 mm) in the front row to address a wide variety of workpiece requirements. The cutters, in normal-pitch versions, perform slotting and contouring applications. Close-pitch versions do contouring only, with radial widthof-cut capability of 30% in full axial depth of cut.
7
SQUARE SHOULDER MILLING
SQUARE T4-12 HELICAL PRODUCT OVERVIEW
RANGE OVERVIEW
YOUR SECO BENEFIT
• Larger size inserts with four cutting edges reduce tooling costs • Tangential insert mounting adds stability and support • High positive rakes and curved edges provide smooth, vibration-free cutting
• Cutter diameters from 2” 4” (50 mm - 100 mm) • Arbor, Weldon, and Seco Weldon mounting systems • Wide selection of insert grades and geometries • Normal and close pitch versions • Corner radii from 0.031” 0.122” (0.8 mm - 3.1 mm)
• Greater productivity • Reduced tool costs • Smoother machining • Process reliability and stability • Improved chip flow
SECO / WELDON
CYLINDRICAL / WELDON
ARBOR
NEW SQUARE T4-12 HELICAL - R217.94 & R220.94 DIMENSIONS IN INCH/MM MOUNTING
EDP
CYLINDRICAL / 29361 WELDON 29363
DESCRIPTION
Inch R217.94-02.00-3-1.37-12-3A 2.00 R217.94-02.00-3-2.28-12-4A 2.00
ARBOR
29380 29468 29493 29501 29526 29558
SECO/WELDON
29231 29235
R220.94-02.00-1.81-12-3A R220.94-02.00-2.28-12-4A R220.94-02.50-1.81-12-4A R220.94-02.50-3.18-12-4A R220.94-03.00-3.18-12-5A R220.94-04.00-3.18-12-6A Metric R217.94-3250.3S-035-12.3A R217.94-3250.3S-058-12.4A
ARBOR
29236 29283 29299 29317 29318 29328 29355
R220.94-00050-046-12.3A R220.94-00050-058-12.4A R220.94-00063-046-12.4A R220.94-00063-058-12.5A R220.94-00063-081-12.4A R220.94-00080-069-12.5A R220.94-00100-081-12.6A
For Cutting Data see pages 40-41
8
Dc
d5m
dmm
lc
l1
-
1.50 1.50
3.74 3.03
-
l2
l3
4.93 2.20 5.71 2.99
LB/ KG
lp
ap
zc
INSERT
2.24 4.53
1.409 2.310
3 4
9 20
2.6 2.9
9800 9800
LOEX12 LOEX12
2.00 2.00 2.50 2.50 3.00 4.00
1.86 1.86 2.37 2.37 2.87 2.87
1.00 1.00 1.00 1.00 1.25 1.50
-
2.756 3.150 2.559 3.661 3.740 3.661
-
-
-
1.860 2.310 1.868 3.211 3.211 3.211
3 4 4 4 5 6
12 20 16 28 35 42
1.3 1.5 2.2 2.9 4.4 8.6
9800 9800 8800 8800 8000 7000
LOEX12 LOEX12 LOEX12 LOEX12 LOEX12 LOEX12
50 50
50 50
32 32
60 75
-
120 135
51 66
60 75
35 58
3 4
9 20
1.0 1.1
9900 9900
LOEX12.. LOEX12..
50 50 63 63 63 80 100
46.4 46.4 59.6 59.6 59.6 76.6 96.7
27 27 27 27 27 32 40
-
70 80 65 75 93 90 93
-
-
-
47 58 47 58 81 70 81
3 4 4 5 4 5 6
12 20 16 25 28 30 42
0.5 0.6 0.9 1.1 1.3 2.2 3.7
9900 9900 8800 8800 8800 7800 7000
LOEX12.. LOEX12.. LOEX12.. LOEX12.. LOEX12.. LOEX12.. LOEX12..
MILLING
ADJUSTABLE MULTI EDGE SOLUTION
DOUBLE OCTOMILL™ 05 CASSETTE Seco expands the benefits of its recently developed Double Octomill 09 cassette technology into the Double Octomill 05 family of smaller diameter inserted face milling cutters. Using Seco’s advanced pin-locating technology, the new cassettes ensure fast, easy and precise insert positioning. But equally important, the patented design of the cassette pockets allows adjustability to practically eliminate axial runout, while optimizing feed rates, surface finishes and tool life. Cassettes are paired with cutter bodies that accommodate Seco’s cost-effective Double Octomill inserts with 16 cutting edges. Because the cassettes are modular and removable, they can be quickly and inexpensively replaced if damaged, avoiding the cost of replacing an entire cutter body.
PRODUCT OVERVIEW • Removable cassettes • High-speed steel pins for precise insert locating • Strong center insert-mounting screws • Unique pocket design with bottom insert support • Z-axis adjustable insert pockets
YOUR SECO BENEFIT • Economical, highperformance cutting system • Low cost per edge and low cost per part • Easy, precise and foolproof insert mounting, locating and adjusting • Near zero axial runout • Reduced maintenance and repair costs • Superior surface finishes • Extended tool life
RANGE OVERVIEW • Available in inch range from 3” to 8” (as standard) • Diameters from 80 mm to 200 mm • 16-cutting-edge inserts • Both roughing and finishing for all workpiece material types
9
MILLING
NEW DOUBLE OCTOMILL - 220.48-05 DIMENSIONS IN INCH/MM EDP
DESCRIPTION
Dc
dc2
D5m
dmm
I1
ap
Zc*
LB/KG
52775 52777 52778 52779 52780
Inch R220.48-03.00-05-6CS R220.48-04.00-05-8CS R220.48-05.00-05-10CS R220.48-06.00-05-14CS R220.48-808.00-05-18CS
3.15 3.94 4.92 6.30 7.87
3.46 4.25 5.24 6.61 8.19
2.44 3.03 3.54 5.12 5.12
1.00 1.50 1.50 2.00 2.50
2.48 2.48 2.48 2.48 2.48
0.118 0.118 0.118 0.118 0.118
6 8 10 14 18
4.4 6.6 9.9 13.2 19
11400 10200 9100 8000 7200
ON..05 ON..05 ON..05 ON..05 ON..05
52769 52770 52771 52772 52773
Metric R220.48-0080-05-6CS R220.48-0100-05-8CS R220.48-0125-05-10CS R220.48-8160-05-14CS R220.48-8200-05-18CS
80 100 125 160 200
88 108 133 168 208
62 77 90 140 160
27 32 40 40 60
63 63 63 63 63
3 3 3 3 3
6 8 10 14 18
1.7 3 4 6.5 9
11400 10200 9100 8000 7200
ON..05 ON..05 ON..05 ON..05 ON..05
INSERT
For Cutting Data see pages 42-44
ALL NEW!
ONEU WIPER M12 NEW ONEU WIPER M12 Grades (EDP)
ONEU 090520ZZTN4-M12* *ONEU wiper inserts have 4 right hand and 4 left hand cutting edges.
10
52851
F40M
T350M
MS2500
52850
MS2050
52849
Cermet MK2050
20.0°
MK1500
0.248
MM4500
Cutting rake
MP3000
B
MP2500
DESCRIPTION
MP1500
Coated
MP1020
M12
MILLING
CLOSE-PITCH VERSION LOCKS IN FACE MILLING PERFORMANCE & STRENGTH
PRODUCT OVERVIEW • Close-pitch design • Patented center-lockingfrom-behind insert screws • Additional inserts per cutter diameter • High density cutter bodies • Elimination of wedges or extra parts • Comprehensive range of inserts • General purpose
QUATTROMILL®
Thanks to a special patented center-locking insert screw design, Seco now offers its popular general-purpose Quattromill face milling cutters in a new close-pitch version. The new face mills put more teeth/ inserts in the cut for higher feed rates, improved surface finishes and increased productivity. Instead of locking from the front, Seco’s innovative insert screw locks/operates from the back of the insert pocket, eliminating the need for wedges or other extra parts and accommodating more inserts per cutter diameter. Seco was also able to significantly increase the density and strength of the Quattromill close-pitch cutter bodies.
RANGE OVERVIEW • Diameters from 3.00” 8.00” (63 mm to 200 mm) as standard • Two or three additional inserts per cutter (depending on diameter) • Positive cutting rakes/ negative radial rakes for stable and unstable conditions • Roughing and finishing for all material types
Quattromill face mills are free cutting, feature positive cutting rake/negative radial rake geometries and accommodate a wide range of standard inserts for all workpiece materials. Due to their cutter geometries, the face mills excel in both stable and unstable machining conditions.
NEW QUATTROMILL - R220.53
YOUR SECO BENEFIT
DIMENSIONS IN INCH/MM PITCH
SUPER CLOSE
Dc
dc2
D5m
I1
ap
Zc*
LB/KG
Inch R220.53-03.00-12-11A R220.53-04.00-12-12A R220.53-05.00-12-14A R220.53-6.00-12-17 R220.53-808.00-12-20
3.15 3.94 4.92 6.30 7.87
3.62 4.41 5.39 6.77 8.35
2.44 3.03 3.54 5.12 5.12
1.97 1.97 2.48 2.48 2.48
0.236 0.236 0.236 0.236 0.236
11 12 14 17 20
2.6 3.7 7.5 11.5 4.6
11700 10500 9400 8300 7400
SE..1204 SE..1204 SE..1204 SE..1204 SE..1204
Metric R220.53-0063-12-9A R220.53-0080-12-11A R220.53-0100-12-12A R220.53-0125-12-14A R220.53-8160-12-17 R220.53-8200-12-20
63 80 100 125 160 200
75 92 112 137 172 212
47 62 77 90 130 160
40 50 50 63 63 63
6 6 6 6 6 6
9 11 12 14 17 20
1.3 2.4 3.7 6.8 11.7 15.9
13200 11700 10500 9400 8300 7400
SE..1204 SE..1204 SE..1204 SE..1204 SE..1204 SE..1204
EDP
DESCRIPTION
24483 24484 24501 24502 18845 24504 24503 24505 24717 24737 24482
For Cutting Data see page 45
INSERT
• Increased productivity • High performance, strength and reliability • Ease of use • Faster feed rates and superior surface finishes • Wide range of material applicability • Quick, precise and secure insert mounting
11
MILLING TOOLING SYSTEMS
CUTTER SYSTEM DELIVERS VERSILITY & STRENGTH
COMBIMASTER™ Seco continues to enhance and expand its industry-leading Combimaster family with the addition of a larger connection size that brings the line’s high stability and performance to diameter 1.500” (40 mm) milling cutters. The Combimaster milling cutter system encompasses an array of shank types, lengths and interchangeable cutter heads that offers maximum flexibility over a wide range of applications. The extremely cost-effective system includes square shoulder and end mills, copy mills, face mills, plunge mills and disc mills.
12
YOUR SECO BENEFIT • Stability, increased reliability and longer tool life • Higher achievable material removal rates • Strength for larger depth-of-cut possibilities • Increased speeds and feeds for a wider range of applications • Easy transition from small to large size cutters • Coolant-through incorporated into all holders and cutters • Combimaster versatility and cost effectiveness
NEW! COMBIMASTER M20 This new larger holder connection with the M20 thread advances Combimaster into the larger-diameter cutter arena. But most significantly, it delivers excellent stability and strength for high material removal rates. The M20 thread ensures the strongest connection possible between the shank and cutter body. In most instances, the Combimaster M20 allows users to increase both metal removal rates and depths of cut by as much as 15% to improve overall machining performance. For the Combimaster range of products, Seco has adapted the M20 connection to over 30 new holder styles, as well as over 50 types of milling cutters. This includes the round and high-feed insert range of products. Other product areas also incorporate the new connection, such as the square shoulder, plunge, ballnose and aluminium milling cutter ranges.
PRODUCT OVERVIEW • Robust M20 connection easily transitions users from small to large diameter cutters • M20 thread shank for maximum holding • Greater assembly contact area for added strength • Cutter body design eliminates large central holes, allowing use in a wider range of applications as compared with shell end cutters
RANGE OVERVIEW • M20 connection joins existing product range of M6, M8, M10, M12 and M16 thread sizes • Initial M20 range applies to Seco Highfeed, plunge, square shoulder and copy milling cutters • New 1.500” (40 mm)/M20 size available in conical reinforced shank designs 5820 and cylindrical/ straight 5821 • M20 holders come in HSK A63/A100, BT40/50, ISO 40/50, CAT 40/50, and Seco-Capto C5/C6, as well as in Weldon, extensions and reductions • All cutter styles have through-coolant capability (through center and body flanges) • Wide range of available standard lengths
13
MILLING TOOLING SYSTEMS
Design 1
Design 2
NEW EPB 5820-5821 - ARBORS CAT & CAT B5.50-ADB
TAPER CAT40 ADB
CAT50 ADB
HSK-A63
HSK-A100
BT40 ADB
BT50 ADB
DIN40 ADB
DIN50 ADB
CONNECTING THREAD SIZE (M) EDP M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20 M20
58093 58101 58102 58103 58104 58105 47424 10445 47425 47426 06666 47428 47429 06670 47430 06688 06689 47431 47432 47433 47434 47436 47438 47440
DIMENSIONS IN INCH DESCRIPTION E260258202040 E260258212085 E2602582120135 E260458202095 E2604582020145 E2604582020195 E930458202065 E9304582020110 E9304582120110 E930658202075 E9306582020135 E9306582120110 E341458212045 E3414582020110 E341458212085 E341658202095 E3416582020145 E3416582120110 E346958212045 E3469582020110 E346958212085 E347158202095 E3471582020145 E3471582120110
Please check availability in current price and stock-list.
14
A
L
l1
l5
l6
D
D3
D4
a1°
1.57 3.35 5.31 3.74 5.71 7.68 2.56 4.33 4.33 2.95 5.31 4.33 1.77 4.33 3.35 3.74 5.71 4.33 1.77 4.33 3.35 3.74 5.71 4.33
4.27 6.04 8.01 7.75 9.72 11.69 3.82 5.59 5.59 4.92 7.28 6.30 4.35 6.91 5.92 7.75 9.72 8.34 4.46 7.02 6.04 7.75 9.71 8.34
0.82 2.59 4.56 2.99 4.96 6.93 1.54 3.31 3.31 1.81 4.17 3.19 0.71 3.27 2.28 2.24 4.21 2.83 1.02 3.58 2.59 2.99 4.96 3.58
0.78 2.44 4.44 1.97 3.94 5.91 1.18 2.95 2.95 1.57 3.94 2.95 0.39 2.95 1.97 1.97 3.94 2.56 0.79 2.95 2.36 2.56 4.53 3.15
0.20 0.79 0.79 0.79 1.18 0.79 0.39 0.98 0.98 0.79 1.18 0.98 0.20 0.98 0.79 0.79 1.18 0.98 0.39 0.98 0.79 0.98 0.79 0.98
1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44 1.44
1.48 1.46 1.46 1.48 1.48 1.48 1.48 1.48 1.46 1.48 1.48 1.46 1.46 1.48 1.46 1.48 1.48 1.46 1.46 1.48 1.46 1.48 1.48 1.46
1.48 1.91 2.15 2.20 1.75 1.75 1.87 2.15 1.75 1.91 2.15 1.75 1.99 2.07 -
5.7 6.9 4.1 10.4 6.4 6.5 14.1 6.9 4 10.4 6.9 4 9.3 6.9 -
DESIGN BALANCING 1 2 2 1 1 1 1 1 2 1 1 2 2 1 2 1 1 2 2 1 2 1 1 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
LBS 2.0 2.6 3.5 7.3 8.6 10.1 2.2 3.1 2.6 5.3 6.8 5.7 2.4 3.7 3.1 8.8 10.1 9.0 2.2 3.5 2.6 7.1 8.8 7.1
MILLING TOOLING SYSTEMS
COMBIMASTER M20
NEW EPB BS/5820 - REDUCERS COMBIMASTER SHANK SIZE M20
DIMENSIONS IN INCH
CONNECTING THREAD SIZE (M)
EDP
M20
06786
A
L
l1
l6
D
D3
D4
SW mm
a1°
BALANCING
LBS
1.77
2.83
-
-
1.44
-
-
32
-
2
0.7
DESCRIPTION BS02058202045
NEW EPB 5820 - COMBIMASTER ADAPTERS, SECO-CAPTO/ ISO 26623-1 SECO-CAPTO™ SHANK C5 C6
DIMENSIONS IN INCH
CONNECTING THREAD SIZE
EDP
M20
06869
M20
06883
D
D3
D4
L
l1
l5
l6
a1°
BALANCING
LBS
C5-391.5820-20075 2.953
1.437
1.476
1.693
4.134
2.047
1.969
0.787
5.3
1
2.0
C6-391.5820-20075 2.953
1.437
1.476
1.673
4.449
1.969
1.772
0.787
5.8
1
2.6
DESCRIPTION
A
NEW EPB BW/5821 - COMBIMASTER WELDON EXTENSIONS - DIN 1835-1 FORM B WELDON SHANK Dm 40
DIMENSIONS IN INCH
CONNECTING THREAD SIZE
EDP
M20
47457
DESCRIPTION BW040582120102
A
L
l5
l6
D
D3
DESIGN
BALANCING
LBS
102
172
97
30
36.5
37
2
2
3.3
Please check availability in current price and stock-list.
15
MILLING TOOLING SYSTEMS 8
HIGH FEED
COPY
TURBO
PLUNGE
NEW 20RE CUTTERS - SLOTTING & CONTOURING - COMBIMASTER DIMENSIONS IN INCH/METRIC STYLE
HIGH FEED
EDP 52990 05938 05927 05835 05735 06251 06250 06282 52980
COPY
06098 06103 06185 05730 05726 05727 06113 05728 54305 54303 54304 54306
TURBO
PLUNGE
47726 47724 47725 47759 67934 67935 47698 47699 47701 51442 05984 06011 06054 06252 06276 06278
16
DESCRIPTION Inch R217.21-01.50-20RE-LO06.6A R217.21-01.50-20RE-LP06.7A R217.21-01.50-20RE-R125.4A R217.21-01.50-20RE-R160.3HA Metric R217.21-2040.RE-LO06.6A R217.21-2040.RE-LP06.7A R217.21-2040.RE-R125.4A R217.21-2040.RE-R160.3HA Inch R217.29I-01.50-20RE-06.4A Metric R217.29-2040.RE-04.6A R217.29-2040.RE-05.5A R217.29-2040.RE08.3A R217.29-2040.RE-10.2A R217.29-2042.RE-05.5A R217.29-2042.RE-05.6A Metric R217.29I-2040.RE06.4A R217.29I-2042.RE-06.5A Inch R217.69-01.50-20RE-01.30-12-3A R217.69-01.50-20RE-01.34-10-4A R217.69-01.50-20RE-01.34-10-5A R217.69-01.50-20RE-01.73-12-4A Metric R217.69-2040.RE-033-12.3AN R217.69-2040.RE-034-10.4A R217.69-2040.RE-034-10.5A R217.69-2040.RE-044-12.4AN R217.69-2040.RE-10-4A R217.69-2040.RE-10-6A R217.69-2040.RE-12-4AN R217.69-2040.RE-12-5AN R217.69-2040.RE-18-3AN R217.69-2040.RE-18-4AN Inch R217.79-01.50-20RE-10.5A R217.79-01.50-20RE-XO12.3A R217.79-01.50-20RE-XO12.4A Metric R217.79-2040.RE-10-5A R217.79-2040.RE-XO12.3A R217.79-2040.RE-XO12.4A
MAX RPM
Dc2
Dc
D5m
l1
M
ap
a° max
1.50 1.50 1.50 1.50
1.30 1.18 0.98 0.91
1.44 1.44 1.44 1.44
1.57 1.57 1.60 1.60
M20 M20 M20 M20
0.035 0.031 0.059 0.079
0.4 0.9 2.47 2.18
6 7 4 3
0.7 0.7 0.7 0.7
18000 LOH.06 24000 LP..06 17600 218.19-125 14500 218.19-160
40 40 40 40
33 31.5 29.25 23.99
36.5 36.5 36.5 36.5
40 40 40 40
M20 M20 M20 M20
0.9 0.8 1 1.8
0.4 0.9 2.47 2.18
6 7 4 3
0.4 0.4 0.3 0.3
18000 LO..06 24000 LP..06 17600 218.19-125 14500 218.19-160
1.50
1.03
1.44
1.57
M20
0.236
8.5
4
0.7
14000
RP..12
40 40 40 40 42 42
32 30 24 20 32 32
36.5 36.5 36.5 36.5 36.5 36.5
40 40 45 40 40 40
M20 M20 M20 M20 M20 M20
4 5 8 10 5 5
4.66 6.81 20 40 6.31 6.31
6 5 3 2 5 6
0.4 0.3 0.3 0.3 0.4 0.4
23300 19300 10900 8400 18800 18800
RD..0803 RD..10T3 RP..1605 RP..2006 RD..10T3 RD..10T3
40 42
28 30
36.5 36.5
45 45
M20 M20
6 6
8 4.2
4 5
0.4 0.4
14000 13600
RP..1204 RP..1204
-
1.50 1.50 1.50 1.50
1.44 1.44 1.44 1.44
2.17 1.97 2.17 2.17
M20 M20 M20 M20
1.299 1.339 1.339 1.732
2.5 1.5 1.5 2.5
9 16 20 16
0.9 0.9 0.9 0.9
16400 18600 18600 16400
XO.X12 XO.X10 XO.X10 XO.X12
-
40 40 40 40 40 40 40 40 40 40
36.5 36.5 36.5 36.5 36.5 36.5 36.5 36.5 36.5 36.5
50 55 55 61 40 40 40 40 45 45
M20 M20 M20 M20 M20 M20 M20 M20 M20 M20
33 34 34 44 9 9 11 11 17 17
2.5 1.5 1.5 2.5 1.5 1.5 2.5 2.5 4.5 4.5
9 16 20 16 4 6 4 5 3 4
0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
16400 18600 18600 16400 18600 18600 16400 16400 9900 9900
XO.X12.. XO.X10T3.. XO.X10T3.. XO.X12.. XO.X10T3.. XO.X10T3.. XO.X12.. XO.X12.. XO.X18.. XO.X18..
-
1.50 1.50 1.50
1.44 1.44 1.44
1.57 1.57 1.57
M20 M20 M20
0.236 0.276 0.276
-
5 3 4
0.9 0.9 0.9
150000 16400 16400
XO..10 XO..12 XO..12
-
40 40 40
36.5 36.5 36.5
40 40 40
M20 M20 M20
6.0 7.0 7.0
-
5 3 4
0.4 0.4 0.4
150000 16400 16400
XO.X10T3 XO.X12 XO.X12
LB/KG
INSERT
Please check availability in current price and stock-list.
SQUARE T4
SQUARE 6
AERO MASTER
K2
NEW 20RE CUTTERS - SLOTTING & CONTOURING - COMBIMASTER DIMENSIONS IN INCH/METRIC STYLE
EDP 54307 54308 29126 29127
SQUARE T4
47768 47788 47722 47723 28975 28976 68253 68254
SQUARE 6™
AERO MASTER
67840 67839 47720 47721 05733 05729 06067 06097 05787
K2 06192 06207
DESCRIPTION Inch R217.94-01.50-20RE-01.42-08-3A R217.94-01.50-20RE-01.69-08-4A R217.94-01.50-20RE-12-3A R217.94-01.50-20RE-12-4A Metric R217.94-2040.RE-036-08.3A R217.94-2040.RE-043-08.4A R217.94-2040.RE-08-4A R217.94-2040.RE-08-6A R217.94-2040.RE-12-3A R217.94-2040.RE-12-5A Inch R217.96-01.50-20RE-04-6A R217.96-01.50-20RE-04-7A Metric R217.96-2040.RE-04-6A R217.96-2040.RE-04-7A R217.96-2040.RE-08-3A R217.96-2040.RE-08-4A Inch R217.97-01.50-20RE-12.3A R217.97-01.50-20RE-V22.2A Metric R217.97-2040.RE-V22.2A R217.97-2040.RE-X12.3A Inch R218.20-01.50-20RE-34A Metric R218.20-2040.RE-35A R218.20-2050.RE-44A
Dc2
Dc
D5m
l1
M
ap
a° max
LB/KG
MAX RPM
INSERT
-
1.50 1.50 1.50 1.50
1.44 1.44 1.44 1.44
2.17 2.36 1.57 1.57
M20 M20 M20 M20
1.417 1.693 0.472 0.472
-
15 24 3 4
0.9 0.9 0.9 0.9
16400 16400 16400 16400
LOEX08 LOEX08 LOEX12 LOEX12
-
40 40 40 40 40 40
36.5 36.5 36 36 36 36
55 60 40 40 40 40
M20 M20 M20 M20 M20 M20
36 43 8 8 12 12
-
15 20 4 6 3 5
0.4 0.45 0.4 0.4 0.4 0.5
16400 16400 14600 14600 9900 9900
LOEX08.. LOEX08.. LOEX08.. LOEX08.. LOEX12 LOEX12
-
1.50 1.50
1.42 1.42
1.57 1.57
M20 M20
0.157 0.157
-
6 7
0.2 0.2
20700 20700
XNEX04 XNEX04
-
40 40 40 40
37 37 36.5 36.5
40 40 40 40
M20 M20 M20 M20
4 4 7.5 7.5
-
6 7 3 4
0.4 0.4 0.4 0.4
20700 20700 11800 11800
XNEX04.. XNEX04.. XNEX08.. XNEX08..
-
1.50 1.50
1.44 1.44
1.57 1.77
M20 M20
0.295 0.394
6 10
3 2
0.7 0.7
35000 35000
XP..12 VP..22
-
40 40
36.5 36.5
45 40
M20 M20
10 7.5
10 6
2 3
0.3 0.3
35000 35000
VPGX2206 XP..12
-
1.50
1.44
2.17
M20
1.339
-
2
0.7
7200
218.20-0.750R
-
40 50
36.5 36.5
54.9 64.87
M20 M20
35 44
-
2 2
0.3 0.4
7200 5000
218.20200R 218.20250R
Please check availability in current price and stock-list.
17
ADVANCED MATERIALS
NEW SOLUTIONS FOR PRECISION MACHINING
PCBN HARD PART TURNING GRADES
Seco demonstrates significant advancements in hard part turning operations with its latest PCBN grades. Consisting of three grades, the lineup joins the existing CBN060K to complete the premium offering for precision machining of hardened steel workpiece materials. From continuous cuts to heavy interruptions, these grades feature a new substrate concept that maximizes their toughness and wear resistance. As such, they are able to provide exceptional tool life and high surface quality in ISO H05 to H35 applications, even at high cutting speeds. NEW! CH0550 GRADE FOR ISO H05: Developed to resist abrasion and high temperatures, the grade combines a new nanolaminate coating and new substrate to achieve high-speed, continuous cuts in applications with high surface finish requirements. EXISTING CBN060K FOR ISO H15: Well-known grade for continuous and/or medium interrupted cuts. NEW! CH2540 GRADE FOR ISO H25: A new substrate and well-proven coating allows the grade to provide high wear resistance and toughness in applications that consist of continuous cuts and heavy interruptions. NEW! CH3515 GRADE FOR ISO H35: A new substrate and well-proven coating allows the grade to offer unmatched toughness in heavy interrupted cuts.
18
PRODUCT OVERVIEW • PCBN insert grades optimize hardened steel turning operations • New bimodal grain size substrate with coarser grains maximizes grade toughness and wear resistance • Grades achieve high productivity and long tool life in various machining conditions
YOUR SECO BENEFIT
RANGE OVERVIEW
• Total hard turning solutions • Long tool life • Excellent surface finishes • High process stability • Unmatched productivity
• Available in common ISO insert geometries, with and without wipers • CH2540 for ISO H25, CH3515 for ISO H35
NEW PCBN GRADES - CCGW & CNGA GRADES (EDP)
CNGA...-B
68933 62791 81786 68934 68936 54025 62790 68935 68937 81790 81787
57537 57546 57564 57555 57548 -
56557 56558 -
-
CH3515
CCGW 21.51E-L1-B CCGW 21.51S-00625-L1-B CCGW 21.52S-00625-L1-B CCGW 21.52S-L1-WZP-B CCGW 32.51E-L1-B CCGW 32.52E-L1-B CCGW 32.51S-00625-L1-B CCGW 32.52S-00625-L1-B CCGW 32.51S-00625-L1-WZ-B CCGW 32.52S-00625-L1-WZ-B CCGW 32.51S-L1-WZP-B CCGW 32.52S-L1-WZP-B
DESCRIPTION
CH2540
CH3515
CH2540
CCGW...-LF
COATED CH0550
CCGW...-B
CH0550
CBN060K
DESCRIPTION
GRADES (EDP)
Tolerances: I.C. = ±0.001 s = ±0.005 rep = ±0.004
COATED
CBN060K
Tolerances: I.C. = ±0.001 s = ±0.005 rep = ±0.004
45198 45207 68938 62792 62793 45209 62794 62797 54026 54027 62796
57487 57490 59226 57534 57535 57489 57488 -
56559 56560 57984 56561 -
60326 -
CNGA...-U
CNGA 431S-00625-L1-B CNGA 432S-00415-L1-B CNGA 432S-00625-L1-B CNGA 433S-00415-L1-B CNGA 433S-00625-L1-B CNGA 433S-00820-L1-B CNGA 431S-00625-L1-U CNGA 432S-00625-L1-U CNGA 433S-00625-L1-U CNGA 432S-00625-L1-WZ-B CNGA 433S-00625-L1-WZ-B CNGA 432S-00625-L1-WZ-U CNGA 433S-00625-L1-WZ-U CNGA 432S-L1-WZN-B CNGA 432S-00625-L1-WZP-B CNGA 432S-L1-WZN-U
For Cutting Data see page 48
DIMENSIONS IN INCH INSERT CCGW CCGW CCGW CNGA CNGA
SIZE
d (I.C.)
D
s
l
d1
rep
21.5 32.5 43
1/4 3/8 1/2
-
3/32 5/32 3/16
1/2
-
3/16
0.114 0.177 0.220 0.203 0.203
1/128-1/32 1/64-1/32 1/64-1/32
43
0.256 0.382 0.508 0.508 0.508
1/64-3/64
19
ADVANCED MATERIALS
PCBN HARD PART TURNING GRADES
NEW PCBN GRADES - DCGW, DNGA, RNGN, TNGA
54028 54029
56537 56540
57965 57967 56566 -
-
CH3515
RNGN
DCGW 21.50.5S-00625-L1-B DCGW 21.51S-00625-L1-B DCGW 21.52S-00625-L1-B DCGW 32.51S-00625-L1-B DCGW 32.52S-00625-L1-B DNGA...-B
DESCRIPTION
CH2540
DCGW...-B
COATED CH0550
CH3515
CH2540
CH0550
CBN060K
DESCRIPTION
GRADES (EDP)
Tolerances: I.C. = ±0.001 s = ±0.005 rep = ±0.004
COATED
CBN060K
GRADES (EDP)
Tolerances: I.C. = ±0.001 s = ±0.005 rep = ±0.004
54032 54033 -
57320 57321 -
58013 56571 -
60327
68940 54034 54035
56944
56576
-
62801
57473 -
58021 -
60328 60330 -
RNGN-LF
RNGN 22S-00625 RNGN 32S-00625 RNGN 22S-00820-LF TCGW...-C
DNGA...-U
54030 62798 54031 68939 62799 62800
DNGA 432S-00625-L1-B DNGA 432S-00625-L1-WZ-B DNGA 433S-00625-L1-B DNGA 432S-00625-L1-U DNGA 441S-00625-L1-B DNGA 442S-L1-WZP-B DNGA 442S-00625-L1-B DNGA 443S-00625-L1-B DNGA 441S-00625-L1-U DNGA 442S-00625-L1-U DNGA 443S-00625-L1-U
57289 57310 57288 57311 57319 -
56567 56570 57985 57995 -
TCGW 21.51E-L1-C TCGW 21.51S-00625-L1-C TCGW 21.52S-00625-L1-C
-
TNGA...-C
TNGA...-V
TNGA 332S-00625-L1-C TNGA 334S-00240-L1-C TNGA 335S-00240-L1-C TNGA 332S-00625-L1-V DIMENSIONS IN INCH
INSERT DCGW DCGW DNGA DNGA DNGA RNGN-LF RNGN-LF RNGN-LF RNGN-LF TCGW TCGW TNGA TNGA 20
SIZE
d (I.C.)
D
s
l
d1
rep
21.5 32.5
1/4 3/8
-
3/32 5/32
1/2 1/2 1/4 3/8 1/2 1/2 7/32 1/4
-
33
3/8
3/16
3/16 1/4 1/8 1/8 1/8 3/16 3/32 3/32 0.650 0.650
0.114 0.177 0.203 0.203 0.203 0.102 0.114
1/128-1/32 1/128-1/32
43 44 22 32 42 43 1.81 21.5
0.307 0.457 0.591 0.591 0.591 0.354 0.433 0.150 0.150
1/64-3/64
1/64-3/64 1/64-3/64 1/64 1/64-1/32
ADVANCED MATERIALS
PCBN HARD PART TURNING GRADES
NEW PCBN GRADES - TNGN, TNGX, VBGW, VNGA, WNGA GRADES (EDP)
VNGA
68941 45210 45211
TNGN 221S-00625 TNGN 222S-00625 TNGN 223S-00625
57362 57384 57456
58025 58026
-
TNGX...-WZ
45212
TNGX 222S-00625-WZ
57329
-
71600 68944
-
58030 58031 56620 -
-
VNGA...-U
VNGA 330.5S-00625-L1-B VNGA 331S-00625-L1-B VNGA 332S-00625-L1-B VNGA 331S-00625-L1-U VNGA 332S-00625-L1-U WNGA
CH3515
DESCRIPTION
CH2540
TNGN
COATED CH0550
CH3515
CH2540
CH0550
CBN060K
DESCRIPTION
GRADES (EDP)
Tolerances: I.C. = ±0.001 s = ±0.005 rep = ±0.004
COATED
CBN060K
Tolerances: I.C. = ±0.001 s = ±0.005 rep = ±0.004
WNGA..-C
WNGA..-V
-
VBGW
71743 68942 68943
VBGW 332E-L1-B VBGW 330.5S-00625-L1-B VBGW 331S-00625-L1-B VBGW 332S-00625-L1-B
57287 -
56586 57968 56596
-
WNGA 332S-00625-WZ WNGA 432S-00625-L1-C WNGA 432S-00625-L1-V WNGA 433S-00625-L1-V WNGA 432S-00625-L1-WZ-C WNGA 432S-00625-L1WZV WNGA 433S-00625-L1-WZ-V
68945 62802 62803 71597 68946
57474 -
58028 58029 -
-
For Cutting Data see page 48
DIMENSIONS IN INCH INSERT
SIZE TNGN TNGN TNGX VBGW VNGA WNGA WNGA
22 32 22 33 33 33 43
d (I.C.)
D
s
l
d1
rep
1/4 3/8 1/4 3/8 3/8 3/8 1/2
-
1/8 1/8 1/8 3/16 3/16 3/16 3/16
0.433 0.650 0.433 0.630 0.630 0.260 0.343
0.177 0.150 0.150 0.203
1/64-3/64 1/64 1/32 1/128-1/32 1/128-1/32 1/32 1/32-3/64
21
TURNING GRADES
FINISHING TURNING GRADE FOR EXOTIC MATERIALS
TS2050
Seco continues to provide high performance turning grades to cover your medical component applications. This TS2050 grade is a first choice medical component semi-finishing and finishing applications. Hip parts in CoCr-alloys are efficiently and safely machined by the TS2050 inserts. TS2050 is also a high-performance alternative in TMZF and many titanium alloys. This TS2050 grade has two chipbreaker offerings. The AL chipbreaker is for general use in smaller-sized medical components. Some of the major advantages of the TS2050 inserts are, extremly light-cutting design, resistance to edge build-up longer tool life. The F1 chipbreaker is well known and suited for larger diameter components and reliable edge toughness and better chip control.
PRODUCT OVERVIEW
RANGE OVERVIEW
YOUR SECO BENEFIT
• Finish-turning grade for exotic materials, ISO-S • Proven high performance in medical parts • Excels in CoCr-alloys
• Proven nanolaminate TiAlSiN coating • AL & F1 Chipbreaker designs
• Very hard, superfine submicron grade • Highly wear resistant for ISO S materials • Enhanced edge toughness for improved chippage resistance • Provides best balance between reliability and productivity requirements
22
TURNING GRADES
NEW MEDICAL TS2050 Tolerances: d = ±0.001 s = ±0.002 re = (≥1/128) = ±0.004 re = (≤1/256) = ±0.001
GRADES (EDP)
DESCRIPTION
TS2050
COATED
DCGT-AL Dimensions in inch DCGT32.50.5F-AL DCGT32.51F-AL
13933 13931
DCGT-F1
DCGT32.51-F1 DCGT32.52-F1
13924 13925
Size
d (I.C.)
s
l
h
re
0702 11T3 11T3 15 21.5 21.5 21.5 32.5 32.5
1/4 3/8 3/8 1/2 1/4 1/4 1/4 3/8 3/8
3/32 5/32 5/32 3/16 3/32 3/32 3/32 5/32 5/32
0.307 0.457 0.457 0.610 0.305 0.307 0.307 0.457 0.457
0.114 0.173 0.177 0.220 0.110 0.110 0.114 0.173 0.177
0.002-0.016 0.004-0.031 0.004-0.031 0.016 0.002-0.016 0.002-0.016 0.002-0.016 0.004-0.031 0.004-0.031
Size
d (I.C.)
s
l
h
re
21.5 33
1/4 3/8
3/32 3/16
0.433 0.630
0.114 0.177
0.004 0.004-0.031
Size
d (I.C.)
s
l
h
re
1/4 3/8
1/8 3/16
0.437 0.654
0.110 0.173
0.008-0.016 0.008-0.047
VBGT-F1 Dimensions in inch
VBGT331-F1 VBGT332-F1
13928 13929
VCGT-AL Dimensions in inch VCGT330.5F-AL VCGT331F-AL
13934 13936
22 33
23
SOLID END MILLING
NIAGARA CUTTER™ HIGH FEED MACHINING
SN200R, 400R, 500R
Niagara Cutter has been the leader in solid carbide milling and is now expanding its range of end mills for high feed milling and select plunge milling applications. Niagara’s new SN200R, SN400R and SN500R series of end mills completes the family of high feed tools by offering a complete range of 2-, 4- and 5-flutes end mills to cover a broad range of applications and materials. Available in 3, 5 and 7 times diameter of reach. These end mills also feature a defined radius (rp) which helps direct radial cutting pressure axially up into the tool holder and spindle. This feature allows for increased metal removal rates in deep pockets and long reach applications. These end mills also feature an AlTiN coating that offers high heat resistance and superior abrasion resistance to maximize tool life.
PRODUCT OVERVIEW • Solid-carbide high feed tools excel in face, slot and plunge milling • High feed capabilities yield significant productivity gains • Reduced production costs when processing deep and shallow pockets • Longer tool life than previous cutters when applied at the same table feed rates • Low radial forces minimize vibration and machine wear • Wide application area covered, from steel to exotic materials • SN200R (2-flutes) high feed series, 3, 5 and 7 x Diameter of reach, Diameters range from (0.063” - 0.500”), cylindrical shank, defined radius (rp) • SN400R (4-flutes) high feed series, 3, 5 and 7 x Diameter of reach, Diameters range from (0.125” - 0.500”), cylindrical shank, defined radius (rp) • SN500R (5-flutes) high feed series, 3 x Diameter of reach, Diameters range from (0.375” - 0.500”), cylindrical shank, defined radius (rp)
24
YOUR NIAGARA CUTTER BENEFIT
RANGE OVERVIEW
• Multiple flutes • Long tool overhang • Axial directed cutting forces • High heat and abrasion resistant • Reduced cycle time, higher metal removal rates • Deep cavity milling • Provides smoother cutting in long reach applications • Long and predictable tool life
• 2-, 4- and 5-flute end mill diameters from 1/16”1/2” diameter • 3xD, 5xD and 7xD length versions available
SN500R
NEW NIAGARA CUTTER SN200R, 400R, 500R EDP
DESCRIPTION
N13984 N13985 N13986 N13987 N13988 N13989 N13992 N13993 N13994 N13995 N13996 N13997 N13998 N13999 N14002 N14003 N14004 N14005 N14006 N14007 N14008 N14009 N14012 N14013 N14014 N14015 N14016 N14017 N14018 N14019 N14022 N14023 N14024 N14025 N14026 N14027 N14028 N14029 N14032 N14033 N14034 N14035 N14036
SN200R-0.063-G1-H007.0-Z2 SN200R-0.063-G2-H007.0-Z2 SN200R-0.063-J3-H007.0-Z2 SN200R-0.094-G1-H011.0-Z2 SN200R-0.094-G2-H011.0-Z2 SN200R-0.094-J3-H011.0-Z2 SN200R-0.125-G1-H015.0-Z2 SN200R-0.125-G2-H015.0-Z2 SN200R-0.125-J3-H015.0-Z2 SN400R-0.125-G1-H015.0-Z4 SN400R-0.125-G2-H015.0-Z4 SN200R-0.156-G1-H020.0-Z2 SN200R-0.156-G2-H020.0-Z2 SN200R-0.156-J3-H020.0-Z2 SN400R-0.156-G1-H020.0-Z4 SN400R-0.156-G2-H020.0-Z4 SN200R-0.188-G1-H023.0-Z2 SN200R-0.188-G2-H023.0-Z2 SN200R-0.188-J3-H023.0-Z2 SN400R-0.188-G1-H023.0-Z4 SN400R-0.188-G2-H023.0-Z4 SN200R-0.250-E1-H032.0-Z2 SN200R-0.250-E2-H032.0-Z2 SN200R-0.250-J3-H032.0-Z2 SN400R-0.250-E1-H032.0-Z4 SN400R-0.250-E2-H032.0-Z4 SN200R-0.313-G1-H037.0-Z2 SN200R-0.313-G2-H037.0-Z2 SN200R-0.313-J3-H037.0-Z2 SN400R-0.313-G1-H037.0-Z4 SN400R-0.313-G2-H037.0-Z4 SN200R-0.375-E1-H043.0-Z2 SN200R-0.375-E2-H043.0-Z2 SN200R-0.375-J3-H043.0-Z2 SN400R-0.375-E1-H043.0-Z4 SN500R-0.375-E1-H043.0-Z5 SN400R-0.375-E2-H043.0-Z4 SN200R-0.500-E1-H061.0-Z2 SN200R-0.500-E2-H061.0-Z2 SN200R-0.500-J3-H061.0-Z2 SN400R-0.500-E1-H061.0-Z4 SN500R-0.500-E1-H061.0-Z5 SN400R-0.500-E2-H061.0-Z4
For Cutting Data see pages 49-53
AlTiN
METRIC CROSS
FLUTE DIA
SHANK DIA
LOC ap
OAL
RADIUS rp*
NECK DIA
REACH LENGTH
SHANK LENGTH
FLUTES
COATING
1.5 1.5 1.5 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 8.0 10.0 10.0 10.0 10.0 10.0 10.0 12.0 12.0 12.0 12.0 12.0 12.0
1/16 1/16 1/16 3/32 3/32 3/32 1/8 1/8 1/8 1/8 1/8 5/32 5/32 5/32 5/32 5/32 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2
0.004 0.004 0.004 0.006 0.006 0.006 0.008 0.008 0.008 0.008 0.008 0.010 0.010 0.010 0.010 0.010 0.012 0.012 0.012 0.012 0.012 0.014 0.014 0.014 0.014 0.014 0.016 0.016 0.016 0.016 0.016 0.018 0.018 0.018 0.018 0.018 0.018 0.020 0.020 0.020 0.020 0.020 0.020
2 2 2 2 2 2-1/2 2 2-1/2 2-1/2 2 2-1/2 2 2-1/2 2-1/2 2 2-1/2 2 2-1/2 3 2 2-1/2 2-1/2 3 3-1/2 2-1/2 3 2-1/2 3-1/2 4 2-1/2 3-1/2 3 3-1/2 4-1/2 3 3 3-1/2 3-1/2 4-1/2 6 3-1/2 3-1/2 4-1/2
0.0074 0.0074 0.0074 0.0111 0.0111 0.0111 0.0148 0.0148 0.0148 0.0148 0.0148 0.0200 0.0200 0.0200 0.0200 0.0200 0.0230 0.0230 0.0230 0.0230 0.0230 0.0322 0.0322 0.0322 0.0322 0.0322 0.0373 0.0373 0.0373 0.0373 0.0373 0.0432 0.0432 0.0432 0.0432 0.0432 0.0432 0.0614 0.0614 0.0614 0.0614 0.0614 0.0614
0.055 0.055 0.055 0.082 0.082 0.082 0.109 0.109 0.109 0.109 0.109 0.136 0.136 0.136 0.136 0.136 0.166 0.166 0.166 0.166 0.166 0.218 0.218 0.218 0.218 0.218 0.273 0.273 0.273 0.273 0.273 0.329 0.329 0.329 0.329 0.329 0.329 0.444 0.444 0.444 0.444 0.444 0.444
0.188 0.313 0.438 0.281 0.469 0.656 0.375 0.625 0.875 0.375 0.625 0.469 0.781 1.094 0.469 0.781 0.562 0.937 1.313 0.562 0.937 0.750 1.250 1.750 0.750 1.250 0.938 1.563 2.188 0.938 1.563 1.125 1.875 2.625 1.125 1.125 1.875 1.500 2.500 3.500 1.500 1.500 2.500
1.813 1.688 1.563 1.719 1.531 1.844 1.625 1.875 1.625 1.625 1.875 1.531 1.719 1.406 1.531 1.719 1.438 1.563 1.688 1.438 1.563 1.750 1.750 1.750 1.750 1.750 1.563 1.938 1.813 1.563 1.938 1.875 1.625 1.875 1.875 1.875 1.625 2.000 2.000 2.500 2.000 2.000 2.000
2 2 2 2 2 2 2 2 2 4 4 2 2 2 4 4 2 2 2 4 4 2 2 2 4 4 2 2 2 4 4 2 2 2 4 5 4 2 2 2 4 5 4
AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN AlTiN
rp* = Programmable radius
25
SOLID END MILLING
SMALLER NECK DIAMETERS INCREASE APPLICATION RANGE
JABRO®-SOLID2 JS554
The Jabro JS554 range of solid-carbide end mills gains further utility and versatility with smaller neck diameter options. These latest tools provide greater clearance when machining complex components such as those found in aerospace, medical and general machining applications. Smaller neck dimensions make it easier to access parts clamped in complicated fixturing arrangements, as well as enable users to take full advantage of 4-axis and 5-axis machining capabilities. The neck sizes are optimized to retain tool rigidity while providing full compatibility with standard toolholder connective systems. The tools maintain their ability to productively machine materials in the ISO P, M, S and other material groups. JS554 end mills provide high stability and low deflection. They also bring an excellent price-performance ratio to a range of applications, and these latest additions further expand the line’s advanced capabilities.
PRODUCT OVERVIEW • Smaller neck diameters (dn) provide high machining clearance • Easy access to parts clamped in complicated fixturing arrangements • Highly productive full 4-axis and 5-axis machining possible • Optimized neck sizes retain rigidity and toolholder compatibility
RANGE OVERVIEW • Tool diameters from 3 mm - 20 mm • Typical cutting lengths 2xD + 2 mm • Reach length 3xDc • Corner radius and 45˚ chamfer versions • Cylindrical and Weldon shanks
26
YOUR SECO BENEFIT • Increased application range • Greater machining clearance • Full multi-axis machine capabilities • High stability and low deflection • Excellent priceperformance ratio
RANGE ADDITION
JABRO® SOLID2 JS554
WELDON
F
G
D
E
NEW JS554 - SOLID CARBIDE END MILL CYLINDRICAL - FOUR FLUTE - 45° CHAMFER UNEQUAL FLUTE SPACING - OD REDUCTION DIMENSIONS IN MM LENGTH INDEX
TOOL SHAPE
Dc
dmm
ap
I2
I3
Dn
c x 45°
zn
CYLINDRICAL [ [ [ [ [ [ [ [ [
EDP
DESCRIPTION
58171 58172 58174 58176 58178 58180 58183 58186 58191
JS554030G2C.0Z4-SIRA JS554040G2C.0Z4-SIRA JS554050G2C.0Z4-SIRA JS554060E2C.0Z4-SIRA JS554080E2C.0Z4-SIRA JS554100E2C.0Z4-SIRA JS554120E2C.0Z4-SIRA JS554160E2C.0Z4-SIRA JS554200E2C.0Z4-SIRA
2 2 2 2 2 2 2 2 2
G G G E E E E E E
3 4 5 6 8 10 12 16 20
6 6 6 6 8 10 12 16 20
8 10 12 14 18 22 26 34 42
57 57 57 57 63 72 83 92 109
10 13 16 18 25 29 35 42 54
2.85 3.8 4.75 5.7 7.6 9.5 11.4 15.2 19
0.035 0.045 0.055 0.075 0.1 0.125 0.15 0.2 0.25
4 4 4 4 4 4 4 4 4
58192 58193 58195 58196 58198 58202 58207 58210 58214
JS554030G2C.3Z4-SIRA JS554040G2C.3Z4-SIRA JS554050G2C.3Z4-SIRA JS554060E2C.3Z4-SIRA JS554080E2C.3Z4-SIRA JS554100E2C.3Z4-SIRA JS554120E2C.3Z4-SIRA JS554160E2C.3Z4-SIRA JS554200E2C.3Z4-SIRA
2 2 2 2 2 2 2 2 2
G G G E E E E E E
3 4 5 6 8 10 12 16 20
6 6 6 6 8 10 12 16 20
8 10 12 14 18 22 26 34 42
57 57 57 57 63 72 83 92 109
10 13 16 18 25 29 35 42 54
2.85 3.8 4.75 5.7 7.6 9.5 11.4 15.2 19
0.035 0.045 0.055 0.075 0.1 0.125 0.15 0.2 0.25
4 4 4 4 4 4 4 4 4
Tolerances: dmm=h5 Dc=e7 c x 45° [ Stock standard. Subject to change refer to current price-and stock-list.
WELDON
[ [ [ [ [ [ [ [ [
For Cutting Data see pages 54-55
27
RANGE ADDITION
JABRO® SOLID2 JS554
WELDON
G
E
D
NEW JS554 - SOLID CARBIDE END MILL - CYLINDRICAL - FOUR FLUTE - CORNER RADIUS UNEQUAL FLUTE SPACING - OD-REDUCTION DIMENSIONS IN MM LENGTH INDEX
TOOL SHAPE
Dc
dmm
ap
I2
EDP
DESCRIPTION
58177 58156 58179 58181 58182 58157 58184 58185 58159 58190 58162
JS554060E2R020.0Z4-SIRA JS554060E2R100.0Z4-SIRA JS554080E2R050.0Z4-SIRA JS554100E2R050.0Z4-SIRA JS554100E2R100.0Z4-SIRA JS554100E2R250.0Z4-SIRA JS554120E2R050.0Z4-SIRA JS554120E2R100.0Z4-SIRA JS554120E2R300.0Z4-SIRA JS554160E2R050.0Z4-SIRA JS554200E2R600.0Z4-SIRA
2 2 2 2 2 2 2 2 2 2 2
E E E E E E E E E E E
6 6 8 10 10 10 12 12 12 16 20
6 6 8 10 10 10 12 12 12 16 20
14 14 18 22 22 22 26 26 26 34 42
57 57 63 72 72 72 83 83 83 92 109
58197 58165 58200 58203 58204 58167 58208 58209 58168 58211 58170
JS554060E2R020.3Z4-SIRA JS554060E2R100.3Z4-SIRA JS554080E2R050.3Z4-SIRA JS554100E2R050.3Z4-SIRA JS554100E2R100.3Z4-SIRA JS554100E2R250.3Z4-SIRA JS554120E2R050.3Z4-SIRA JS554120E2R100.3Z4-SIRA JS554120E2R300.3Z4-SIRA JS554160E2R050.3Z4-SIRA JS554200E2R600.3Z4-SIRA
2 2 2 2 2 2 2 2 2 2 2
E E E E E E E E E E E
6 6 8 10 10 10 12 12 12 16 20
6 6 8 10 10 10 12 12 12 16 20
14 14 18 22 22 22 26 26 26 34 42
57 57 63 72 72 72 83 83 83 92 109
I3
Dn
re1
zn
CYLINDRICAL
18 18 25 29 29 29 35 35 35 42 54
5.7 5.7 7.6 9.5 9.5 9.5 11.4 11.4 11.4 15.2 19
0.2 1 0.5 0.5 1 2.5 0.5 1 3 0.5 6
4 4 4 4 4 4 4 4 4 4 4
[ [ [ [ [ [ [ [ [ [ [
18 18 25 29 29 29 35 35 35 42 54
5.7 5.7 7.6 9.5 9.5 9.5 11.4 11.4 11.4 15.2 19
0.2 1 0.5 0.5 1 2.5 0.5 1 3 0.5 6
4 4 4 4 4 4 4 4 4 4 4
Tolerances: dmm=h5 Dc=e7 re1=+/-0,02 mm [ Stock standard. Subject to change refer to current price-and stock-list.
28
WELDON
[ [ [ [ [ [ [ [ [ [
For Cutting Data see pages 54-55
SOLID END MILLING
MAXIMIZED HIGH FEED MACHINING
JABRO®-HFM JHF980 With the right cutting tool and machine, high feed machining can produce metal removal rates that are significantly higher than conventional methods. The Jabro-HFM JHF980 solid-carbide end mills are a top choice in high feed machining - and now even more so with new 4- and 5-flute cutter options. Engineered for extremely productive face, slot and select plunge milling applications, this tool takes advantage of the latest design and grinding developments to incorporate an increased number of flutes. This doubles the feed rate capability compared to previous Jabro end mills. When applied at the same table feed rates as the prior tools, these new high feed cutters deliver increased tool life results. Optimal application of the Jabro high feed cutters depends on the machine tool, CNC and programming capabilities, as well as the workpiece material and part size. High feed machining pairs shallow axial depths of cut with accelerated table feed rates to produce the increased metal removal rates. Cutting forces are directed axially into the spindle, stabilizing the operation as well as minimizing vibration and machine wear.
YOUR SECO BENEFIT • Maximum metal removal • Optimized feed rates • High productivity • Long tool life • Reduced vibrations • High process stability • Less machine tool stress
PRODUCT OVERVIEW • Solid-carbide high feed tools excel in face, slot and plunge milling • High feed capabilities yield significant productivity gains • Reduced production costs when processing deep and shallow pockets • Longer tool life than previous cutters when applied at the same table feed rates • Low radial forces minimize vibration and machine wear • Wide application area covered, from steel to exotic materials
RANGE OVERVIEW • 4-flute end mill diameters from 2 mm - 6 mm • 5-flute end mill diameters from 8 mm - 12 mm • 1.5xD, 3xD, 5xD and 7xD length versions available
29
RANGE ADDITION
JABRO® SOLID2 HFM JHF980
G
E
NEW JHF980 - SOLID CARBIDE END MILL CYLINDRICAL - HIGH FEED GEOMETRY DIMENSIONS IN MM LENGTH INDEX
TOOL SHAPE
Dc1
Dc
dmm
ap
I2
I3
Dn
re1
rp
UTCN
a°
β
zn
CYLINDRICAL
EDP
DESCRIPTION
53531 53533 53535 53537 53538 53539 53540 53541 53546 53548 53549 53551 53553 53556 53558
JHF980080E1H.0Z5-MEGA JHF980100E1H.0Z5-MEGA JHF980120E1H.0Z5-MEGA JHF980030G2H.0Z4-MEGA JHF980040G2H.0Z4-MEGA JHF980050G2H.0Z4-MEGA JHF980060G2H.0Z4-MEGA JHF980080E2H.0Z5-MEGA JHF980100E2H.0Z5-MEGA JHF980120E2H.0Z5-MEGA JHF980020G3H.0Z4-MEGA JHF980030G3H.0Z4-MEGA JHF980040G3H.0Z4-MEGA JHF980050G3H.0Z4-MEGA JHF980060G3H.0Z4-MEGA
1 1 1 2 2 2 2 2 2 2 3 3 3 3 3
E E E G G G G E E E G G G G G
8 10 12 3 4 5 6 8 10 12 2 3 4 5 6
4 5 6 1.5 2 2.5 3 4 5 6 1 1.5 2 2.5 3
8 10 12 6 6 6 8 8 10 12 6 6 6 6 8
0.4 0.45 0.5 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.15 0.2 0.25 0.3 0.35
70 80 80 50 60 60 60 70 80 80 40 50 70 80 80
12 15 18 9 12 15 18 24 30 36 10 15 20 25 30
7 8.8 10.6 2.6 3.5 4.4 5.2 7 8.8 10.6 1.7 2.6 3.5 4.4 5.2
0.6 0.8 1 0.2 0.3 0.4 0.5 0.6 0.8 1 0.15 0.2 0.3 0.4 0.5
0.935 1.176 1.417 0.366 0.503 0.641 0.778 0.935 1.176 1.417 0.269 0.366 0.503 0.641 0.778
0.198 0.232 0.265 0.085 0.107 0.128 0.150 0.198 0.232 0.265 0.055 0.085 0.107 0.128 0.150
7.12 4 1.77 2.86 8.46 4.79 2.59 1.12 1.8
-
5 5 5 4 4 4 4 5 5 5 4 4 4 4 4
[ [ [ [ [ [ [ [ [ [ [ [ [ [ [
53559 53565 53569 53570 53571 53573 53576 53578 53581 53582
JHF980080E3H.0Z5-MEGA JHF980100E3H.0Z5-MEGA JHF980120E3H.0Z5-MEGA JHF980030J4H.0Z4-MEGA JHF980040J4H.0Z4-MEGA JHF980050J4H.0Z4-MEGA JHF980060J4H.0Z4-MEGA JHF980080E4H.0Z5-MEGA JHF980100E4H.0Z5-MEGA JHF980120E4H.0Z5-MEGA
3 3 3 4 4 4 4 4 4 4
E E E J J J J E E E
8 10 12 3 4 5 6 8 10 12
4 5 6 1.5 2 2.5 3 4 5 6
8 10 12 6 6 6 8 8 10 12
0.4 0.45 0.5 0.2 0.25 0.3 0.35 0.4 0.45 0.5
80 90 110 60 80 90 100 100 110 130
40 50 60 21 28 35 42 56 70 84
7 8.8 10.6 2.6 3.5 4.4 5.2 7 8.8 10.6
0.6 0.8 1 0.2 0.3 0.4 0.5 0.6 0.8 1
0.935 1.176 1.417 0.366 0.503 0.641 0.778 0.935 1.176 1.417
0.198 0.232 0.265 0.085 0.107 0.128 0.150 0.198 0.232 0.265
3.63 1.93 0.82 1.33 -
0.5 0.5 0.5 0.5 0.5 0.5 0.5
5 5 5 4 4 4 4 5 5 5
[ [ [ [ [ [ [ [ [ [
Tolerances: dmm= h5 Dc= 0,02/-0,04 mm re1= +/-0,05 mm a°= collision angle [ Stock standard. Subject to change refer to current price-and stock-list. UTCN = uncut-thickness For Cutting Data see pages 56-57
30
NEW MDT FOR MULTI TASK MACHINING
CUT-OFF & GROOVING
MDT
Suitable applications include turning of parts with many different diameters, complicated profiles and grooves. For complex parts of this type, several standard and special tools can be replaced by one Seco MDT tool. Savings can be achieved through fewer tool changes and reduced stock. Seco MDT has a unique insert clamping method - Secoloc; a combination of top clamp and serrated contact surfaces between the insert and toolholder offers superb stability. The relatively long length of the inserts also increases the stability.
YOUR SECO BENEFIT • Improved reliability • Increased cutting data • Good surface finish • Less risk of vibrations • Good repeatability
NEW TOOLHOLDERS FOR INSERTS LCGN, LCMF AND LCMR DIMENSIONS IN INCH
CDIR/L
Right-hand version shown ar = 3 x ap
3 4 5 6 8
EDP
DESCRIPTION
D5m
f1
I1
ar
LBS
SEAT SIZE
13276 13279 13281 13282 13283
C6-CDIR-33090-03JET C6-CDIR-33090-04JET C6-CDIR-33090-05JET C6-CDIR-33090-06JET C6-CDIR-33090-08JET
2.48 2.48 2.48 2.48 2.48
1.3 1.3 1.3 1.3 1.3
3.54 3.54 3.54 3.54 3.54
0.35 0.47 0.59 0.71 0.94
3.7 3.7 3.7 3.7 3.7
3 4 5 6 8
LC..1603.. LC..1604.. LC..1605.. LC..1606.. LC..3008..
31
CUT-OFF & GROOVING
EXPANSIONS BRING CUTTING SPEED & PRODUCTIVITY GAINS TO WIDER RANGE OF APPLICATIONS
X4 EXPANSION
YOUR SECO BENEFIT
With new introductions including CP500 and TGH1050 grade inserts, Seco is expanding the benefits of its short-reach grooving and cut-off X4 system to an even greater range of applications. Featuring a highly stable design that incorporates multi-edge, tangential inserts, X4GK inserts offer tremendous benefits in the areas of accuracy, security, productivity and surface quality.
• Minimized material consumption • Precise grooving • Longer tool life • Rigidity and stability • Increased productivity • Easy loading insert in holder
NEW X4GK INSERTS - RIGHT & LEFT HANDED Tolerances: ap = ±0.001 ar = ±0.004 s = ±0.001 rep = ±0.001
GRADES (EDP)
-
ap
ar*
I
I2
s
rep
TGH1050
-
COATED CP500
DESCRIPTION
PSIRL°
PSIRR/PSIRL = ±0.25°
PSIRR°
DIMENSIONS IN INCH
0.020 0.039 0.059 0.079 0.098 0.118 0.059 0.079 0.098 0.118
0.102 0.169 0.256 0.256 0.256 0.256 0.256 0.256 0.256 0.256
0.748 0.748 0.748 0.748 0.748 0.748 0.748 0.748 0.748 0.748
1.002 1.002 1.002 1.002 1.001 1.001 1.002 1.002 1.001 1.001
0.803 0.803 0.803 0.803 0.803 0.803 0.803 0.803 0.803 0.803
0.002 0.002 0.004 0.004 0.006 0.006 0.008 0.008 0.012 0.012
42861 42884 43014 43017
43140 43142 43164 43228 43261 43316 -
X4GK..RN-MC
X4GK 2503005-0050RN-MC X4GK 2503005-0100RN-MC X4GK 2503010-0150RN-MC X4GK 2503010-0200RN-MC X4GK 2503015-0250RN-MC X4GK 2503015-0300RN-MC X4GK 2503020-0150RN-MC X4GK 2503020-0200RN-MC X4GK 2503030-0250RN-MC X4GK 2503030-0300RN-MC Right-hand insert (RN/RR/RL) must only be used with Right-hand holder
*Maximum cutting depth ar is limited relative to workpiece diameter to avoid contact between workpiece and toolholder
32
NEW X4GK INSERTS - RIGHT & LEFT HANDED Tolerances: ap = ±0.001 ar = ±0.004 s = ±0.001 rep = ±0.001
GRADES (EDP)
DIMENSIONS IN INCH
PSIRL°
CP500
TGH1050
DESCRIPTION
PSIRR°
PSIRR/PSIRL = ±0.25°
COATED
15
-
0.059
0.256
0.748
0.999
0.801
0.002
46321
-
-
-
0.020 0.039 0.059 0.079 0.098 0.118 0.059 0.079 0.098 0.118
0.102 0.169 0.256 0.256 0.256 0.256 0.256 0.256 0.256 0.256
0.748 0.748 0.748 0.748 0.748 0.748 0.748 0.748 0.748 0.748
1.002 1.002 1.002 1.002 1.001 1.001 1.002 1.002 1.001 1.001
0.803 0.803 0.803 0.803 0.803 0.803 0.803 0.803 0.803 0.803
0.002 0.002 0.004 0.004 0.006 0.006 0.008 0.008 0.012 0.012
42864 43012 43015 43069
43141 43154 43188 43254 43273 43319 -
-
15
0.059
0.256
0.748
0.999
0.801
0.002
43078
-
-
-
0.020 0.039 0.059 0.079 0.098 0.118
0.102 0.169 0.256 0.256 0.256 0.256
0.748 0.748 0.748 0.748 0.748 0.748
1.002 1.002 1.002 1.002 1.002 1.002
0.803 0.803 0.803 0.803 0.803 0.803
0.002 0.002 0.004 0.004 0.006 0.006
-
43323 43362 43369 43379 43387 43389
-
-
0.020 0.039 0.059 0.079 0.098 0.118
0.102 0.169 0.256 0.256 0.256 0.256
0.748 0.748 0.748 0.748 0.748 0.748
1.002 1.002 1.002 1.002 1.002 1.002
0.803 0.803 0.803 0.803 0.803 0.803
0.002 0.002 0.004 0.004 0.006 0.006
-
43327 43367 43375 43380 43388 43394
ap
ar*
I
I2
s
rep
X4GK..RR-MC
X4GK 2503005-0150RR15-MC X4GK..LN-MC
Left-hand insert (LN/LR/LL) must only be used with Left-hand holder
X4GK 2503005-0050LN-MC X4GK 2503005-0100LN-MC X4GK 2503010-0150LN-MC X4GK 2503010-0200LN-MC X4GK 2503015-0250LN-MC X4GK 2503015-0300LN-MC X4GK 2503020-0150LN-MC X4GK 2503020-0200LN-MC X4GK 2503030-0250LN-MC X4GK 2503030-0300LN-MC X4GK..LL-MC
X4GK 2503005-0150LL15-MC X4GK..RN-FG
X4GK 2503005-0050RN-FG X4GK 2503005-0100RN-FG X4GK 2503010-0150RN-FG X4GK 2503010-0200RN-FG X4GK 2503015-0250RN-FG X4GK 2503015-0300RN-FG Right-hand insert (RN/RR/RL) must only be used with Right-hand holder, Left-hand insert (LN/LR/LL) must only be used with Left-hand holder
X4GK..LN-FG
X4GK 2503005-0050LN-FG X4GK 2503005-0100LN-FG X4GK 2503010-0150LN-FG X4GK 2503010-0200LN-FG X4GK 2503015-0250LN-FG X4GK 2503015-0300LN-FG
*Maximum cutting depth ar is limited relative to workpiece diameter to avoid contact between workpiece and toolholder
33
HOLEMAKING REAMING
NEW REAMING SHANKS OFFER BUILT-IN FLOATING & ADJUSTABILITY
PRECIMASTER™ PLUS Two new tool shank designs from Seco offer floating and adjustability for fully optimized, high-precision reaming operations. As an extension of the Precimaster Plus indexable-head reaming system, the new PMX-FL and PMX-AD shanks greatly improve hole surface finishes, eliminate runout and correct for misalignment without the need for special toolholders. Seco’s new shanks incorporate compact internal systems for such functionalities, eliminating the need for special toolholders for floating and adjustability functions. Compared to special toolholders, the new shanks also situate reamers closer to machine spindle noses for less tool overhang. Seco’s built-in floating system for static and turning-machine reaming applications is purely mechanical and much more stable than the common rubber or elastomer-type technology used on other similar tools. Also, the internal adjustment on Seco‘s new shank for rotating applications is mechanical in design and uses six screws to provide precise settings and effectively correct for spindle runout down to less than .0002” (0.005 mm).
PRODUCT OVERVIEW • Compact design, less tool overhang • Economical • Accurate internal floating and adjusting systems • High precision
RANGE OVERVIEW • PMX-FL floating shanks (static applications) • PMX-AD adjustable shanks (rotating applications) • Four sizes in each style for .3937” - 2.3818” (10 mm - 60.499 mm) diameters • Runout compensation to less than .0002” (0.005 mm) • Applicable to all materials
34
HOLEMAKING REAMING
NEW PRECIMASTER PLUS ADJUSTABLE/FLOATING SHANKS FOR THROUGH AND BLIND HOLES DIMENSIONS MM STYLE
Dc
EDP
DESCRIPTION
I2
I2by
I3S
IC
Dmm
d9
117 147 179 214
110 137 167 200
57 82 104 127
48 50 56 60
16 20 25 32
18 22 28 34
ADJUSTABLE SHANKS FOR THROUGH HOLES
10-14.499 14.5-21.499 21.5-32.499 32.5-60.499
53479 53483 53486 53488
Metric PMX06T-AD-05700-16N1 PMX08T-AD-08200-20N1 PMX12T-AD-10400-25N1 PMX16T-AD-12700-32N1
ADJUSTABLE SHANKS FOR BLIND HOLES
10-14.499 14.5-21.499 21.5-32.499 32.5-60.499
53482 53485 53487 53492
PMX06B-AD-05700-16N1 PMX08B-AD-08200-20N1 PMX12B-AD-10400-25N1 PMX16B-AD-12700-32N1
117 147 179 214
110 137 167 200
57 82 104 127
48 50 56 60
16 20 25 32
18 22 28 34
FLOATING SHANKS FOR THROUGH HOLES
10-14.499 14.5-21.499 21.5-32.499 32.5-60.499
53469 53471 53473 53476
PMX06T-FL-05700-16N1 PMX08T-FL-08200-20N1 PMX12T-FL-10400-25N1 PMX16T-FL-12700-32N1
117 147 179 214
110 137 167 200
57 82 104 127
48 50 56 60
16 20 25 32
18 22 28 34
FLOATING SHANKS FOR BLIND HOLES
10-14.499 14.5-21.499 21.5-32.499 32.5-60.499
53470 53472 53475 53478
PMX06B-FL-05700-16N1 PMX08B-FL-08200-20N1 PMX12B-FL-10400-25N1 PMX16B-FL-12700-32N1
117 147 179 214
110 137 167 200
57 82 104 127
48 50 56 60
16 20 25 32
18 22 28 34
PRECIMASTER PLUS - SHANKS FOR THROUGH AND BLIND HOLES Dc
10.5 14.499
14.5 21.499
21.5 32.499
32.5 60.499
TOOL HOLDER MATERIAL
DIMENSIONS MM EDP
DESCRIPTION
I2
I2by
I3S
IC
Dmm
Steel Steel Steel Carbide
14352 14353 14354 14355
Metric PMX06-03700-12N1 PMX06-05700-12N1 PMX06-12000-12N1 PMX06HM-12000-12N1
84 104 167 167
77 97 160 160
37 57 120 120
45 45 45 45
12 12 12 12
Steel Steel Steel Carbide
14356 14357 14358 14362
PMX08-04600-20N1 PMX08-08200-20N1 PMX08-14500-20N1 PMX08HM-14500-20N1
99 135 198 198
89 125 188 188
46 82 145 145
50 50 50 50
20 20 20 20
Steel Steel Steel Carbide
14363 14364 14365 14366
PMX12-06800-25N1 PMX12-10400-25N1 PMX12-17000-25N1 PMX12HM-17000-25N1
127 163 229 229
115 151 217 217
68 104 170 170
56 56 56 56
25 25 25 25
• Optimized, stable, high-precision reaming • Compact tool setup • Reduced tooling inventory and cost • Versatility and reliability • Superior surface finishes • Ease of use • Longer tool life
Steel Steel Steel Carbide
14367 14368 14370 14372
PMX16-06300-32N1 PMX16-12700-32N1 PMX16-17000-32N1 PMX16HM-17000-32N1
124 188 231 231
110 174 217 217
63 127 170 170
61 61 61 61
32 32 32 32
For Cutting Data see pages 58-59
YOUR SECO BENEFIT
35
PRODUCTIVITY COST ANALYSIS (PCA)
The process by which we work with our customers to evaluate their processes and identify areas where cost can be reduced and significant productivity gains can be made.
HOW IS IT DONE?
THE 3 STAGES OF PCA By benchmarking the current process, we can identify where the greatest savings can be achieved. Once we have the benchmark data, we can begin to apply our extensive experience within our global metalcutting organization to create an optimized solution to suit the manufacturing environment.
STAGE 1
STAGE 2
CURRENT METHOD TIME & COST BENCHMARK
INITIAL CHANGE TIME & COST CONVERSION
COSTS
MANUFACTURERS WHO COULD BENEFIT FROM PCA MANUFACTURERS WHO BENEFIT FROM PCA
Over $50M in savings for our customers each year.
PRODUCTIVITY
STAGE 3 METHOD REVIEW TIME & COST PROCESS IMPROVEMENT
LONG TERM METHOD TIME & COST CONTINUOUS IMPROVEMENT
CONTACT YOUR LOCAL TECHNICAL SPECIALIST TO TAKE ADVANTAGE OF THIS MONEY SAVING TOOL.
36
DISCOVER HOW EASY IT IS to reduce costs with Seco PCA!
SECO MATERIAL GROUPS VERSION 2 (SMG v2) - INTRO SMG v2 is the foundation for a new and accurate way of organizing work materials and choosing the correct speed, feed rate and depth of cut for any work material and any Seco tool. In addition to using a greater number of work material groups compared to our previous system, SMG v2 also incorporates a reference material - or standard - for each group. The machinability of all other materials within that group can be compared to the standard, allowing for adjustments to the cutting data and accounting for the unique characteristics of each material.
THE USE OF SMG v2 IS ILLUSTRATED BELOW As shown in Table I, the reference material for work material group P4 is 1045, for P5 it is 4140 steel and for H5 it is 4140 hardened to 50 HRC. 4140 steel is available in a wide variety of hardness and tensile strengths. It will be expected that the machinability will vary with these properties. SMG
DESCRIPTION
REFERENCE
SMG
P4
Low alloy general structural steels, 0.25% < C < 0.67%wt 75 < UTS < 175 Low alloy Quench & Temper steels
PROPERTIES (KSI)
1045 UTS = 95 ksi
H5
P5
Structural steels, 0.25% < C < 0.67%wt Quench & Temper steels
4140 UTS = 100 ksi
80 < UTS < 175
DESCRIPTION
PROPERTIES
REFERENCE
Quenched & Tempered steels
38 < HRC < 56
4140 50 HRC
Table II gives some examples of 4140 in different conditions. SMG P5 H5
EN 42 CrMo 4 42 CrMo 4 42 CrMo 4 42 CrMo 4
W.-Nr 1.1201 1.1201 1.1201 1.1201
AFNOR 42 CD 4 42 CD 4 42 CD 4 42 CD 4
BS 708 M 40 708 M 40 708 M 40 708 M 40
UNI 42 CrMo 4 42 CrMo 4 42 CrMo 4 42 CrMo 4
JIS SCM 440 (H) SCM 440 (H) SCM 440 (H) SCM 440 (H)
AISI / ASTM 4142, 4140 4142, 4140 4142, 4140 4142, 4140
GOST 38HM 38HM 38HM 38HM
CONDITION Annealed Quenched & Tempered Quenched & Tempered Quenched & Tempered
UTS (ksi) HRC nom 100 145 45 50
The graphs indicate how the speed recommendation for a specific material can be adjusted to account for the different properties of the steel. As an example, consider 4140 with a tensile strength (UTS) of 145 ksi. The standard material for SMG P5 is 4140 steel with a tensile strength of 100 ksi. Since the material of interest is 45% stronger, the cutting speed will have to be reduced. Following the black arrows in Figure 1, it can be seen that a speed 75% of that recommended for 4140 at 100 ksi should be used. So if a cutting speed of 900 sf/min is suggested for a tool of interest when machining 4140 at 100 ksi, a speed of 675 sf/min (900 X 0.75) should be used if the 4140 has a tensile strength of 145 ksi. Figure 1
Figure 2
HRC
If the 4140 is quenched and tempered to a hardness of 45 HRC, an accurate cutting speed can be obtained by using Figure 2. The standard material for SMG H5 is 4140 heat treated to a hardness of 50 HRC. Logically, a softer material, in this case 45 HRC, can be machined at a higher speed. Since the hardness, 45 HRC, is 90% that of the standard material, Figure 2 shows a speed 120% that of the standard could be used. If a speed of 200 sfpm is recommended when machining 4140 at 50 HRC, a speed of 240 sf/min (200 X 1.2) could be used if the 4140 is 45 HRC. For 37 more convenient cutting data recommendations use applicable tools in My Pages visit: mypages.secotools.com
CUTTING DATA
SQUARE T4-12 R217/220.94-12 - Insert selection fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13
LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP3000 LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 T350M LOEX120708TR-M12 T350M LOEX120708TR-M12 T350M LOEX120708TR-M12 MS2050 LOEX120708TR-M12 MS2050 LOEX120708TR-M12 MS2050
Recommended ap** 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.20 0.16 0.16 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.16 0.16 0.16 0.18 0.18 0.16
** For optimum tool life for slotting. For profiling, max ap recommended for radial engagement (ae) 30% or less. SMG = Seco Material Group fz = in/tooth ap = inch vc = sf/min ae/Dc = % All cutting data are start values
38
100% 0.0071 0.0075 0.0071 0.0067 0.0067 0.0067 0.0067 0.0071 0.0067 0.0075 0.0067 0.0055 0.0047 0.0047 0.0079 0.0071 0.0071 0.0071 0.0067 0.0071 0.0067 0.0094 0.0094 0.0094 0.0094 0.0047 0.0047 0.0043 0.0055 0.0055 0.0047
30% 0.0079 0.0079 0.0075 0.0075 0.0075 0.0071 0.0071 0.0075 0.0071 0.0079 0.0075 0.0059 0.0051 0.0051 0.0087 0.0079 0.0079 0.0079 0.0071 0.0079 0.0071 0.010 0.010 0.010 0.010 0.0051 0.0051 0.0047 0.0059 0.0059 0.0051
10% 0.012 0.013 0.012 0.012 0.011 0.011 0.011 0.012 0.011 0.013 0.011 0.0087 0.0079 0.0079 0.013 0.012 0.012 0.012 0.011 0.012 0.011 0.016 0.016 0.016 0.016 0.0079 0.0079 0.0075 0.0094 0.0094 0.0079
CUTTING DATA
SQUARE T4-12 R217/220.94-12 - Cutting data vc = (sf/min) MP1500 SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13
100% 930 910 790 700 680 760 720 670 700 720 640 540 520 315 460 405 -
30% 1225 1200 1075 940 890 1000 950 890 920 950 850 720 690 420 600 540 -
MS2500
MP3000
T350M
MK1500
MK2050
10% 100% 30% 10% 100% 30% 10% 100% 30% 10% 100% 30% 10% 100% 30% 10% 1450 960 1275 1525 840 1100 1325 770 1025 1200 810 1075 1275 1425 920 1250 1450 800 1075 1250 740 990 1150 790 1050 1225 1250 810 1075 1275 700 940 1100 650 860 1025 690 930 1075 1100 720 950 1125 630 830 970 580 760 890 610 820 950 1075 690 910 1100 600 790 950 550 730 870 590 780 930 1200 780 1050 1225 670 900 1050 620 830 980 660 880 1050 1125 730 980 1150 640 850 1000 580 780 920 630 830 980 1050 680 910 1075 590 790 930 540 730 850 580 780 910 1100 710 950 1125 620 830 970 570 760 900 610 800 960 660 890 1025 600 800 940 570 760 890 550 730 870 500 660 790 475 630 750 450 600 710 405 540 640 385 510 610 1125 730 980 1150 630 850 990 900 1200 1400 850 1125 1325 1000 660 860 1025 570 750 900 810 1075 1275 760 1000 1200 860 560 730 870 480 630 760 680 900 1075 650 850 1025 820 530 700 830 460 610 720 650 860 1025 620 820 970 495 330 430 510 285 375 440 395 530 620 375 500 590 720 465 610 740 405 530 640 570 760 900 540 720 850 640 420 550 650 365 475 560 510 680 800 480 640 750 150 200 230 140 185 220 120 160 185 115 150 175 105 140 165 100 135 155 205 275 325 195 260 310 120 160 190 115 150 180 95 130 150 90 120 140 -
R217/220.94-12 - Cutting data vc = (sf/min) F40M SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13
100% 670 640 560 500 480 540 510 470 495 520 430 350 275 230 510 455 385 370 225 325 290 1850 1500 1000 1150 130 105 90 175 100 85
30% 880 860 750 660 630 720 680 630 660 690 570 465 365 305 680 600 510 485 300 425 380 2475 2000 1325 1525 170 135 120 235 135 110
MM4500 10% 1050 1000 880 780 760 850 800 740 780 810 680 550 425 355 800 720 610 580 355 510 450 2950 2375 1575 1800 200 160 140 280 160 130
100% 540 520 455 405 390 435 410 380 400 445 375 300 240 200 75 60 50 100 75 65
30% 720 700 610 540 510 580 550 510 540 600 490 400 315 260 95 80 70 135 105 85
MS2050 10% 850 810 710 630 610 690 650 600 630 700 590 480 370 305 115 90 80 160 120 95
100% 670 560 450 340 285 120 100 90 155 120 105
30% 860 700 550 405 335 160 130 115 210 160 135
T25M 10% 960 800 610 445 375 180 145 135 250 190 155
100% 740 710 620 550 530 590 560 520 540 570 475 385 305 255 560 500 425 405 250 355 320 -
30% 970 950 830 730 700 790 750 700 730 760 630 510 400 335 750 660 560 530 330 470 420 -
10% 1150 1100 970 850 830 930 880 820 860 890 750 610 470 390 880 790 670 640 390 560 495 -
39
CUTTING DATA
SQUARE T4-12 HELICAL R217/220.94-12 - Insert selection fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 S1 S2 S3 S11 S12 S13 SMG = Seco Material Group fz = in/tooth vc= sf/min ae/Dc = % All cutting data are start values
40
LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 MP2500 LOEX120708TR-M12 T350M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-MD13 MK2050 LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 F40M LOEX120708TR-M12 MS2050 LOEX120708TR-M12 MS2050 LOEX120708TR-M12 MS2050
100%
30%
10%
0.0059 0.0059 0.0055 0.0055 0.0055 0.0051 0.0051 0.0055 0.0051 0.0059 0.0055 0.0043 0.0037 0.0037 0.0063 0.0059 0.0059 0.0059 0.0051 0.0059 0.0051 0.0037 0.0037 0.0035 0.0043 0.0043 0.0037
0.0063 0.0063 0.0059 0.0059 0.0059 0.0059 0.0059 0.0059 0.0059 0.0063 0.0059 0.0047 0.0039 0.0039 0.0067 0.0063 0.0063 0.0063 0.0055 0.0063 0.0055 0.0039 0.0039 0.0037 0.0047 0.0047 0.0039
0.0094 0.0094 0.0094 0.0094 0.0087 0.0087 0.0087 0.0094 0.0087 0.0094 0.0087 0.0071 0.0063 0.0063 0.010 0.0094 0.0094 0.0094 0.0087 0.0094 0.0087 0.0063 0.0063 0.0059 0.0071 0.0071 0.0063
CUTTING DATA
SQUARE T4-12 HELICAL R217/220.94-12 - Cutting data vc = (sf/min) MK1500
MK2050
MM4500
MS2050
SMG
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 S1 S2 S3 S11 S12 S13
520 495 460 450 345 420 400 -
590 560 520 510 405 485 460 -
620 600 560 550 440 520 495 -
500 495 465 435 425 455 445 425 440 510 485 445 435 335 410 385 -
560 560 520 500 490 520 500 485 495 570 550 510 500 395 470 450 -
600 590 560 540 530 550 540 520 540 610 590 550 540 430 510 485 -
410 405 375 345 335 365 355 335 345 370 325 285 230 190 70 55 49 95 75 60
470 465 435 410 400 425 410 400 405 435 390 345 290 250 95 75 65 130 100 80
510 500 470 445 440 465 450 435 445 470 430 380 325 285 110 90 75 155 120 95
460 415 360 295 255 125 100 90 165 125 110
510 460 400 325 285 165 135 120 215 165 140
530 485 415 345 305 185 150 135 250 195 160
R217/220.94-12 - Cutting data vc = (sf/min) MP1500
MP2500
MP3000
T350M
F40M
SMG
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 S1 S2 S3 S11 S12 S13
530 520 495 465 455 485 475 455 470 475 445 410 400 295 370 350 -
590 590 550 530 520 550 530 520 530 540 510 475 460 355 435 410 -
630 620 590 570 560 580 570 550 570 570 550 510 500 395 475 445 -
510 510 480 455 445 475 460 445 455 440 395 350 300 260 460 430 395 385 280 355 335 -
580 570 540 520 510 530 520 510 510 500 460 415 360 320 520 495 460 450 345 420 395 -
620 610 580 550 550 570 560 540 550 540 500 450 395 355 560 530 500 485 380 460 435 -
500 495 470 440 430 460 450 430 440 435 390 350 295 255 445 420 385 375 270 345 325 145 115 100 200 115 95
570 560 530 500 495 520 510 495 500 495 455 410 355 315 510 485 445 435 330 410 385 190 155 135 260 155 125
600 600 570 540 530 560 550 530 540 540 495 445 390 350 550 520 485 475 370 450 420 225 180 160 295 180 145
485 480 450 425 415 445 430 415 425 420 380 335 280 245 135 110 95 190 110 90
550 540 510 485 475 500 490 475 480 485 445 395 345 305 180 145 130 250 145 120
590 580 550 520 520 540 530 510 520 520 485 435 380 340 210 170 150 285 170 135
455 450 420 390 380 410 400 380 395 400 360 315 260 220 400 370 335 325 220 295 275 125 100 85 170 100 80
520 510 485 455 445 470 460 445 450 465 420 375 325 285 460 435 395 385 285 360 335 165 135 115 230 130 105
560 550 520 490 485 510 495 480 490 500 460 415 360 320 500 475 435 425 320 400 375 195 155 135 265 155 125
41
CUTTING DATA
DOUBLE OCTO 05 CASSETTE R220.48-05 - Insert selection fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21
ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP2500 ONMU050410ANTN-M10 MP1500 ONMU050410ANTN-M10 MP1500 ONMU050410ANTN-ME10 MS2050 ONMU050410ANTN-ME10 MS2050 ONMU050410ANTN-ME10 MS2050 ONMU050410ANTN-M10 T350M ONMU050410ANTN-M10 MM4500 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-M10 MK2050 ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 F40M ONMU050410ANTN-ME10 MS2050 ONMU050410ANTN-ME10 MS2050 ONMU050410ANTN-ME10 MS2050 ONMU050410ANTN-M10 MP1500 ONMU050410ANTN-M10 MP1500 ONMU050410ANTN-M10 MP1500 ONMU050410ANTN-M10 MP1500 ONMU050410ANTN-M10 MP1500
SMG = Seco Material Group fz = in/tooth ap = inch vc = sf/min ae/Dc = % All cutting data are start values.
42
ap
100%
30%
10%
0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.055 0.044 0.044 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.070 0.044 0.044 0.044 0.050 0.050 0.044 0.055 0.050 0.055 0.055 0.050
0.0085 0.0085 0.0085 0.0080 0.0080 0.0080 0.0080 0.0085 0.0080 0.0085 0.0080 0.0065 0.0055 0.0055 0.0085 0.0080 0.0080 0.0080 0.0070 0.0080 0.0070 0.011 0.011 0.011 0.011 0.0055 0.0055 0.0050 0.0065 0.0065 0.0055 0.0055 0.0044 0.0055 0.0055 0.0044
0.0095 0.0095 0.0085 0.0085 0.0085 0.0085 0.0085 0.0085 0.0085 0.0095 0.0085 0.0070 0.0060 0.0060 0.0095 0.0085 0.0085 0.0085 0.0080 0.0085 0.0080 0.012 0.012 0.012 0.012 0.0060 0.0060 0.0055 0.0070 0.0070 0.0060 0.0060 0.0044 0.0060 0.0060 0.0044
0.014 0.015 0.014 0.013 0.013 0.013 0.013 0.014 0.013 0.015 0.013 0.011 0.0095 0.0095 0.015 0.013 0.013 0.013 0.012 0.013 0.012 0.019 0.019 0.019 0.019 0.0095 0.0095 0.0085 0.011 0.011 0.0095 0.0085 0.0070 0.0085 0.0085 0.0070
CUTTING DATA
DOUBLE OCTO 05 CASSETTE R220.48-05 - Cutting data vc = (sf/min) MP1020
MP1500
MP2500
MP3000
T350M
F40M
SMG
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21
1050 1025 880 830 790 890 840 740 820 -
1275 1250 1125 990 950 1075 1000 950 980 -
1450 1375 1200 1100 1050 1175 1100 1025 1075 -
1050 1000 870 790 750 840 800 730 770 800 710 600 580 355 510 450 165 175 210 320 175
1400 1350 1200 1050 1000 1125 1075 1000 1025 1075 950 810 770 470 680 600 225 240 285 430 240
1650 1600 1400 1250 1200 1325 1250 1175 1225 1275 1125 950 910 560 800 720 265 280 340 510 280
920 900 770 700 670 750 710 650 690 650 540 435 335 280 710 630 530 510 315 450 400 2600 2100 1400 1600 165 130 115 230 130 105 135 140 170 260 140
1225 1200 1050 930 890 1000 940 890 920 870 720 570 450 375 950 850 720 680 415 600 530 3525 2850 1900 2175 220 175 155 300 175 140 180 190 230 345 190
1475 1400 1225 1100 1050 1175 1125 1025 1075 1025 850 680 530 440 1125 1000 850 810 495 710 640 4150 3350 2225 2550 255 205 180 360 205 165 215 225 275 415 225
870 850 730 660 630 710 670 610 650 630 530 425 330 275 670 600 510 485 295 425 380 2475 2000 1325 1525 155 125 110 215 125 100 130 140 165 250 140
1175 1150 1000 880 840 950 890 840 870 850 700 560 440 370 900 800 680 650 395 570 510 3350 2700 1800 2050 205 165 145 285 165 135 175 190 225 335 190
1400 1325 1175 1050 1000 1125 1050 980 1025 1000 830 670 520 435 1050 950 800 760 470 670 600 3925 3175 2100 2425 240 195 170 335 195 155 210 220 265 405 220
800 780 670 610 580 650 610 560 600 600 500 405 315 260 620 550 465 445 275 390 350 145 120 105 205 120 95 130 135 165 245 135
1075 1050 920 810 780 870 820 780 800 810 670 530 420 350 830 740 620 590 365 520 465 195 155 140 270 155 125 170 185 220 330 185
1275 1225 1075 960 920 1025 970 900 940 950 790 630 495 410 970 870 740 700 430 620 550 230 185 165 320 185 150 205 215 260 395 215
700 680 580 530 500 570 530 490 520 550 455 365 285 235 540 480 405 385 235 340 305 1975 1600 1075 1225 135 105 95 185 105 85 110 120 140 215 120
940 910 800 710 670 760 710 670 690 730 610 485 380 315 720 640 540 520 315 455 405 2675 2150 1450 1650 180 145 125 245 140 115 150 160 190 290 160
1125 1075 930 840 800 900 840 790 820 860 720 580 450 375 850 760 640 610 375 540 480 3125 2525 1700 1925 210 170 150 290 170 135 180 190 230 345 190
43
CUTTING DATA
DOUBLE OCTO 05 CASSETTE R220.48-05 - Cutting data vc = (sf/min) MK1500
44
MK2050
MM4500
MS2050
SMG
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21
1000 900 760 720 445 640 570 -
1350 1200 1025 970 590 850 760 -
1575 1425 1200 1150 700 1000 900 -
910 880 760 690 660 740 690 640 670 950 850 720 680 420 600 540 -
1225 1175 1050 920 880 980 930 880 900 1275 1125 960 920 560 810 720 -
1450 1400 1225 1075 1025 1175 1100 1025 1075 1500 1350 1125 1075 670 950 850 -
560 550 475 430 410 460 435 400 420 470 390 315 245 205 75 60 55 105 80 65 -
760 740 650 570 550 610 580 550 560 630 520 420 330 275 100 80 70 140 105 85 -
900 870 760 680 650 730 680 640 670 740 620 495 385 320 120 95 85 165 125 100 -
840 810 700 630 600 670 630 590 620 710 580 445 325 270 820 720 610 580 350 510 450 135 110 100 180 140 115 -
1025 1000 860 760 730 820 770 730 750 880 710 530 370 310 1025 880 740 710 420 630 540 180 145 130 235 180 155 -
1150 1125 960 840 800 900 850 810 830 980 790 570 405 340 1125 970 820 790 455 690 590 205 165 150 275 210 175 -
CUTTING DATA
QUATTROMILL CLOSE PITCH R220.53-12 - Insert selection fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21
SEMX1204AFTN-M15 MP2500 SEMX1204AFTN-M15 MP2500 SEMX1204AFTN-M15 MP2500 SEMX1204AFTN-M15 MP2500 SEMX1204AFTN-M15 MP2500 SEMX1204AFTN-M15 MP2500 SEMX1204AFTN-M15 T350M SEMX1204AFTN-M15 T350M SEMX1204AFTN-M15 T350M SEEX1204AFN-M10 MS2050 SEEX1204AFN-M10 MS2050 SEEX1204AFN-M10 MS2050 SEEX1204AFN-M10 T350M SEEX1204AFTN-M14 MM4500 SEMX1204AFTN-M15 MK2050 SEMX1204AFTN-M15 MK2050 SEMX1204AFTN-M15 MK2050 SEMX1204AFTN-M15 MK2050 SEMX1204AFTN-M15 MK2050 SEMX1204AFTN-M15 MK2050 SEMX1204AFTN-M15 T350M SEEX1204AFN-E08 H25 SEEX1204AFN-E08 H25 SEEX1204AFN-E08 F40M SEEX1204AFN-E08 H25 SEEX1204AFTN-ME11 T350M SEEX1204AFTN-ME11 T350M SEEX1204AFTN-ME11 T350M SEEX1204AFN-M10 MS2050 SEEX1204AFN-M10 MS2050 SEEX1204AFN-M10 MS2050 SEMX1204AFTN-MD19 MP1500 SEMX1204AFTN-MD19 MP1500 SEMX1204AFTN-MD19 MP1500 SEMX1204AFTN-MD19 MP1500 SEMX1204AFTN-MD19 MP1500
ap
100%
30%
10%
0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.12 0.080 0.080 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.14 0.080 0.080 0.080 0.10 0.10 0.080 0.12 0.10 0.12 0.12 0.10
0.012 0.012 0.011 0.011 0.011 0.011 0.011 0.011 0.011 0.0080 0.0070 0.0060 0.0050 0.0070 0.012 0.011 0.011 0.011 0.0095 0.011 0.0095 0.0080 0.0080 0.0080 0.0080 0.0055 0.0055 0.0050 0.0060 0.0060 0.0050 0.0085 0.0065 0.0085 0.0085 0.0065
0.013 0.013 0.013 0.012 0.012 0.012 0.012 0.013 0.012 0.0085 0.0080 0.0065 0.0055 0.0080 0.013 0.012 0.012 0.012 0.011 0.012 0.011 0.0085 0.0085 0.0085 0.0085 0.0060 0.0060 0.0055 0.0065 0.0065 0.0055 0.0095 0.0075 0.0095 0.0095 0.0075
0.020 0.020 0.019 0.019 0.018 0.018 0.018 0.019 0.018 0.013 0.012 0.0095 0.0085 0.012 0.020 0.018 0.018 0.018 0.017 0.018 0.017 0.013 0.013 0.013 0.013 0.0095 0.0095 0.0085 0.0095 0.0095 0.0085 0.015 0.011 0.015 0.015 0.011
SMG = Seco Material Group fz = in/tooth ap = inch vc = sf/min ae/Dc = % All cutting data are start values.
45
CUTTING DATA
QUATTROMILL CLOSE PITCH R220.53-12 - Cutting data vc = (sf/min) MP1020
46
MP1500
MP2500
MP3000
T350M
F40M
SMG
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21
740 720 680 600 570 640 610 570 590 -
1025 990 850 800 770 860 810 720 790 -
1175 1100 1025 900 860 1000 950 860 920 -
980 950 840 740 710 790 750 710 730 760 670 570 540 340 475 435 160 175 205 305 175
1350 1275 1125 1000 960 1075 1025 940 990 1025 910 770 740 450 650 570 220 230 275 420 230
1575 1550 1350 1175 1150 1275 1200 1125 1175 1225 1075 920 880 540 770 690 255 275 325 490 275
870 850 740 650 630 700 660 630 640 610 500 410 320 270 670 590 500 480 300 420 385 2450 1975 1325 1500 155 125 110 215 125 100 130 140 165 250 140
1175 1125 990 890 850 960 900 840 880 820 690 560 425 355 900 810 680 650 395 580 510 3325 2675 1775 2050 205 165 145 290 170 135 175 185 225 335 185
1400 1375 1200 1050 1025 1125 1075 1000 1050 980 820 670 520 430 1075 960 810 780 475 680 610 3925 3175 2125 2425 250 205 180 350 205 160 205 220 260 395 220
740 720 630 550 530 610 570 530 560 540 440 365 280 235 570 500 425 405 250 355 320 2075 1675 1100 1275 130 105 95 185 105 85 115 125 145 220 125
1000 970 850 760 730 820 770 710 750 730 610 500 380 315 770 690 580 560 345 490 440 2825 2275 1525 1725 175 140 125 250 145 115 155 165 195 295 165
1200 1175 1000 910 870 970 920 840 890 870 720 590 460 385 920 820 690 660 405 580 520 3300 2675 1775 2050 215 175 150 300 170 140 185 200 230 350 200
760 740 650 570 540 610 580 540 560 570 470 385 300 250 580 520 435 420 260 370 335 140 115 100 195 110 90 125 135 155 235 135
1025 990 870 780 740 830 790 730 760 760 640 520 395 330 780 710 600 570 345 500 445 185 150 130 260 150 120 170 175 215 325 175
1225 1200 1025 910 880 990 940 870 910 920 760 620 480 400 940 840 710 680 415 600 530 225 180 160 315 180 145 200 215 250 380 215
660 640 560 495 475 530 500 475 485 520 425 350 275 225 510 450 380 365 225 320 290 1850 1500 1000 1150 125 105 90 175 100 80 105 115 135 205 115
900 860 750 680 650 730 680 630 660 690 580 470 360 300 680 610 520 495 300 435 385 2500 2025 1350 1550 170 135 120 235 135 110 145 155 185 280 155
1075 1025 900 790 770 860 810 760 790 830 690 570 440 365 820 730 620 590 360 520 460 2975 2400 1600 1825 205 165 145 285 165 130 170 185 220 330 185
CUTTING DATA
QUATTROMILL CLOSE PITCH R220.53-12 - Cutting data vc = (sf/min) MM4500
MK1500
MK2050
H25
SMG
100%
30%
10%
100%
30%
10%
100%
30%
10%
100%
30%
10%
P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13
530 520 455 400 385 430 405 385 395 445 370 300 235 195 70 60 50 100 75 60
730 700 610 550 520 590 550 510 540 600 500 405 310 260 95 75 70 135 105 80
860 840 730 640 620 700 660 610 640 720 600 490 380 315 115 95 80 160 125 100
950 840 710 680 425 600 540 -
1275 1150 970 930 560 820 720 -
1525 1350 1150 1100 670 970 860 -
850 830 730 640 620 690 650 620 630 900 800 670 640 400 570 510 -
1175 1125 980 880 840 940 890 820 860 1200 1075 920 880 530 770 680 -
1375 1350 1175 1025 1000 1125 1050 990 1025 1450 1300 1100 1050 640 920 820 -
2425 1950 1300 1500 140 110 -
3275 2650 1750 2000 190 145 -
3875 3125 2075 2375 225 175 -
47
CUTTING DATA
PCBN
PCBN, Finishing CH0550
CBN060K
CH2540
CH3515
SMG
vc
f
vc
f
vc
f
vc
f
K2 K5 H3 H5 H7 H8 H11 H21 H31 PM1 PM2 PM3 HF1 HF2
330 - 980 330 - 820 360 - 750 330 - 720 360 - 750 -
0.001 - 0.010 0.001 - 0.010 0.002 - 0.008 0.001 - 0.008 0.001 - 0.007 -
490 - 1150 330 - 790 295 - 720 330 - 750 295 - 720 330 - 750 -
0.002 - 0.009 0.001 - 0.011 0.001 - 0.011 0.002 - 0.008 0.001 - 0.008 0.001 - 0.007 -
395 - 1075 260 - 1650 330 - 720 295 - 660 330 - 690 230 - 660 260 - 690 360 - 820 295 - 660 260 - 560 165 - 490 330 - 660
0.002 - 0.010 0.002 - 0.009 0.001 - 0.010 0.001 - 0.010 0.002 - 0.009 0.001 - 0.007 0.001 - 0.007 0.002 - 0.010 0.002 - 0.008 0.002 - 0.006 0.001 - 0.007 0.001 - 0.007
295 - 720 295 - 720 330 - 690 230 - 660 490 - 750 165 - 395 425 - 980 395 - 820 330 - 660 -
0.002 - 0.010 0.002 - 0.010 0.002 - 0.009 0.001 - 0.007 0.004 - 0.024 0.006 - 0.018 0.002 - 0.010 0.002 - 0.008 0.002 - 0.006 -
PCBN, Plunging CH0550
CH2540
vc
f
vc
f
vc
f
K2 K5 H3 H5 H7 H8 H11 H21 H31 PM1 PM2 PM3 HF1 HF2
890 - 1475 820 - 1375 980 - 1650 395 - 950 360 - 750 -
0.001 - 0.004 0.001 - 0.004 0.001 - 0.003 0.001 - 0.004 0.001 - 0.007 -
490 - 1150 890 - 1400 820 - 1300 980 - 1575 395 - 890 330 - 750 -
0.002 - 0.009 0.001 - 0.004 0.001 - 0.004 0.001 - 0.004 0.001 - 0.004 0.001 - 0.007 -
395 - 1075 260 - 1650 820 - 1375 750 - 1275 980 - 1550 330 - 890 260 - 690 360 - 820 490 - 820 330 - 660 165 - 490 330 - 660
0.002 - 0.010 0.002 - 0.009 0.001 - 0.004 0.001 - 0.004 0.001 - 0.004 0.001 - 0.004 0.001 - 0.007 0.002 - 0.010 0.001 - 0.005 0.001 - 0.005 0.001 - 0.007 0.001 - 0.007
SMG = Seco Material Group vc = sf/min f = in/rev All cutting data are start values
48
CBN060K
SMG
CUTTING DATA
SN200R, 400R, 500R SLOT MILlING ISO GROUP
SMG
M/A/D 1-2
P
M/A/D 3-4
M/A/D 5-6
P
M/A/D 7a
E/M/A 8-9
ae x Dc (max)
984 1.00 820
1148 738
1.00 656
820 574
1.00 492
656 312
1.00 262
361 410
1.00 361
459
M E/M/A 10 - 11
E/M/A 12 - 13
312 1.00 262
361 574
1.00 492
656
K E/M/A 14 - 15
E 19
E 20
410 1.00 328
492 164
1.00 131
197 164
1.00 131
197
S E 21
E 22
n [rev/min]
1/16 60157
3/32 40105
1/8 30079
5/32 24062
Zn = 2 3/16 20052
1/4 15039
5/16 12031
3/8 10026
1/2 7520 0.0165
vc (sf / min)
98 1.00 66
131 377
1.00 328
427
fz [in]
0.0021
0.0031
0.0041
0.0052
0.0062
0.0083
0.0103
0.0124
vf [in/min]
248
248
248
248
248
248
248
248
248
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
45118
30079
22559
18047
15039
11280
9024
7520
5640
fz [in]
0.0019
0.0028
0.0038
0.0047
0.0056
0.0075
0.0094
0.0113
0.0150
vf [in/min]
169
169
169
169
169
169
169
169
169
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
35092
23395
17546
14036
11697
8773
7018
5849
4386
fz [in]
0.0017
0.0025
0.0034
0.0042
0.0051
0.0068
0.0084
0.0101
0.0135
vf [in/min]
118
118
118
118
118
118
118
118
118
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
19050
12700
9525
7620
6350
4762
3810
3175
2381
fz [in]
0.0015
0.0023
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
vf [in/min]
57
57
57
57
57
57
57
57
57
ap max.
0.0032
0.0048
0.0064
0.0080
0.0096
0.0112
0.0128
0.0144
0.0160
n [rev/min]
25066
16710
12533
10026
8355
6266
5013
4178
3133
fz [in]
0.0015
0.0023
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
vf [in/min]
75
75
75
75
75
75
75
75
75
ap max.
0.0032
0.0048
0.0064
0.0080
0.0096
0.0112
0.0128
0.0144
0.0160
n [rev/min]
19050
12700
9525
7620
6350
4762
3810
3175
2381
fz [in]
0.0015
0.0023
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
vf [in/min]
57
57
57
57
57
57
57
57
57
ap max.
0.0032
0.0048
0.0064
0.0080
0.0096
0.0112
0.0128
0.0144
0.0160
n [rev/min]
35092
23395
17546
14036
11697
8773
7018
5849
4386
fz [in]
0.0019
0.0028
0.0038
0.0047
0.0056
0.0075
0.0094
0.0113
0.0150
vf [in/min]
132
132
132
132
132
132
132
132
132
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
25066
16710
12533
10026
8355
6266
5013
4178
3133
fz [in]
0.0017
0.0025
0.0034
0.0042
0.0051
0.0068
0.0084
0.0101
0.0135
vf [in/min]
85
85
85
85
85
85
85
85
85
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
10026
6684
5013
4010
3342
2507
2005
1671
1253
fz [in]
0.0011
0.0017
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
vf [in/min]
23
23
23
23
23
23
23
23
23
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
n [rev/min]
10026
6684
5013
4010
3342
2507
2005
1671
1253
fz [in]
0.0011
0.0017
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
vf [in/min]
23
23
23
23
23
23
23
23
23
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
n [rev/min]
6016
4010
3008
2406
2005
1504
1203
1003
752
fz [in]
0.0011
0.0017
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
vf [in/min]
14
14
14
14
14
14
14
14
14
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
n [rev/min]
23060
15374
11530
9224
7687
5765
4612
3843
2883
fz [in]
0.0011
0.0017
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
vf [in/min]
52
52
52
52
52
52
52
52
52
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
49
CUTTING DATA
SN200R, 400R, 500R SLOT MILlING ISO GROUP
SMG
M/A/D 1-2
P
M/A/D 3-4
M/A/D 5-6
P
M/A/D 7a
E/M/A 8-9
ae x Dc (max)
984 1.00 820
1148 738
1.00 656
820 574
1.00 492
656 312
1.00 262
361 410
1.00 361
459
M E/M/A 10 - 11
E/M/A 12 - 13
312 1.00 262
361 574
1.00 492
656
K E/M/A 14 - 15
E 19
E 20
410 1.00 328
492 164
1.00 131
197 164
1.00 131
197
S E 21
E 22
50
n [rev/min]
1/8 30079
5/32 24062
3/16 20052
Zn = 4 1/4 15039
5/16 12031
3/8 10026
1/2 7520
vc (sf / min)
98 1.00 66
131 377
1.00 328
427
Zn = 5 3/8 1/2 10026 7520
fz [in]
0.0041
0.0052
0.0062
0.0083
0.0103
0.0124
0.0165
0.0124
vf [in/min]
496
496
496
496
496
496
496
620
0.0165 620
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
22559
18047
15039
11280
9024
7520
5640
7520
5640
fz [in]
0.0038
0.0047
0.0056
0.0075
0.0094
0.0113
0.0150
0.0113
0.0150
vf [in/min]
338
338
338
338
338
338
338
423
423
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
17546
14036
11697
8773
7018
5849
4386
5849
4386
fz [in]
0.0034
0.0042
0.0051
0.0068
0.0084
0.0101
0.0135
0.0101
0.0135
vf [in/min]
237
237
237
237
237
237
237
296
296
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
9525
7620
6350
4762
3810
3175
2381
3175
2381
fz [in]
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
0.0090
0.0120
vf [in/min]
114
114
114
114
114
114
114
143
143
ap max.
0.0064
0.0080
0.0096
0.0012
0.0128
0.0144
0.0160
0.0144
0.0160
n [rev/min]
12533
10026
8355
6266
5013
4178
3133
4178
3133
fz [in]
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
0.0090
0.0120
vf [in/min]
150
150
150
150
150
150
150
188
188
ap max.
0.0064
0.0080
0.0096
0.0012
0.0128
0.0144
0.0160
0.0144
0.0160
n [rev/min]
9525
7620
6350
4762
3810
3175
2381
3175
2381
fz [in]
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
0.0090
0.0120
vf [in/min]
114
114
114
114
114
114
114
143
143
ap max.
0.0064
0.0080
0.0096
0.0012
0.0128
0.0144
0.0160
0.0144
0.0160
n [rev/min]
17546
14036
11697
8773
7018
5849
4386
5849
4386
fz [in]
0.0038
0.0047
0.0056
0.0075
0.0094
0.0113
0.0150
0.0113
0.0150
vf [in/min]
263
263
263
263
263
263
263
329
329
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
12533
10026
8355
6266
5013
4178
3133
4178
3133
fz [in]
0.0034
0.0042
0.0051
0.0068
0.0084
0.0101
0.0135
0.0101
0.0135
vf [in/min]
169
169
169
169
169
169
169
211
211
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
5013
4010
3342
2507
2005
1671
1253
1671
1253
fz [in]
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
0.0068
0.0090
vf [in/min]
45
45
45
45
45
45
45
56
56
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
n [rev/min]
5013
4010
3342
2507
2005
1671
1253
1671
1253
fz [in]
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
0.0068
0.0090
vf [in/min]
45
45
45
45
45
45
45
56
56
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
n [rev/min]
3008
2406
2005
1504
1203
1003
752
1003
752
fz [in]
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
0.0068
0.0090
vf [in/min]
27
27
27
27
27
27
27
34
34
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
n [rev/min]
11530
9224
7687
5765
4612
3843
2883
3843
2883
fz [in]
0.0023
0.0028
0.0034
0.0045
0.0056
0.0068
0.0090
0.0068
0.0090
vf [in/min]
104
104
104
104
104
104
104
130
130
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
CUTTING DATA
SN200R, 400R, 500R SIDE MILLING ISO GROUP
SMG
M/A/D 1-2
P
M/A/D 3-4
M/A/D 5-6
P
M/A/D 7a
E/M/A 8-9
x Dc2
984 0.30 820
1148 738
0.30 656
820 574
0.30 492
656 312
0.30 262
361 410
0.30 361
459
M E/M/A 10 - 11
E/M/A 12 - 13
459 0.30 262
361 574
0.30 492
656
K E/M/A 14 - 15
E 19
E 20
410 0.30 328
492 164
0.30 131
197 164
0.30 131
197
S E 21
E 22
n [rev/min]
1/16 60157
3/32 40105
1/8 30079
5/32 24062
Zn = 2 3/16 20052
1/4 15039
5/16 12031
3/8 10026
1/2 7520 0.0275
vc (sf / min)
98 0.30 66
131 377
0.30 328
427
fz [in]
0.0034
0.0052
0.0069
0.0086
0.0103
0.0138
0.0172
0.0206
vf [in/min]
414
414
414
414
414
414
414
414
414
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
45118
30079
22559
18047
15039
11280
9024
7520
5640
fz [in]
0.0031
0.0047
0.0063
0.0078
0.0094
0.0125
0.0156
0.0188
0.0250
vf [in/min]
282
282
282
282
282
282
282
282
282
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
35092
23395
17546
14036
11697
8773
7018
5849
4386
fz [in]
0.0028
0.0042
0.0056
0.0070
0.0084
0.0113
0.0141
0.0169
0.0225
vf [in/min]
197
197
197
197
197
197
197
197
197
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
19050
12700
9525
7620
6350
4762
3810
3175
2381
fz [in]
0.0025
0.0038
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
vf [in/min]
95
95
95
95
95
95
95
95
95
ap max.
0.0032
0.0048
0.0064
0.0080
0.0096
0.0112
0.0128
0.0144
0.0160
n [rev/min]
25066
16710
12533
10026
8355
6266
5013
4178
3133
fz [in]
0.0025
0.0038
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
vf [in/min]
125
125
125
125
125
125
125
125
125
ap max.
0.0032
0.0048
0.0064
0.0080
0.0096
0.0112
0.0128
0.0144
0.0160
n [rev/min]
28073
18716
14037
11229
9358
7018
5615
4679
3509
fz [in]
0.0025
0.0038
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
vf [in/min]
140
140
140
140
140
140
140
140
140
ap max.
0.0032
0.0048
0.0064
0.0080
0.0096
0.0112
0.0128
0.0144
0.0160
n [rev/min]
35092
23395
17546
14036
11697
8773
7018
5849
4386
fz [in]
0.0025
0.0038
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
vf [in/min]
175
175
175
175
175
175
175
175
175
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
25066
16710
12533
10026
8355
6266
5013
4178
3133
fz [in]
0.0019
0.0028
0.0038
0.0047
0.0056
0.0075
0.0094
0.0113
0.0150
vf [in/min]
94
94
94
94
94
94
94
94
94
ap max.
0.0040
0.0060
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
n [rev/min]
10026
6684
5013
4010
3342
2507
2005
1671
1253
fz [in]
0.0015
0.0023
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
vf [in/min]
30
30
30
30
30
30
30
30
30
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
n [rev/min]
10026
6684
5013
4010
3342
2507
2005
1671
1253
fz [in]
0.0015
0.0023
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
vf [in/min]
30
30
30
30
30
30
30
30
30
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
n [rev/min]
6016
4010
3008
2406
2005
1504
1203
1003
752
fz [in]
0.0015
0.0023
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
vf [in/min]
18
18
18
18
18
18
18
18
18
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
n [rev/min]
23060
15374
11530
9224
7687
5765
4612
3843
2883
fz [in]
0.0022
0.0033
0.0044
0.0055
0.0066
0.0088
0.0109
0.0131
0.0175
vf [in/min]
101
101
101
101
101
101
101
101
101
ap max.
0.0020
0.0030
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
51
CUTTING DATA
SN200R, 400R, 500R SIDE MILLING ISO GROUP
SMG
M/A/D 1-2
P
M/A/D 3-4
M/A/D 5-6
P
M/A/D 7a
E/M/A 8-9
x Dc
984 0.30 820
1148 738
0.30 656
820 574
0.30 492
656 312
0.30 262
361 410
0.30 361
459
M E/M/A 10 - 11
E/M/A 12 - 13
459 0.30 262
361 574
0.30 492
656
K E/M/A 14 - 15
E 19
E 20
410 0.30 328
492 164
0.30 131
197 164
0.30 131
197
S E 21
E 22
52
n [rev/min]
1/8 30079
5/32 24062
3/16 20052
Zn = 4 1/4 15039
5/16 12031
3/8 10026
1/2 7520
vc (sf / min)
2
98 0.30 66
131 377
0.30 328
427
Zn = 5 3/8 1/2 10026 7520
fz [in]
0.0069
0.0086
0.0103
0.0138
0.0172
0.0206
0.0275
0.0206
vf [in/min]
827
827
827
827
827
827
827
1034
0.0275 1034
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
22559
18047
15039
11280
9024
7520
5640
7520
5640
fz [in]
0.0063
0.0078
0.0094
0.0125
0.0156
0.0188
0.0250
0.0188
0.0250
vf [in/min]
564
564
564
564
564
564
564
705
705
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
17546
14036
11697
8773
7018
5849
4386
5849
4386
fz [in]
0.0056
0.0070
0.0084
0.0113
0.0141
0.0169
0.0225
0.0169
0.0225
vf [in/min]
395
395
395
395
395
395
395
493
493
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
9525
7620
6350
4762
3810
3175
2381
3175
2381
fz [in]
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
0.0150
0.0200
vf [in/min]
190
190
190
190
190
190
190
238
238
ap max.
0.0064
0.0080
0.0096
0.0012
0.0128
0.0144
0.0160
0.0144
0.0160
n [rev/min]
12533
10026
8355
6266
5013
4178
3133
4178
3133
fz [in]
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
0.0150
0.0200
vf [in/min]
251
251
251
251
251
251
251
313
313
ap max.
0.0064
0.0080
0.0096
0.0012
0.0128
0.0144
0.0160
0.0144
0.0160
n [rev/min]
14037
11229
9358
7018
5615
4679
3509
4679
3509
fz [in]
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
0.0150
0.0200
vf [in/min]
281
281
281
281
281
281
281
351
351
ap max.
0.0064
0.0080
0.0096
0.0012
0.0128
0.0144
0.0160
0.0144
0.0160
n [rev/min]
17546
14036
11697
8773
7018
5849
4386
5849
4386
fz [in]
0.0050
0.0063
0.0075
0.0100
0.0125
0.0150
0.0200
0.0150
0.0200
vf [in/min]
351
351
351
351
351
351
351
439
439
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
12533
10026
8355
6266
5013
4178
3133
4178
3133
fz [in]
0.0038
0.0047
0.0056
0.0075
0.0094
0.0113
0.0150
0.0113
0.0150
vf [in/min]
188
188
188
188
188
188
188
235
235
ap max.
0.0080
0.0100
0.0120
0.0140
0.0160
0.0180
0.0200
0.0180
0.0200
n [rev/min]
5013
4010
3342
2507
2005
1671
1253
1671
1253
fz [in]
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
0.0090
0.0120
vf [in/min]
60
60
60
60
60
60
60
75
75
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
n [rev/min]
5013
4010
3342
2507
2005
1671
1253
1671
1253
fz [in]
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
0.0090
0.0120
vf [in/min]
60
60
60
60
60
60
60
75
75
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
n [rev/min]
3008
2406
2005
1504
1203
1003
752
1003
752
fz [in]
0.0030
0.0038
0.0045
0.0060
0.0075
0.0090
0.0120
0.0090
0.0120
vf [in/min]
36
36
36
36
36
36
36
45
45
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
n [rev/min]
11530
9224
7687
5765
4612
3843
2883
3843
2883
fz [in]
0.0044
0.0055
0.0066
0.0088
0.0109
0.0131
0.0175
0.0131
0.0175
vf [in/min]
202
202
202
202
202
202
202
252
252
ap max.
0.0040
0.0050
0.0060
0.0070
0.0080
0.0090
0.0100
0.0090
0.0100
CUTTING DATA
SN200R, 400R, 500R PLUNGE MILLING ISO GROUP
SMG
M/A/D 1-2
P
M/A/D 3-4
M/A/D 5-6
P
M/A/D 7a
E/M/A 8-9
x Dc2
699 0.30 576
822 518
0.30 459
577 410
0.30 361
459 213
0.30 180
246 289
0.30 246
331
M E/M/A 10 - 11
E/M/A 12 - 13
246 0.30 180
246 410
0.30 361
459
K E/M/A 14 - 15
E 19
E 20
295 0.30 230
361 115
0.30 98
131 115
0.30 98
131
S E 21
E 22
n [rev/min]
1/16 42712
3/32 28475
1/8 21356
5/32 17084
Zn = 2 3/16 14237
1/4 10678
5/16 8542
3/8 7119
1/2 5339 0.0050
vc (sf / min)
75 0.30 49
102 262
0.30 230
295
fz [in]
0.0006
0.0009
0.0013
0.0016
0.0019
0.0025
0.0031
0.0038
vf [in/min]
53
53
53
53
53
53
53
53
53
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
31683
21122
15841
12673
10561
7921
6337
5280
3960
fz [in]
0.0006
0.0009
0.0013
0.0016
0.0019
0.0025
0.0031
0.0038
0.0050
vf [in/min]
40
40
40
40
40
40
40
40
40
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
25066
16710
12533
10026
8355
6266
5013
4178
3133
fz [in]
0.0006
0.0009
0.0013
0.0016
0.0019
0.0025
0.0031
0.0038
0.0050
vf [in/min]
31
31
31
31
31
31
31
31
31
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
13034
8689
6517
5213
4345
3259
2607
2172
1629
fz [in]
0.0004
0.0007
0.0009
0.0011
0.0013
0.0018
0.0022
0.0026
0.0035
vf [in/min]
11
11
11
11
11
11
11
11
11
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
17646
11764
8823
7058
5882
4412
3529
2941
2206
fz [in]
0.0004
0.0007
0.0009
0.0011
0.0013
0.0018
0.0022
0.0026
0.0035
vf [in/min]
15
15
15
15
15
15
15
15
15
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
15039
10026
7520
6016
5013
3760
3008
2507
1880
fz [in]
0.0004
0.0007
0.0009
0.0011
0.0013
0.0018
0.0022
0.0026
0.0035
vf [in/min]
13
13
13
13
13
13
13
13
13
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
25066
16710
12533
10026
8355
6266
5013
4178
3133
fz [in]
0.0004
0.0007
0.0009
0.0011
0.0013
0.0018
0.0022
0.0026
0.0035
vf [in/min]
22
22
22
22
22
22
22
22
22
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
18047
12031
9024
7219
6016
4512
3609
3008
2256
fz [in]
0.0004
0.0006
0.0008
0.0009
0.0011
0.0015
0.0019
0.0023
0.0030
vf [in/min]
14
14
14
14
14
14
14
14
14
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
7018
4679
3509
2807
2339
1755
1404
1170
877
fz [in]
0.0004
0.0006
0.0008
0.0009
0.0011
0.0015
0.0019
0.0023
0.0030
vf [in/min]
5
5
5
5
5
5
5
5
5
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
7018
4679
3509
2807
2339
1755
1404
1170
877
fz [in]
0.0004
0.0006
0.0008
0.0009
0.0011
0.0015
0.0019
0.0023
0.0030
vf [in/min]
5
5
5
5
5
5
5
5
5
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
4612
3075
2306
1845
1537
1153
922
769
577
fz [in]
0.0004
0.0006
0.0008
0.0009
0.0011
0.0015
0.0019
0.0023
0.0030
vf [in/min]
3
3
3
3
3
3
3
3
3
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
n [rev/min]
16042
10695
8021
6417
5347
4010
3208
2674
2005
fz [in]
0.0004
0.0007
0.0009
0.0011
0.0013
0.0018
0.0022
0.0026
0.0035
vf [in/min]
14
14
14
14
14
14
14
14
14
ap=pd
0.1250
0.1875
0.2500
0.3125
0.3750
0.5000
0.6250
0.7500
1.0000
*E = Emulsion M = Mist spray A = Air **Reduce ap 20% and Feed per tooth 15% when using 5 x D version 53 **Reduce ap 40% and Feed per tooth 30% when using 7 x D version ***pd: plunge depth
CUTTING DATA
JABRO JS554 Cutting data - JS554 Slotting fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N11 S1 S2 S3 S11 S12 S13 H5 H8 H11 H12 H21 TS1 TP1 GR1
M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E E E E E E E E E E E E E E E E E E E E E E M/A/D M/A/D M/A/D M/A/D M/A/D A A A
ap / Dc
3
4
5
6
8
10
12
16
20
25
1 1 1 1 1 1 1 1 1 0.8 0.8 0.6 0.44 0.44 1 1 1 1 0.7 0.7 0.7 0.5 0.5 0.6 0.3 0.3 0.3 0.5 0.5 0.44 0.44 0.4 0.44 0.44 0.4 0.7 0.7 0.8
0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.012 0.012 0.0095 0.0095 0.0095 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.018 0.0095 0.0095 0.0095 0.012 0.012 0.012 0.0075 0.006 0.0075 0.0075 0.006 0.03 0.03 0.03
0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.016 0.016 0.013 0.013 0.013 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.024 0.013 0.013 0.013 0.016 0.016 0.016 0.01 0.008 0.01 0.01 0.008 0.04 0.04 0.04
0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.02 0.02 0.016 0.016 0.016 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.026 0.03 0.016 0.016 0.016 0.02 0.02 0.02 0.012 0.01 0.012 0.012 0.01 0.05 0.05 0.05
0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.036 0.024 0.024 0.019 0.019 0.019 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.036 0.019 0.019 0.019 0.024 0.024 0.024 0.015 0.012 0.015 0.015 0.012 0.06 0.06 0.06
0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.048 0.032 0.032 0.026 0.026 0.026 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.048 0.026 0.026 0.026 0.032 0.032 0.032 0.02 0.016 0.02 0.02 0.016 0.08 0.08 0.08
0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.04 0.04 0.032 0.032 0.032 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.032 0.032 0.032 0.04 0.04 0.04 0.024 0.02 0.024 0.024 0.02 0.1 0.1 0.1
0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.048 0.048 0.038 0.038 0.038 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.07 0.038 0.038 0.038 0.05 0.05 0.05 0.028 0.024 0.028 0.028 0.024 0.12 0.12 0.12
0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.065 0.065 0.05 0.05 0.05 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.095 0.05 0.05 0.05 0.065 0.065 0.065 0.036 0.032 0.036 0.036 0.032 0.15 0.15 0.15
0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.08 0.08 0.065 0.065 0.065 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.12 0.065 0.065 0.065 0.08 0.08 0.08 0.042 0.04 0.042 0.042 0.04 0.17 0.17 0.17
0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.1 0.1 0.08 0.08 0.08 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.13 0.15 0.08 0.08 0.08 0.1 0.1 0.1 0.05 0.05 0.05 0.05 0.05 0.19 0.19 0.19
SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray vc= m/min fz = mm ap (mm)/Dc (mm)= factor All cutting data are target values
54
vc 180 170 160 150 140 155 150 140 145 80 65 50 37 31 160 140 115 110 140 160 160 620 350 300 40 32 25 85 65 50 49 50 65 95 50 250 250 500
(160 - 200) (150 - 190) (140 - 180) (130 - 170) (100 - 160) (110 - 180) (105 - 170) (100 - 160) (105 - 165) (70 - 90) (55 - 75) (40 - 60) (30 - 45) (25 - 37) (140 - 180) (120 - 155) (105 - 130) (100 - 125) (120 - 160) (140 - 180) (140 - 180) (520 - 730) (295 - 410) (250 - 350) (30 - 50) (24 - 40) (15 - 35) (60 - 110) (48 - 85) (37 - 65) (39 - 60) (41 - 60) (50 - 75) (75 - 115) (41 - 60) (150 - 350) (150 - 350) (400 - 600)
CUTTING DATA
JABRO JS554 Cutting data - JS554 Side milling roughing ae/Dc = 0.4 fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N11 S11 S12 S13 TS1 TP1 GR1
M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E M/A/D/E E E E E E E E E E E E E E E E E E E A A A
ap / Dc
3
4
5
6
8
10
12
16
20
25
1 1 1 1 1 1 1 1 1 1 1 0.9 0.7 0.7 1.2 1.2 1.2 1.2 1 1 1 1 1 1.2 0.7 0.7 0.6 1.1 1.1 1.2
0.03 0.03 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.018 0.017 0.015 0.013 0.013 0.024 0.022 0.022 0.022 0.024 0.028 0.024 0.024 0.024 0.024 0.018 0.018 0.016 0.03 0.03 0.03
0.04 0.04 0.038 0.038 0.036 0.036 0.036 0.038 0.036 0.024 0.022 0.02 0.018 0.018 0.032 0.03 0.03 0.03 0.032 0.036 0.032 0.032 0.032 0.032 0.024 0.024 0.022 0.04 0.04 0.04
0.05 0.05 0.048 0.046 0.046 0.046 0.046 0.048 0.046 0.03 0.028 0.026 0.022 0.022 0.04 0.038 0.038 0.038 0.04 0.046 0.04 0.04 0.04 0.04 0.03 0.03 0.026 0.05 0.05 0.05
0.06 0.06 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.036 0.034 0.03 0.026 0.026 0.048 0.044 0.044 0.044 0.048 0.055 0.048 0.048 0.048 0.048 0.036 0.036 0.032 0.06 0.06 0.06
0.08 0.08 0.075 0.075 0.075 0.075 0.075 0.075 0.075 0.048 0.044 0.04 0.036 0.036 0.065 0.06 0.06 0.06 0.065 0.07 0.065 0.065 0.065 0.065 0.048 0.048 0.042 0.08 0.08 0.08
0.1 0.1 0.095 0.095 0.09 0.09 0.09 0.095 0.09 0.06 0.055 0.05 0.044 0.044 0.08 0.075 0.075 0.075 0.08 0.09 0.08 0.08 0.08 0.08 0.06 0.06 0.055 0.1 0.1 0.1
0.12 0.12 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.07 0.065 0.06 0.055 0.055 0.095 0.09 0.09 0.09 0.095 0.11 0.095 0.095 0.095 0.095 0.07 0.07 0.065 0.12 0.12 0.12
0.15 0.15 0.14 0.14 0.13 0.13 0.13 0.14 0.13 0.09 0.08 0.075 0.065 0.065 0.12 0.11 0.11 0.11 0.12 0.13 0.12 0.12 0.12 0.12 0.09 0.09 0.08 0.15 0.15 0.15
0.17 0.17 0.16 0.16 0.16 0.15 0.15 0.16 0.15 0.1 0.095 0.085 0.075 0.075 0.14 0.13 0.13 0.13 0.14 0.15 0.14 0.14 0.14 0.14 0.1 0.1 0.09 0.17 0.17 0.17
0.19 0.19 0.18 0.18 0.18 0.17 0.17 0.18 0.17 0.12 0.11 0.095 0.085 0.085 0.16 0.14 0.14 0.14 0.16 0.17 0.16 0.16 0.16 0.16 0.12 0.12 0.1 0.2 0.2 0.2
vc 200 190 180 170 160 180 170 155 165 90 75 55 44 36 180 160 135 130 160 175 180 700 395 350 100 75 60 315 315 630
(180 - 220) (165 - 210) (155 - 200) (145 - 190) (115 - 180) (130 - 205) (120 - 195) (110 - 180) (115 - 190) (80 - 105) (65 - 85) (45 - 70) (35 - 55) (29 - 44) (160 - 205) (140 - 180) (120 - 150) (110 - 145) (135 - 180) (155 - 195) (160 - 205) (580 - 820) (330 - 460) (290 - 410) (70 - 130) (55 - 100) (43 - 80) (190 - 440) (190 - 440) (500 - 750)
SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray vc= m/min fz = mm ap (mm)/Dc (mm)= factor ae (mm)/Dc (mm)= factor All cutting data are target values
Recalculation (all values are percentages of original (100%) cutting data.) Use original standard version side rough cutting data then recalculate parameters! Slotting
Side Rough
Use original standard version slotting cutting data then recalculate parameters!
Side Finish
Ramping
Helical
Drilling
ae
fz
ap
vc
fz
ap
ap
fz
fz
ap (% of Dc)
hole Ø (≥% of Dc)
fz
ap/360º (% of Dc)
ap
ae (% of Dc)
STRAIGHT
fz
≤30° max ramping angle JS554 Standard (2) L (3)
100 40
100 60
100 38
100 105
100 200
110 110
3 3
53 53
150 250
100 50
100 50
100 60
3 3
130 130
X X
X X
55
CUTTING DATA
JABRO JHF980 Cutting data - JHF980 Slotting fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 S1 S2 S3 S11 S12 S13 H5 H8 H21 H31
E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E E E E E E M/A/D M/A/D M/A/D M/A/D
ap / Dc1
1
1.5
2
3
4
5
6
8
10
12
0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.065 0.065 0.065 0.065 0.065 0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.040 0.040 0.040 0.040 0.040 0.040 0.065 0.065 0.065 0.065
0.032 0.034 0.032 0.030 0.030 0.030 0.030 0.032 0.030 0.024 0.024 0.019 0.017 0.017 0.034 0.030 0.030 0.030 0.028 0.030 0.028 0.020 0.020 0.018 0.018 0.018 0.016 0.024 0.024 0.024 0.020
0.050 0.050 0.048 0.046 0.046 0.046 0.046 0.048 0.046 0.038 0.036 0.028 0.026 0.026 0.050 0.046 0.046 0.046 0.040 0.046 0.040 0.030 0.030 0.028 0.028 0.028 0.024 0.038 0.034 0.034 0.030
0.065 0.065 0.065 0.060 0.060 0.060 0.060 0.065 0.060 0.050 0.048 0.038 0.034 0.034 0.065 0.060 0.060 0.060 0.055 0.060 0.055 0.040 0.040 0.036 0.036 0.036 0.032 0.050 0.046 0.046 0.040
0.10 0.10 0.095 0.095 0.090 0.090 0.090 0.095 0.090 0.075 0.070 0.060 0.050 0.050 0.10 0.090 0.090 0.090 0.080 0.090 0.080 0.060 0.060 0.055 0.055 0.055 0.048 0.075 0.070 0.070 0.060
0.13 0.13 0.13 0.12 0.12 0.12 0.12 0.13 0.12 0.10 0.095 0.075 0.070 0.070 0.13 0.12 0.12 0.12 0.11 0.12 0.11 0.080 0.080 0.070 0.070 0.070 0.065 0.10 0.095 0.095 0.080
0.16 0.17 0.16 0.15 0.15 0.15 0.15 0.16 0.15 0.12 0.12 0.095 0.085 0.085 0.17 0.15 0.15 0.15 0.14 0.15 0.14 0.10 0.10 0.090 0.090 0.090 0.080 0.12 0.12 0.12 0.10
0.20 0.20 0.19 0.19 0.18 0.18 0.18 0.19 0.18 0.15 0.14 0.12 0.10 0.10 0.20 0.18 0.18 0.18 0.16 0.18 0.16 0.12 0.12 0.11 0.11 0.11 0.095 0.15 0.14 0.14 0.12
0.26 0.26 0.26 0.24 0.24 0.24 0.24 0.26 0.24 0.20 0.19 0.15 0.14 0.14 0.26 0.24 0.24 0.24 0.22 0.24 0.22 0.16 0.16 0.14 0.14 0.14 0.13 0.20 0.19 0.19 0.16
0.32 0.34 0.32 0.30 0.30 0.30 0.30 0.32 0.30 0.24 0.24 0.19 0.17 0.17 0.34 0.30 0.30 0.30 0.28 0.30 0.28 0.20 0.20 0.18 0.18 0.18 0.16 0.24 0.24 0.24 0.20
0.38 0.40 0.38 0.36 0.36 0.36 0.36 0.38 0.36 0.30 0.28 0.22 0.20 0.20 0.40 0.36 0.36 0.36 0.32 0.36 0.32 0.24 0.24 0.22 0.22 0.22 0.19 0.30 0.28 0.28 0.24
SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray vc= m/min fz = mm ap (mm)/Dc1 (mm)= factor All cutting data are target values
56
vc 340 325 285 255 240 270 255 240 250 175 140 110 85 70 185 165 140 130 80 115 100 55 55 33 165 125 100 105 105 105 85
(300 - 375) (290 - 360) (250 - 315) (225 - 280) (215 - 270) (240 - 300) (230 - 285) (210 - 265) (220 - 275) (150 - 195) (125 - 155) (100 - 125) (75 - 95) (60 - 80) (155 - 210) (140 - 185) (120 - 160) (115 - 150) (70 - 90) (100 - 135) (85 - 115) (44 - 65) (44 - 65) (22 - 44) (145 - 185) (110 - 145) (85 - 115) (90 - 125) (90 - 125) (90 - 125) (70 - 95)
CUTTING DATA
JABRO JHF980 Cutting data - JHF980 Side milling ae/Dc 1= 0,3 fz SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 H5 H8 H21 H31
E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A E/M/A M/A/D M/A/D M/A/D M/A/D
ap / Dc1
1
1.5
2
3
4
5
6
8
10
12
0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.065 0.065 0.065 0.065 0.065 0.090 0.090 0.090 0.090 0.090 0.090 0.090 0.065 0.065 0.065 0.065
0.036 0.036 0.034 0.034 0.034 0.034 0.034 0.034 0.034 0.024 0.024 0.022 0.019 0.019 0.036 0.034 0.034 0.034 0.030 0.034 0.030 0.024 0.024 0.024 0.022
0.055 0.055 0.050 0.050 0.050 0.050 0.050 0.050 0.050 0.038 0.038 0.032 0.028 0.028 0.055 0.050 0.050 0.050 0.046 0.050 0.046 0.038 0.038 0.038 0.034
0.070 0.070 0.070 0.070 0.065 0.065 0.065 0.070 0.065 0.050 0.050 0.042 0.038 0.038 0.070 0.065 0.065 0.065 0.060 0.065 0.060 0.050 0.050 0.050 0.044
0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.075 0.075 0.065 0.055 0.055 0.10 0.10 0.10 0.10 0.090 0.10 0.090 0.075 0.075 0.075 0.065
0.14 0.14 0.14 0.14 0.13 0.13 0.13 0.14 0.13 0.10 0.10 0.085 0.075 0.075 0.14 0.13 0.13 0.13 0.12 0.13 0.12 0.10 0.10 0.10 0.090
0.18 0.18 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.12 0.12 0.11 0.095 0.095 0.18 0.17 0.17 0.17 0.15 0.17 0.15 0.12 0.12 0.12 0.11
0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.15 0.15 0.13 0.11 0.11 0.20 0.20 0.20 0.20 0.18 0.20 0.18 0.15 0.15 0.15 0.13
0.28 0.28 0.28 0.28 0.26 0.26 0.26 0.28 0.26 0.20 0.20 0.17 0.15 0.15 0.28 0.26 0.26 0.26 0.24 0.26 0.24 0.20 0.20 0.20 0.18
0.36 0.36 0.34 0.34 0.34 0.34 0.34 0.34 0.34 0.24 0.24 0.22 0.19 0.19 0.36 0.34 0.34 0.34 0.30 0.34 0.30 0.24 0.24 0.24 0.22
0.42 0.42 0.42 0.40 0.40 0.40 0.40 0.42 0.40 0.30 0.30 0.26 0.22 0.22 0.42 0.40 0.40 0.40 0.36 0.40 0.36 0.30 0.30 0.30 0.26
vc 495 485 420 370 350 395 375 350 360 250 205 160 120 100 270 235 200 190 115 170 150 155 155 155 120
(440 - 550) (430 - 540) (370 - 465) (330 - 410) (315 - 390) (350 - 440) (330 - 415) (315 - 390) (320 - 400) (220 - 280) (180 - 225) (140 - 175) (105 - 135) (90 - 115) (235 - 310) (205 - 270) (170 - 230) (165 - 220) (100 - 135) (145 - 195) (130 - 170) (130 - 180) (130 - 180) (130 - 180) (100 - 135)
SMG = Seco material group Coolant = A=air D=dry E=emulsion M=mist spray vc= m/min fz = mm ap (mm)/Dc (mm)= factor ae (mm)/Dc1 (mm)= factor All cutting data are target values
Recalculation (all values are percentages of original (100%) cutting data.) Use original standard version side rough cutting data then recalculate parameters! Slotting
Side Rough
Side Finish
Use original standard version slotting cutting data then recalculate parameters! Ramping
Helical
Plunging
ap
vc
fz
ap
ap
fz
fz
fz
plunge depth (% of Dc1)
fz
ae (% of Dc)
vc
hole Ø (≥% of Dc)
fz
ap/360º (% of Dc)
vc
ae (% of Dc)
STRAIGHT
30 30 30
33 33 33
200 200 200
vc
≤1,5° max ramping angle JHF980 K+ Standard (1, 2) ML (3) TL (4)
100 80 50
100 85 70
100 80 50
100 85 70
100 80 60
X X X
X X X
X X X
X X X
100 80 60
100 85 70
100 85 70
3 3 3
130 130 130
70 70 70
57
CUTTING DATA
PRECIMASTER PLUS PM Plus…-EB45 ap on (Ø) inch SMG P1 P2 P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 S1 S2 S3 S11 S12 S13 H3 H5 H7 H8 H11 H12 H21 H31 PM1 PM2 PM3 TS1 TS2 TS3 TS4 TP1 TP2 TP3 TP4 GR1
PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45 PMX5/PMX6-EB45
f (in/rev)
Vc (sf/min)
z=6
z=8
z=6
z=8
H15
CP20
RX2000
CF
RX1500
.004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .004 -.008 .004 -.008 .004 -.008 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.012
.004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.012 .004 -.012 .004 -.012 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.016
.012 -.035 .012 -.035 .012 -.035 .008 -.028 .008 -.028 .008 -.028 .008 -.028 .008 -.028 .008 -.028 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035
.016 -.047 .016 -.047 .016 -.047 .012 -.039 .012 -.039 .012 -.039 .012 -.039 .012 -.039 .012 -.039 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.024 .012 -.024 .012 -.024 .012 -.024 .012 -.024 .012 -.024 .012 -.024 .012 -.024 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047 .016 -.047
80 (50-100) 80 (50-100) 80 (50-100) 65 (35-80) 65 (35-80) 65 (35-80) 65 (35-80) 50 (35-65) 50 (35-65) 40 (30-50) 80 (50-100) 80 (50-100) 80 (50-100) 80 (50-100) 165 (100-330) 165 (100-330) 165 (100-330) 165 (100-330) 65 (50-100) 65 (50-100) 65 (50-100) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 65 (50-80) 130 (260-65)
195 (100-330) 195 (100-330) 195 (100-330) 165 (100-260) 165 (100-260) 165 (100-260) 165 (100-260) 115 (65-195) 115 (65-195) 80 (50-130) 80 (50-130) 80 (50-130) 65 (35-100) 65 (35-100) 195 (130-330) 80 (65-130) 195 (130-330) 150 (100-230) 150 (100-230) 195 (130-330) 195 (130-330) 65 (35-80) 65 (35-80) 65 (35-80) 100 (50-130) 100 (50-130) 100 (50-130) 165 (100-260) 165 (100-260) 165 (100-260) -
260 (100-490) 260 (100-490) 260 (100-490) 195 (100-395) 195 (100-395) 195 (100-395) 195 (100-395) 130 (65-260) 130 (65-260) 115 (65-230) 115 (65-230) 115 (65-230) 80 (50-165) 80 (50-165) 260 (100-490) 130 (100-230) 260 (100-490) 230 (130-395) 230 (130-395) 260 (100-490) 260 (100-490) 260 (100-490) 260 (100-490) 260 (100-490) 260 (100-490) 65 (35-80) 65 (35-80) 65 (35-80) 130 (65-165) 130 (65-165) 130 (65-165) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 230 (130-330) 230 (130-330) 230 (130-330) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 130 (65-195) 195 (100-395)
590 (295-655) 590 (295-655) 590 (295-655) 395 (260-490) 395 (260-490) 395 (260-490) 395 (260-490) 260 (195-395) 260 (195-395) 330 (230-490) 330 (230-490) -
720 (395-985) 720 (395-985) 720 (395-985) 590 (295-655) 590 (295-655) 590 (295-655) 590 (295-655) 395 (260-590) 395 (260-590) 720 (395-985) 260 (165-330) 720 (395-985) 490 (260-655) 490 (260-655) 720 (395-985) 720 (395-985) -
SMG = Seco material group ap =inch f = in/rev vc= sf/min All cutting data are start values.
58
CUTTING DATA
PRECIMASTER PLUS PM Plus...-EB845 ap on (Ø) inch SMG P3 P4 P5 P6 P7 P8 P11 M1 M2 M3 M4 M5 K1 K2 K3 K4 K5 K6 K7 S1 S2 S3 S11 S12 S13 H3 H5 H7 H8 H11 H12 H21 H31 PM1 PM2 PM3
PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845 PMX5/PMX6-EB845
f (in/rev)
Vc (sf/min)
z=6
z=8
z=6
z=8
H15
CP20
RX2000
CF
RX1500
.004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .003 -.006 .004 -.008 .004 -.008 .004 -.008
.004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.006 .004 -.012 .004 -.012 .004 -.012
.008 -.035 .008 -.028 .008 -.028 .008 -.028 .008 -.028 .008 -.028 .008 -.028 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.024 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.016 .008 -.024 .008 -.024 .008 -.024
.012 -.047 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.035 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.047 .012 -.047 .012 -.047 .012 -.047 .012 -.047 .012 -.047 .012 -.047 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.031 .012 -.022 .012 -.022 .012 -.022 .012 -.022 .012 -.022 .012 -.022 .012 -.022 .012 -.022 .012 -.031 .012 -.031 .012 -.031
65 (35-80) 65 (35-80) 65 (35-80) 50 (35-65) 50 (35-65) 40 (30-50) 80 (50-100) 80 (50-100) 80 (50-100) 80 (50-100) 65 (50-100) 65 (50-100) 65 (50-100) -
195 (100-330) 165 (100-260) 165 (100-260) 165 (100-260) 165 (100-260) 115 (65-195) 115 (65-195) 80 (50-130) 80 (50-130) 80 (50-130) 65 (35-100) 65 (35-100) 195 (130-330) 80 (65-130) 195 (130-330) 150 (100-230) 150 (100-230) 195 (130-330) 195 (130-330) 65 (35-80) 65 (35-80) 65 (35-80) 100 (50-130) 100 (50-130) 100 (50-130) 165 (100-260) 165 (100-260) 165 (100-260)
260 (100-490) 195 (100-395) 195 (100-395) 195 (100-395) 195 (100-395) 130 (65-260) 130 (65-260) 115 (65-230) 115 (65-230) 115 (65-230) 80 (50-165) 80 (50-165) 260 (100-490) 130 (100-230) 260 (100-490) 230 (130-395) 230 (130-395) 260 (100-490) 260 (100-490) 65 (35-80) 65 (35-80) 65 (35-80) 130 (65-165) 130 (65-165) 130 (65-165) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 35 (25-50) 230 (130-330) 230 (130-330) 230 (130-330)
590 (295-655) 395 (260-490) 395 (260-490) 395 (260-490) 395 (260-490) 260 (195-395) 260 (195-395) 330 (230-490) 330 (230-490)
720 (395-985) 590 (295-655) 590 (295-655) 590 (295-655) 590 (295-655) 395 (260-590) 395 (260-590) 720 (395-985) 260 (165-330) 720 (395-985) 490 (260-655) 490 (260-655) 720 (395-985) 720 (395-985) -
-
PM Plus…-EB25 ap on (Ø) inch SMG P1 P2 P3 P4 P5 P6 P7 M1 K1 K2 K3 K4 K5 K6 K7 N1 N2 N3 N11 PM1 PM2 PM3
PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25 PMX5/PMX6-EB25
f (in/rev)
Vc (sf/min)
z=6
z=8
z=6
z=8
H15
CP20
RX2000
.004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .003 -.006 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008 .004 -.008
.004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.008 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.010 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012 .004 -.012
.031 -.071 .031 -.071 .031 -.071 .031 -.071 .031 -.071 .031 -.071 .031 -.071 .031 -.047 .031 -.087 .031 -.071 .031 -.087 .031 -.087 .031 -.087 .031 -.071 .031 -.071 .031 -.087 .031 -.087 .031 -.087 .031 -.087 .020 -.071 .020 -.071 .020 -.071
.039 -.094 .039 -.094 .039 -.094 .039 -.094 .039 -.094 .039 -.094 .039 -.094 .039 -.079 .039 -.110 .039 -.094 .039 -.110 .039 -.110 .039 -.110 .039 -.094 .039 -.094 .039 -.110 .039 -.110 .039 -.110 .039 -.110 .031 -.079 .031 -.079 .031 -.079
80 (50-100) 80 (50-100) 80 (50-100) 65 (35-80) 65 (35-80) 65 (35-80) 65 (35-80) 80 (50-100) 80 (50-100) 80 (50-100) 80 (50-100) 165 (100-330) 165 (100-330) 165 (100-330) 165 (100-330) -
195 (100-330) 195 (100-330) 195 (100-330) 165 (100-260) 165 (100-260) 165 (100-260) 165 (100-260) 80 (50-130) 195 (130-330) 80 (65-130) 195 (130-330) 150 (100-230) 150 (100-230) 195 (130-330) 195 (130-330) 165 (100-260) 165 (100-260) 165 (100-260)
260 (100-490) 260 (100-490) 260 (100-490) 195 (100-395) 195 (100-395) 195 (100-395) 195 (100-395) 115 (65-230) 260 (100-490) 130 (100-230) 260 (100-490) 230 (130-395) 230 (130-395) 260 (100-490) 260 (100-490) 230 (130-330) 230 (130-330) 230 (130-330)
CF
RX1500
590 (295-655) 720 (395-985) 590 (295-655) 720 (395-985) 590 (295-655) 720 (395-985) 395 (260-490) 590 (295-655) 395 (260-490) 590 (295-655) 395 (260-490) 590 (295-655) 395 (260-490) 590 (295-655) 720 (395-985) 260 (165-330) 720 (395-985) 330 (230-490) 490 (260-655) 330 (230-490) 490 (260-655) 720 (395-985) 720 (395-985) -
59
SMG V2
Steels, ferritic and martensitic stainless steels
60
SMG
DESCRIPTION
PROPERTIES UTS = Ultimate tensile strength (ksi)
P1
Free-cutting steels
50 < UTS < 75
P2
Low alloy ferritic steels, C < 0.25%wt Low alloy weldable general structural steels
45 < UTS < 85
P3
Ferritic & ferritic/pearlitic steels, C < 0.25%wt Weldable general structural steels Case hardening steels
60 < UTS < 90
5115 UTS = 80 ksi
P4
Low alloy general structural steels, 0.25% < C < 0.67%wt Low alloy Quench & Temper steels
75 < UTS < 175
1045 UTS = 95 ksi
P5
Structural steels, 0.25% < C < 0.67%wt Quench & Temper steels
80 < UTS < 175
4140 UTS = 100 ksi
P6
Low alloy through hardening steels, C > 0.67%wt Low alloy spring and bearing steels
75 < UTS < 170
1095 UTS = 85 ksi
P7
Through hardening steels, C > 0.67%wt Spring and bearing steels
85 < UTS < 170
52100 UTS = 95 ksi
P8
Tool steels High Speed Steels (HSS)
85 < UTS < 170
H13 UTS = 100 ksi
P11
Ferritic & martensitic stainless steels
60 < UTS < 170
420 UTS = 95 ksi
REFERENCE MATERIAL (ANSI) 1213 UTS = 55 ksi A 573 Gr. 58 UTS = 60 ksi
WORKPIECE MATERIALS CLASSIFICATION, SMG v2
Free-cutting, austenitic and duplex stainless steels
DESCRIPTION
PROPERTIES UTS = Ultimate tensile strength (ksi)
REFERENCE MATERIAL (ANSI)
M1
Free-cutting austenitic stainless steels
72.5 < UTS < 100
303
M2
Low alloy austenitic stainless steels
75 < UTS < 100
304
M3
Medium alloy austenitic stainless steels
90 < UTS < 140
316 L
M4
High alloy austenitic and duplex stainless steels
85 < UTS < 95
2205 Duplex
M5
Difficult high alloy austenitic and duplex stainless steels
100 < UTS < 120
2507 Super duplex
DESCRIPTION
PROPERTIES UTS = Ultimate tensile strength (ksi)
REFERENCE MATERIAL (ANSI)
K1
Grey cast irons (GCI)
20 < UTS < 40
A48 35 B
K2
Compacted graphite irons (CGI)
50 < UTS < 73
Grade 400-15
K3
Malleable cast irons (MCI)
60 < UTS < 70
A220 60004
K4
Nodular cast irons (SGI)
80 < UTS < 120
80-55-06
K5
Austempered ductile irons (ADI)
130 < UTS < 230
1050/700/7
K6
Austenitic lamellar cast irons
24 < UTS < 29
A436 Type 1 (Ni-Resist 1)
K7
Austenitic nodular cast irons
54 < UTS < 60
A439 Type D-2M (Ni-Resist D-2M)
SMG
Cast irons
SMG
61
WORKPIECE MATERIALS CLASSIFICATION, SMG v2
Non-ferrous metals SMG
DESCRIPTION
PROPERTIES UTS = Ultimate tensile strength (ksi)
N1
Aluminum alloys, Si < 9%
30 < UTS < 90
7075-T6
N2
Aluminum alloys, 9% < Si < 16%
40 < UTS < 55
413.2 Si = 12%
N3
Aluminum alloys, Si >16%
30 < UTS < 80
AlSi17Cu5
N11
Copper alloys
35 < UTS < 90
UNS C38500
DESCRIPTION
PROPERTIES UTS = Ultimate tensile strength (ksi)
REFERENCE MATERIAL (ANSI)
S1
Iron based superalloys
90 < UTS < 170
Discalloy
S2
Cobalt based superalloys
103 < UTS < 145
Stellite 21
S3
Nickel based superalloys
120 < UTS < 190
Inconel 718
S11
Titanium, low alloyed, (a)
35 < UTS < 100
Ti
S12
Titanium, medium alloyed, (a+β)
108 < UTS < 160
TiAl6V4
S13
Titanium, high alloyed, (near β and β)
120 < UTS < 180
Ti10V2Fe3Al
SMG
DESCRIPTION
HARDNESS
REFERENCE MATERIAL (ANSI)
H3
Case hardened steels
58 < HRC < 62
5115 60 HRC
H5
Quenched & Tempered steels
38 < HRC < 56
4140 50 HRC
H7
Quenched & Tempered steels Bearing steels
56 < HRC < 64
52100 60 HRC
H8
Tool steels High Speed Steels
38 < HRC < 64
H13 50 HRC
H11
Martensitic stainless steels
38 < HRC < 50
420 45 HRC
H12
Precipitation hardened stainless steels
33 < HRC < 50
17-4PH 35 HRC
H21
Manganese steels
23 < HRC < 64
Hadfield, High manganese steel 50 HRC
H31
White cast irons
50 < HRC < 64
A532 ID, White cast iron 55 HRC
REFERENCE MATERIAL (ANSI)
Superalloys and titanium SMG
Hard materials
62
WORKPIECE MATERIALS CLASSIFICATION, SMG v2
Other difficult materials PROPERTIES UTS = Ultimate tensile strength (ksi)
SMG
DESCRIPTION
REFERENCE MATERIAL (ANSI)
PM1
Low alloy PM materials
F-0008 Fe-0.7C
PM2
Medium alloy PM materials
FLC-4608 Fe2Cu1.8Ni0.5Mo0.2Mn0.8C
PM3
High alloy PM materials Exhaust valve seat materials
HF1
Hard facing alloys Welded or plasma deposited iron based alloys
HF2
Hard facing alloys Welded or plasma deposited cobalt and nickel based alloys
CC1
Sintered tungsten carbide
G50
Plastics and Composites PROPERTIES UTS = Ultimate tensile strength (ksi)
SMG
DESCRIPTION
REFERENCE MATERIAL (ANSI)
TS1
Thermosetting polymers
Urea formaldehyde (UF)
TS2
Thermosetting Carbon fibre composites
T300 T700 T800 HTA-S IMA - Epoxy (M21)...
TS3
Thermosetting Glass fibre composites
Epoxy - HX..(42..)/E glass (7781...)...
TS4
Thermosetting Aramide fibre composites
Kevlar 49
TP1
Thermoplastic polymers
Polycarbonate (PC)
TP2
Thermoplastic Carbon fibre composites
PPS/PEEK - T300..
TP3
Thermoplastic Glass fibre composites
PPS/PEEK - E glass or A glass...
TP4
Thermoplastic Aramide fibre composites
Graphite SMG
DESCRIPTION
GR1
Graphite
PROPERTIES UTS = Ultimate tensile strength (ksi)
REFERENCE MATERIAL (ANSI) R 8500
63
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