Rosenberger Number Code

Rosenberger Number Code Rosenberger Number Code – Connectors Standard 19 S 1 01- 4 0M L5 Plating Code 01-Z9 Cable Group 00 Blank 0M Surface Mo...
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Rosenberger Number Code Rosenberger Number Code – Connectors Standard

19

S

1

01-

4

0M

L5 Plating Code

01-Z9 Cable Group 00 Blank 0M Surface Mount Device 0P Press-fit-Version 0 Clamp Version, Accessories 1 Crimp Version 2 Solder Version, Solder Pot 3 Solder Crimp Version 4 PCB Mounting 5 Solid Center Contact, Coax Transition 6 Stripline 7 Microstrip 8 Crimp Version – Pigtail K Adaptors female (2nd end) S Adaptors male (2nd end) Successive Number 1 Straight Connector 2 Right Angle Connector 3 T-or Y-Adapter 4 Panel Connector with 4-hole Flange 5 Panel Connector with Round Flange 6 Panel Connector with Hexagonal Flange 7 Panel Connector with 2-hole Flange K Female Connector, Jack S Male Connector, Plug P Sexless W Tool Z Accessories Rosenberger Connector Series Code

2

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

Rosenberger Connector Series Code Precision Connector Series

Code 01

RPC-1.00

(W)

- 110 GHz

02

RPC-2.92

(K)

- 40 GHz

03

RPC-3.50

- 26.5 GHz

04

RPC-SL 26.5

- 26.5 GHz

05

RPC-N 50 Ω

- 18 GHz

06

RPC-TNC

- 18 GHz

07

RPC-7

08

RPC-1.85

09

RPC-2.40

10

RPC-SP

P4

RPC-SL 40

- 40 GHz

P5

RPC-N 75 Ω

- 4 GHz

- 18 GHz (V)

- 70 GHz - 50 GHz

(BMA)

- 22 GHz

Classical Coaxial Connector Series

Code

Code 11

Tools

51R

BNC reverse

15

Micro-RF

52

C 50 Ω

16

FMC

53

N 50 Ω

17

Longwipe-SMP

53Q

SnapN

18

Mini-SMP

54

UHF

19

SMP

55

Inserts D-Sub

20

MMCX

56

TNC 50 Ω

23

Inserts Mini-Coax

56R

TNC Reverse

24

Mini-UHF

57

SHV (Safe High Voltage)

25

Inserts High Voltage DIN 41626

59

SMB 50 Ω, FAKRA

26

FME

60

7-16

27

IEC Antenna 75 Ω

64

4.3-10

28

QMA

65

4.1-9.5

29

MCX

71

BNC 75 Ω

30

SSMA

72

C 75 Ω

31

Microdot

73

N 75 Ω

32

SMA

74

F

32R

SMA reverse

75

Inserts 1.0-2.3 DIN 41626 75 Ω (intermateable with 50 Ω)

34

1.0-2.3 DIN 47297 50 Ω

76

TNC 75 Ω

35

SSMB

78

1.6-5.6 II Generation

38

SSMC

81

Twinax

39

SMC

88

1.6-5.6 III Generation

40

MCX 75 Ω

99

Specials

41

MHV (High Voltage BNC)

119

P-SMP

42

HV 4-10 (High Voltage C)

153Q

QN

43

HN (High Voltage N)

734

1.0-2.3 DIN 47297 75 Ω

45

Inserts 1.0-2.3 DIN 41626 50 Ω

745

Inserts 0.8-2.7 DIN 41626 75 Ω

47

SSMG

759

SMB 75 Ω acc. to BT 43

49

SMG

D4

RosenbergerHSD®

50

Inserts High Power DIN 41626 / D-Sub

E4

RosenbergerHSD®e

51

BNC 50 Ω

Rosenberger Plating Code Rosenberger Plating Code – Standard1) Outer Contact Code Plating

Symbol Layer thickness Magnetic Properties

A

Nickel

Ni

3.00 μm

B

Silver

Ag

3.00 μm

E

Gold

Au

0.80 μm

F

Gold

Au

0.10 μm

H

Gold selective

Au

1.27 μm

L

AuroDur® 3)

Au

0.15 μm

N

White bronze2)

S

Stainless Steel

T

Tin/Lead

Non magnetic

1)

Plating Code

The used platings of outer and center contacts of Rosenberger connectors are defined by the last two digits of each Rosenberger number. Example: 19 S 101-40M L5 ff Plating code outer contact “L”: AuroDur® Au 0.15 μm ff Plating code center contact “5”: AuroDur® Au 0.15 μm

Non magnetic Non magnetic 2)

Sn

6.00- 8.00 μm

Non magnetic

Center Contact

3)

Code Plating

Symbol Layer thickness Magnetic Properties

1

Silver

Ag

3.00 μm

3

Gold

Au

1.27 μm

4

Gold

Au

0.80 μm

5

AuroDur® 3)

Au

0.15 μm

White bronze

White bronze (e.g.Optalloy®) or Flash white bronze over silver (e.g. Optargen®)

AuroDur® – the Rosenberger Standard Plating for Gold Surfaces

Non magnetic

AuroDur® plating is the standard gold surface for all Rosenberger connector series. AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces.

Non magnetic

The AuroDur® surface consists of a thin gold layer (0.15 μm) on an nonmagnetic, chemically deposited layer of nickel (2-3 μm). AuroDur® gold plating fully satisfies the high mechanical and electrical demands of radio frequency connectors. In contrast to conventional platings, essential characteristics are improved. Properties: ff ff ff ff ff ff

high abrasion and corrosion resistance excellent intermodulation low contact resistance very good solderability optimal distribution of layer thickness RoHS conform

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

3

Rosenberger Cable Groups Rosenberger Cable Groups – Standard

Cable Group

Impedance Cable Type

Cable Group

Impedance Cable Type

01 02

50 Ω 50 Ω

RG 178, RG 196 RG 316/U, RG 174 A/U, RG 188, G 022 32

C01

50 Ω

Flexible Corrugated Cable 1/4“R

C02

50 Ω

Super Flexible Corrugated Cable 3/8“S

02

75 Ω

RG 179, RG 187, L910/22

C03

50 Ω

Flexible Corrugated Cable 1/2“R

03

50 Ω

RG 316/U-d, K 02252 D, 5YCC6Y 0.54/1.5

C05

50 Ω

Flexible Corrugated Cable 7/8“R

03

75 Ω

RG 179- d, L 910/19

C06

50 Ω

Flexible Corrugated Cable 1 1/4“R

06

50 Ω

RG 58, RG 141

C07

50 Ω

Flexible Corrugated Cable 1 5/8“R

07

50 Ω

RG 142, RG 223, RG 400

C08

50 Ω

Super Flexible Corrugated Cable 1/2“S

08

50 Ω

RG 142, RG 223, RG 400

C09

50 Ω

Super Flexible Corrugated Cable 1/4“S

09

75 Ω

RG 59, G 04233- 2, URM 104, Video 0.6/3.7

C15

50 Ω

Super Flexible Corrugated Cable 7/8“S

10

93 Ω

RG 62

D5

100 Ω

Dacar 535, 4 pole

11

93 Ω

RG 71

E3

50 Ω

RTK 008

12

75 Ω

RG 212, RG 222

H1

50 Ω

RTK 013

13

75 Ω

Belden 9248, 2YCY 0.80/4.8

K9

50 Ω

RTK 048, RTK 049

14

75 Ω

RG 6

15

50 Ω

RG 213

M4 N8

50 Ω 50 Ω

RTK 031, RTK 032 LMR 200

16

50 Ω

RG 225, RG 393

N9

50 Ω

LMR 400, TZC 50032

17

50 Ω

RG 214

P7

75 Ω

Flex 3

18

75 Ω

RG 11

S3

75 Ω

R1- T 2.0 LIXI 75K

20

75 Ω

RG 216/U

S4

75 Ω

ST 212

21

50 Ω

RG 217

T6

75 Ω

Tella TM 13

22

50 Ω

RG 218

T7

75 Ω

Flex 5/75

26

75 Ω

Video 1.0- 6.6

U1

50 Ω

RTK 106, RTK 107

28

75 Ω

BT 2003, G 04233

U5

50 Ω

RTK 092

29

75 Ω

G 03233d, 2 S PTT 6012

U7

50 Ω

RTK 161, RTK 161- P, RTK 162, RTK 162- P

40

75 Ω

RG 180, RG 195, 2YCY 0.4/2.5

U8

50 Ω

RTK 125

41

75 Ω

2YCCY 0.4/2.5; 2YC(ms)CY 0.4/2.5

V2

75 Ω

735 A, 02Y(St)CY 0.45/2.0

42

75 Ω

x2YCY 0.7/4.4

V4

75 Ω

02XSC(ms)C6Y0.45/2.0; 02Y12Y(ms)C6X0.45/2.0

43

75 Ω

2YCCY 0.7/4.4

V6

75 Ω

BT 3002, TZC 75024, TZC 75025

44

75 Ω

2YCCY 1.0/6.5

W7

50 Ω

UT 70, UT 70 LL, AA 50070

50

75 Ω

BT 2001

W9

50 Ω

UT 118

70

50 Ω

UT 47

X1

50 Ω

RG 178 B/U-d

71

50 Ω

UT 85, RG 405/U, RTK- FS 085, RTK- Flex 405

Y4

50 Ω

RTK 043, HF50 1.4/3.7 C

72

50 Ω

UT 141, RG 402/U, RTK- FS 141, RTK- Flex 402

Y8

50 Ω

RTK 057, TZC 50025

73

50 Ω

UT 250, RG 401/U, RTK- FS 250

The overview contains our standard cable types and cable groups. Please note that Rosenberger offers connectors for other cable types.

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

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Rosenberger Number Code Rosenberger Number Code – Cable Assemblies Standard

L

xx -

xxx -

xxx Length in mm

Successive Number Includes assembled connectors, please see datasheet 01-Z9 Cable Group Leitung / Cable Assembly

6

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

Rosenberger Number Code Rosenberger Number Code – Cable Assemblies Jumper

SLJ

12

S

P-

60

M

64

R-

12ft - 00 Successive Number Length in feet (ft) or meters (m)* *metric lengths shorter than 10 meters with one decimal lace, point as delimiter

Connector Type/Gender Side 2 M male straight H male straight, handscrew (only series 64) Q male straight, quick lock (only series 64) F female straight R male right angle X male right angle, handscrew (only series 64) Y male right angle, quick lock (only series 64) Connector Series Side 2 (higher number) 53 N 60 7-16 64 4.3-10 65 4.1-9.5 Connector Type/Gender Side 1 M male straight H male straight, handscrew (only series 64) Q male straight, quick lock (only series 64) F female straight R male right angle X male right angle, handscrew (only series 64) Y male right angle, quick lock (only series 64) Connector Series Side 1 (lower number) 53 N 60 7-16 64 4.3-10 65 4.1-9.5 Cable Jacket P PE F FRNC Cable Type R flexible, ring corrugation S super flexible, spiral corrugation Cable Size 14 1/4" 38 3/8" 12 1/2" Rosenberger Jumper Cable Assemblies

Jumper Cable Configurator Configure your individual jumper cable online (rosenberger.com/siso/#jumperconf)

Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

FAKRA Number Code Connector or Housing only 59

K

Connector including Housing 1

30 -

1

M4

A4

-y Coding A Black B White C Blue D Bordeaux E Green F Brown G Grey H Violet I Beige K Curry L Carmin red M Pastel orange N Pastel green Z Waterblue -y Blank coding

Plating 01-Z9 Cable group 00 Blank 0M Surface mount device xx Blank cable group 1 Crimp 3 Solder crimp 4 PCB mounting 5 Solid center contact Successive number 1 Straight 2 Right angle 5 Panel connector with round flange K Female, jack S Male, plug W Tool Z Plastic housings and accessories Connector series, 59 FAKRA

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FAKRA Number Code & Coding

FAKRA Coding Coding

Jack Single

Plug Double

Single

Double

Color / RAL-No. (Similar)

A

Radio without phantom supply

Black/ 9005

B

Radio with phantom supply

White/ 9001

C

GPS: telematics or navigation

Blue/ 5005

D

GSM Cellular phone

Bordeaux/ 4004

E

TV1

Green/ 6002

F

TV2

Brown/ 8011

G

Remote control keyless entry

Grey/ 7031

H

GPS: telematics and navigation

Violet/ 4003

I

Radio controlled parking heating

Beige/ 1001

K

Radio with IF

Curry/ 1027

L

Not defined

Camine red/ 3002

M

Not defined

Pastel orange/ 2003

N

Not defined

Pastel green/ 6019

Z

Neutral coding

Waterblue/ 5021

Some of the Rosenberger-FAKRA connectors are available in the above listed codings. Colors of the plastic housings are in accordance with the listed RAL colours, minor colour differences due to manufacturing are possible.

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

19

RosenbergerHSD® Number Codes D4

K

1

0

A–

1

xx

A5 –

y Coding

Direction

A Jet Black / Graphite Black

A cable down, left, right

B Cream White

B cable down, left, right

C Signal Blue / Light Blue

C cable down, left, right

D Claret Violet

D cable down, left, right

E Leaf Green / May Green

E cable down, left, right

F Nut Brown

F cable down, left, right

Z Water Blue (Neutral Coding for cable down, left, right)

Z cable down, left, right

G Blue Grey

G cable up

H Heather Violet

H cable up

J Beige

J cable up

K Curry

K cable up

L Yellow Green

L cable up

M Pastel Orange

M cable up

O Light Green (Neutral Coding for cable up)

O cable up

y Blank Coding

y

Plating Code

01-Z9 Cable Group 00 Blank 0M Surface Mount Device xx Blank Cable Group

1 Crimp Version 4 PCB Mounting

Successive Number

0 Standard Cable Down U Cable Up L Cable Left R Cable Right

1 Straight Connector 2 Right Angle Connector

K Female Connector, Jack S Male Connector, Plug W Tool Z Plastic Housings and Accessories

Connector Series D4 RosenbergerHSD® Connectors E4 RosenbergerHSD®e Connectors 99 Special Products Power Pin (RosenbergerHSD®+2, +4, +8)

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RosenbergerHSD® Number Codes RosenbergerHSD® Cable Groups Cable Group

Impedance

Cable Type

D5

100 Ω

e.g. G&G K6750, X6656, LEONI Dacar® 535, 535-2, 636, 636-2

AF

90 ± 15 Ω

e.g. G&G X6238, LEONI Dacar® 566

RosenbergerHSD®e Cable Group Cable Group

Impedance

Cable Type

AK

100 Ω

e.g. G&G X7622, LEONI Dacar® 625, unshielded

RosenbergerHSD® Plating Code Outer Contact Code

Plating

Symbol

Layer thickness

A

Nickel

Ni

3.00 μm

Magnetic properties

L

AuroDur®

Au

0.15 μm

non magnetic

X

no plating, no outer contact for unshielded RosenbergerHSD®e

Center Contact Code

Plating

Symbol

Layer thickness

Magnetic properties

5

AuroDur®

Au

0.15 μm

non magnetic

The used platings of outer and center contacts of Rosenberger connectors can be identified by each part number. Example: D4S20L-40MA5-y Plating outer contact: Nickel (A) Plating center contact: AuroDur® (5)

AuroDur® – the Rosenberger Standard Plating for Gold Surfaces AuroDur® plating is the standard gold surface for all Rosenberger connector series. AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces. The AuroDur® surface consists of a thin gold layer on a non magnetic, chemically deposited layer of nickel: min. 2 μm Ni, 0.15 μm Au AuroDur® gold plating fully satisfies the high mechanical and electrical demands of radio frequency connectors. In contrast to conventional platings, essential characteristics are improved.

Properties: ■ ■ ■ ■ ■ ■

high abrasion and corrosion resistance excellent intermodulation low contact resistance very good solderability optimal distribution of layer thickness RoHS conform

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

17

RosenbergerHSD® Codings Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable down, left, right Coding

Jack

Plug

Color / RAL-Nr.

A

Jet Black / 9005

B

Cream White / 9001

C

Signal Blue / 5005

D

Claret Violet / 4004

E

Leaf Green / 6002

F

Nut Brown / 8011

Z

Water Blue / 5021

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

Definition Cable Exit down, left, right

Side A – Emitter

Side B – Receiver

PCB connector (plug)

left

18

down

right

Cable Exit

left

down

right

RosenbergerHSD® Codings

Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable up Coding

Jack

Plug

Color / RAL-Nr.

G

Blue Gray / 7031

H

Heather Violet / 4003

J

Beige / 1001

K

Curry / 1027

L

Yellow Green / 6018

M

Pastel Orange / 2003

O

Light Green / 6027

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

Definition Cable Exit up Side A – Emitter

up

Side B – Receiver

Cable Exit

up

PCB connector (plug)

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

19

Coding RosenbergerHSD®double 8 mm male Coding

Plug

Color / RAL-Nr. (similar)

A

Jet Black / 9005

B

Cream White / 9001

C

Signal Blue / 5005

D

Claret Violet / 4004

E

Leaf Green / 6002

F

Nut Brown / 8011

Z

Water Blue / 5021

Coding RosenbergerHSD®double 8 mm female Coding

Jack

Color / RAL-Nr. (similar)

A

Jet Black / 9005

B

Cream White / 9001

C

Signal Blue / 5005

D

Claret Violet / 4004

E

Leaf Green / 6002

F

Nut Brown / 8011

Z

Water Blue / 5021

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

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RosenbergerHSD® Codings Coding RosenbergerHSD®double 12.7 mm male Coding

Plug

Color / RAL-Nr. (similar)

A (A+B)

Graphite Black / 9011

B (B+A)

Cream White / 9001

C (C+D)

Light Blue / 5012

D (D+C)

Claret Violet / 4004

E (E+F)

May Green / 6017

F (F+E)

Nut Brown / 8011

Z (Z+Z)

Water Blue / 5021

Coding RosenbergerHSD®double 12.7 mm female Coding

Jack

Color / RAL-Nr. (similar)

A (A+B)

Graphite Black / 9011

B (B+A)

Cream White / 9001

C (C+D)

Light Blue/ 5012

D (D+C)

Claret Violet / 4004

E (E+F)

May Green / 6017

F (F+E)

Nut Brown / 8011

Z (Z+Z)

Water Blue / 5021

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

21

Coding RosenbergerHSD®+8 male Coding

Plug

Color / RAL-Nr. (similar)

A

Graphite Black / 9011

B

Cream White/Natural / 9001

C

Light Blue / 5012

D

Claret Violet / 4004

Z

Water Blue / 5021

Coding RosenbergerHSD®+8 female Coding

Jack

Color / RAL-Nr. (similar)

A

Graphite Black / 9011

B

Cream White/Natural / 9001

C

Light Blue / 5012

D

Claret Violet / 4004

Z

Water Blue / 5021

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

22

Rosenberger High-Voltage Connectors

Rosenberger Number Code HV Connectors H2

K

1

01-

W

2

A

035

B1

-A Coding

Plating

Cable size specified in mm²

Cable group

Number of center contacts

Backend type 0 screw version outer and center contact 1 crimped outer and center contact 2 mated outer contact – screwed center contact 5 press-fitted outer contact – crimped center contact 9 special types V crimped outer contact – crimp-welded center contact W crimped outer contact – welded center contact

Successive number

Configuration 1 straight 2 right angle

Gender K jack S plug

Connector series H2 HVR®200 H3 HVR®260 H4 HPK H5 LVR®120 H6 HVR®50 H9 DCS HA HVR®420 HK HVR®300

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

19

Rosenberger Number Code HV Device Socket (Header) HV

L

1

02-

5

B-

002

B1

-A Coding

Plating

Successive number

Cable dimension 0 no cable A 2.5 mm2 B 4 mm2 C 6 mm2 D 16 mm2 E 25 mm2 F 35 mm2 G 50 mm2 H 70 mm2 J 90 mm2

Backend type

Successive number

Configuration 1 straight 2 right angle

Header plug with cable

Connector series H2 HVR®200 H3 HVR®260 H4 HPK H5 LVR®120 H6 HVR®50 H9 DCS HA HVR®420 HK HVR®300

20

Rosenberger High-Voltage Connectors

Rosenberger Number Code HV Fuse H1

K

1

01-

2

2

S

PC0

B1

-A Coding LF-ampere rating A 10 A B 15 A C 20 A D 30 A E 40 A

Plating

PC PEC (automotive EV-fuse) LF little fuse (LC HEV-fuse)

S fuse

Number of center contacts

Backend type

Successive number

Configuration 1 straight 2 right angle

Gender (connector type) K jack S plug

Connector series H1 HV Fuse

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

21

HVR®50 HVR®50 connectors have been developed in straight and angled variants. The additional slide locking mechanism (CPA – Connector Position Assurance) prevents the connection from unmating accidentally. Despite their small size, they achieve a current intensity of around 60 A at a temperature of 85 °C. HVR®50 connectors are mainly used in ancillary units; for example in electrical heating systems, air-conditioning units or DC/DC converters, and for charging batteries.

Technical Properties

Applications

Current capacity (6 mm²): 60 A at 85 °C Working voltage 1000 V DC, test voltage 2700 V DC Cross sections 4 - 6 mm² High temperature range from -40 °C to +140 °C IP code mated acc. to IP6K9K / IPX8 / IPXXD IP code unmated acc. to IPXXD Vibration class II acc. to LV215, PG17

■ ■ ■ ■ ■ ■ ■

■ ■ ■

Electrical heater Electrical air condition Battery charger

Cables ■ ■

FHLR2G2GCB2G 4 mm² / 0.31 mm / LV216-2 FHLR2G2GCB2G 6 mm² / 0.31 mm / LV216-2

Features and Benefits Minimal dimensions Excellent shielding With HVIL Straight and right angle cable connectors, header

■ ■ ■ ■

Coding HVR®50 Coding

Slider Jack Color/RAL-No. (Similar)

A

Black/ 2005

B

White/ 9010

C

Blue/ 5012

D

Violet/ 4004

E

Green/ 6017

F

Brown/ 8011

Z

Waterblue/ 5021

Jack

Plug

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

22

HVR®200 Rosenberger HVR®200 connectors are characterized by their high current carrying capacity of 210 A at 85 °C and their small dimensions. These two-pin connectors can be used as connecting elements between a battery and an inverter and can also be installed in power distribution units. The portfolio includes an angled or straight header as well as a straight cable coupler to suit the relevant installation/usage requirements.

Technical Properties Vibration class II acc. to LV215, PG17 IP class mated acc. to IP6K9K / IPXXD / IPX8 IP class unmated acc. to IPXXB

■ ■ ■

Features and Benefits Best dimension-performance ratio With HVIL Cable connectors and header

■ ■ ■

Applications Battery connection BDU Inverter

■ ■ ■

Cables FHLR2GCB2G 16 mm² / 0.21 mm FHLR2GCB2G 25 mm² / 0.21 mm FHLR2GCB2G 35 mm² / 0.21 mm

■ ■ ■

Coding HVR®200 Coding

Color/RAL-No. (Similar)

A

Black/ 9005

B

White/ 9010

C

Blue/ 5012

Z

Waterblue/ 5021

Jack

Plug

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

26

HVR®300 The new HVR®300 connector system is currently in the development phase and is available on request. It is characterized by a maximum current carrying capacity of 320 A combined with minimal space requirements. The product portfolio includes a 2-pole angled coupler for shielded cables and a cable cross section of 70 mm² along with the corresponding header. A cross section of 50 mm² is available on request. The lever locking mechanism is secured with an additional slider (CPA – Connector Position Assurance) to prevent accidental unmating.

Technical Properties ■ ■ ■ ■

Current capacity (70 mm²): 320 A at 85 °C Working voltage 1000 V DC Test voltage 4200 V DC Cross sections 70 mm², 50 mm² on request

Features and Benefits ■ ■ ■

Effective dimension – performance ratio With HVIL Right angle connector, header

Applications ■

High current capacity applications

Cables ■

32

FHLR2GCB2G-70 / 70 mm² / 0.20 mm

HVR®300

Coding HVR®300 Coding

Jack

Plug

A

B

C

D

Z

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

Thermal Simulated Derating Graph HVR®300 acc. to DIN EN 60512-5-2 450

400

350

Current [ A ]

300

250 70 mm² 200

150

100

50

0 0

20

40

60

80 100 Temperature [ °C ]

120

140

160

180

Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

33

HVR®420 The compact HVR®420 connectors have the highest current carrying capacity in the Rosenberger product portfolio. They achieve a current intensity of 420 A even in the 95 mm² variant. With the largest cable cross section of 120 mm², current intensities of up to 450 A can be achieved at a temperature of 85 °C. The additional slide locking mechanism (CPA – Connector Position Assurance) prevents the connection from unmating accidentally. Typical applications include the supercharging of electric vehicle batteries with up to 450 kWh.

Technical Properties

Applications

Current capacity (120 mm²): 450 A at 85 °C Working voltage 1000 V DC / test voltage 2500 V DC Cross sections 70 - 120 mm² (on request 35 mm²) IPcClass mated acc. to IP6K9K / IPX8 IP class unmated acc. to IPXXB Vibration class II according to LV 215 PG17 Optional for 120 mm² cable (Al/Cu) and double header in design (test voltage 4300 V DC)

■ ■ ■ ■ ■ ■ ■



Charging and supercharging unit for E-car application

Cables ■ ■ ■

FHLR2GCB2G / 70 mm² / 0.20 mm / LV216-2 FHLR2GCB2G / 95 mm² / 0.20 mm / LV216-2 FHLR2GCB2G / 120 mm² / 0.20 mm / LV216-2

Features and Benefits Highest performance up to 450 A With HVIL Right angle connector, header

■ ■ ■

Coding HVR®420 Coding

Slider Jack Color/RAL-No. (Similar)

A

Black/ 9005

B

White/ 9010

C

Blue/ 5012

D

Violet/ 4004

E

Green/ 6017

F

Brown/ 8011

Jack

Plug

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

36

DCS The DCS (Direct Contact System) connection system is characterized by a high current carrying capacity combined with minimal space requirements. At 85 °C, the current carrying capacity is 340 A with a cable cross section of 70 mm². A secure connection is achieved with a combination of contact tab and retaining tab by means of a simple plug-in action. Furthermore, this robust connection system offers detachable and nondetachable variants. The connection system can be used for battery charging or for the connection between the battery and the motor components in electric vehicles.

Technical Properties Current capacity (70 mm²): 340 A at 85 °C Working voltage 750 V DC Test voltage 4300 V DC Cross sections 35 - 70 mm² IP Class mated acc. to IPX6K9K / IPXXD IP Class unmated acc. to IPXXD Disconnectable version under development

■ ■ ■ ■ ■ ■ ■

Features and Benefits Minimal installation space Removable or unremovable

■ ■

Applications Battery connection E-machine Charger

■ ■ ■

Cables FHLR2GCB2G 35 mm² / 0.21 mm FHLR2GCB2G 50 mm² / 0.20 mm FHLR2GCB2G 70 mm² / 0.20 mm

■ ■ ■

Coding DCS Coding

Color/RAL-No. (Similar)

A

Red/ 3001

B

Black/ 9005

Jack Removable

Jack Unremovable

Plug

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

46

HPK The HPK series features 1-pole, 2-pole, or 3-pole connectors which can be used flexibly for copper or aluminum cables in four different cable cross sections. The product portfolio includes straight and angled cable couplers as well as the corresponding headers, either with or without HVIL (high-voltage interlock). The HPK system can achieve 270 A at up to 1000 V. Typical applications in electric vehicles include the connection between battery, inverter, and PDU.

Technical Properties ■ ■

IP class mated acc. to IP6K9K / IPX8 / IPXXD IP class unmated acc. to IPXX2B

Features and Benefits ■ ■ ■ ■

Highest power with minimum installation space Variability in cable cross section/HVIL/connection Effective EMI shielding Connectivity

Applications ■ ■ ■

Battery connection Inverter E-machine

Cables Copper ■ ■ ■ ■

FHLR2GCB2G FHLR2GCB2G FHLR2GCB2G FHLR2GCB2G

16 25 35 50

mm² mm² mm² mm²

/ / / /

0.21 0.21 0.21 0.21

Aluminum ■ ■

40

FHLALR2GCB2G 35 mm² FHLALR2GCB2G 50 mm²

Interface Dimensions HPK (Code H4) Dimensions in mm

5HIHUHQFH3ODQH

 





 







 



 



  



 

     

  

 

 

  





     

+HDGHU3OXJ

&DEOH-DFN

Coding HPK Coding Housing

Coding Jack

Z

A

Color/RAL-No. (Similar)

Jack

Coding Housing

Coding Jack

Red/ 3001

Color/RAL-No. (Similar)

B

Black/ 9005

B

Z

B

Black/ 9005

A

Red/ 3001

Z

C

Waterblue/ 5021

B

Black/ 9005

C

Waterblue/ 5021

C

Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.

42

Jack