Robot Systems

LabVolt Series Datasheet

Festo Didactic en 120 V - 60 Hz 06/2018

Robot Systems, LabVolt Series

Table of Contents General Description _______________________________________________________________________2 Equipment Utilization Chart ________________________________________________________________3 Topic Coverage___________________________________________________________________________4 Features & Benefits _______________________________________________________________________4 List of Available Training Systems ___________________________________________________________4 Additional Equipment Required to Perform the Exercises ________________________________________4 Optional Equipment_______________________________________________________________________5 Available Training Systems_________________________________________________________________6 Equipment Description ____________________________________________________________________9 Optional Equipment Description __________________________________________________________ 1 1

General Description The Robot System is a complete and affordable training program for the programming and operation of industrial robots. Through the curriculum and hands-on experience with the Robot System, students learn to create automated work cells. The precision-built, articulated arm of the Robot represents an important step in automation and handling. A stepper motor, located in the base of the unit, provides horizontal rotation while five additional stepper motors, located in the shoulder, provide precision movements of the articulations and end effector. The Robot has five axes of rotation plus a gripper and is able to use all joints simultaneously to perform a programmed move sequence. Each articulation can be controlled and moved independently. Movements of the joints are accomplished by belts through a series of gears, while the gripper mechanism is activated by cables and belt-driven pulleys. The Robot System is available in two models: the Robot System, Model 5150-1, and the Robot System with Teach Pendant, Model 5150-2. The Robot System, Model 5150-1, can be controlled and programmed from a host computer running the RoboCIM 5150 Software. The Robot System with Teach Pendant, Model 5150-2, includes all the equipment of the Robot System, Model 5150-1, with the addition of a teach pendant that can be used to control and program the Robot. Optional devices include a Magnetic Gripper, a Rotary Carousel, Belt Conveyors, Gravity Feeders, Pneumatic Feeders, and a Signal Tower. The control/simulation software program – RoboCIM 5150 – provides students with a virtual environment and an easy-to-use interface allowing them to easily learn the fundamentals of robotics. The software gives students the opportunity to prepare their sequence within the 3D environment, simulate it, and then switch to control mode to perform the sequence with the real equipment. Both models come with student and instructor manuals, user guides, all leads and cables required to operate the system, and a solid-metal perforated Work Surface that can be put atop a regular work table or installed on one of the optional benches. Festo's modular approach allows connection with other equipment to further expand the training capabilities.

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Robot Systems, LabVolt Series

RoboCIM 5150 Software

The Robot and its optional external devices are equipped with location pins (or push-lock fasteners). These pins insert into the perforations of the metallic work surfaces. This easy-touse mechanism ensures the accurate positioning of the equipment when repeating programs.

Location pin on a Gravity Feeder

Robot Calibration Tools

Equipment Utilization Chart The following equipment is required to perform the practical sections of the included courseware. As the chart shows, some of the equipment is only required to perform particular units.

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Robot Systems, LabVolt Series

Topic Coverage • • • •

Introduction and Familiarization Programming Program Editing and Control Instructions Industrial Activity Simulation

Features & Benefits • • • • • • • • • •

Training program that allows easy learning of robotics basics Curriculum supported by a precision-built robot (six-step motor drives, two-finger gripper, power transferred from the stepper motor to the joints through mini HTP timing belts, etc.) Durable steel and aluminum construction that requires minimal maintenance Includes a large base that allows the robot to stay in place on a regular work table Provided with student and instructor manuals, user guides, and all required leads and cables Color-coded input and output connection ports for ease of setup Optional components allow the creation of personalized work cells Control/simulation software that uses 3D representations to simulate and control the mechanical and electrical characteristics of the equipment Available Robotics System Software Development Kit intended for developers who are interested in developing their own applications for the Robot System Can be provided in an optional solid protective carrying case

List of Available Training Systems Model number Robot System _________________________________________________________________________ 5150-10 Robot System with Teach Pendant ________________________________________________________ 5150-20

Qty Description 1 1

Additional Equipment Required to Perform the Exercises

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Robot Systems, LabVolt Series

Model number Rotary Carousel ________________________________________________________________________ 5113-10 1 Belt Conveyor _________________________________________________________________________ 5118-00 2 Gravity Feeder for Square Parts ___________________________________________________________ 5119-00 3 Gravity Feeder for Cylindrical Parts ________________________________________________________ 5121-00 4 Pneumatic Feeder Kit for Square Parts ____________________________________________________ 5122-A0 5 Pneumatic Feeder Kit for Cylindrical Parts __________________________________________________ 5142-A0 6 Personal Computer _____________________________________________________________________ 8990-00 7 Training on Computer-Controlled Robot System, 0.4 day _____________________________________ 34431-TF 8

Qty Description 1 1 1 1 1 1 1 1

Optional Equipment Model number Microswitch ___________________________________________________________________________ 5102-10 Magnetic Gripper _______________________________________________________________________ 5111-00 Storage Case __________________________________________________________________________ 5167-00 RoboCIM 5150 Software (International Market) - 1 User _______________________________________ 5173-P0 9 Robotics System Software Development Kit _________________________________________________ 5174-00 Belt Conveyor _________________________________________________________________________ 5210-00 Signal Tower Kit with Control Relay ________________________________________________________ 5924-B0 Storage/Work Surface __________________________________________________________________ 6309-00 Air Compressor ________________________________________________________________________ 6410-C0 Location Tray _________________________________________________________________________ 38685-00 Spacer ______________________________________________________________________________ 39035-00 Work Bench for 1 Work Surface __________________________________________________________ 46601-10 Work Bench for 2 Work Surfaces _________________________________________________________ 46601-20 Work Bench for 3 Work Surfaces _________________________________________________________ 46601-30 Square Part - Plexiglass ________________________________________________________________ 96474-00 Square Part - Wax _____________________________________________________________________ 96942-00

Qty Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 Required only to perform Unit 6 (Optional Industrial Application 3) of the courseware. 2 Required only to perform Units 8 and 9 (Optional Industrial Applications 5 and 6) of the courseware. 3 Required only to perform Unit 7 (Optional Industrial Application 4) of the courseware. Alternately, this item can be replaced by Models 5121, 5122-

A, or 5142-A. 4 Required only to perform Unit 7 (Optional Industrial Application 4) of the courseware. Alternately, this item can be replaced by Models 5119, 5122-

A, or 5142-A. 5 Required only to perform Unit 7 (Optional Industrial Application 4) of the courseware. Alternately, this item can be replaced by Models 5119, 5121,

or 5142-A. The Pneumatic Feeder Kit requires compressed air. The Air Compressor, Model 6410-C, is available in the Optional Equipment for this purpose. 6 Required only to perform Unit 7 (Optional Industrial Application 4) of the courseware. Alternately, this item can be replaced by Models 5119, 5121,

or 5122-A. The Pneumatic Feeder Kit requires compressed air. The Air Compressor, Model 6410-C, is available in the Optional Equipment for this purpose. 7 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 8 Optional product training. Price provided on demand. For details and options, contact [email protected]. 9 Additional software license for 1 user.

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Robot Systems, LabVolt Series

Available Training Systems Robot System 5150-10 The Robot System provides complete and affordable training in the programming and operation of industrial robots. Through the curriculum and hands-on experience with the Robot System, students learn to create automated work cells. The Robot System can be controlled and programmed from a host computer running the RoboCIM 5150 Software. The precision-built, articulated arm of the Robot represents an important step in automation and handling. A stepper motor, located in the base of the unit, provides horizontal rotation while five additional stepper motors, located in the shoulder, provide precision movements of the articulations and end effector. The Robot has five axes of rotation plus a gripper and is able to use all joints simultaneously to perform a programmed move sequence. Each articulation can be controlled and moved independently. Movements of the joints are accomplished by belts through a series of gears, while the gripper mechanism is activated by cables and belt-driven pulleys. The base of the unit includes one connector for an external stepper motor which can be used for further experimentation, such as operating the Rotary Carousel. The Robot System comes with the RoboCIM 5150 Software which allows students to control or simulate the motion of the Robot. The software provides a three-dimensional, virtual environment and an easy-to-use interface allowing students to easily learn the fundamentals of robotics. This training system includes student and instructor manuals, user guides, all leads and cables required to operate the system, and a solid-metal perforated Work Surface that can be put atop a regular work table or installed on one of the optional benches. Many optional devices can be added to the system to perform more complex tasks. The optional devices include a Magnetic Gripper, a Rotary Carousel, Belt Conveyors, Gravity Feeders, Pneumatic Feeders, and a Signal Tower.

List of Equipment Model number Work Surface - Large ___________________________________________________________________ 46604-00 Power Supply __________________________________________________________________________ 5105-00 Robot ________________________________________________________________________________ 5150-A0

Qty Description 1 1 1

List of Manuals Manual number RoboCIM 5150 Software (User Guide) _________________________________________________________ 39376-E0 Introduction to Robotics (Student Manual) _____________________________________________________ 39411-00 Introduction to Robotics (Instructor Guide) _____________________________________________________ 39411-10 Robot System (User Guide) _________________________________________________________________ 39411-E0 Description

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Table of Contents of the Manual(s) Introduction to Robotics (Student Manual) (39411-00) • 1-1 Control of the Robot, Using RoboCIM • 1-2 Control of the Robot, Using the Teach Pendant • 2-1 Programming, Using RoboCIM • 2-2 Programming, Using the Teach Pendant • 3-1 Program Editing, Using RoboCIM • 3-2 Program Editing, Using the Teach Pendant • 4-0 Industrial Application 1 • 5-0 Industrial Application 2 • 6-0 Industrial Application 3 • 7-0 Industrial Application 4 • 8-0 Industrial Application 5 • 9-0 Industrial Application 6

Optional Equipment Model number Installation and Commissioning of a 5150-1 System ________________________________________ 51501-IC 10

Qty Description 1

System Specifications Parameter

Value

Physical Characteristics Intended Location

On a table able to support the weight of the equipment

Dimensions (H x W x D)

800 x 590 x 890 mm (31.5 x 23.2 x 35 in)

Net Weight

TBE

Robot System with Teach Pendant 5150-20 The Robot System provides complete and affordable training in the programming and operation of industrial robots. The Robot System with Teach Pendant includes all the equipment of the Robot System, Model 5150-1, with the addition of a teach pendant that can be used to control and program the Robot. The precision-built, articulated arm of the Robot represents an important step in automation and handling. A stepper motor, located in the base of the unit, provides horizontal rotation while five additional stepper motors, located in the shoulder, provide precision movements of the articulations and end effector. The Robot has five axes of rotation plus a gripper and is able to use all joints simultaneously to perform a programmed move sequence. Each articulation can be controlled and moved independently. Movements of the joints are accomplished by belts through a series of gears, while the gripper mechanism is activated by cables and belt-

10 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The

product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". © Festo Didactic

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Robot Systems, LabVolt Series

driven pulleys. The base of the unit includes one connector for an external stepper motor which can be used for further experimentation, such as operating the Rotary Carousel. The Robot System comes with the RoboCIM 5150 Software which allows students to control or simulate the motion of the Robot. The software provides a three-dimensional, virtual environment and an easy-to-use interface allowing students to easily learn the fundamentals of robotics. This training system includes student and instructor manuals, user guides, all leads and cables required to operate the system, and a solid-metal perforated Work Surface that can be put atop a regular work table or installed on one of the optional benches. Many optional devices can be added to the system to perform more complex tasks. The optional devices include a Magnetic Gripper, a Rotary Carousel, Belt Conveyors, Gravity Feeders, Pneumatic Feeders, and a Signal Tower.

List of Equipment Model number Work Surface - Large ___________________________________________________________________ 46604-00 Power Supply __________________________________________________________________________ 5105-00 Teach Pendant _________________________________________________________________________ 5106-00 Robot ________________________________________________________________________________ 5150-A0

Qty Description 1 1 1 1

List of Manuals Manual number RoboCIM 5150 Software (User Guide) _________________________________________________________ 39376-E0 Introduction to Robotics (Student Manual) _____________________________________________________ 39411-00 Introduction to Robotics (Instructor Guide) _____________________________________________________ 39411-10 Robot System (User Guide) _________________________________________________________________ 39411-E0 Description

Table of Contents of the Manual(s) Introduction to Robotics (Student Manual) (39411-00) • 1-1 Control of the Robot, Using RoboCIM • 1-2 Control of the Robot, Using the Teach Pendant • 2-1 Programming, Using RoboCIM • 2-2 Programming, Using the Teach Pendant • 3-1 Program Editing, Using RoboCIM • 3-2 Program Editing, Using the Teach Pendant • 4-0 Industrial Application 1 • 5-0 Industrial Application 2 • 6-0 Industrial Application 3 • 7-0 Industrial Application 4 • 8-0 Industrial Application 5 • 9-0 Industrial Application 6

Optional Equipment

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Robot Systems, LabVolt Series

Model number Installation and Commissioning of a 5150-2 System ________________________________________ 51502-IC 11

Qty Description 1

System Specifications Parameter

Value

Physical Characteristics Intended Location

On a table able to support the weight of the equipment

Dimensions (H x W x D)

800 x 590 x 890 mm (31.5 x 23.2 x 35 in)

Net Weight

TBE

Equipment Description Power Supply 5105-00 The Power Supply converts the ac line voltage into a 13.8-V dc voltage that is used to power the Robot, Model 5150A. The Power Supply has current limiting and overvoltage protection.

Specifications Parameter

Value

Power Requirement Service Installation

Standard-single phase ac outlet

Current

3A

Output

13.8 V – 10 A – DC

Protection

Current limiting/overvoltage

Physical Characteristics Dimensions (H x W x D)

57 x 152 x 248 mm (2.3 x 6.0 x 9.8 in)

Net Weight

1.2 kg (2.7 lb)

11 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The

product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". © Festo Didactic

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Robot Systems, LabVolt Series

Teach Pendant 5106-00 The Teach Pendant is a hand-held terminal that can be used to control the Robot instead of using a computer. It has a four-line, twenty-character LCD display for feedback to the operator. The programs created with the Teach Pendant can be uploaded from (or downloaded to) a computer through a USB connection using the included 5150 File Server Application.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

35 x 103 x 194 mm (1.4 x 4.1 x 7.6 in)

Net Weight

0.4 kg (0.8 lb)

Robot 5150-A0 The Robot has five axes of rotation plus a gripper. It is driven by stepper motors that provide precision movements of the articulations. All joints can be used simultaneously to perform a programmed move sequence. Movements of the joints are accomplished by belts through a series of gears, while the gripper mechanism is activated by cables and belt-driven pulleys. The Robot comes with a large base which allows it to be placed on a regular work table.

Specifications Parameter

Value

Load Capacity

0.44 kg (15.6 oz)

Number of Axes of Rotational Freedom

5

Reach

432 mm (17 in)

Repeatability

3.2 mm (0.125 in)

Maximum Speed

152 mm/s (6 in/s)

Actuators Type

10

DC stepper motor

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Robot Systems, LabVolt Series

Parameter

Value

Number of steps per revolution

200

Transmission

Gears and timing belts

Working Envelope Base

338°

Shoulder Joint

181°

Elbow Joint

198°

Pitch Joint

185°

Roll Joint

360°

Power Input Voltage

13.8 V – DC

Device Outputs Number

4

Voltage

12 V – DC

Maximum Current

0.6 A

TTL Outputs Number

4

Level

0-5 V – DC, TTL compatible

Maximum Current

0.02 A

End Effector

Two-finger gripper

Physical Characteristics Dimensions (H x W x D)

TBE

Net Weight

9.3 kg (20.6 lb)

Work Surface - Large 46604-00 The Work Surface - Large is a perforated metal surface on which the equipment can be installed. The Work Surface can be put atop a regular work table or on one of the optional benches.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

41 x 883 x 584 mm (1.6 x 34.75 x 23 in)

Net Weight

7.3 kg (16.2 lb)

Optional Equipment Description Microswitch (Optional) 5102-10 The Microswitch is an SPDT switch with a wireform actuator. The Microswitch can be used alone or can be installed on a belt conveyor.

Specifications

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Robot Systems, LabVolt Series

Parameter

Value

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V - 0.06 A - DC

Magnetic Gripper (Optional) 5111-00 The Magnetic Gripper can be fixed to the wrist of the Robot in place of the two-finger gripper. The electromagnet is powered via the external device output connector mounted on the shoulder of the Robot. The Magnetic Gripper comes with a connection cable and an installation guide.

Manual Manual number Magnetic Gripper Model 5111 (User Guide) ____________________________________________________ 93379-00 Description

Additional Equipment Required to Perform the Exercises Model number Training on Magnetic Gripper Model 5111 - Installation Instructions, 0.3 day ____________________ 93379-TF 12

Qty Description 1

Specifications Parameter

Value

Holding Force

0.9 kg (2 lb)

Physical Characteristics Magnet Diameter

19 mm (0.75 in)

Net Weight

0.3 kg (0.7 lb)

Rotary Carousel (Optional) 5113-10 The Rotary Carousel is used to demonstrate how parts can be transferred to and from a robot in a repetitive, rotational pattern. Its platter is driven by a dc servo motor. The carousel has a closed loop feedback system and a limit switch feedback for hard home capabilities. The operation of the Rotary Carousel is controlled by the Robot Controller.

12 Optional product training. Price provided on demand. For details and options, contact [email protected].

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Robot Systems, LabVolt Series

Specifications Parameter

Value

Platter Diameter

298 mm (11.7 in)

Motor

DC stepper motor

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

114 x 350 x 298 mm (4.5 x 13.8 x 11.7 in)

Net Weight

3.2 kg (7.1 lb)

Belt Conveyor (Optional) 5118-00 The Belt Conveyor is used in materialhandling experiments. It has a selfcontained power supply and interface electronics. The control panel has inputs for interfacing with the Robot Controller. The inputs enable the conveyor to be remotely controlled. It can also be used as a stand-alone unit. The Belt Conveyor comes with a movable limit switch to detect the presence of parts on the belt. The conveyor belt has a length of 1880 mm (74 in) and a width of 127 mm (5 in).

Specifications Parameter

Value

Motor

DC stepper motor

Conveyor Belt Length

959 mm (37.8 in)

Width

102 mm (4 in)

Inputs Number

3 (to control motor operation, engage/disengage motors, direction)

Type

TTL input

Switch (movable) Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

165 x 965 x 260 mm (6.5 x 38 x 10.3 in)

Net Weight

8.4 kg (18.6 lb)

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Robot Systems, LabVolt Series

Gravity Feeder for Square Parts (Optional) 5119-00 The Gravity Feeder for Square Parts is designed to feed square parts. It has a sensor switch and feedback cables for connection to the Robot Controller.

Specifications Parameter

Value

Storage Capacity

6 square parts

Part Characteristics Dimensions

51 x 51 mm (2 x 2 in)

Thickness

13-38 mm (0.5-1.5 in)

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

279 x 203 x 241 mm (11 x 8 x 9.5 in)

Net Weight

2.1 kg (4.7 lb)

Gravity Feeder for Cylindrical Parts (Optional) 5121-00 The Gravity Feeder for Cylindrical Parts is designed to feed small cylindrical parts. It has a sensor switch and feedback cables for connection to the Robot Controller.

Specifications Parameter

Value

Storage Capacity

8 cylindrical parts

Parts Characteristics

14

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Parameter

Value

Dimensions (Length x Diameter)

51 x 35 mm (2 x 1.375 in)

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

279 x 203 x 241 mm (11 x 8 x 9.5 in)

Net Weight

2.1 kg (4.7 lb)

Pneumatic Feeder Kit for Square Parts (Optional) 5122-A0 The Pneumatic Feeder Kit for Square Parts is designed to feed square parts and includes a pneumatic feeder and controller. It consists of storage and feeder sections and a pneumatic cylinder. Both sections have microswitches to send feedback to the Pneumatic Feeder Controller. When the Pneumatic Feeder Controller detects that the feeder section is empty, it supplies compressed air to the pneumatic cylinder to push a part from the storage section into the feeder section.

Specifications Parameter

Value

Storage Capacity

10 square parts

Part Characteristics Dimensions (H x W x D)

51 x 51 x 13 mm (2 x 2 x 0.5 in)

Switch Type

Momentary

Actuator

Standard-type, integral-hinged lever

Contacts

SPDT, 12 V – 0.06 A – DC

Pneumatic Cylinder Type

Double-acting cylinder

Stroke

76 mm (3 in)

Bore Size

19 mm (0.75 in)

Physical Characteristics Dimensions (H x W x D)

190 x 292 x 60 mm (7.5 x 11.5 x 2.375 in)

Net Weight

1.4 kg (3.1 lb)

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Robot Systems, LabVolt Series

Pneumatic Feeder Kit for Cylindrical Parts (Optional) 5142-A0 This Pneumatic Feeder Kit for Cylindrical Parts is designed to feed cylindrical parts and includes a Pneumatic Feeder (Cylindrical Parts) and controller. It consists of storage and feeder sections and a pneumatic cylinder. Both sections have microswitches to send feedback to the Pneumatic Feeder Controller. When the Pneumatic Feeder Controller detects that the feeder section is empty, it supplies compressed air to the pneumatic cylinder to push a part from the storage section into the feeder section.

Specifications Parameter

Value

Storage Capacity

8 cylindrical parts

Part Characteristics Dimensions (Length x Diameter)

63.5 x 19 mm (2.5 x 0.75 in)

Switch Type

Standard-type, integral-hinged lever

Actuator

Momentary

Contacts

SPDT, 12 V – 0.06 A – DC

Pneumatic Cylinder Type

Double-acting cylinder

Stroke

76 mm (3 in)

Bore Size

19 mm (0.75 in)

Physical Characteristics Dimensions (H x W x D)

241 x 292 x 70 mm (9.5 x 11.5 x 2.75 in)

Net Weight

1.4 kg (3.1 lb)

Storage Case (Optional) 5167-00 The Storage Case is a molded case designed to transport and protect the Robot System. The Storage Case is impact-resistant and its interior is padded with foam specially cut to match the Robot shape.

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Specifications Parameter

Value

Physical Characteristics Inner Dimensions (H x W x D)

241 x 673 x 381 mm (9.5 x 26.5 x 15 in)

Outer Dimensions (H x W x D)

254 x 699 x 406 mm (10 x 27.5 x 16 in)

Net Weight

6.4 kg (14.2 lb)

RoboCIM 5150 Software (International Market) - 1 User (Optional) 5173-P0 The RoboCIM 5150 Software is used to simulate and control the operation of the Robot System, Model 5150, and optional external devices such as Gravity Feeders and Belt Conveyors. One of the key features of the RoboCIM 5150 Software is that it simulates the actual equipment with three-dimensional representations. Sophisticated mathematical models accurately simulate the mechanical and electrical characteristics of the equipment. The RoboCIM 5150 Software allows users to interactively control and view the motion of the system. Programs can be created with the RoboCIM 5150 Software to control the equipment using either the text programming mode or the icon programming mode.

Manual Manual number RoboCIM 5150 Software (User Guide) _________________________________________________________ 39376-E0 Description

Additional Equipment Required to Perform the Exercises Model number Training on RoboCIM 5150 Software, 0.5 day ______________________________________________ 39376-TF 13 Training on Introduction to Robotics, 0.6 day ______________________________________________ 39411-TF 14

Qty Description 1 1

13 Optional product training. Price provided on demand. For details and options, contact [email protected]. 14 Optional product training. Price provided on demand. For details and options, contact [email protected].

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Robot Systems, LabVolt Series

Robotics System Software Development Kit (Optional) 5174-00 The Robotics System Software Development Kit (SDK) is intended for developers who are interested in developing their own applications for the Robot System. It includes a CDROM with all the files required to use the dynamic-link library (DLL) as an abstraction layer between the enduser application and the low-level communication protocol from and to the USB Controller. The Robotics System Software Development Kit comes with a User Guide giving the details of each function in the library. However, since the Robotics System Software Development Kit is intended for developers, no instructional material is provided.

Manual Manual number 5150 Robotics System Software Development Kit (User Guide) ____________________________________ 39644-E0 Description

Specifications Parameter Computer Requirements

Value A currently available personal computer running under one of the following operating systems: Windows® 7 or Windows® 8.

Belt Conveyor (Optional) 5210-00 The Belt Conveyor is used in materialhandling experiments. It has a selfcontained power supply and interface electronics. The control panel has inputs for interfacing with the Robot Controller. The inputs enable the conveyor to be remotely controlled. It can also be used as a stand-alone unit. The Belt Conveyor comes with a movable limit switch to detect the presence of parts on the belt.

Specifications Parameter

Value

Motor

18

Type

DC servo motor with closed-loop control

Encoder

Optical

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Robot Systems, LabVolt Series

Parameter

Value

Conveyor Belt Length

1880 mm (74 in)

Width

127 mm (5 in)

Inputs Number

3 (to control motor operation, engage/disengage motors, direction)

Type

TTL Input

Switch (Movable) Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

165 x 1892 x 279 mm (6.5 x 74.5 x 11 in)

Net Weight

14.4 kg (31.8 lb)

Signal Tower Kit with Control Relay (Optional) 5924-B0 The Signal Tower Kit with Control Relay is one of the available external accessories for the Servo Robot, Model 5150. The signal tower consists of three lights displaying visual signals that indicate the Robot Controller states. Up to five light modules can be stacked one upon another. Each module can be programmed without the need for special wiring or tools. The DC Power Supply, Model 6360, and Connection Leads, Model 5259-C, required to operate the Signal Tower, are included, as well as a Control Relay used to control external devices. It consists of a relay (12 V dc solenoid and DPDT contacts) and connecting cables.

Specifications Parameter

Value

Control Relay Contacts

NO (2), NC (2), 30 V – 10 A – DC, Resistive

Dimensions (H x W x D)

81 x 114 x 115 mm (3.2 x 4.5 x 4.5 in)

Signal Tower Lights

3 (green, red, and yellow)

Inputs (6)

24 V dc

Dimensions (H x W x D)

368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in)

Net Weight

1.3 kg (2.8 lb)

Electrical Leads Quantity and Color, Length

One black, five red, 3 white; 60 cm (24 in)

Connectors

2-mm banana plugs

Current Rating

10 A

Power Requirement Current

1.25 A

Service Installation

Standard single-phase ac outlet

Output

24 V – 2.4 A – DC

Short-Circuit Protection

Automatic current/limit foldback

Physical Characteristics Dimensions (H x W x D)

105 x 135 x 220 mm (4.1 x 5.3 x 8.7 in)

Net Weight

3.6 kg (7.9 lb)

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Robot Systems, LabVolt Series

Storage/Work Surface (Optional) 6309-00 The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

30 x 590 x 590 mm (1 x 23 x 23 in)

Net Weight

5 kg (11 lb)

Air Compressor (Optional) 6410-C0 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.

Specifications Parameter

Value

Power Requirements Current

4.8 A

Service Installation

Standard single-phase ac outlet

Tank Capacity

15.1 L (4 gal)

Flow Rate

42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)

Maximum Pressure

800 kPa (120 psi)

Noise Level

40 dB(A) (about as quiet as a refrigerator)

Physical Characteristics

20

Dimensions (H x W x D)

TBE

Net Weight

TBE

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Robot Systems, LabVolt Series

Personal Computer (Optional) 8990-00 The Personal Computer consists of a desktop computer running under Windows® 10. A monitor, keyboard, and mouse are included.

Specifications Parameter

Value

Power Requirements Current

2A

Service Installation

Standard single-phase ac outlet

Location Tray (Optional) 38685-00 The Location Tray is a solid metal apparatus designed to help position square parts manipulated with the Servo Robot. When a part is dropped on the Location Tray it automatically aligns in the square-stamped center. The Location Tray is equipped with push-lock fasteners allowing it to clamp to the work surface.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

12.3 x 120 x 120 mm (0.5 x 4.7 x 4.7 in)

Net Weight

49 g (1.7 oz)

© Festo Didactic

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Robot Systems, LabVolt Series

Spacer (Optional) 39035-00 The Spacer is a small metal piece with four push-lock fasteners that can be used to join two perforated work surfaces.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

20 x 120 x 70 mm (0.8 x 4.7 x 2.8 in)

Net Weight

169 g (6 oz)

Work Bench for 1 Work Surface (Optional) 46601-10 The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavyduty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises Model number Work Surface - Large ___________________________________________________________________ 46604-00

Qty Description 1

Specifications Parameter

Value

Physical Characteristics

22

Dimensions (H x W x D)

932 x 898 x 595 mm (36.7 x 35.4 x 23.4 in)

Net Weight

TBE

© Festo Didactic

Robot Systems, LabVolt Series

Work Bench for 2 Work Surfaces (Optional) 46601-20 The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavyduty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises Model number Work Surface - Large ___________________________________________________________________ 46604-00

Qty Description 2

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

932 x 1796 x 595 mm (36.7 x 70.7 x 23.4 in)

Net Weight

TBE

Work Bench for 3 Work Surfaces (Optional) 46601-30 The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavyduty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises Model number Work Surface - Large ___________________________________________________________________ 46604-00

Qty Description 3

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

932 x 1796 x 895 mm (36.7 x 70.7 x 35.3 in)

Net Weight

TBE

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Robot Systems, LabVolt Series

Square Part - Plexiglass (Optional) 96474-00 The Square Part - Plexiglass is a block of clear plexiglass used for various manipulations with the Servo Robot, Model 5250.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

13 x 51 x 51 mm (0.5 x 2 x 2 in)

Net Weight

39 g (1.4 oz)

Square Part - Wax (Optional) 96942-00 The Square Part - Wax is a block of blue File-A-Wax used for various manipulations with the Servo Robot, Model 5250.

Specifications Parameter

Value

Physical Characteristics

24

Dimensions (H x W x D)

13 x 51 x 51 mm (0.5 x 2 x 2 in)

Net Weight

31 g (1.1 oz)

© Festo Didactic

Robot Systems, LabVolt Series

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE Rechbergstrasse 3 73770 Denkendorf Germany P. +49(0)711/3467-0 F. +49(0)711/347-54-88500 Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 United States P. +1-732-938-2000 F. +1-732-774-8573 Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P. +1-418-849-1000 F. +1-418-849-1666 www.labvolt.com www.festo-didactic.com

© Festo Didactic

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