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cranes e-chainsystems® and chainflex® cables for cranes safe power...safe data...safe operation... save money... plastics for longer life® ... www....
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cranes e-chainsystems® and chainflex® cables for cranes

safe power...safe data...safe operation... save money...

plastics for longer life® ...

www.igus-cranes.com

..

Cost down ... life up! Improve technology and reduce costs! Now is the right time to optimize technologies with innovations, to improve operations and to save costs! With more than 45 years experience in design and product development for plastic polymer, igus® has equipped more than 10.000 port equipment machinery applications. igus® developed more than 120 new products and range enlargements in 2014. igus® ship ex stock within 24 hours or at the same day! No minimum order quantities, no surcharges! Visit our industrial sector website www.igus-cranes.com You will find detailed information, helpful online tools and more. Our crane business experts are available in all main countries around the world. Quick personal information you will get from the igus® crane department in Cologne. Enjoy reading! Yours

Location: Malaysia Travel: 20 m Speed max.: 60 m/min Acceleration max: 0,4 m/sec² e-chain®: 400.25.250.0 chainflex® types: CF300 / CF9 / CF11

24h delivery time* The goods leave igus® within 24 h. On request we can deliver via express or special delivery. Please inform us about your wishes.

No minimum order igus® has no minimum order. Just order the amount you need.

With warranty Beyond the legal warranty we also vouch for wear and tear. Together with you, we define your application‘s parameters. With awarranty certificate!

igus® catalog product range Excerpt of catalog on next pages, order igus® catalogs online www.igus.eu/catalog

Ordering times Theo Diehl Head of Industry Management Cranes and Material Handling [email protected]

From Mon to Fri 7:00 am - 8:00 pm On Sat 8:00 am - 12:00 pm

Hotline Phone +49 2203 9649-800 Fax +49 2203 9649-222

Onlineshop See www.igus.eu. There you can find our whole product range. Order around the clock. Jens Göbel Industry Manager Cranes and Material Handling [email protected] 2

You have questions? For questions and more information call us or use our onlinetools on www.igus.eu. * Delivery time means time until shipping of goods.

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igus products in cranes – indoor and outdoor... ®

Where to find igus®

Quiet, wear-resistant, for high speed: System P4 page 16

Remote Condition Monitoring for heavy duty units: PPDS Systems page 24

Special solutions for long travels: rol e-chains® from page 12

Lubrication- and maintenance-free: Polymer bearings page 32

Large e-chains® for all cases: System E4.1 page 8

cables guided safely upward up to 50 m: guidelok slimline F page 23

For smooth running and easy assembly: System E4/00 page 10 Power-Protective-System with misalignment control: e-rover page 22 For long travels and sidemounted applications: System E4/4 page 11 Safe guide for e-chains® on long travels: guide troughs and Super Alu guide trough page 20

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More than 1040 cable types: chainflex® page 26

Harnessed cables and e-chains®: readycable® and readychain® page 28

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save cost

save money

Benefits of e-chainsystems®: Reduce cost. Improve life.

00A)-D-VORSPANN 196x297NEU

HF

Frequently used symbols Accessability of e-chains and e-tubes ®

Cannot be opened

Can be opened from both sides

zipper principle: Zip to open

Snap-open along outer radius on left or right side

Snap-open along inner radius

Snap-open along inner radius on left or right side

Snap-open along outer radius

Can be opened from one side

easy chain®-principle: simply press cables in

Can be opened from both sides and hinged open on one side

Pictograms glossary Recommended Standard

igus® definition

igus® information

Preferred Series

igus® order examples

Order key

igus® web www.igus.eu

Temperature

Weights

Acceleration / Speed

Unsupported short travels

Gliding long travels

Vertical standing application

Vertical hanging application

Calculation

Torsional movements

igus® movies

High torsional rigidity

Low noise!

ULApproval

ESD-Certificate

iF-Design Award

IPA-CleanroomCertificate

Cleanroomsuitable

Highest:

S 2

23.08.2011

16:08 Uhr

Seite 1

Design and calculation aids, applications, diagrams Designing with e-chains®

from page 1.1

Multi-axis e-chains® for robotic or 3D movements triflex® R, triflex®, twisterchain®, twisterband

from page 2.1

Low-priced, easy to fill e-chains® easy chain®, System E1, snapchain

from page 3.1

Zip-open, easy to fill e-chains® and e-tubes zipper e-chains® and e-tubes

from page 4.1

Allrounder e-chains® and e-tubes, snap-open*, micro, mini, medium sizes E2 micro, mini, E2/000 medium

from page 5.1

*enclosed series from page 5.132

Dirt- and debris protection, snap-open e-tubes E2 e-tubes: Serie R, R100 and RX

from page 6.1

1 2 3 4 5 6 7 8 9 10 11 12

Universal E4 modular kit, e-chains® and e-tubes for all applications System E4 - Series E4.1, E4/light, E4/00, E4/4

from page 7.1

Cleanroom e-chains® and e-tubes, low noise, low vibration System E3, T3, E6

from page 8.1

Guide troughs and special solutions for long travel applications System P4, rol e-chain®, autoglide, guidelok, flizz®

from page 9.1

Strain reliefs... clamps, tiewrap plates, clips, etc. chainfix strain relief

from page 10.1

Cable protection PMA conduits

from page 11.1

Older products, terminology index, igus® addresses Classic-series, technical annex

from page 12.1

No loop station required – igus e-chainsystem example on STS Crane in Antwerp. System delivered as readychain .

e-chain catalog pages with an overview of the igus e-chainsystems :

Approved on more as 3500 RTG/RMG and over 600 STS cranes and more than 8,000 additional applications e.g. spreader, main power supply, reach stacker, lifts, empty container handling systems and fork lifts Speeds up to 600 m/min possible, grab Cranes and STS Crane applications with 300 m/min in use Space-saving design reduces length and height No additional drives or control system necessary All media in one system – power, data, air, water, etc. Low maintenance Wind and weather resistant Other lines and cables can be added easily (e.g. chainflex® fibre optics) Possible travel up to 800m with igus® rol e-chain®, applications with 500 m on STS Cranes travels in use Possible reduction of cable length > 50% No loop station required Overall steel structure can be shortened

On the next pages you will find special products for the Crane Industry. The huge igus® e-chain®-program contains over 100,000 products from stock – incl. usefull accessories and chainflex® cables – developed and tested for chains. The series E4 (4-piece designed e-chain®) was designed especially for long travel applications with high fill rates and for difficult environments.

®

6

Medium:

S

Configure almost any e-chain® design with the igus® catalog and get it very quickly, starting at 24 hours or today.

Price index category Low:

FLG R

H

modular.

symbols.

EU-KLAPPER_COVER-09-2011_V04_EU-KLAPPER_COVER-09-2011.qxp 06.09.11 12:18 Seite 2

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Find more products in the igus® e-chain® catalog, for example for: Robotics Offshore Heady Duty Cleanroom Material handling Machine tools ... and many more

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Large construction kit ... for all cases System E4.1: One e-chain® for all

Construction kit and many accessories

System E4.1 – the Standard

Interior separations

Long travels, large unsupported lengths, simple installation and quiet operation Combines all design features of the systems E4/00 and E4/4 Optimum lateral stability and high push/pull force on long travels due to the undercut design Ideal for side-mounted applications Large unsupported lengths due to stable, double stop dog Noise dampening pads as additional noise-reducing option Outer and inner links for fast assembly Typical Crane applications: RTG’s, RMG’s, Spreader, Indoor Cranes, Man lift, Reach Stacker, ...

Standard separator, wide foot Separator for QuickLock crossbar Separator, narrow foot Notch separator the new notch crossbar Full-width shelf, lockable

Asymmetrical separator

Mounting brackets

KMA with attachment capability on all sides Mounting brackets with strain relief KMA pivoting KMA, locking Mounting bracket made of steel

Mounting brackets with C-profile

chainfix strain relief elements

plus 20% compared to E4/00

3

Guide troughs

For sidemounted applications

Smooth, cable friendly inner surfaces

Low noise through integrated “brake” Straight run and fast assembly through inner- /outer link design

Aluminum “Super Trough” – Basic Aluminum “Super Trough” – Heavy-Duty Fixed end module, aluminum “Super Trough” Steel guide troughs Fixed end module, steel guide trough For support of the lower run - Support Tray tool kit

1. Large unsupported length

4

kg

[m]

4

Cable-friendly rounded crossbar

2+3

5

Large unsupported length (+20% compared to E4/00) possible thanks to special stop dog, tongue and groove combination.

2. Rigidity for shear forces Interlocking side link guarantees optimum lateral stability.

4. Cable protection Smooth, wide solid polymer support for cables, many quickly mounted shelving options.

5. Low noise Integrated “brake”, smooth gliding surfaces; rubber dampers optional.

6 High rigidity and carrying capacity for shear forces thanks to tongue and groove design

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Improved housing foot clamp for easy fit into C-profile Integration with igus® KMA mounting brackets possible Clip-on tiewrap plates for opening crossbars Tiewrap plates with clip-on connection for the C-profile chainfix clip - Modular snap-on for the C-profile chainfix Nugget

3. Sidemounted application Also best suited for sidemounted applications due to tongue and groove design

6. Straight run High push-/pull forces through tongue and groove, no “camber” option by flipping the outer link.

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e-chain families for cranes ®

E4/00: The E4 family for smooth running and easy assembly System E4/00 (pronounced: E4-hundred)

System E4/4 (pronounced: E-4-4)

Its “inner link - outer link” design makes it easy to assemble and disassemble on site. The “noise buffer” design feature reduces operating noises noticeably. The system E4/00 is furthermore available from stock. Lowest noise in its class Further noise reduction with rubber pads (Series E4/101) Numerous interior separation possibilities Large system of modular accessories Widths up to 3000 mm using extension links Maximum stability in the igus® range Can be opened along both radii Max. travel: 200 - 400 m

It came out to solve applications in two areas: The extreme long travels and the free-hanging side mounted situations. The famous undercut between two links is one feature to make that possible. Pushforces and rigidity are increased - tolerance against dirt and debris rises. Special “Rollerlinks” establishes E4/4 as the true long-travel specialist. Best unsupported lengths “side-mounted” rol e-chain® links available For very long travels up to 150 - 250 m High torsional rigidity Good for tough environments with dirt and debris ESD Version available Interior separation tool box available



Can be opened from both sides

Noise absorbing buffer

E4/4: The E4 family for long travels and sidemounted applications

Typical Crane applications: RTG’s, RMG’s, Spreader, Indoor Cranes, Man lift, Reach Stacker, ...

Material igumid G -40/+120°C

Typical Crane applications: STS, Goliath Cranes, RTG’s, RMG’s, Indoor Cranes, Bulk handling Cranes, ...

Material igumid G -40/+120°C

Lateral glide surfaces Rugged stop dog

Lateral glide surfaces Outer link with rear catch - high stability “side-mounted”

Inner/-outer link principle, easy to assemble 10

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For long travels

rol e-chain® – Special solution for long travels

many years experience Higher fill weights with rol-e extension links On more than 1.000 cranes with more

than 10 years market experience The optimal solution for high additional load Low maintenance Strong reduction of the driving force required for moving the energy chain® to below 25 % Travels up to 800 m possible Possible speeds of up to 600 m/min Different types of rollers for optimum results in different situations Even rolling resistance for dirty applications System guarantee for made-to-specifications system (depends on application)

e-chains® are being used in ever longer travels. This has driven the development of the rol e-chain®. Additionally, movement speeds are increasing in combination with larger and larger fill weights (up to 50 kg/m). Major reduction in drive power to less than 25 % for moving the e-chain® Travels up to 800 m possible Speeds up to 6 m/s possible Various roller types for optimum application adaption Can be used even in dirty environments Available as ready-to-fit, made-to-specifications system System guarantee for made-to-specifications systems

Safe operation with igus® rol e-chain® 12

441 m – one of the longest travels of igus®. Travels up to 800 m possible

rol e-chain® Standard e-chain® Fill weight 10 kg/m push/pull force in %

rol e-chain® – Rolling instead of gliding

Traditional energy chains® operating over long distances generally “gliding”. rol e-chain® has been developed with the aim of pushing back the technical limits of this kind of operation. The demands placed on energy chains® used over long distances have continuously increased in recent years. Travel over several hundred meters sets new challenges, as do extreme Crane movement speeds at cable loads of up to 50 kg/m.

travel length chain length

Test rig for lifetime test 13

For long travels

Reduce drive power

rol e-chain® – Special solution for long travels

E4.1 rol e-chain® for moving energy chains®

The Heavy Duty chain family was developed in view of the following application areas: High cable loads High speeds Long travel lengths Strong dirt loads The improved E4/4 Heavy Duty takes cable carrier stability to new levels. Strength and cycle life are improved by significabtly increased gliding and load bearing surfaces. E4/4 Heavy Duty takes higher push/pull forces, at the same inner dimensions as regular E4/4 series. Supplied from stock for the HD series: Roller glide for the reduction of the tensile/shear forces Extension link for large widths and for raising the load capacity Separators for the adaptation of the interior separation in the cable layout Mounting brackets for the fastening of the chain at fixed and moving ends Typical Crane applications: STS, Goliath Cranes, Indoor Cranes, Bulk handling Cranes, Mining Crane, ...

Now even the longest travels can be realized using energy efficiency with E4.1. The new system runs very smoothly due to an equal pitch of the roller and standard chain links. The e-chain® runs very smoothly, significantly contributing to a silent operation. Built-in „ramps“ provide for a more silent run of the rollers when they run over each other. Now many additional applications can be solved with the huge E4.1 modular kit. Energy-efficient, reduce drive power by up to 75% Same pitch of the roller and standard chain links as well as “ramps“ Smooth movement of the rolls one upon the other Max. speeds: 5 m/s Cable-friendly interior separator program from the E4.1 system can be used Immense line of accessories from the E4.1 modular kit

High additional loads

5050 HD

Typical Crane applications: Automation and material handling, Cranes, coal conveyors, travels > 50 m

X High torsion stability Wide rounded plastic crossbars, cable friendly

High secure double lock

5050 HD to classic 5050: Y: +120%, X: +7,5 mm

Same pitch of the roller and standard chain links as well as “ramps”- smooth “round” movement of the e-chain®

4040 HD

4040 HD to classic 4040: Y: +140%, X: +9 mm 14

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For very long travels and high speed

Large modular tool box system of P4

Safe 57% energy with the alu guide trough

Additional widths

More bending radii

System P4 in 5 widths 250 300, 350 and 400 mm inner width autoglide version for all widths Crossbars in cable friendly, rounded plastic Safe due double lock mechanism

P4.32 with Alu guide trough Energy-efficient solution for long travels: -57% Highly dynamic even in cramped installation kit Very quiet, lightweight and slim design For fill weights up to 10 kg/m For long travels up to 800 m No split roller, but as offset runs smooth-

System P4 in 3 bending radii: 250, 300 and 350 mm Large radii for stiff cables and hoses Small radii for limited space

ly

Roller extension link for series P4.56 50% higher fill weight possible Increased unsupported span Maximum rigidity Divides cross section into reasonable compartments (electric/hydraulic)

Tribo-optimized plastic rollers for all P4 systems Wear optimized Long cycle life Improved rolling Lower noise and vibration Same pitch for roller links/chain links

Modular P4 system for very long travels and high speed: 800 m travels and more are possible >10 m/s speed Heavy fill weight up to 10 kg/m Large rolling and gliding surfaces for long cycle life Safely on track through AUTO-GLIDE cross bars and guide trough Same pitch for roller links/chain links

dB(A)

Technical data: 90 88 86

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1) First rol e-chain® from 1999, Lab test, v = 2,0 m/s 2) Outdoor test, v = 6,0 m/s each 1 m measurement distance

Guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run Strong installation kits for long life Stainless trough segments resist corrosion and sea water Travel speed igus® rol e-chain®

15

10

84 82

5.0

80 78 76 0

* A reduction of 3 dB(A) sounds like a 50 % reduction in the noise level to the human ear.

Noise level*

Standard guide trough system

v m/s

Long-life rollers

1.0

1

P4.56R

Extension link – heavy fill weights

4040R

The igus® P4 roller energy chains® are the best solution for the longest travel at high speeds. They are very smooth running and energy-efficient – requirements that are demanded today by many crane makers and operators. Standard rol e-chain® has been used in over 1000 installations worldwide. Some industries – cranes, for example – have ever increasing demands for length of travel, fill weight and speed. Identical pitch of the chain link with or without roller Smooth, low noise operation through identical pitch length for links with and without rollers Integrated “captive” roller in the side part Long travels (up to 800 m), high additional loads (up to 30 kg/m) For very long travels and high speeds >10 m/s travel speed autoglide crossbars provide for a safe guiding in very long travels 4 different inner heights: (32, 42, 56, 80 mm) available Large modular tool box system with interior separations of the System E4

2

0

2828R 3838R 4040R 5050R

4040RHD 5050RHD

1999

2004

P4.56 P4.86 2008

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Largest: E4.350...

...smallest: E2 micro

Enormous size...low displacement forces...as part of series

Smallest inner heights and bending radii

E4.350: Carries heavy loads efficiently and safely

E2 micro – One-piece – Smallest sizes

Presented in 2008, now also available as roller version for long travels with low displacement forces and as a standard product. Wherever harsh conditions persist, such as in offshore applications, the biggest plastic e-chain® in the world feels at ease and offers the following advantages: Available as a standard product Additional load up to 600 kg/m 350 mm inner height, inner width up to 1000 mm Resistant against corrosion, oil and seawater, maintenance-free, no lubrication points needed on joints during operation Multiband chains possible without any problems Matching heavy-duty guide troughs

E2 micro e-chains® are very small, one-piece and two-piece (B07/B09) e-chains® with a low weight and therefore ideal for highly dynamic applications. E2 micro e-chains® are stable and available in many versions. igus® also offers numerous accessories and mounting options. “Upgrades” of the snap-open versions are available for many types; they are interchangeable among themselves and can thus be used as, among others, spare parts pack for new installation options. One and two-piece e-chains®, from 5 mm inner height High torsion resistance Smallest inner heights and bending radii Mounting brackets with strain relief optional Small pitch for silent operation Cable-friendly interior Low weight Large pins for a long service life Favorable internal/external dimensions ratio B07/B09 in two parts – Can be folded out in outer radius due to integral hinges

A rotating bridge with hinged pump systems and two large E4.350 e-chains® 18

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guide troughs Safe guide for e-chains® on long travels

Super Alu trough

A light version of long travel guides in aluminium

igus® Guide Troughs

Guide troughs are used for long travels from 5 to 10 m and more, depending on the chain type. They allow igus® energy chains® and energy tubes to continue smooth, low-friction operation in these long-travel situations. Trough without glide bars – Chain glides on chain

Trough with glide bars – Chain glides on glide bars

Centre mounted – 1/2 Travel with glide bars – 1/2 Travel without glide bars

If the energy chains®/tubes are installed in the centre of the travel (“centre-mounted”), they glide on themselves for half the travel. For the other half, we recommend glide bars, which are assembled in the trough and on which the energy chains®/tubes glide. igus® guide troughs are available from stock with these highly abrasion-resistant polymer glide bars, which perform well with igus® energy chains® and e-tubes regarding noise, abrasion and friction. Type of Trough igus® provides guide troughs made of Aluminum (seawater resistant according to EN6060) Stainless steel (1.4301 + 1.4571) Steel (zinc plated) Troughs assembling If the igus® installation sets are used, the guide troughs are particularly easy to assemble. All the troughs are constructed according to the same basic principle. All sizes use a common C-profile on which the guide parts are assembled. The assembly brackets used vary in height only. Typical Crane applications: STS, Goliath Cranes, RMG’s, Bulk handling Cranes, ...

HD-Installation set

For heavy applications: HD-Installation set for joint and attachment surface connections secure connection without misalignment and without welding Fixed end module for steel troughs Until now, the steel trough had to be modified on site to fit the mounting brackets at the stationary end of the e-chain®. That is now history. With its prefabricated boreholes, the 2.000 mm long kit can be used for middle-feed, end-feed and opposed installation. Fast fixation of mounting brackets thanks to prefabricated boreholes Fast installation of C-rails for strain relief Fast bolting of glide bars

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Super Alu Guide Trough –Crane version

It is possible to extend the Super Alu GuideTrough for the demanding plant sector to a heavy duty version. This trough has got stronger installation brackets and also additional parts like glide pads for protection of wear and friction and silencer profiles to reduce the noise level of the roll of the e-chain®.

Super Alu Guide Trough – installed on a RTG-application

sea-water resistant according to EN 6060

Modular Trough System

Tool box with basic version and add-on items for upgrading to heavy duty industrial applications Very quick and easy, universal and flexible assembly – connects with underground, independent from profile length and location of trough section interfaces Various fixation methods with installatio brackets, slide-on fasteners and interface connectors Wear protective, side-mount glide bars for high speed applications Corrosion proof through seawater resistance Available for most igus® e-chain® series

Fixed end module for Aluminum SuperTrough

A quick fix for mounting the stationary end of an e-chain®, now also available for the Super AluminumTrough. With this new module for the fixed end, fast and easy mounting onto the Super AluminumTrough is now possible without any drilling. Fast mounting of the e-chain® by clamping onto the aluminum trough Quick relocation of the stationary end No drilling necessary

S S/2 Moving End

S/2

D2 Fixed End

K2

R

1/2 Travel length with glide bar

1/2 Travel length without glide bar

Length Guide Trough Number installation sets = Number guiding trough parts Schematic operating mode of an e-chainsystem® for long travel application with centre-mount configuration. (Fixed end in the middle of the travel length)

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safe on long travels e-rover: Safe data, operation, power, energy, CO2...

safe cable guide guidelok slimline F – cables guided safely upward up to 50 m guidelok slimline F: Save 80% guiding trough High speeds of 7 m/s are no longer a rarity for lane travels of highly dynamic storage and retrieval units. The e-chains® are guided safely even at very high speeds with the new generation igus guidelok slimline. The product range has been expanded to series 2700 and 3500 - now higher fillings and higher loads are possible. Up to 7 m/s and 10 m/s² Save up to 80% on trough parts Save significantly on costs and system weight For hanging applications up to 50 m high No swinging of the e-chain, high reliability through lever mechanism and guiding rails Faster and easier installation Significant noise reduction Easy access for servicing Energy + data + media are conducted safely and without interruption in one system

Automatically couple RTGs with electricity and data: the e-rover from igus®

Man lift cable, guided by guidelok slimline

With the e-rover, igus® has developed a system that automatically couples rubber tyred gantry cranes with an energy chain system® in an instant. telescopic arm connects the energy-supply chain, which runs through a trough, with the RTG. This ensures a reliable energy supply and good data transmission – including via FOC cables. Reliable transmission of even FOC signals Several fillings and travels Reduces RTG operating costs Environmentally friendly Insensitive to dirt Travels of up to 300 m and more possible

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safe operation

Push-Pull Force Detection System...Condition Monitoring

customized

Necessary products for Crane e-chainsystems®

Benefits:

Prevents down time Prevents damage to equipment Saves money Improves operational safety through preventative maintenance and fine tuning of the system

Full PPDS System Data input

Nominal/actual comparison of force value at the tow arm, measured 4 times per second, relative to the position of the e-chainsystem®. Data exchange options Malfunction alerts as defined – through SMS, e-mail, fax. Remote data exchange, online or through e-mail. Data log System data logout, retrospectively for up to 3 months, with a 128 MB memory chip. Alternatively incident-driven logout through modem memory.

PPDS – continuous real force measurement and position-sensitive analysis

Floating moving arm “Ship to Shore” Crane for compensation of the lateral mismatch between trolley travelling path and Crane travelling path and the readychains®. Optionally with electronic push/pull-force control with permanent nominal/actual parameter check and emergency stop function.

Hinge point guide trough: Port Cranes are equipped with a lifting boom. To make sure that the boom and the girder sides of the Crane are connected with­out misalign­ment of the guide trough igus® has developed a special fixing for the swivel point. This means that the chain can run on top, beside or below the Crane girder.

Downholding devices: readychains® operate safely on long travels and with high acceleration. The retention device prevents the readychains® from climbing when the Crane accelerates.

Hinge clutch at the hinge point incl. limit switch for conection control.

Easy PPDS System Low Cost Solution Data input: Push-/Pullforces

with freely selectable parameters. Measurement of the real force on moving end Data exchange: Emergency shut-down of the system in case of overstepping of optional limit values. Data log: Data log for up to 40,000 entries Easy PPDS – continuous real force measurement and limit comparison.

“PPDS basic” So far the realization of Condition Monitoring Systems were limited to large-scale projects. Now PPDS basic now makes this technology available for „standard“ industrial appliances. The simple force measuring function conducted at the mounting bracket of the e-chain® now also provides an emergency stop function for e-chains® in long stroke applications under 100 m at a reasonable price. Low-cost system protection Emergency Shutdown or alarming in case of system overload Space – saving design 24

Typical Crane applications: STS, Goliath Cranes, RMG’s, Indoor Cranes, Bulk handling Cranes, ...

igus® Housing installed on Maintrolley for STS: igus® offers special customized housings for protection of the readychains® against several weather conditions. 25

cable design

chainflex for Cranes ®

More than 1040 chainflex® cables from stock

Overview of chainflex® cables for crane applications

Single core, e.g. CF330.D and CF340

The halogen-free single conductor for extra high mechanical demands on cranes and for plant engineering TPE UV-resistant outer jacket PVC-free/halogen-free

Oil-resistant/Bio-oil-resistant Low-temperature-flexible Nominal voltage 0,6/1kV Bending radius inside e-chain®: 7,5 x d

Halogen-free power cables, e.g. CF37.D and CF38

The halogen-free power cable for extra high mechanical demands on cranes and for plant engineering TPE UV-resistant outer jacket, gusset filled extruded PVC-free/halogen-free

Oil-resistant/Bio-oil-resistant Low-temperature-flexible Nominal voltage 0,6/1kV Bending radius inside e-chain®: 7,5 x d

Four core power cables, e.g. CF30, CF31, CF34.UL.D and CF35.UL

More than 1040 chainflex® cables developed especially for the use in e-chainsystems® Wear resistant TPE, PUR and oil-resistant PVC outer jackets Halogen-free and/or flame-retardant materials Different certificates: UL, CSA, CE, DESINA, CEI Smallest radii up to 4 x d

Shielded power cables for converter operation up to 600/1000 V and up to 70 mm2.

Single core motor cables, e.g. CF300.UL.D and CF310.UL

Shielded and unshielded single core motor cables for the most demanding requirements. chainflex – control cable chainflex – power cable ®

®

Tested. Tested. Tested.

Fibre glass (62.5/125 or 50/125), 2, 6 or 12 fibres – all fibre optic cables are tested for over several million flexing cycles.

Number of cycles 5.000.000 4.000.000 3.000.000 2.000.000 1.000.000 750.000 500.000 250.000 100.000 50.000 0



Fibre optic cables

Single core CF CRANE 5.000.000

Shielded highly flexible single core for up to 6/10kV. Medium voltage cable for the most demanding requirements in Crane building, heavy machinery, etc. Cross sections: 1 x 25/16 to 1 x 95/16.

Data cables, e.g. CF211, CF240, CF11 145.000

Sample B

chainflex® data cables are available for all continuous data systems for the e-chain® application. Also in big cross sections, for example 3 x 2 x 2.5 mm2 or with voltage supply cores in a cable.

Sample A

Control cables, e.g. CF5/CF6, CF9/CF10 Competitor: corkscrews after 145,000 double strokes (Sample B)

Order your personal catalog: igus CF27: even after 5 million double strokes no wear! (Sample A) ®

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www.igus.eu/catalog

PVC, PUR, TPE – A wide range to select from for all application areas – between shielded and unshielded cables and a large number of cross sections and number of cores. 27

harnessed cables readycable®: Harnessed cables in 24-48 hours

harnessed e-chains

®

readychain®: Pre-harnessed e-chainsystems® in 3-10 days

700 systems per week in 11 readychain®-factories worldwide. Ask for fully harnessed assembly-time saving igus® readychains® to increase your cash-flow immediately Harnessed systems within 3 to 10 days Eliminate storage costs for cables, e-chains® and connectors Shorten turnaround times by half Flexible response to order fluctuations Reduce the number of subcontractors and related orders by 75% Minimize your machine downtimes System guarantee – depending on application

Ready for filling. Harnessed systems up to 200 m are possible.

readychains® also available with assembly rack

readycable® - in 24-48h or today

igus® offers more than 2830 harnessed cables for drive systems according to 20 different manufacturers. Professionally manufactured, 100 % tested. Servo, Power and Signal-/encoder cables No cutting costs, no minimum order quantity, no costs for packaging Cable length according to customer requirements Smallest bending radii from 7,5 x d Reduce storage cost and increase cashflow

quickpin 2.0

readychain® installation by igus® supervisor on a bulkhandling Crane. Weight of the e-chain® incl. chainflex® more than 2 t.

s



QuickPin 2.0 – connector-cable configurator www.igus.eu/quickpin – configured in minutes Creating a new configuration Opening of existing configurations Verification of cable configurations Acquisition of existing configurations via the download manager for cable macros

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Assembly-optimized delivery

Just in time supply

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project engineering

Complete project service – from design to after sales service

installation service

igus® e-chainsystems® assembly service

On-site support is part of the worldwide service and system guarantee Specific application solutions from igus® standard products to special designs Assistance from the layout up to the start of operations of every Crane project After Sales Service in 48 countries, even after the end of the guarantee All supplied components are available for a minimum of another 10 years after the delivery Supply of most parts from stock is guaranteed

Get a comprehensive installation and avoid down-time and additional costs

With the igus® e-chainsystems® assembly service

Calculable fixed price for assembly, maintenance or inspection Fast and professional assembly and maintenance by qualified assembly personal No downtime cost due to planned and minimal maintenance Products and services from one supplier – less logistics expense igus® system guarantee

igus® project drawings, developed in cooperation with the costumer

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Costumized 3D sketch

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100% lubrication-free Life-time predictable and maintenance-free

igus online ®

24h services: special industry website, online shop and more Improve technology and reduce costs with online-tools QuickChain.100

QuickChain.13

Calculation & layout of e-chains® www.igus.eu/ecs-expert

iglidur® bearings – Lifetime predictable Every designer’s dream: A life-time-predictable plainbearing without lubrication at low cost. Each material has got its own features. There are more than 35 different iglidur® materials, over 7,000 standard sizes from Ø 2-150 mm are available from stock. Also available as bar stock.

Maintenance- and lubrication Corrosion and dirt resistance High vibration dampening Low coefficient of friction High wear resistance Very low tendency to creep

free

100% lubricant-free drylin® linear technology drylin® is a range of maintenance-free and lubricant-free linear bearings in four different type series. Besides the freedom from maintenance and lubricants, the main features include ruggedness and the insensitivity to dirt, water, chemi32 cals, heat or impacts.

www.igus.eu/iglidur-productfinder

QuickCad offline

For e-chains® also offline version www.igus.eu/quickcad-download

QuickLife

QuickPin 2.0

Service life calculation

www.igus.eu/cf-lifetime

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Connector-cable configurator www.igus.eu/quickpin

QuickLife

QuickFind

Service life calculation for linear units

www.igus.eu/drylin-expert

product finder drive technology www.igus.eu/sht-productfinder

Special website

Exceptionally cost-effective Maintenance-free No lubrication Resistant to dust and dirt Corrosion-free Usable in liquid media

Wear resistant Corrosion resistant Low coefficient of friction Dry running High static load capacity High speeds and accelerations

www.igus.eu/filling-configurator

Product finder cables

iglidur® product finder

www.igus.eu/ecs-lifetime

e-chain® filling expert

QuickCable

QuickBearing

Service life e-chains®

QuickFill

Product finder

www.igus.eu/quickcable

igubal® – self-aligning plain bearings made of polymer igubal® puts a complete system of self-aligning bearings at the developer’s fingertips. Self-aligning bearings are easy to fit, adapt to all angular deviations and replace special housings in many cases.

www.igus.eu/quickchain13

QuickFind

www.igus.eu/ecs-finder

QuickLife

product finder up to 13 m

You can find information, applications, videos and product details for Cranes on www.igus-cranes.com

possible

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igus testing ®

Large indoor test area and outdoor test yard

1750 m2 test indoor area

Ship-to-shore Cranes...

igus® e-chainsystems® in Crane applications...worldwide



Ship-to-shore Crane

STS

Travel Speed Acceleration max. energy chain® chainflex® Types Location More References running since Check of the solution on the igus® test facilities: The flagship is a test application where we are able to test long travel applications of up to 125 m travel and speeds of up to 300 m /min. For more than 4 years this application has been simulating applications for e-chainsystems® like trolley travels of a container Cranes. This way new products engineered by igus® can be put to the acid test.

Always more than 80 tests of e-chains® and chainflex® cables. igus® conducts tests continuously in the in-house laboratory under real conditions.

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chainflex® cables in life span test. Millions of cycles guarantee: chainflex® lasts or money back!

Climatic tests for all e-chains® and chainflex® cables. Material tests from -40 °C up to +199 °C.

120 m max. 4 m/s 0.5 m/sec2 P4.56.20.300.S40.0.AG CF300 / CF10 / CF9 / CFLG China Europe 2009

Travel Speed max. Acceleration max. energy chain®

99.8 m 3.5 m/min. 0.8 m/sec2 4040CR.15.200.S10.0.E

Location More References running since

Europe Worldwide 2009





Ship-to-shore Crane

Double Trolley Container Crane

Travel Speed max.

118.5 m 210 m/min

energy chain® chainflex® Types

4040CR.22.250.0 CF300/CF9/CF10/CFLG

Location More References running since

Europe Worldwide 2003

Travel 48 m Speed max. 180 m/min Acceleration max. 0.5 m/sec2 Cable weight 40 kg/m ® energy chain 5050R.12/10/12.300.0 chainflex® Types CF300 / CF9 / CF12 / CFLG / CF KOAX 1 Location Europe More References Worldwide running since 1999

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bulk handling...

igus® e-chainsystems® in Crane applications...worldwide

igus® e-chainsystems® in Crane applications...worldwide









Bulkhandling Crane

Straddle carrier

Container RMG

RTG

Travel 26,5 m Speed max. 1 m/s Acceleration max. 0.5 m/sec2 energy chain® 4040CR.18.200.0 chainflex® Types CF9 / CFBUS / CF300 Location Germany More References Europe running since 2009

Travel Speed max. Acceleration energy chain® chainflex® Types Location More References running since









Bulkhandling Crane Trolley Travel

Bulkhandling Quay Travel

RMG

RTG

Travel 224 m Speed max. 40 m/min. Acceleration max. 0.2 m/sec2 ® energy chain 4040CR.22.300.0 chainflex® Types CF11 / CF9 / CF34 Location China More References Worldwide 36

RTG...RMG...

Travel Speed max. Acceleration max. energy chain® chainflex® Types Location More References

13 m vertical 2 m/s max. 1 m/sec2 5050C.15.250.0 CF9, additional hydraulic hoses Worldwide Worldwide 2006

195 m 20 m/min. 0.2 m/sec2 5050CR.35.300.0 CF300 / CF9 / CF11 Germany Europe, Asia

Travel Speed max. Acceleration max. energy chain® chainflex® Types Location More References running since

113 m 2.5 m/s 0.5 m/sec2 P4.56.20.300.S40.0.AG CF300, CF330, CF9, CFLG Germany Asia 2009

Travel Speed max. Acceleration max.

69 m 120 m/min 0.4 m/sec2

energy chain®

4040R.31.250.0

Location More References running since

Europe Worldwide 2001

Travel Speed max. Acceleration max. energy chain® chainflex® Types Location More References running since

Travel Speed max. Acceleration max. Cable weight energy chain® chainflex® Types Location More References running since

19.5 m 60 m/min 0.4 m/sec2 400.25.250.0 CF300 / CF34 / CF9 / CF11 Panama Worldwide 2000

20 m 60 m/min 0.4 m/sec2 9.8 kg/m 4040.46.300.0 CF34 / CF9 / CF11 / CFLG Russia Worldwide 2003

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Goliath...Spreader... igus® e-chainsystems® in Crane applications...worldwide

igus® e-chainsystems® in Crane applications...worldwide









Goliath Crane

Goliath Crane

Reach Stacker

Reach Stacker

Travel 195 m Speed max. 40 m/min Acceleration max. 0.1 m/sec2 energy chain® 5050R.40.250.0 chainflex® Types CF300 / CF9 / CF11 Location Asia More References USA running since 2001

Location Asia More References USA running since 1997

Location Europe More References Worldwide running since 2004

Location Europe More References Worldwide running since 2000









Spreader

Spreader

Reach Stacker (Cabin movement)

Reach Stacker

Location Europe More References Worldwide

Location Asia More References worldwide running since 2008

Travel 8.4 m Speed max. 18 m/min Acceleration max. 0.1 m/sec2 energy chain® 3838.07.150.0 Location Asia More References Worldwide running since 1998 38

Reach Stacker...

Travel Speed max. Acceleration max. energy chain®

123 m 40 m/min 0.5 m/sec2 40.15/15.250.0

Travel 8.4 m Speed max. 15 m/min. Acceleration max. 0.1 m/sec2 energy chain® 3838.10.125.0 Location Asia More References Worldwide running since 1998

Travel 7.8 m Speed max. 15 m/min Acceleration max. 0.25 m/sec2 energy chain® 4040.15.250.0

Travel 22 m Speed max. 15 m/min Acceleration max. 0.25 m/sec2 ® energy chain 3838.20.150.0

Travel 7.2 m Speed max. 0.5 m/min Acceleration max. 0.25 m/sec2 energy chain® 5050.25.250.0

Travel 7.6 m Speed max. 15 m/min. Acceleration max. 0.2 m/sec2 ® energy chain E4.56.15.200.0

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Indoor Cranes...

igus® e-chainsystems® in Crane applications...worldwide

igus® e-chainsystems® in Crane applications...worldwide







Bulk Material Crane

Grab Crane

Gantry Crane



Grab Crane

Travel 160 m Speed max. 20 m/min Acceleration max. 0.5 m/sec2 energy chain® 4140.22.250.0 chainflex® Types CF30 / CF7 / CF11 Location Europe More References Europe running since 1998

Travel 28,6 m Speed max. 80 m/min Acceleration max. 0.3 m/sec2 energy chain® 400.25.300.0 chainflex® Types CF30 / CF31 Location Europe More References Worldwide running since 2000

Travel Speed max. Acceleration max. energy chain® chainflex® Types Location More References running since









Indoor Crane

Steelcoil Transport Crane

Mining Crane

Waste crane

Travel 36 m Speed max. 70 m/min Acceleration max. 0.5 m/sec2 ® energy chain 290.17.200.0 chainflex® Types CF31 / CF6 / CF11 Location Europe More References Worldwide running since 1997 40

Heavy Duty...

Travel 38 m Speed max. 50 m/min. Acceleration max. 0.5 m/sec2 ® energy chain 3838.25.250.0 chainflex® Types CF31 / CF130 / CF11 / CFBUS Location Germany More References Worldwide

Travel Speed max. Acceleration max. energy chain® chainflex® Types Location More References running since

20 m 1 m/min 1 m/sec2 5050.40.200.0 CF9 Europe Europe 2004

10 m 0.1 m/s 0.5 m/sec2 600.35.300/4650.0 Power-, data- and control cables Europe Europe 2001

Travel 21.3 m (Trolley) / 52 m (Crane) Speed max. 1.33 m/s Acceleration max. 0.25 m/sec2 energy chain® 5050R.27.300.S10.0 / 5050R.35.350.S10.0 chainflex® Types CF5 / CF6 / CF30 Location Europe More References Europe running since 2003

Travel 21.5 m (Trolley) / 52 m (Crane) Speed max. 1.33 m/s Acceleration max. 1 m/sec2 energy chain® 5050R.35.350.S10.0.E 5050R.27.350.S10.0.E Location Austria More References Europe 41

More references...

igus® e-chainsystems® in Crane applications...worldwide





Ship-unloader Crane

Ship-unloader Crane

Grab Crane

Ship-to-shore Crane

Travel Speed max. Acceleration max. energy chain® Location More References running since









Ship-unloader Crane

Container Crane

Ship-to-Shore Crane, Low Profile

Ship-to-shore Crane

Travel Speed max. Acceleration max. Cycles/year energy chain® chainflex® Types Location More References running since

106 m 240 m/min 0.6 m/sec2 5050RHD.12/15/12.300.0 Europe Worldwide 2004



Travel 441 m Speed max. 30 m/min Acceleration max. 0.1 m/sec2 energy chain® 5050R.28.300.0 chainflex® Types CFCRANE Location Asia More References Europe, Canada running since 2002

Travel 151.5 m Speed max. 300 m/min. Acceleration max. 0.5 m/sec2 ® energy chain 4040CR.15.250.0 chainflex® Types CF12 / CF11 / CF9 Location Canada More References Europe, Asia running since 1998

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78.5 m 120 m/min 0.5 m/sec2 42.000 5050R.27.250.0 CF300 / CF11 / CF9 Europe Worldwide 1999

Travel Speed max. Acceleration max. energy chain® Location More References running since

Travel Speed max. Acceleration max. energy chain® chainflex® Types Location More References running since

115 m 165 m/min. 0.7 m/sec2 5050RHD.30.300.S10.0.E Europe Worldwide 2007

82 m 3.5 m/s 0.58 m/sec2 3838CR.20.200.S10.0.E CF300 / CF10 / CF9 / CFLG Europe Worldwide 2007

Travel 20 m Speed max. 1 m/min. Acceleration max. < 0.5 m/sec2 energy chain® 5050HD.25/25.500.0 chainflex® Types CF300, CF9, CF10, CF11 Location USA More References Worldwide running since 2009

Travel 92 m Speed max. 180 m/min. energy chain® 4040CR.12.200 chainflex® Types CF9 / CF37 / CF10 / CF11 Location Poland More References Worldwide

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Research and development

15,000 tests per year Better for the environment Because iglidur® does not require lubricants, no contaminants are released into the environment. Even the low weight of iglidur polymer plain bearings make them ecologically valuable.

igus® quality assurance

The igus® GmbH quality policy is based on the objective of identifying and meeting customer needs, and of always being a professional and reliable supplier. igus® has always been committed to producing products of the best possible quality and consistently developing innovative solutions.

RoHS Better products for less – a key element is the industry's largest test lab. 1,750 m2 lab, more than 15,000 tests and 2 billion test strokes per year.

The igus® lab and field experience Cutting costs while also guaranteeing maximum process reliability – with intensive research and testing can this be achieved. The industry's largest test lab conducts more than two billion test cycles per year on a total of 107 test rigs. www.igus.eu/test Tribological tests in the plain bearings laboratory, igus® Cologne.

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Extensive test database

What is probably the world's largest database was created from more than 15,000 tests. This database gives us the ablity to select the right product for your specific application.

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igus® worldwide igus® offices igus distributors ®

1 Germany igus® GmbH Spicher Str. 1a 51147 Köln P.O.Box 90 61 23 51127 Köln Phone +49 2203 9649-0 Fax +49 2203 9649-2 22 [email protected], www.igus.de

10 Chile Vendortec San Martín # 2097 Maipú – Santiago Phone +56 2 7105825 [email protected]

11 China igus® Shanghai Co., Ltd. No.46 Warehouse, 11 Debao Road, WGQ FTZ, Shanghai 200131, P.R.China Shanghai 200131, P.R.C. Phone +86 21 51303100 2 Australia Fax +86 21 51303200 Treotham Automation Pty. Ltd. [email protected] 14 Sydenham Road Brookvale NSW 2100 12 Colombia Phone +61 2 9907-17 88 Colsein Ltda Fax +61 2 9907-1778 Parque Industrial Gran [email protected] Sabana Edificio / Building 32 Tocancipá, CUN 251017 3 Austria Phone +57-1-519-0967 igus® polymer Innovationen [email protected] GmbH Ort 55 13 Costa Rica 4843 Ampflwang Enesa Equipos Phone +43 7675 4005-0 Neumaticos S.A. Fax +43 7675 3203 Del Colegio Marista [email protected] 100 este, 200 sur, 25 este Urbanizacion Ciruelas 4 Argentina Alajuela, Costa Rica Borintech SRL Phone +506 2440-2393 Av. Elcano 4971 Fax +506 2440-2393 C1427CIH Buenos Aires [email protected] Phone +5411 4556 1000 Fax +5411 4556 1000 14 Croatia [email protected] igus® d.o.o. Ventilatorska 9 5 Belarus 10250 Lucko Zagreb SOOO Hennlich Croatia Kharkovskaya Str. 90-8 Cell: +385 913 007 233 Minsk, 220015 [email protected] Phone +375 17 207-1828 Fax +375 17 207-3921 14 Croatia [email protected] Hennlich, Industrijska d. o. o. 6 Belgium/Luxembourg Stupničkoobreška 17 igus® B.V.B.A. Stupnički Obrež Kolonel Begaultlaan 75 10255 Gornji Stupnik 3012 Wilsele Phone +385 1 3 874334 Phone +32 16 314431 Fax +385 1 3 874336 Fax +32 16 314439 [email protected] [email protected] 7 Brazil igus® do Brasil Ltda. Avenida Marginal Norte da via Anhanguera 53.780 Vila Rami – Jundiaí CEP 13206-245 – SP Phone +55 11 3531-44 87 Fax +55 11 3531-44 88 [email protected] 8 Bulgaria igus® EOOD 2, Lui Ayer str., fl.4, off. 4 1404 Sofia, Bulgariaí Phone +359 2 850 8409 Fax +359 2 850 8409 [email protected] 8 Bulgaria Hennlich OOD, BG 4003 Plovdiv, Bulgaria 147A, Brezovsko shose Str., Rota center, fl. 3 Phone +359 32 511 326 Fax +359 32 621 929 [email protected] 9 Canada igus® Office Canada 201 Millway Ave. UNIT 25 Concord Ontario L4K 5K8 Phone +1 905 7608448 Fax +1 905 7608688 [email protected]

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15 Czech Republic HENNLICH s.r.o. Českolipská 9 412 01 Litoměřice Phone e-chains® +420 416 7113 32 Phone bearings +420 416 7113 39 Fax +420 416 7119 99 [email protected] 16 Denmark igus® ApS Postboks 243 8800 Viborg Phone +45 86 603373 Fax +45 86 60 32 73 [email protected] 16 Denmark – e-chains® Solar A/S Industrievej Vest 43 6600 Vejen Phone +45 76 961200 Fax +45 75 36 47 59 [email protected] 17 Ecuador Ecuainsetec El Zurriago E9-32 y el Vengador Quito Phone +593 2 2253757 Fax +593 2 2461833 [email protected]

18 Egypt Fedicom Trading Mohamed Fayed Sami & Co. 12, El Mahaad El Swissri St., Flat 10 – 2nd Floor-Zamalek Cairo – A.R of Egypt Phone +202 27362537 Fax +202 27363196 [email protected] 18 Egypt IEE International Company for Electrical Engineering 2nd floor, 25 Orabi St Down Town, Cairo Phone +202 25767370 Fax +202 25767375 [email protected] 19 Estonia igus® OÜ Lõõtsa 4A Tallinn 11415 Phone +372 667 5600 Fax +372 667 5601 [email protected] 20 Finland SKS Mekaniikka Oy Martinkyläntie 50 01720 Vantaa Phone +358 20 7646522 Fax +358 20 7646824 [email protected] 20 Finland – chainflex SKS Automaatio Oy Martinkyläntie 50 01720 Vantaa Phone +358 20 7646748 Fax +358 20 7646820 [email protected] ®

21 France igus® SARL 49, avenue des Pépinières Parc Médicis 94260 Fresnes Phone +33 1 49840404 Fax +33 1 49840394 [email protected] 22 Greece – e-chains® Chrismotor s.a. 71, Sp. Patsi str. 118 55 Athens Phone +30 210 34 25574 Fax +30 210 3425595 [email protected] 22 Greece – Bearings J. & E. Papadopoulos S.A. 12 Polidefkous str Piraeus, 185 40 Phone +30 210 4113133 Fax +30 210 4116781 [email protected] 23 Hong Kong Sky Top Enterprises Ltd. Room 1707, Block C; Wah Tat Ind Centre; Wah Sing Street; Kwai Chung; Hong Kong Phone +852 22434278 Fax +852 22434279 [email protected] 24 Hungary igus® Hungária Kft. Ipari Park u.10. 1044 Budapest Phone +36 1 3066486 Fax +36 1 4310374 [email protected] 24 Hungary Tech-Con Kft. Vésõ utca 9-11 1133 Budapest Phone +36 1 4124161 Fax +36 1 412 4171 [email protected]

25 India igus® (India) Pvt. Ltd. 36/1, Sy No. 17/3 Euro School Road, Dodda Nekkundi Industrial Area, - 2nd Stage Mahadevapura Post Bangalore 560048 Phone +91 80 45127800 Fax +91 80 45127802 [email protected]

36 Macedonia, Albania, Kosovo Hennlich DOOEL Boris Kidric 88 zip: 1200, Tetovo MK Phone +389 44614411 Mob. +389 76 200 770 [email protected]

37 Malaysia igus® Malaysia Sdn Bhd No. 19-1, Jalan PJU 1/3F 26 Indonesia Sunway Mas Commercial Centre PT igus® Indonesia German Centre Suite 6040-6050 47301 Petaling Jaya Jalan Kapten Subijanto Dj. Selangor D.E. BSD City Phone +603 7880 5475 Tangerang 15321 Fax +603 7880 5479 Phone +62 21 537 61 83 / 84 [email protected] [email protected] 38 Morocco 27 Iran AFIT 5, Rue Amir Abdelkader Tameen Ehtiajat Fani 20300 Casablanca Tehran (TAF CO.) Phone +212 522 633769 62, Iranshar Ave., Unit 5 Fax +212 522 618351 15816 Tehran, Iran [email protected] Phone +98-21-8831 78 51,2 Fax +98-21-8882 02 68 [email protected] 39 Mexico igus® México S. de R.L. de C.V. 28 Ireland Boulevad Aeropuerto Miguel Alemán 160 Int. 135 igus® Ireland Col. Corredor Industrial Toluca Lerma Caswell Rd Lerma, Estado de México C.P. 52004 Northampton NN4 7PW Phone +52 728284 3185 Phone +44-1604 677240 Fax +52 728284 3187 Fax +44-1604 677242 [email protected] [email protected] 29 Israel Conlog LTD P.O. Box 3265 17 Hamefalssim Str. Industrial Zone Kiryat Arie Petach-Tikva 49130 Phone +972 3 9269595 Fax +972 3 9233367 [email protected] 30 Italy igus® S.r.l. Via delle Rovedine, 4 23899 Robbiate (LC) Phone +39 039 5906.1 Fax +39 039 5906.222 [email protected] 31 Japan igus® k.k. Arcacentral 15F, 1-2-1 Kinshi, Sumida-ku Tokyo JAPAN Zip 130-0013 Phone +81 358 192030 Fax +81 358 192055 [email protected]

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48 Russia OOO igus® 1-st Lesnie Polyany str. 263/1 Gazoprovod, Sosenskoe 142704 Moscow [email protected] 48 Russia OOO Hennlich Ozernaja  16 building 1, office 4 170008 Tver Phone +7 4822630-180 Fax +7 4822630-180 [email protected] 48 Russia – e-chains® OOO Barti Ul. Kustodiewa 19 194352 St.-Petersburg Phone +7-812-972-4914 +7-812-973-8849 Fax +7-812-448-3828 [email protected] 48 Russia OOO Eka-Service Kompani 1-aja Dubrowskaja, 2A, k. 35 109044 Moskau Phone +7 495 6326623 Fax +7 495 6771778 [email protected]

34 Lebanon Mecanix Shops Gebran Safi Charles Helou Avenue Beirut Phone +961 1 486701 Fax +961 1 490929 [email protected]

44 Philippines Silicon Exponents Corp. Suite 6A, 8414 Dr. A. Santos Ave., Sucat, 1700 Paranaque City Metro Manila Phone +63 2 8250126 Fax +63 2 8250141 [email protected]

49 Saudi Arabia AFI Khalaf Bin Hesham Street Box 9998 31423 Dammam Phone +966 38740033 Fax +966 38470077 [email protected]

35 Lithuania Hitech UAB Terminalo g. 3 54469 Biruliskiu k. Kauno raj. Phone +371 67509404 Fax +371 67509403 [email protected]

45 Poland igus® Sp. z o.o. ul. Nakielska 3 01-106 Warszawa Phone +48 22 8635770 Fax +48-22 8636169 [email protected]

50 Serbia + Montenegro Hennlich doo Beograd Radomira Markovica 1/3 11222 Beograd / Srbija Tel. : +381 11 63 098 17 Fax: +381 11 63 098 20 Mob.: +381 65 58 81 551 [email protected]

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40 Netherlands – Bearings Elcee Holland BV Kamerlingh Onnesweg 28 NL-3316 GL Dordrecht Phone +31 78 6544777 Fax +31 78 6544733 [email protected]

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47 Romania TechCon Industry SRL Calea Crangasi nr. 60 060346 Bucuresti Phone +40 21 2219-640 Fax +40 21 2219-766 [email protected]

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46 Portugal igus® Lda. R. Eng. Ezequiel Campos, 239 4100-231 Porto Phone +351 22 6109000 Fax +351 22 8328321 [email protected]

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27 22 63 34 59

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47 Romania Hennlich SRL Str. Patria, Nr17 310106 Arad Phone +40 257 211119 Fax +40 257 211021 [email protected]

42 Norway 32 Jordan ASI Automatikk AS Ingv. Ludvigsensgate 23 Al Hezam Adtech Abu Alanda Street ,Building No. 1 3007 Drammen Phone +47 9006 1100 Amman [email protected] Phone +962 64 170100 Fax: +962 64 169993 [email protected] 43 Peru Profaco S.A.C. 33 Latvia Calle Bolivar 388/of. 203   Miraflores INPAP Lima 18 – Perú Katrinas Str. 16 Phone +51 1 2414370 Phone +371 7509404 Fax +51 1 2428608 Fax +371 7509403 [email protected] [email protected]

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40 Netherlands igus® B.V. Sterrenbergweg 9 3769 BS Soesterberg Phone +31 346 353932 Fax +31 346 353849 [email protected]

41 New Zealand Automation Equipment Ltd. 26 Tawn Place PO Box 5656 Hamilton Phone +64 7 8490281 Fax +64 7 8492422 [email protected]

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51 Singapore – HQ ASEAN igus® Singapore Pte Ltd 15 Shaw Road, #03-02 Singapore 367953 Phone +65 64 87-1411 Fax +65-64 87-1511 [email protected] 52 Slovakia igus® Slovakia s.r.o. Fatranská 3 949 01 Nitra Slovakia Mobil: +421 949 459 409 [email protected] 52 Slovakia Hennlich s.r.o. Miletičova 16 SK-821 08 Bratislava Phone +421 2 50202504 Fax +421 2 50202520 [email protected]

56 Spain igus® S.L. C/ Llobatona, 6 Polígono Noi del Sucre 08840 Viladecans – BCN Phone +34 936 473950 Fax +34 936 473951 [email protected] 57 Sweden igus® ab Knut Påls väg 8 256 69 Helsingborg Phone +46 42 329270 Fax +46 42 211585 [email protected] 57 Sweden – e-chains® OEM Automatic AB Box 1011 Dalagatan 4 573 28 Tranås Phone +46 75 2424100 Fax +46 75 2424159 [email protected]

53 Slovenia igus® d.o.o. Tržaška c. 134 1000 Ljubljana Slovenija Mobil: +386 (0)30 601 610 [email protected]

57 Sweden – Bearings Colly Components AB P.O. Box 76 164 94 Kista Phone +46 8 7030100 Fax +46 8 7039841 [email protected]

53 Slovenia Hennlich, d. o. o. Industrijska tehnika Podnart 33 SI-4244 Podnart Phone +386 4 53206-10 Fax +386 4 53206- 20 [email protected]

58 Switzerland igus® Schweiz GmbH Winkelstr. 5 4622 Egerkingen Phone +41 62 3889797 Fax +41 62 3889799 [email protected]

54 South Africa igus® Pty. Ltd. Unit 29 Midline Business Park Cnr Le Roux & Richards Drive Midrand 1682 Phone +27 11312-1848 Fax +27 11312-1594 [email protected] 55 South Korea igus® Korea Co. Ltd. 613-14 Namchondong, Namdonggu Incheon City, 405-300 Phone +82 32 82129-11 Fax +82 32 82129-13 [email protected]

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61 Thailand Autoflexible Advanced Engineering Co., Ltd. 111 Soi. Sukhumvit, 62/1 Sukhumvit Rd, Bangjak, Phakanong, Bangkok 10260 Phone +66 2 3112111 Fax +66 2 3327900 [email protected] 62 Tunesia BOUDRANT 53, Avenue de Carthage 1000 Tunis – Tunisia Phone +216 71340244 Fax +216 71348910 [email protected] 63 Turkey HIDREL Hidrolik Elemanlar Sanayi ve Ticaret A.S. Percemli Sk. No. 7 Tünel Mevkii 34420 Karaköy / Istanbul Phone +90 212 2494881 Fax +90 212 2920850 [email protected] 64 United Arab Emirates Unigroup (FZE) 1st floor Rasana Building M602 Sharjah Intern. Airport Freezone P.O. Box 120300 Sharjah - UAE Phone +971 6 5578386 Fax +971 6 5578387 [email protected]

59 Syria ETTA Systems Al-Hamra St. Shalan Building 12850 Damascus Phone +96 311 332 5519 Fax: +96 311 334 2639 [email protected]

64 United Arab Emirates Power & Technology Trading Co. L.L.C P.O. Box 33372 SHJ Sharjah - UAE Phone +971 6 5421300 Fax +971 6 5423700 [email protected]

60 Taiwan igus® Taiwan Company Ltd. 5F, No. 35, 24th Road Taichung Industrial Park Taichung 40850 Phone +886 4 2358-1000 Fax +886 4 2358-1100 [email protected]

65 United Kingdom igus® Caswell Rd Northampton NN4 7PW Phone +44 1604 677240 Fax +44 1604 677242 [email protected]

61 Thailand igus® Thailand Co., Ltd 10 Floor, Unit C1 Thanapoom Tower 1550 New Petchaburi Road Makkasan Ratthawi Bangkok 10400 Thailand Phone/Fax +66 (0)2 652 7325 [email protected]

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66 Ukraine Hennlich Ukraine LLC (HQ) Kramatorska Street 15 84100 Slovyansk City, Donetsky Region Phone +38 06262 33540 [email protected] 67 Uruguay Larrique Rulemanes SA Galicia 1204 Montevideo-Uruguay Phone +598 29021773 Fax +598-29084824 [email protected] 68 USA igus® inc. 50 N. Broadway P.O. Box 14349 East Providence, RI 02914 Phone +1 401 4382200 Fax +1 401 4387270 [email protected] 69 Venezuela Neumatica Rotonda C.A. Prolong Av. Michelena C.C. Atlas Locales B-10 y B-11 Valencia, Edo. Carabobo Phone +58 241 832.64.64 +58 241 832.32.50 +58 241 838.88.19 Fax +58 241 832.62.83 [email protected] 70 Vietnam igus® Singapore Pte Ltd

The Representative Office in HCMC

Centec Tower Unit 028, 4th Floor 72-74 Nguyen Thi Minh Khai Street, District 3, Ho Chi Minh City, Vietnam Phone +84 8 6299 9197 Fax +84 8 6299 9196 [email protected]

66 Ukraine Cominpro Ltd. Romena Rollana 12, Office 220 61058 Kharkov Phone +38 0577174914 Fax +38 0577174914 [email protected]

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/9001:2008 /16949:2009

igus® is certified for energy chains®, cables and harnessing, as well as plastic plain bearings in acc. with ISO 9001:2008 and ISO/TS 16949:2009.

igus® GmbH Spicher Str. 1a 51147 Cologne Germany Phone +49 2203 9649-0 Fax +49 2203 9649-222 [email protected] www.igus.eu © 2014 igus® GmbH Published by igus® GmbH, Germany MAT0070784.20 Issue 07/2012 Technical changes made without notice

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