Rosenberger Number Code Rosenberger Number Code – Connectors Standard
19
S
1
01-
4
0M
L5 Plating Code
01-Z9 Cable Group 00 Blank 0M Surface Mount Device 0P Press-fit-Version 0 Clamp Version, Accessories 1 Crimp Version 2 Solder Version, Solder Pot 3 Solder Crimp Version 4 PCB Mounting 5 Solid Center Contact, Coax Transition 6 Stripline 7 Microstrip 8 Crimp Version – Pigtail K Adaptors female (2nd end) S Adaptors male (2nd end) Successive Number 1 Straight Connector 2 Right Angle Connector 3 T-or Y-Adapter 4 Panel Connector with 4-hole Flange 5 Panel Connector with Round Flange 6 Panel Connector with Hexagonal Flange 7 Panel Connector with 2-hole Flange K Female Connector, Jack S Male Connector, Plug P Sexless W Tool Z Accessories Rosenberger Connector Series Code
2
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
Rosenberger Connector Series Code Precision Connector Series
Code 01
RPC-1.00
(W)
- 110 GHz
02
RPC-2.92
(K)
- 40 GHz
03
RPC-3.50
- 26.5 GHz
04
RPC-SL 26.5
- 26.5 GHz
05
RPC-N 50 Ω
- 18 GHz
06
RPC-TNC
- 18 GHz
07
RPC-7
08
RPC-1.85
09
RPC-2.40
10
RPC-SP
P4
RPC-SL 40
- 40 GHz
P5
RPC-N 75 Ω
- 4 GHz
- 18 GHz (V)
- 70 GHz - 50 GHz
(BMA)
- 22 GHz
Classical Coaxial Connector Series
Code
Code 11
Tools
51R
BNC reverse
15
Micro-RF
52
C 50 Ω
16
FMC
53
N 50 Ω
17
Longwipe-SMP
53Q
SnapN
18
Mini-SMP
54
UHF
19
SMP
55
Inserts D-Sub
20
MMCX
56
TNC 50 Ω
23
Inserts Mini-Coax
56R
TNC Reverse
24
Mini-UHF
57
SHV (Safe High Voltage)
25
Inserts High Voltage DIN 41626
59
SMB 50 Ω, FAKRA
26
FME
60
7-16
27
IEC Antenna 75 Ω
64
4.3-10
28
QMA
65
4.1-9.5
29
MCX
71
BNC 75 Ω
30
SSMA
72
C 75 Ω
31
Microdot
73
N 75 Ω
32
SMA
74
F
32R
SMA reverse
75
Inserts 1.0-2.3 DIN 41626 75 Ω (intermateable with 50 Ω)
34
1.0-2.3 DIN 47297 50 Ω
76
TNC 75 Ω
35
SSMB
78
1.6-5.6 II Generation
38
SSMC
81
Twinax
39
SMC
88
1.6-5.6 III Generation
40
MCX 75 Ω
99
Specials
41
MHV (High Voltage BNC)
119
P-SMP
42
HV 4-10 (High Voltage C)
153Q
QN
43
HN (High Voltage N)
734
1.0-2.3 DIN 47297 75 Ω
45
Inserts 1.0-2.3 DIN 41626 50 Ω
745
Inserts 0.8-2.7 DIN 41626 75 Ω
47
SSMG
759
SMB 75 Ω acc. to BT 43
49
SMG
D4
RosenbergerHSD®
50
Inserts High Power DIN 41626 / D-Sub
E4
RosenbergerHSD®e
51
BNC 50 Ω
Rosenberger Plating Code Rosenberger Plating Code – Standard1) Outer Contact Code Plating
Symbol Layer thickness Magnetic Properties
A
Nickel
Ni
3.00 μm
B
Silver
Ag
3.00 μm
E
Gold
Au
0.80 μm
F
Gold
Au
0.10 μm
H
Gold selective
Au
1.27 μm
L
AuroDur® 3)
Au
0.15 μm
N
White bronze2)
S
Stainless Steel
T
Tin/Lead
Non magnetic
1)
Plating Code
The used platings of outer and center contacts of Rosenberger connectors are defined by the last two digits of each Rosenberger number. Example: 19 S 101-40M L5 ff Plating code outer contact “L”: AuroDur® Au 0.15 μm ff Plating code center contact “5”: AuroDur® Au 0.15 μm
Non magnetic Non magnetic 2)
Sn
6.00- 8.00 μm
Non magnetic
Center Contact
3)
Code Plating
Symbol Layer thickness Magnetic Properties
1
Silver
Ag
3.00 μm
3
Gold
Au
1.27 μm
4
Gold
Au
0.80 μm
5
AuroDur® 3)
Au
0.15 μm
White bronze
White bronze (e.g.Optalloy®) or Flash white bronze over silver (e.g. Optargen®)
AuroDur® – the Rosenberger Standard Plating for Gold Surfaces
Non magnetic
AuroDur® plating is the standard gold surface for all Rosenberger connector series. AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces.
Non magnetic
The AuroDur® surface consists of a thin gold layer (0.15 μm) on an nonmagnetic, chemically deposited layer of nickel (2-3 μm). AuroDur® gold plating fully satisfies the high mechanical and electrical demands of radio frequency connectors. In contrast to conventional platings, essential characteristics are improved. Properties: ff ff ff ff ff ff
high abrasion and corrosion resistance excellent intermodulation low contact resistance very good solderability optimal distribution of layer thickness RoHS conform
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
3
Rosenberger Cable Groups Rosenberger Cable Groups – Standard
Cable Group
Impedance Cable Type
Cable Group
Impedance Cable Type
01 02
50 Ω 50 Ω
RG 178, RG 196 RG 316/U, RG 174 A/U, RG 188, G 022 32
C01
50 Ω
Flexible Corrugated Cable 1/4“R
C02
50 Ω
Super Flexible Corrugated Cable 3/8“S
02
75 Ω
RG 179, RG 187, L910/22
C03
50 Ω
Flexible Corrugated Cable 1/2“R
03
50 Ω
RG 316/U-d, K 02252 D, 5YCC6Y 0.54/1.5
C05
50 Ω
Flexible Corrugated Cable 7/8“R
03
75 Ω
RG 179- d, L 910/19
C06
50 Ω
Flexible Corrugated Cable 1 1/4“R
06
50 Ω
RG 58, RG 141
C07
50 Ω
Flexible Corrugated Cable 1 5/8“R
07
50 Ω
RG 142, RG 223, RG 400
C08
50 Ω
Super Flexible Corrugated Cable 1/2“S
08
50 Ω
RG 142, RG 223, RG 400
C09
50 Ω
Super Flexible Corrugated Cable 1/4“S
09
75 Ω
RG 59, G 04233- 2, URM 104, Video 0.6/3.7
C15
50 Ω
Super Flexible Corrugated Cable 7/8“S
10
93 Ω
RG 62
D5
100 Ω
Dacar 535, 4 pole
11
93 Ω
RG 71
E3
50 Ω
RTK 008
12
75 Ω
RG 212, RG 222
H1
50 Ω
RTK 013
13
75 Ω
Belden 9248, 2YCY 0.80/4.8
K9
50 Ω
RTK 048, RTK 049
14
75 Ω
RG 6
15
50 Ω
RG 213
M4 N8
50 Ω 50 Ω
RTK 031, RTK 032 LMR 200
16
50 Ω
RG 225, RG 393
N9
50 Ω
LMR 400, TZC 50032
17
50 Ω
RG 214
P7
75 Ω
Flex 3
18
75 Ω
RG 11
S3
75 Ω
R1- T 2.0 LIXI 75K
20
75 Ω
RG 216/U
S4
75 Ω
ST 212
21
50 Ω
RG 217
T6
75 Ω
Tella TM 13
22
50 Ω
RG 218
T7
75 Ω
Flex 5/75
26
75 Ω
Video 1.0- 6.6
U1
50 Ω
RTK 106, RTK 107
28
75 Ω
BT 2003, G 04233
U5
50 Ω
RTK 092
29
75 Ω
G 03233d, 2 S PTT 6012
U7
50 Ω
RTK 161, RTK 161- P, RTK 162, RTK 162- P
40
75 Ω
RG 180, RG 195, 2YCY 0.4/2.5
U8
50 Ω
RTK 125
41
75 Ω
2YCCY 0.4/2.5; 2YC(ms)CY 0.4/2.5
V2
75 Ω
735 A, 02Y(St)CY 0.45/2.0
42
75 Ω
x2YCY 0.7/4.4
V4
75 Ω
02XSC(ms)C6Y0.45/2.0; 02Y12Y(ms)C6X0.45/2.0
43
75 Ω
2YCCY 0.7/4.4
V6
75 Ω
BT 3002, TZC 75024, TZC 75025
44
75 Ω
2YCCY 1.0/6.5
W7
50 Ω
UT 70, UT 70 LL, AA 50070
50
75 Ω
BT 2001
W9
50 Ω
UT 118
70
50 Ω
UT 47
X1
50 Ω
RG 178 B/U-d
71
50 Ω
UT 85, RG 405/U, RTK- FS 085, RTK- Flex 405
Y4
50 Ω
RTK 043, HF50 1.4/3.7 C
72
50 Ω
UT 141, RG 402/U, RTK- FS 141, RTK- Flex 402
Y8
50 Ω
RTK 057, TZC 50025
73
50 Ω
UT 250, RG 401/U, RTK- FS 250
The overview contains our standard cable types and cable groups. Please note that Rosenberger offers connectors for other cable types.
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
5
Rosenberger Number Code Rosenberger Number Code – Cable Assemblies Standard
L
xx -
xxx -
xxx Length in mm
Successive Number Includes assembled connectors, please see datasheet 01-Z9 Cable Group Leitung / Cable Assembly
6
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
Rosenberger Number Code Rosenberger Number Code – Cable Assemblies Jumper
SLJ
12
S
P-
60
M
64
R-
12ft - 00 Successive Number Length in feet (ft) or meters (m)* *metric lengths shorter than 10 meters with one decimal lace, point as delimiter
Connector Type/Gender Side 2 M male straight H male straight, handscrew (only series 64) Q male straight, quick lock (only series 64) F female straight R male right angle X male right angle, handscrew (only series 64) Y male right angle, quick lock (only series 64) Connector Series Side 2 (higher number) 53 N 60 7-16 64 4.3-10 65 4.1-9.5 Connector Type/Gender Side 1 M male straight H male straight, handscrew (only series 64) Q male straight, quick lock (only series 64) F female straight R male right angle X male right angle, handscrew (only series 64) Y male right angle, quick lock (only series 64) Connector Series Side 1 (lower number) 53 N 60 7-16 64 4.3-10 65 4.1-9.5 Cable Jacket P PE F FRNC Cable Type R flexible, ring corrugation S super flexible, spiral corrugation Cable Size 14 1/4" 38 3/8" 12 1/2" Rosenberger Jumper Cable Assemblies
Jumper Cable Configurator Configure your individual jumper cable online (rosenberger.com/siso/#jumperconf)
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
FAKRA Number Code Connector or Housing only 59
K
Connector including Housing 1
30 -
1
M4
A4
-y Coding A Black B White C Blue D Bordeaux E Green F Brown G Grey H Violet I Beige K Curry L Carmin red M Pastel orange N Pastel green Z Waterblue -y Blank coding
Plating 01-Z9 Cable group 00 Blank 0M Surface mount device xx Blank cable group 1 Crimp 3 Solder crimp 4 PCB mounting 5 Solid center contact Successive number 1 Straight 2 Right angle 5 Panel connector with round flange K Female, jack S Male, plug W Tool Z Plastic housings and accessories Connector series, 59 FAKRA
18
FAKRA Number Code & Coding
FAKRA Coding Coding
Jack Single
Plug Double
Single
Double
Color / RAL-No. (Similar)
A
Radio without phantom supply
Black/ 9005
B
Radio with phantom supply
White/ 9001
C
GPS: telematics or navigation
Blue/ 5005
D
GSM Cellular phone
Bordeaux/ 4004
E
TV1
Green/ 6002
F
TV2
Brown/ 8011
G
Remote control keyless entry
Grey/ 7031
H
GPS: telematics and navigation
Violet/ 4003
I
Radio controlled parking heating
Beige/ 1001
K
Radio with IF
Curry/ 1027
L
Not defined
Camine red/ 3002
M
Not defined
Pastel orange/ 2003
N
Not defined
Pastel green/ 6019
Z
Neutral coding
Waterblue/ 5021
Some of the Rosenberger-FAKRA connectors are available in the above listed codings. Colors of the plastic housings are in accordance with the listed RAL colours, minor colour differences due to manufacturing are possible.
Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
19
RosenbergerHSD® Number Codes D4
K
1
0
A–
1
xx
A5 –
y Coding
Direction
A Jet Black / Graphite Black
A cable down, left, right
B Cream White
B cable down, left, right
C Signal Blue / Light Blue
C cable down, left, right
D Claret Violet
D cable down, left, right
E Leaf Green / May Green
E cable down, left, right
F Nut Brown
F cable down, left, right
Z Water Blue (Neutral Coding for cable down, left, right)
Z cable down, left, right
G Blue Grey
G cable up
H Heather Violet
H cable up
J Beige
J cable up
K Curry
K cable up
L Yellow Green
L cable up
M Pastel Orange
M cable up
O Light Green (Neutral Coding for cable up)
O cable up
y Blank Coding
y
Plating Code
01-Z9 Cable Group 00 Blank 0M Surface Mount Device xx Blank Cable Group
1 Crimp Version 4 PCB Mounting
Successive Number
0 Standard Cable Down U Cable Up L Cable Left R Cable Right
1 Straight Connector 2 Right Angle Connector
K Female Connector, Jack S Male Connector, Plug W Tool Z Plastic Housings and Accessories
Connector Series D4 RosenbergerHSD® Connectors E4 RosenbergerHSD®e Connectors 99 Special Products Power Pin (RosenbergerHSD®+2, +4, +8)
16
RosenbergerHSD® Number Codes RosenbergerHSD® Cable Groups Cable Group
Impedance
Cable Type
D5
100 Ω
e.g. G&G K6750, X6656, LEONI Dacar® 535, 535-2, 636, 636-2
AF
90 ± 15 Ω
e.g. G&G X6238, LEONI Dacar® 566
RosenbergerHSD®e Cable Group Cable Group
Impedance
Cable Type
AK
100 Ω
e.g. G&G X7622, LEONI Dacar® 625, unshielded
RosenbergerHSD® Plating Code Outer Contact Code
Plating
Symbol
Layer thickness
A
Nickel
Ni
3.00 μm
Magnetic properties
L
AuroDur®
Au
0.15 μm
non magnetic
X
no plating, no outer contact for unshielded RosenbergerHSD®e
Center Contact Code
Plating
Symbol
Layer thickness
Magnetic properties
5
AuroDur®
Au
0.15 μm
non magnetic
The used platings of outer and center contacts of Rosenberger connectors can be identified by each part number. Example: D4S20L-40MA5-y Plating outer contact: Nickel (A) Plating center contact: AuroDur® (5)
AuroDur® – the Rosenberger Standard Plating for Gold Surfaces AuroDur® plating is the standard gold surface for all Rosenberger connector series. AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces. The AuroDur® surface consists of a thin gold layer on a non magnetic, chemically deposited layer of nickel: min. 2 μm Ni, 0.15 μm Au AuroDur® gold plating fully satisfies the high mechanical and electrical demands of radio frequency connectors. In contrast to conventional platings, essential characteristics are improved.
Properties: ■ ■ ■ ■ ■ ■
high abrasion and corrosion resistance excellent intermodulation low contact resistance very good solderability optimal distribution of layer thickness RoHS conform
Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
17
RosenbergerHSD® Codings Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable down, left, right Coding
Jack
Plug
Color / RAL-Nr.
A
Jet Black / 9005
B
Cream White / 9001
C
Signal Blue / 5005
D
Claret Violet / 4004
E
Leaf Green / 6002
F
Nut Brown / 8011
Z
Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
Definition Cable Exit down, left, right
Side A – Emitter
Side B – Receiver
PCB connector (plug)
left
18
down
right
Cable Exit
left
down
right
RosenbergerHSD® Codings
Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable up Coding
Jack
Plug
Color / RAL-Nr.
G
Blue Gray / 7031
H
Heather Violet / 4003
J
Beige / 1001
K
Curry / 1027
L
Yellow Green / 6018
M
Pastel Orange / 2003
O
Light Green / 6027
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
Definition Cable Exit up Side A – Emitter
up
Side B – Receiver
Cable Exit
up
PCB connector (plug)
Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
19
Coding RosenbergerHSD®double 8 mm male Coding
Plug
Color / RAL-Nr. (similar)
A
Jet Black / 9005
B
Cream White / 9001
C
Signal Blue / 5005
D
Claret Violet / 4004
E
Leaf Green / 6002
F
Nut Brown / 8011
Z
Water Blue / 5021
Coding RosenbergerHSD®double 8 mm female Coding
Jack
Color / RAL-Nr. (similar)
A
Jet Black / 9005
B
Cream White / 9001
C
Signal Blue / 5005
D
Claret Violet / 4004
E
Leaf Green / 6002
F
Nut Brown / 8011
Z
Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
20
RosenbergerHSD® Codings Coding RosenbergerHSD®double 12.7 mm male Coding
Plug
Color / RAL-Nr. (similar)
A (A+B)
Graphite Black / 9011
B (B+A)
Cream White / 9001
C (C+D)
Light Blue / 5012
D (D+C)
Claret Violet / 4004
E (E+F)
May Green / 6017
F (F+E)
Nut Brown / 8011
Z (Z+Z)
Water Blue / 5021
Coding RosenbergerHSD®double 12.7 mm female Coding
Jack
Color / RAL-Nr. (similar)
A (A+B)
Graphite Black / 9011
B (B+A)
Cream White / 9001
C (C+D)
Light Blue/ 5012
D (D+C)
Claret Violet / 4004
E (E+F)
May Green / 6017
F (F+E)
Nut Brown / 8011
Z (Z+Z)
Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
21
Coding RosenbergerHSD®+8 male Coding
Plug
Color / RAL-Nr. (similar)
A
Graphite Black / 9011
B
Cream White/Natural / 9001
C
Light Blue / 5012
D
Claret Violet / 4004
Z
Water Blue / 5021
Coding RosenbergerHSD®+8 female Coding
Jack
Color / RAL-Nr. (similar)
A
Graphite Black / 9011
B
Cream White/Natural / 9001
C
Light Blue / 5012
D
Claret Violet / 4004
Z
Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
22
Rosenberger High-Voltage Connectors
Rosenberger Number Code HV Connectors H2
K
1
01-
W
2
A
035
B1
-A Coding
Plating
Cable size specified in mm²
Cable group
Number of center contacts
Backend type 0 screw version outer and center contact 1 crimped outer and center contact 2 mated outer contact – screwed center contact 5 press-fitted outer contact – crimped center contact 9 special types V crimped outer contact – crimp-welded center contact W crimped outer contact – welded center contact
Successive number
Configuration 1 straight 2 right angle
Gender K jack S plug
Connector series H2 HVR®200 H3 HVR®260 H4 HPK H5 LVR®120 H6 HVR®50 H9 DCS HA HVR®420 HK HVR®300
Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
19
Rosenberger Number Code HV Device Socket (Header) HV
L
1
02-
5
B-
002
B1
-A Coding
Plating
Successive number
Cable dimension 0 no cable A 2.5 mm2 B 4 mm2 C 6 mm2 D 16 mm2 E 25 mm2 F 35 mm2 G 50 mm2 H 70 mm2 J 90 mm2
Backend type
Successive number
Configuration 1 straight 2 right angle
Header plug with cable
Connector series H2 HVR®200 H3 HVR®260 H4 HPK H5 LVR®120 H6 HVR®50 H9 DCS HA HVR®420 HK HVR®300
20
Rosenberger High-Voltage Connectors
Rosenberger Number Code HV Fuse H1
K
1
01-
2
2
S
PC0
B1
-A Coding LF-ampere rating A 10 A B 15 A C 20 A D 30 A E 40 A
Plating
PC PEC (automotive EV-fuse) LF little fuse (LC HEV-fuse)
S fuse
Number of center contacts
Backend type
Successive number
Configuration 1 straight 2 right angle
Gender (connector type) K jack S plug
Connector series H1 HV Fuse
Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
21
HVR®50 HVR®50 connectors have been developed in straight and angled variants. The additional slide locking mechanism (CPA – Connector Position Assurance) prevents the connection from unmating accidentally. Despite their small size, they achieve a current intensity of around 60 A at a temperature of 85 °C. HVR®50 connectors are mainly used in ancillary units; for example in electrical heating systems, air-conditioning units or DC/DC converters, and for charging batteries.
Technical Properties
Applications
Current capacity (6 mm²): 60 A at 85 °C Working voltage 1000 V DC, test voltage 2700 V DC Cross sections 4 - 6 mm² High temperature range from -40 °C to +140 °C IP code mated acc. to IP6K9K / IPX8 / IPXXD IP code unmated acc. to IPXXD Vibration class II acc. to LV215, PG17
■ ■ ■ ■ ■ ■ ■
■ ■ ■
Electrical heater Electrical air condition Battery charger
Cables ■ ■
FHLR2G2GCB2G 4 mm² / 0.31 mm / LV216-2 FHLR2G2GCB2G 6 mm² / 0.31 mm / LV216-2
Features and Benefits Minimal dimensions Excellent shielding With HVIL Straight and right angle cable connectors, header
■ ■ ■ ■
Coding HVR®50 Coding
Slider Jack Color/RAL-No. (Similar)
A
Black/ 2005
B
White/ 9010
C
Blue/ 5012
D
Violet/ 4004
E
Green/ 6017
F
Brown/ 8011
Z
Waterblue/ 5021
Jack
Plug
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
22
HVR®200 Rosenberger HVR®200 connectors are characterized by their high current carrying capacity of 210 A at 85 °C and their small dimensions. These two-pin connectors can be used as connecting elements between a battery and an inverter and can also be installed in power distribution units. The portfolio includes an angled or straight header as well as a straight cable coupler to suit the relevant installation/usage requirements.
Technical Properties Vibration class II acc. to LV215, PG17 IP class mated acc. to IP6K9K / IPXXD / IPX8 IP class unmated acc. to IPXXB
■ ■ ■
Features and Benefits Best dimension-performance ratio With HVIL Cable connectors and header
■ ■ ■
Applications Battery connection BDU Inverter
■ ■ ■
Cables FHLR2GCB2G 16 mm² / 0.21 mm FHLR2GCB2G 25 mm² / 0.21 mm FHLR2GCB2G 35 mm² / 0.21 mm
■ ■ ■
Coding HVR®200 Coding
Color/RAL-No. (Similar)
A
Black/ 9005
B
White/ 9010
C
Blue/ 5012
Z
Waterblue/ 5021
Jack
Plug
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
26
HVR®300 The new HVR®300 connector system is currently in the development phase and is available on request. It is characterized by a maximum current carrying capacity of 320 A combined with minimal space requirements. The product portfolio includes a 2-pole angled coupler for shielded cables and a cable cross section of 70 mm² along with the corresponding header. A cross section of 50 mm² is available on request. The lever locking mechanism is secured with an additional slider (CPA – Connector Position Assurance) to prevent accidental unmating.
Technical Properties ■ ■ ■ ■
Current capacity (70 mm²): 320 A at 85 °C Working voltage 1000 V DC Test voltage 4200 V DC Cross sections 70 mm², 50 mm² on request
Features and Benefits ■ ■ ■
Effective dimension – performance ratio With HVIL Right angle connector, header
Applications ■
High current capacity applications
Cables ■
32
FHLR2GCB2G-70 / 70 mm² / 0.20 mm
HVR®300
Coding HVR®300 Coding
Jack
Plug
A
B
C
D
Z
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
Thermal Simulated Derating Graph HVR®300 acc. to DIN EN 60512-5-2 450
400
350
Current [ A ]
300
250 70 mm² 200
150
100
50
0 0
20
40
60
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Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
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HVR®420 The compact HVR®420 connectors have the highest current carrying capacity in the Rosenberger product portfolio. They achieve a current intensity of 420 A even in the 95 mm² variant. With the largest cable cross section of 120 mm², current intensities of up to 450 A can be achieved at a temperature of 85 °C. The additional slide locking mechanism (CPA – Connector Position Assurance) prevents the connection from unmating accidentally. Typical applications include the supercharging of electric vehicle batteries with up to 450 kWh.
Technical Properties
Applications
Current capacity (120 mm²): 450 A at 85 °C Working voltage 1000 V DC / test voltage 2500 V DC Cross sections 70 - 120 mm² (on request 35 mm²) IPcClass mated acc. to IP6K9K / IPX8 IP class unmated acc. to IPXXB Vibration class II according to LV 215 PG17 Optional for 120 mm² cable (Al/Cu) and double header in design (test voltage 4300 V DC)
■ ■ ■ ■ ■ ■ ■
■
Charging and supercharging unit for E-car application
Cables ■ ■ ■
FHLR2GCB2G / 70 mm² / 0.20 mm / LV216-2 FHLR2GCB2G / 95 mm² / 0.20 mm / LV216-2 FHLR2GCB2G / 120 mm² / 0.20 mm / LV216-2
Features and Benefits Highest performance up to 450 A With HVIL Right angle connector, header
■ ■ ■
Coding HVR®420 Coding
Slider Jack Color/RAL-No. (Similar)
A
Black/ 9005
B
White/ 9010
C
Blue/ 5012
D
Violet/ 4004
E
Green/ 6017
F
Brown/ 8011
Jack
Plug
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
36
DCS The DCS (Direct Contact System) connection system is characterized by a high current carrying capacity combined with minimal space requirements. At 85 °C, the current carrying capacity is 340 A with a cable cross section of 70 mm². A secure connection is achieved with a combination of contact tab and retaining tab by means of a simple plug-in action. Furthermore, this robust connection system offers detachable and nondetachable variants. The connection system can be used for battery charging or for the connection between the battery and the motor components in electric vehicles.
Technical Properties Current capacity (70 mm²): 340 A at 85 °C Working voltage 750 V DC Test voltage 4300 V DC Cross sections 35 - 70 mm² IP Class mated acc. to IPX6K9K / IPXXD IP Class unmated acc. to IPXXD Disconnectable version under development
■ ■ ■ ■ ■ ■ ■
Features and Benefits Minimal installation space Removable or unremovable
■ ■
Applications Battery connection E-machine Charger
■ ■ ■
Cables FHLR2GCB2G 35 mm² / 0.21 mm FHLR2GCB2G 50 mm² / 0.20 mm FHLR2GCB2G 70 mm² / 0.20 mm
■ ■ ■
Coding DCS Coding
Color/RAL-No. (Similar)
A
Red/ 3001
B
Black/ 9005
Jack Removable
Jack Unremovable
Plug
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
46
HPK The HPK series features 1-pole, 2-pole, or 3-pole connectors which can be used flexibly for copper or aluminum cables in four different cable cross sections. The product portfolio includes straight and angled cable couplers as well as the corresponding headers, either with or without HVIL (high-voltage interlock). The HPK system can achieve 270 A at up to 1000 V. Typical applications in electric vehicles include the connection between battery, inverter, and PDU.
Technical Properties ■ ■
IP class mated acc. to IP6K9K / IPX8 / IPXXD IP class unmated acc. to IPXX2B
Features and Benefits ■ ■ ■ ■
Highest power with minimum installation space Variability in cable cross section/HVIL/connection Effective EMI shielding Connectivity
Applications ■ ■ ■
Battery connection Inverter E-machine
Cables Copper ■ ■ ■ ■
FHLR2GCB2G FHLR2GCB2G FHLR2GCB2G FHLR2GCB2G
16 25 35 50
mm² mm² mm² mm²
/ / / /
0.21 0.21 0.21 0.21
Aluminum ■ ■
40
FHLALR2GCB2G 35 mm² FHLALR2GCB2G 50 mm²
Interface Dimensions HPK (Code H4) Dimensions in mm
5HIHUHQFH3ODQH
+HDGHU3OXJ
&DEOH-DFN
Coding HPK Coding Housing
Coding Jack
Z
A
Color/RAL-No. (Similar)
Jack
Coding Housing
Coding Jack
Red/ 3001
Color/RAL-No. (Similar)
B
Black/ 9005
B
Z
B
Black/ 9005
A
Red/ 3001
Z
C
Waterblue/ 5021
B
Black/ 9005
C
Waterblue/ 5021
C
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
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Jack