Industrial Hydraulics
Electric Drives and Controls
Linear Motion and Assembly Technologies
Pneumatics
Rexroth MTC200 CNC Module PPC-P01.1
Project Planning Manual
Service Automation
Mobile Hydraulics
294447 Edition 02
About this Documentation
PPC-P01.1
Title
Rexroth MTC200 CNC Module PPC-P01.1 Type of Documentation Document Typecode Internal File Reference Purpose of Documentation
Record of Revisions
Project Planning Manual DOK-MTC200-PPC-P01.1**-PR02-EN-P Document Number 120-1700-B381-02/EN This documentation describes: •
The hardware functions and the technical data of PPC-P01.1.
•
The installing and commissioning of PPC-P01.1.
•
The diagnosis display (the status and error codes).
Description
Release Date
Notes
120-1700-B381-01/EN
09.2002
Valid from version 22
120-1700-B381-02/EN
08.2003
Note: Horizontal fitting position invalid Information regarding battery lifetime corrected Instruction for changing the battery supplemented Determination of bootloader/monitor version supplemented Expansion of exception diagnosis of bootloader/monitor Additional note: Axis expansion module vs. axis processor module SERCOS transmission rate: Support of 4 MBaud supplemented
Copyright
¤ 2003 Bosch Rexroth AG Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
Validity
Published by
The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availability of the product. Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85 http://www.boschrexroth.com/ Dept. BRC/ESM1 (StKr), BRC/ESM6 (DiHa)
Note
This document has been printed on chlorine-free bleached paper.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Contents I
PPC-P01.1
Contents 1
2
Introduction to the System
1-1
1.1
Brief Description............................................................................................................................ 1-1
1.2
Hardware Components ................................................................................................................. 1-2
1.3
Firmware Components.................................................................................................................. 1-4
1.4
Communication ............................................................................................................................. 1-5
Important Directions for Use 2.1
2-1
Appropriate Use ............................................................................................................................ 2-1 Introduction .............................................................................................................................. 2-1 Areas of Use and Application................................................................................................... 2-2
2.2
3
Inappropriate Use.......................................................................................................................... 2-2
Safety Instructions for Electric Drives and Controls
3-1
3.1
Introduction ................................................................................................................................... 3-1
3.2
Explanations.................................................................................................................................. 3-1
3.3
Hazards by Improper Use ............................................................................................................. 3-2
3.4
General Information ...................................................................................................................... 3-3
3.5
Protection Against Contact with Electrical Parts ........................................................................... 3-5
3.6
Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-6
3.7
Protection Against Dangerous Movements .................................................................................. 3-7
3.8
Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting ....................................................................................................................................... 3-9
3.9
Protection Against Contact with Hot Parts .................................................................................. 3-10
3.10 Protection During Handling and Mounting .................................................................................. 3-10 3.11 Battery Safety.............................................................................................................................. 3-11 3.12 Protection Against Pressurized Systems .................................................................................... 3-11
4
Installing and Commissioning the PPC-P01.1 4.1
4-1
Installation Dimensions ................................................................................................................. 4-1 Side View ................................................................................................................................. 4-1 Top View .................................................................................................................................. 4-1 Front View ................................................................................................................................ 4-2 Side View: Maximum Configuration......................................................................................... 4-2 Top View: Maximum Configuration.......................................................................................... 4-2 Front View: Maximum Configuration........................................................................................ 4-3
4.2
Installation Instructions.................................................................................................................. 4-3
4.3
Possible Hardware Combinations................................................................................................. 4-4
4.4
PPC-P: DIP Switch Settings ......................................................................................................... 4-4 Table of PPC-P DIP Switch Settings ....................................................................................... 4-5
DOK-MTC200-PPC-P01.1**-PR02-EN-P
II Contents
PPC-P01.1
4.5
Axis Processor Module: Jumper Settings ..................................................................................... 4-6
4.6
Power Supply and "Power Fail" Functions.................................................................................... 4-7
Table of Axis Processor Module Jumper Settings ................................................................... 4-6 Connection Setup .................................................................................................................... 4-7 Connecting Several PPC-P Modules....................................................................................... 4-8 Connection Plan....................................................................................................................... 4-8 "Power Good" Time-Dependency Diagram ............................................................................. 4-9 4.7
Connections .................................................................................................................................. 4-9 Position of the Connectors on the Front Side (PC Slot Plate) ................................................. 4-9 Position of the Connectors on the PPC-P Conductor Card ................................................... 4-12
5
SERCOS interface 5.1
5-1
Technical Data for the Fiber Optic Interface ................................................................................. 5-1 Transmitter Interface TX .......................................................................................................... 5-1 Receiver Interface RX.............................................................................................................. 5-1 Baud Rate TX, RX ................................................................................................................... 5-1
5.2
Fiber Optic Cables ........................................................................................................................ 5-1 Notes Regarding Layout .......................................................................................................... 5-1 Care of Fiber Optic Cable ........................................................................................................ 5-2 Types of Fiber Optic Cables .................................................................................................... 5-2 Accessories.............................................................................................................................. 5-3 Technical Data for Fiber Optic Cables..................................................................................... 5-4
5.3
6
General Notes Regarding Safety .................................................................................................. 5-5
Diagnosis
6-1
6.1
Diagnosis Display H1 .................................................................................................................... 6-1
6.2
Meaning of the Operating State Diagnoses .................................................................................. 6-1 Diagnosis Display in Error-Free Operating State..................................................................... 6-1 Diagnosis Displays When an Error Occurs.............................................................................. 6-2 Diagnosis Displays During Starting and Hardware Initialization.............................................. 6-3
7
PPC-P01.1 Equipment 7.1
7-1
Hardware Equipment .................................................................................................................... 7-1 PPC-P01.1 (ISA) Controller ..................................................................................................... 7-1 PSM01.1 Firmware Module ..................................................................................................... 7-1 Axis Processor SCEB01_PC104 + KA-SC01.......................................................................... 7-1
7.2
Technical Data .............................................................................................................................. 7-2 General .................................................................................................................................... 7-2 Power Supply........................................................................................................................... 7-2 Interfaces ................................................................................................................................. 7-2
7.3
Plug Assignment ........................................................................................................................... 7-3 X1 – Diagnosis Connection (Serial Interface, MiniDin, 8-pin).................................................. 7-3 X5 - "NC Ready" Connection ("Ready-For-Operation" Relay) ................................................ 7-3 XPFD - "Power Good" Connection .......................................................................................... 7-3
8
Ordering Information
8-1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
PPC-P01.1
8.1
9
Contents III
PPC-P01.1 Type Key .................................................................................................................... 8-1
Index
10 Service & Support
9-1 10-1
10.1 Helpdesk ..................................................................................................................................... 10-1 10.2 Service-Hotline............................................................................................................................ 10-1 10.3 Internet ........................................................................................................................................ 10-1 10.4 Vor der Kontaktaufnahme... - Before contacting us.................................................................... 10-1 10.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 10-2
DOK-MTC200-PPC-P01.1**-PR02-EN-P
IV Contents
PPC-P01.1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Introduction to the System 1-1
PPC-P01.1
1
Introduction to the System
1.1
Brief Description
Firmware module DIP switch “Power Good“ connection
Bosch Rexroth local bus
Diagnosis display
NC Ready (ready-foroperation relay)
SERCOS interface
PC/104 bus connection
ISA bus connection
Lithium battery PPC-P01.1 + PSM01.1 Draufsicht.jpg
Fig. 1-1:
PPC-P01.1 controller + firmware module PSM01.1
The PPC-P01.1, from the MTC200 product family, is a powerful CNC controller in an ISA bus plug-in card format for installation in an industrial PC. In the basic design, a maximum of 8 drives can be connected using the SERCOS interface. By attaching additional axis processors (max. 3), up to 32 drives (4 SERCOS rings, each with 8 axes) can be addressed using the SERCOS interface in the maximum expansion size. These axes can be distributed over up to 7 NC processes. Together with the MTS-P01.1 and MTS-P02.2 PLC control units, this unit forms a very powerful, compact and flexible solution for classic tool machine control. A maximum of 2 CNC controller systems (with up to 8 axes each) can be integrated into operating and visualization terminal BTV20 or BTV30, which is provided for the MTC200 controller system.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
1-2 Introduction to the System
1.2
PPC-P01.1
Hardware Components PPC-P01.1 controller PPC-P01.1 is the actual CNC assembly. Additional hardware components and the corresponding MTC200 controller firmware is required to operate the PPC-P01.1.
PPC-P01.1 Draufsicht.jpg
Fig. 1-2:
Control PPC-P01.1
Firmware Module PSM01.1 The PC card-compatible PSM firmware module (4 MB FLASH memory) contains the MTC200 control unit firmware.
Firmwaremodul PSM01.1.gif
Fig. 1-3:
Firmware module PSM01.1
Lithium Battery Lithium battery B1 (type: Renata CR2477N) is used to buffer the SRAM and the real-time clock. Buffered data
Application-specific NC data are residually stored in the SRAM: • Machine parameters • Machine data • Tool data • NC program packages • NC cycle packages • Zero offsets • NC variables, events, D corrections
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Introduction to the System 1-3
PPC-P01.1
Battery lifetime
The battery life time depends on the period of switching the control on or off. For detailed information, see table 7-1 "General technical data PPCP01.1". If the battery is fully discharged, the application-specific NC data are lost when the power supply is switched off. • System error message “0018: CNC storage battery voltage too low” • H1 diagnosis display: shows the 3-digit error code "018". Recovery: • Replace the discharged battery with a new one (if possible while power supply is switched on).
Changing battery
If the empty battery is replaced by a new one while power supply is switched on, the data in SRAM is not lost. Otherwise, the following procedure is recommended: • Save the complete control data of user interface (MTGUI) before switching the power supply off: • Execute the "Upload" function of tool management (see MTC200 tool management application manual, chapter "Functions of online tool data management"). Subsequent all tool data records will be transferred from control into database. Additionally the tool list, which has been loaded last, is updated according to the magazine assignment in the CNC. • Save the control data via the order of required steps "MTGUI main "Start Setup" "Backup" "Complete backup of all menu" devices".
Æ
Æ
Æ
• After closing the user interface and shut down the PC., the power supply can be switched off. • Replace the discharged battery with a new one. • Restore the complete control data of user interface (MTGUI) after switching the power supply off: • Select restoring the previously saved control data (MTGUI will be finished) via the order of required steps ‘main menu MTGUI‘ ‚Start Setup‘ ‚Restore‘.
Æ
Æ
• Execute the "Download" function of tool management (see MTC200 Tool Management Application Manual, chapter "Functions of online tool data management"). Then the offline tool list is reloaded into control with all place information including all tool data records referenced in it.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
1-4 Introduction to the System
PPC-P01.1
Axis Processor Module SCEB01_PC104 The passive SERCOS interface axis processor module in a PC/104 format allows the optional expansion of the control systems to a total of 4 SERCOS rings, each with up to 8 axes.
Achserweiterungsmodul LK_SCEB01_PC104 + LK_KA-SC01.jpg
Fig. 1-4:
Note:
1.3
Axis processor module SCEB01_PC104
Only the passive axis expansion module SCEB01_PC104 can be inserted to the CNC module PPC-P for the purpose of axis extension. The active axis processor module PAP2 (for MTCP and MTC-R) is not allowed to be used in the PPC-P!
Firmware Components The entire MTC200 control unit firmware is stored in the FLASH memory of the PSM firmware module. It consists of the following components: Boot loader / monitor
This firmware component is absolutely required for the starting procedure and the hardware initialization of the PPC-P. Note:
The CPU and APR firmware (or another boot-loader / monitor) can be loaded via the user interface (Firmware Download) only if the boot-loader / monitor is present. An empty PSM firmware module is programmed for the first time at Bosch Rexroth using the DOLFI programming tool (version 02VRS).
If the "Indramat Monitor Tool" is called within the user interface via +, the version of boot loader / monitor can be displayed (see fig. below) after entering the device number, confirming the "Run monitor" and executing the "DL 6000" command afterwards.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Introduction to the System 1-5
PPC-P01.1
Get_BLM_Version.FH7
Fig. 1-5:
1.4
Display the version of boot loader / monitor
CPU firmware
This firmware component is responsible for, among other things, NC program processing, record preparation, tool management, the NC data (machine parameters, machine data, NC variables, events, zero shifts, D corrections) as well as for the communication with the PLC (via the Bosch Rexroth local bus) and with the operating and visualization terminal (via ISA bus).
APR firmware
This firmware component is responsible for, among other things, SERCOS interface communication, interpolation of the axes and other diverse axis functions, such as the multifunction interpolator.
Communication Drive communication Communication with the digital drives is implemented using SERCOS interface with fiber optic technology. Currently, up to 8 drives can be connected to a fiber optic ring. In the maximum configuration, 4 fiber optic rings, controlling up to 32 drives, are possible.
Communication with the Computer Communication with the industrial PC is implemented internally using the standard ISA bus, which is also used to supply power to the PPC-P01.1 module.
PLC communication Communication with the PLC (modules: MTS-P01.2 MTS-P02.2) is implemented using the Bosch Rexroth local bus.
or
For this, the NC and the PLC must be connected to one another using a 50-pin ribbon cable.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
1-6 Introduction to the System
PPC-P01.1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Important Directions for Use 2-1
PPC-P01.1
2
Important Directions for Use
2.1
Appropriate Use
Introduction Bosch Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel. Note:
Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited. The user alone carries all responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the prerequisites for appropriate use of the products are satisfied:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
•
Personnel that in any way, shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use.
•
If the product takes the form of hardware, then they must remain in their original state, in other words, no structural changes are permitted. It is not permitted to decompile software products or alter source codes.
•
Do not mount damaged or faulty products or use them in operation.
•
Make sure that the products have been installed in the manner described in the relevant documentation.
2-2 Important Directions for Use
PPC-P01.1
Areas of Use and Application For PPC-P01.1 Bosch Rexroth defines appropriate use as CNC control in the controller system MTC200. Control and monitoring of (the) [XXX] may require additional sensors and actors. Note:
PPC-P01.1 may only be used with the accessories and parts specified in this document. If a component has not been specifically named, then it may not be either mounted or connected. The same applies to cables and lines. Operation is only permitted in the specified configurations and combinations of components using the software and firmware as specified in the relevant function descriptions.
Available for application-specific use of PPC-P01.1 are configurations with differing number of axis extension modules. Typical applications of PPC-P01.1 are: •
[Machine tools]
•
machining centers.
The PPC-P01.1 may only be operated under the assembly, installation and ambient conditions as described here (temperature, system of protection, humidity, EMC requirements, etc.) and in the position specified.
2.2
Inappropriate Use Using the PPC-P01.1 outside of the above-referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as “inappropriate use". PPC-P01 may not be used if •
they are subject to operating conditions that do not meet the above specified ambient conditions. This includes, for example, operation under water, in the case of extreme temperature fluctuations or extremely high maximum temperatures or if
•
Bosch Rexroth has not specifically released them for that intended purpose. Please note the specifications outlined in the general Safety Guidelines!
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Safety Instructions for Electric Drives and Controls 3-1
PPC-P01.1
3
Safety Instructions for Electric Drives and Controls
3.1
Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times. Do not attempt to install or start up this equipment without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation of the equipment prior to working with the equipment at any time. If you do not have the user documentation for your equipment, contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment. If the equipment is resold, rented or transferred or passed on to others, then these safety instructions must be delivered with the equipment.
WARNING
3.2
Improper use of this equipment, failure to follow the safety instructions in this document or tampering with the product, including disabling of safety devices, may result in material damage, bodily harm, electric shock or even death!
Explanations The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535. The degree of hazard seriousness informs about the consequences resulting from noncompliance with the safety instructions. Warning symbol with signal word
Degree of hazard seriousness according to ANSI
Death or severe bodily harm will occur.
DANGER
Death or severe bodily harm may occur.
WARNING
Bodily harm or material damage may occur.
CAUTION Fig. 3-1:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Hazard classification (according to ANSI Z535)
3-2 Safety Instructions for Electric Drives and Controls
3.3
PPC-P01.1
Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER
Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER
High electrical voltage due to wrong connections! Danger to life or bodily harm by electric shock! WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! WARNING
Surface of machine housing could be extremely hot! Danger of injury! Danger of burns! CAUTION
CAUTION
Risk of injury due to improper handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock or incorrect handling of pressurized systems!
Risk of injury due to incorrect handling of batteries! CAUTION
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Safety Instructions for Electric Drives and Controls 3-3
PPC-P01.1
3.4
General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify. • Proper and correct transport, storage, assembly and installation as well as care in operation and maintenance are prerequisites for optimal and safe operation of this equipment. • Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity. • The persons are qualified if they have sufficient knowledge of the assembly, installation and operation of the equipment as well as an understanding of all warnings and precautionary measures noted in these instructions. • Furthermore, they must be trained, instructed and qualified to switch electrical circuits and equipment on and off in accordance with technical safety regulations, to ground them and to mark them according to the requirements of safe work practices. They must have adequate safety equipment and be trained in first aid. • Only use spare parts and accessories approved by the manufacturer. • Follow all safety regulations and requirements for the specific application as practiced in the country of use. • The equipment is designed for installation in industrial machinery. • The ambient conditions given in the product documentation must be observed. • Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual. For example, the following areas of use are not permitted: construction cranes, elevators used for people or freight, devices and vehicles to transport people, medical applications, refinery plants, transport of hazardous goods, nuclear applications, applications sensitive to high frequency, mining, food processing, control of protection equipment (also in a machine). • The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions. The machine and installation manufacturer must •
make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use of the components,
•
make sure that his application complies with the applicable safety regulations and standards and carry out the required measures, modifications and complements.
• Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed complies with the national regulations, safety specifications and standards of the application.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
3-4 Safety Instructions for Electric Drives and Controls
PPC-P01.1
• Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems". The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations. • Technical data, connections and operational conditions are specified in the product documentation and must be followed at all times.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Safety Instructions for Electric Drives and Controls 3-5
PPC-P01.1
3.5
Protection Against Contact with Electrical Parts Note:
This section refers to equipment and drive components with voltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock. In order to operate electrical equipment, certain parts must unavoidably have dangerous voltages applied to them.
High electrical voltage! Danger to life, severe bodily harm by electric shock!
Only those trained and qualified to work
DANGER
DOK-MTC200-PPC-P01.1**-PR02-EN-P
with or on electrical equipment are permitted to operate, maintain or repair this equipment. Follow general construction and safety regulations when working on high voltage installations. Before switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram. Do not operate electrical equipment at any time, even for brief measurements or tests, if the ground wire is not permanently connected to the points of the components provided for this purpose. Before working with electrical parts with voltage higher than 50 V, the equipment must be disconnected from the mains voltage or power supply. Make sure the equipment cannot be switched on again unintended. The following should be observed with electrical drive and filter components: Wait five (5) minutes after switching off power to allow capacitors to discharge before beginning to work. Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch. Never touch the electrical connection points of a component while power is turned on. Install the covers and guards provided with the equipment properly before switching the equipment on. Prevent contact with live parts at any time. A residual-current-operated protective device (RCD) must not be used on electric drives! Indirect contact must be prevented by other means, for example, by an overcurrent protective device. Electrical components with exposed live parts and uncovered high voltage terminals must be installed in a protective housing, for example, in a control cabinet.
3-6 Safety Instructions for Electric Drives and Controls
PPC-P01.1
To be observed with electrical drive and filter components:
High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! DANGER
Connect the electrical equipment, the housings of all
3.6
electrical units and motors permanently with the safety conductor at the ground points before power is switched on. Look at the connection diagram. This is even necessary for brief tests. Connect the safety conductor of the electrical equipment always permanently and firmly to the supply mains. Leakage current exceeds 3.5 mA in normal operation. Use a copper conductor with at least 10 mm² cross section over its entire course for this safety conductor connection! Prior to startups, even for brief tests, always connect the protective conductor or connect with ground wire. Otherwise, high voltages can occur on the housing that lead to electric shock.
Protection Against Electric Shock by Protective Low Voltage (PELV) All connections and terminals with voltages between 0 and 50 Volts on Rexroth products are protective low voltages designed in accordance with international standards on electrical safety.
High electrical voltage due to wrong connections! Danger to life, bodily harm by electric shock! WARNING
Only connect equipment, electrical components and
cables of the protective low voltage type (PELV = Protective Extra Low Voltage) to all terminals and clamps with voltages of 0 to 50 Volts. Only electrical circuits may be connected which are safely isolated against high voltage circuits. Safe isolation is achieved, for example, with an isolating transformer, an opto-electronic coupler or when battery-operated.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Safety Instructions for Electric Drives and Controls 3-7
PPC-P01.1
3.7
Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: •
improper or wrong wiring of cable connections
•
incorrect operation of the equipment components
•
wrong input of parameters before operation
•
malfunction of sensors, encoders and monitoring devices
•
defective components
•
software or firmware errors
Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation. The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily injury and material damage, this alone cannot be relied upon to ensure complete safety. Until the integrated monitoring functions become effective, it must be assumed in any case that faulty drive movements will occur. The extent of faulty drive movements depends upon the type of control and the state of operation.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
3-8 Safety Instructions for Electric Drives and Controls
PPC-P01.1
Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage!
Ensure personal safety by means
DANGER
of qualified and tested higher-level monitoring devices or measures integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated. Pay attention to unintended machine motion or other malfunction in any mode of operation.
Keep free and clear of the machine’s range of motion
and moving parts. Possible measures to prevent people from accidentally entering the machine’s range of motion: - use safety fences - use safety guards - use protective coverings - install light curtains or light barriers
Fences
and coverings must be strong enough to resist maximum possible momentum, especially if there is a possibility of loose parts flying off. Mount the emergency stop switch in the immediate reach of the operator. Verify that the emergency stop works before startup. Don’t operate the machine if the emergency stop is not working. Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unintentional start. Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone. Safe standstill can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts. Secure vertical axes against falling or dropping after switching off the motor power by, for example: - mechanically securing the vertical axes - adding an external braking/ arrester/ clamping mechanism - ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an external brake controlled directly by the drive controller are not sufficient to guarantee personal safety!
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Safety Instructions for Electric Drives and Controls 3-9
PPC-P01.1
Disconnect electrical power to the equipment using a master switch and secure the reconnection for: - maintenance and repair work
switch
against
- cleaning of equipment - long periods of discontinued equipment use
Prevent
the operation of high-frequency, remote control and radio equipment near electronics circuits and supply leads. If the use of such equipment cannot be avoided, verify the system and the installation for possible malfunctions in all possible positions of normal use before initial startup. If necessary, perform a special electromagnetic compatibility (EMC) test on the installation.
3.8
Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated near current-carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers, metal implants and hearing aids.
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! WARNING
Persons
with heart pacemakers, hearing aids and metal implants are not permitted to enter the following areas: - Areas in which electrical equipment and parts are mounted, being operated or started up. - Areas in which parts of motors with permanent magnets are being stored, operated, repaired or mounted.
If it is necessary for a person with a heart pacemaker
DOK-MTC200-PPC-P01.1**-PR02-EN-P
to enter such an area, then a doctor must be consulted prior to doing so. Heart pacemakers that are already implanted or will be implanted in the future, have a considerable variation in their electrical noise immunity. Therefore there are no rules with general validity. Persons with hearing aids, metal implants or metal pieces must consult a doctor before they enter the areas described above. Otherwise, health hazards will occur.
3-10 Safety Instructions for Electric Drives and Controls
3.9
PPC-P01.1
Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! CAUTION
Do not touch housing surfaces near sources of heat! Danger of burns! After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it. Do not touch hot parts of the equipment, such as
housings with integrated heat sinks and resistors. Danger of burns!
3.10 Protection During Handling and Mounting Under certain conditions, incorrect handling and mounting of parts and components may cause injuries.
Risk of injury by incorrect handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock! CAUTION
Observe general installation and safety instructions with regard to handling and mounting. Use appropriate mounting and transport equipment. Take precautions to avoid pinching and crushing. Use only appropriate tools. If specified by the product documentation, special tools must be used. Use lifting devices and tools correctly and safely. For safe protection wear appropriate protective
clothing, e.g. safety glasses, safety shoes and safety gloves. Never stand under suspended loads. Clean up liquids from the floor immediately to prevent slipping.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Safety Instructions for Electric Drives and Controls 3-11
PPC-P01.1
3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage.
Risk of injury by incorrect handling!
Do not attempt to reactivate discharged batteries by CAUTION
Note:
heating or other methods (danger of explosion and cauterization). Never charge non-chargeable batteries (danger of leakage and explosion). Never throw batteries into a fire. Do not dismantle batteries. Do not damage electrical components installed in the equipment.
Be aware of environmental protection and disposal! The batteries contained in the product should be considered as hazardous material for land, air and sea transport in the sense of the legal requirements (danger of explosion). Dispose batteries separately from other waste. Observe the legal requirements in the country of installation.
3.12 Protection Against Pressurized Systems Certain motors and drive controllers, corresponding to the information in the respective Project Planning Manual, must be provided with pressurized media, such as compressed air, hydraulic oil, cooling fluid and cooling lubricant supplied by external systems. Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents. In these cases, improper handling of external supply systems, supply lines or connections can cause injuries or material damage.
Danger of injury by incorrect handling of pressurized systems ! CAUTION
Do not attempt to disassemble, to open or to cut a pressurized system (danger of explosion). Observe the operation instructions of the respective manufacturer. Before disassembling pressurized systems, release pressure and drain off the fluid or gas. Use suitable protective clothing (for example safety glasses, safety shoes and safety gloves) Remove any fluid that has leaked out onto the floor immediately.
Note:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Environmental protection and disposal! The media used in the operation of the pressurized system equipment may not be environmentally compatible. Media that are damaging the environment must be disposed separately from normal waste. Observe the legal requirements in the country of installation.
3-12 Safety Instructions for Electric Drives and Controls
PPC-P01.1
Notes
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Installing and Commissioning the PPC-P01.1 4-1
PPC-P01.1
4
Installing and Commissioning the PPC-P01.1
4.1
Installation Dimensions
Side View 280 140 S2
124 122 XPFD
110
X_BR H1 X1 1 2
X5
XPC64 - PC/104
TX
XPC40 - PC/104 XISA
RX
9,5 0
PPC-P_Seitenansicht.FH7
Fig. 4-1:
PPC-P01.1 specifications: side view
1,5
13
Top View
PPC-P_Draufsicht.FH7
Fig. 4-2:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
PPC-P01.1 specifications: top view
4-2 Installing and Commissioning the PPC-P01.1
PPC-P01.1
Front View
H1
X1
X5
TX
RX PPC-P1.1
PC-Slotblech_PPC-P.FH7
Fig. 4-3:
PPC-P01.1 specifications: front view
Side View: Maximum Configuration 280 140 124 122
S2
X10
110
X_BR
S2 X8
X5
1 2
X1 X2
TX Tx
X9 XISA
RX Rx
9,5 0
PPC-P_Seitenansicht_max.FH7
Fig. 4-4:
Specifications for PPC-P01.1 with axis processors: side view
Modul 1 Modul 2
1,5
17,5 17,5 17,5
Top View: Maximum Configuration CNC - Module FO ring 2 FO ring 3 13
Modul 3
FO ring 4 PPC-P_Draufsicht_max.FH7
Fig. 4-5:
Specifications for PPC-P01.1 with axis processors: top view
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Installing and Commissioning the PPC-P01.1 4-3
PPC-P01.1
Front View: Maximum Configuration
H1
X2
H3 ERR
X2
H3 ERR
X1
X2 X5
H3 ERR
TX
TX
TX
TX
RX
RX
RX
RX
SCEB
SCEB
SCEB
PPC-P1.1
PC-Slotblech_PPC-P+3xLK_KA-SC01.FH7
Fig. 4-6:
4.2
Specifications for PPC-P01.1 with 3 axis processors: front view
Installation Instructions Components can be damaged!
The assembly, connectors and modules may only be connected or disconnected when not under power!
WARNING
Note:
Assembly
Before the PPC-P01.1 module is connected to an industrial PC, the correct I/O address must be set for addressing the module. For possible address settings, please refer to chapter "PPC-P: DIP Switch Settings", p. 4-4.
The PPC-P01.1 module is inserted into an available ISA bus slot (PC slot) and fastened to the slot plate. To prevent the control card from becoming loose due to shock or vibration, it should also be fastened to the BTV20 / BTV30 using the traverse.
ISA bus slots
Depending on the level of expansion due to the additional axis processors (SCEB01_PC104), the PPC-P01.1 module occupies 1 - 4 slots on the ISA bus. The corresponding PLC module (MTS-P01.2/MTS-P02.2) also occupies 1 - 4 slots on the ISA bus, depending on the configuration (e.g. field bus card) .
DOK-MTC200-PPC-P01.1**-PR02-EN-P
4-4 Installing and Commissioning the PPC-P01.1
4.3
PPC-P01.1
Possible Hardware Combinations PPC-P + axis expansion
The PPC-P01.1 is available in four different expansion levels. Depending on the number or required drives / SERCOS rings, additional axis processors (SCEB01_PC104) are attached to the PC/104 bus connection of the PPC-P01.1. Max. number of SERCOS rings
Max. number of drives
PPC-P01.1 without axis processor
1
8
PPC-P01.1 with one additional axis processor
2
16
PPC-P01.1 with two additional axis processors
3
24
PPC-P01.1 with three additional axis processors
4
32
Module
Fig. 4-7: PLC
PPC-P01.1 expansion levels
When the PPC-P01.1 is used in the MTC200 control system, the CNC must be connected to the PLC module using the Bosch Rexroth local bus (50-pin ribbon cable). The following PLC modules are available: • MTS-P01.2 • MTS-P02.2
PPC-P: DIP Switch Settings The PPC-P01.1 has an 8x DIP switch with which the I/O address on the ISA bus is set. In addition, the so-called "Boot lock" can be activated with one of these DIP switches.
CNC
1 2 3 4 5 6 7 8
Axis extension O P E N
4.4
e.g. first PPC-P (condition as supplied)
PPC-P DIP-Schalter Einstellung.FH7
Fig. 4-8:
Position of DIP switch S2 on PPC-P01.1 module
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Installing and Commissioning the PPC-P01.1 4-5
PPC-P01.1
Table of PPC-P DIP Switch Settings PPC-P01.1
1
2
3
4
5
6
7
8
I/O address (hexadec.)
1. CNC controller
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
$31C
2. CNC controller
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
$318
3. CNC controller
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
$314
4. CNC controller
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
OPEN
$310
- reserved -
OPEN
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
$30C
CLOSE
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
$308
OPEN
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
$304
CLOSE
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
OPEN
$300
OPEN
OPEN
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
$21C
CLOSE
OPEN
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
$218
OPEN
CLOSE
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
$214
CLOSE
CLOSE
OPEN
CLOSE
OPEN
OPEN
OPEN
OPEN
$210
OPEN
OPEN
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
$20C
CLOSE
OPEN
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
$208
OPEN
CLOSE
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
$204
CLOSE
CLOSE
CLOSE
CLOSE
OPEN
OPEN
OPEN
OPEN
Slave-Modus
Fig. 4-9:
DIP-Schalter Einstellungen der PPC-P01.1 Baugruppe
The I/O address is set using DIP switches 1 - 4. Starting with the selected I/O address, the controller occupies two 16-bit words (ISA0 and ISA1). DIP switches 5 - 7 have no meaning and should always be on "OPEN". Boot lock
In exceptional cases, (e.g. servicing), the "Boot lock" can be activated with DIP switch 8. In standard operation as a CNC controller, this switch must always be in the "OPEN" position. Note:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
When the Boot lock is activated (DIP switch 8 on "CLOSE"), the controller stays in the boot loader / monitor after being switched on. The CNC controller firmware (CPU/APR) itself is not executed; a "J." is displayed on diagnosis display H1. This special operating mode is planned for servicing, merely permitting the loading of the controller firmware using Firmware Download. To switch off the Boot lock, the controller must be switched off and DIP switch 8 must be switched to the "OPEN" position.
4-6 Installing and Commissioning the PPC-P01.1
4.5
PPC-P01.1
Axis Processor Module: Jumper Settings The required jumper settings on axis processor SCEB01_PC104 are specified for all PPC-P01.1 configurations and are correctly set before the ready-to-use CNC module is delivered. Generally, there is no reason to change these settings.
LK_SCEB01_PC104 Kennzeichnungsdruck.bmp
Fig. 4-10: Position of jumpers on axis processor module SCEB01_PC104
Table of Axis Processor Module Jumper Settings Axis processor
J1
J2
J3
J4
J28
J29
J72
J75
1. Module
-
-
5-6 (ID)
5-6 (ID)
7-8 (A14)
1-2 (A18)
-
1-2 (BR)
2. Module
-
-
5-6 (ID)
5-6 (ID)
5-6 (A15)
1-2 (A18)
-
1-2 (BR)
3. Module
-
-
5-6 (ID)
5-6 (ID)
3-4 (A16)
1-2 (A18)
-
1-2 (BR)
Fig. 4-11: Jumper Einstellungen der Achserweiterungsmodule
Legend: Open, i.e. no jumper plugged in. x-y Jumper plugged in between pin No. x and pin No. y.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Installing and Commissioning the PPC-P01.1 4-7
PPC-P01.1
4.6
Power Supply and "Power Fail" Functions Power supply
The power (+5 VDC) of the PPC-P01.1 module is supplied using the ISA bus of the industrial PC.
"Power Good" connection
The PPC-P01.1 module has a "Power Good" connection. This signal is evaluated by the PPC-P01.1 processor in order to save relevant NC data for a restart in the case of an unforeseen power failure. Note:
When an industrial PC other than that provided as the operating and visualization terminal BTV20 or BTV30 for the MTC200 control system is used, the "Power Good" (or "Power Fail") function of the power supply that is used must be checked. Most commercial PC power supplies provide the required "Power Good" signal. PC power supplies that provide only a "Power Fail" signal cannot be used.
Connection Setup "PowerGood"Sginal
1
P8
Standard PS/2 PC power pack
6 1
P9
Toanoh termoduel 6 S 2
1 3 XPFD
X_BR H 1
PPC-P01.1
X 5
XPC64-PC1/04
1 2
X 1
X T
XPC40-PC1/04 XS IA
R X
Power Good Schema.FH7
Fig. 4-12: "Power Good" connection setup
DOK-MTC200-PPC-P01.1**-PR02-EN-P
4-8 Installing and Commissioning the PPC-P01.1
PPC-P01.1
Connecting Several PPC-P Modules Snap-on spring (side) 1
"Power Good" plug of first PPC-P
"Power Good" signal from IPC power pack
3
Crimp-contact 1
"Power Good" plug of second PPC-P
3
PPC-P Power Good.FH7
Fig. 4-13: "Power Good" connections to additional PPC-Ps
Connection Plan Standard PS/2 PC power pack
PPC-P1 1st CNC
1
XPFD 3
PPC-P1 2nd CNC
6 1
XPFD 3
6
Power Good/Fail +5V +12V -12V GND GND GND GND -5V +5V +5V +5V
P8
P9
to additional PPC-P Power Good Anschlußplan.FH7
Fig. 4-14: "Power Good" connection plan
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Installing and Commissioning the PPC-P01.1 4-9
PPC-P01.1
"Power Good" Time-Dependency Diagram The "Power Good" signal indicates whether the power supply is OK or not: • "Power Good" = 1:
the power supply is OK.
• "Power Good" = 0:
the power supply is not OK (= Power Fail).
The time-dependency diagram indicates in which period (before the power supply fails) the "Power Good" signal must be reset in order to safely save all NC data. Vcc 5V 4,5V
t TTL
Power-Good
Power-Fail
high low
t
min. 8 ms
Power Good Zeitdiagramm.FH7
Fig. 4-15: "Power Good" timing diagram
4.7
Connections
Position of the Connectors on the Front Side (PC Slot Plate) Slotblech PPC-P01.1 H1
Slot plate axis processor
X1: Diagnosis connection
X2: Without function
H3 ERR
(only for cust. service)
X1
X2
H3 ERR: SERCOS distortion display
H1: Diagnosis display
X5: NC-Ready (Bb)
X5
TX: SERCOS Transmitterr
TX: SERCOS Transmitter TX
TX
RX: SERCOS Receiver
RX: SERCOS Receiver RX SCEB
RX PPC-P1.1
PC-Slotblech_PPC-P+1xLK_KA-SC01.FH7
Fig. 4-16: Position of the connectors on the front side (PC slot plate)
Components can be damaged!
WARNING
DOK-MTC200-PPC-P01.1**-PR02-EN-P
The assembly, connectors and modules may only be connected or disconnected when not under power!
4-10 Installing and Commissioning the PPC-P01.1
Plug X1 (diagnosis connection)
Plug X5 (NC ready)
PPC-P01.1
Plug X1 (MiniDIN socket) serves as the diagnosis connection which is designed solely for the Bosch Rexroth service department. The NC ready contact (ready for operation). For switching within an emergency stop chain. X5
Emergencystopchain
PPC-P 5
Bb1
6
Bb2
Contact load: Umax = 24V Imax =150mA
NCREADY
PPC-P_NC-Ready.FH7
Fig. 4-17: Function of the NC ready contact
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Installing and Commissioning the PPC-P01.1 4-11
PPC-P01.1
SERCOS fiber optic ring
CNC controller PPC-P01.1 permits operation with drives that are compatible with the SERCOS interface. Fiber optic cables form the connection between the CNC controller (PPC-P01.1) and the digital drives (e.g. DIAX04). A ring structure according to SERCOS interface (IEC 1491) is used as the topology. Up to 8 drives can be connected to a SERCOS ring. CNC control unit PPC-P 8.
1H
1 X
TX X 5
RX
Tx
Rx
Fiber optic cable IKO...
Drive family DIAX04 with SERCOS interface TX RX
PPC-P_SERCOS.FH7
Fig. 4-18: SERCOS fiber optic ring
Plugs TX + RX
The SERCOS ring begins and ends at the CNC control unit. The optical output of the control unit (TX = SERCOS transmitter) is connected via fiber optic cables to the optical input of the first drive (RX = SERCOS receiver). Its output (TX) is connected with the input (RX) of the next drive, etc. The outlet (TX) of the last drive is connected with the inlet (RX) of the CNC control unit.
SERCOS drive address
Each drive has a unique SERCOS drive address. This can be selected regardless of the position in the SERCOS ring. The SERCOS drive address is set on the drive using rotary switches.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
4-12 Installing and Commissioning the PPC-P01.1
PPC-P01.1
Position of the Connectors on the PPC-P Conductor Card
XPFD: "Power Good" connection
XPC: PC/104 bus connection
X_BR: Bosch Rexroth local bus
XISA: ISA bus connection
PPC-P01.1 + PSM01.1 Draufsicht.jpg
Fig. 4-19: Position of the connectors on the PPC-P conductor card
Components can be damaged!
The assembly, connectors and modules may only be connected or disconnected when not under power!
WARNING
Plug XISA (PC ISA bus connection)
The PPC-P is connected to an industrial PC by inserting the module into an available ISA slot of the industrial PC.
Plug XPFD (Power Good)
The "Power Good" signal of the PC power supply must be connected to plug XPFD.
Plug X_BR (Bosch Rexroth local bus)
The CNC module is connected to the PLC component (Bosch Rexroth local bus) via plug X_BR using a 50-pin ribbon cable.
Plug XPC (PC/104 bus connection)
Up to three axis processors in PC/104 format can be attached to this PC/104 bus connection.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
SERCOS interface 5-1
PPC-P01.1
5
SERCOS interface
5.1
Technical Data for the Fiber Optic Interface The following technical data were measured at the end of a 1 m long plastic fiber optic cable (Ø 1 mm).
Transmitter Interface TX Identification
nemonic
Unit
Value
Max. transmitter performance with opt. low level
PSmaxL
dBm/µW
-28,2/1,5
Min. trans. performance with high level
PSminH
dBm/µW
-7,5/180
Max. transmitter performance with opt. high level
PSmaxH
dBm/µW
-3,5/450
Peak wavelength
λp
nm
640-675 nm (0°C-55°C)
Spectral bandwidth
λp
nm
< 30 nm (25°C)
Wavelength of transmitter diode:
Fig. 5-1:
Fiber optic transmitter technical data
Receiver Interface RX Identification
nemonic
Unit
Value
Max. input performance for opt. low level
PEmaxL
dBm/µW
-31,2/0,75
Min. input performance for opt. high level
PEminH
dBm/µW
-20/10
Max. input performance for opt. high level
PEmaxH
dBm/µW
-5/320
Max. damping of transfer pathway
PSminH-PEminH
dB
12,5
Fig. 5-2:
Fiber optic receiver technical data
Baud Rate TX, RX Baud rates of 2 Mbaud (presetting) and 4 Mbaud are possible (as of Firmware 23VRS). They will be preset with system parameters A00.110...A00.113 "Baud rate for SERCOS ring1..4".
5.2
Fiber Optic Cables
Notes Regarding Layout When laying out fiber optic cables, note that the maximum length of the transfer pathway may not be exceeded. Separation points reduce the fiber optic pathway. Either only plastic fiber optic cable (IKO 982 / IKO 985) or only glass fiber optic cable (IKO0002) may be used between the transmitter and the receiver. Changing from plastic to glass fiber optic cable and vice-versa may not be made at separation points.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
5-2 SERCOS interface
PPC-P01.1
Care of Fiber Optic Cable Storage
When storing fiber optic cable, ensure that the protective caps are screwed on and that the mechanical and thermal limit values are not exceeded.
Layout and retraction
When laying out and retracting fiber optic cables, ensure that the specific loads do not lead to damage to the cables. This applies especially to the maximum tensile force, the minimum bending radius and the maximum resistance against lateral pressure. Fiber optic cables must not be laid out over sharp edges and spiky uneven areas. Twisting fiber optic cables should be avoided during layout. In any case, it must be ensured that there is no tension in the end position. When retracting glass fiber optic cables (IKO0002), do not pull on the plug. In the case of plastic fiber optic cables (IKO 982 and IKO 985), a hauling rope can be threaded into the cross hole of the protective cap. In this case, however, the maximum tensile force of 100 N may not be exceeded. Furthermore, observe DIN VDE 0899, Part 4.
Transmitter and receiver
The transmitter and receiver connectors on the devices must be closed off with a protective cap if no fiber optic cable is connected.
Connection
If a fiber optic cable is connected to a transmitter or receiver connector, ensure that the maximum tension torque of 0.8 N is not exceeded. Note:
Use a torque wrench! (see Accessories)
Types of Fiber Optic Cables Plastic fiber optic cables for transfer lengths up to 40 m and glass fiber optic cables for transfer lengths up to 500 m can be used. 3 types of fiber optic cable are available. Plastic fiber optic cable 2.2 mm
Plastic fiber optic cable with a diameter of 2.2 mm for installation in a switch cabinet. Plastic fiber optic cable 2,2 mm
Plug FSMA standard (IEC 874-2) Protective cap
LWL2,2.FH7
Fig. 5-3: Plastic fiber optic cable 6 mm
Plastic fiber optic cable, 6 mm (IKO 985)
Plastic fiber optic cable with a reinforced sheath and a diameter of 6 mm for use in and outside of the switch cabinet.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
SERCOS interface 5-3
PPC-P01.1
Plastic fiber optic cable 6,0 mm
Plug FSMA standard (IEC 874-2) Protective cap
LWL6.FH7
Fig. 5-4: Glass fiber optic cable 3mm
Plastic fiber optic cable, 6 mm (IKO 985)
Glass fiber optic cable with a reinforced sheath and a diameter of 3 mm, used for large transfer distances in and outside of the switch cabinet. Glass fiber optic cable 3,0 mm
Plug FSMA standard (IEC 874-2) Protective cap
LWL3,0.FH7
Fig. 5-5:
Ordering information
Glass fiber optic cable, 3 mm (IKO0002)
Cable designation
Order type
Plastic fiber optic cable, 2.2 mm
IKO 982/xx
Plastic fiber optic cable, 6 mm
IKO 985/xx
Glass fiber optic cable, 3 mm
IKO0002/xx
Fig. 5-6:
Table of fiber optic cables (xx: length in meters)
Accessories The following accessories are available: Cabinet duct
Drilling diagram:
2,5
1
6,5
LWL_DF.FH7
Fig. 5-7:
Cabinet duct
Socket wrench
LWL_STECK.FH7
Fig. 5-8:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Socket wrench for FSMA connector
5-4 SERCOS interface
PPC-P01.1
Torque wrench
LWL-WZ.FH7
Fig. 5-9:
Torque wrench for FSMA connector
Designation
Order type
Fiber optic cable duct
STECK-LWL DF
Socket wrench for FSMA connector
WERKZEUG-STECKSCHLUESSEL LWLFSMA
Torque wrench
WERKZEUG-DREHMOMENTSCHLUESSEL 74Z 0,8NM
Fig. 5-10: Accessories
Technical Data for Fiber Optic Cables IKO 982
IKO 985
IKO0002
Outer sheath
Polyamide (PA)
Polyurethane (PUR)
Polyurethane (PUR)
Exterior diameter
2.2 mm +/0.07 mm
6.0 mm +/-0.2 mm
3.0 mm +/- 0.x mm
Bending radius
> 50 mm
> 80 mm
> 100 mm
Bending radius in trailing cable
---
> 100 mm
---
Tensile strength, short-term
150 N
150 N
330 N
Tensile strength, continuous
100 N
100 N
245 N
Querdruckfestigkeit
450 N/cm
100 N/cm
1000 N/cm
Fatigue strength for completely reversed bending stress
> 8000 cycles at +/90°
> 100000 cycles at +/-90°
> 10,000 cycles at +/-90°
-40 °C to +85 °C
-20 °C to +70 °C
-40 °C to +85 °C
0 °C to +70°C
-40 °C to +85°C
1000 µm
400 µm
Temperature range, storage Operation
-20 °C to +70°C Core diameter of opt. fiber
1000 µm
Specific opt. damping
< 250 dB/km
< 250 dB/km
Damping per connector
1.5 dB
1.5 dB
1.0 dB
Maximum cable length
40 m
40 m
500 m
Length reduction per additional connector
7.0 m
7.0 m
125 m
Fig. 5-11: Technical data for fiber optic cables
DOK-MTC200-PPC-P01.1**-PR02-EN-P
SERCOS interface 5-5
PPC-P01.1
5.3
General Notes Regarding Safety Light, laser with high energy! Blindness, eye damage CAUTION
Do not look into the light beam (transmitter outlet / end of the fiber optic cable).
Errors in handling and assembly! Mechanical destruction of fiber optic elements possible. CAUTION
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Do not kink the fiber optic cable. Do not exceed the maximum torque when retracting the fiber optic cable.
5-6 SERCOS interface
PPC-P01.1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Diagnosis 6-1
PPC-P01.1
6
Diagnosis
6.1
Diagnosis Display H1 Controller PPC-P01.1 is equipped with a diagnosis system which makes it possible to diagnose all operating states and malfunctions. Note:
Diagnosis display H1 is located on the front plate of the CNC controller and is designed as a single-digit seven-segment display.
H1
H1: Diagnosis display
X1
X5
TX
RX PPC-P1.1
PC-Slotblech_PPC-P.FH7
Fig. 6-1:
6.2
Diagnosis display H1 (seven-segment display)
Meaning of the Operating State Diagnoses The characters represented on the diagnosis display (single letters, numbers or sequences of numbers) provide information about the operating state of the controller.
Diagnosis Display in Error-Free Operating State The state "Ready for operation" is represented by a single-digit character. Display b Fig. 6-2:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Meaning / short text Ready for operation
Diagnosis Display in Error-Free Operating State
6-2 Diagnosis
PPC-P01.1
Diagnosis Displays When an Error Occurs 1-digit error codes
The following operational/error states are represented by a single-digit character. Display
Meaning / short text
-
"Power Fail": the controller has detected the drop-out of the "Power Good" signal.
F.
Firmware in FLASH memory (PSM01.1) invalid
J.
"Boot lock" (J with flashing dot): special operational state for servicing; permits the loading of the controller firmware via Firmware Download. See Section "PPC-P: DIP Switch Settings", p. 4-4.
Fig. 6-3:
Diagnosis displays when an error occurs (single-digit)
Note: Additional single-digit status codes are described in the section "Diagnosis Displays During Starting and Hardware Initialization". 3-digit error codes
Diverse error states are diagnosed using a three-digit decimal number that flashes in sequence. The represented error codes correspond to the numbers of the system error messages in the operating interface (MTGUI). Display
Meaning / short text
007
Software version error
008
Self test of control was not successful
017
Data memory in CNC control invalid
018
CNC storage battery voltage too low
023
Parameter set in CNC control incomplete
024
Data memory in CNC control invalid
028
Invalid parameter revision
029
Data memory full
030
Control supports a maximum of 4 axes
033
Error during initialization of APR
034
APR time monitoring
035
Axis processor cannot be addressed
036
Axis processor in slot ? is missing
049
Error during initialization of PLC
050
PLC - processor could not be addressed
051
PLC - time monitoring
052
PLC - program invalid
055
Maximum cycle time exceeded of PLC resource
071
PLC battery voltage too low.
081
Time exceeded in time-controlled PLC task
082
Interbus – failure
083
Interbus - memory overflow
084
Interbus – configuration error
085
Interbus - bus error
086
Interbus – Hardware / Firmware error
087
Interbus – module error pheriphery bus
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Diagnosis 6-3
PPC-P01.1
Display 088
Interbus - not yet ready to operate
089
Interbus - general error generation 4
Fig. 6-4: Error at runtime
Meaning / short text
Diagnosis displays (three-digit) when an error occurs
At runtime of control, processor exception errors (exceptions) were diagnosed also. In case of an exceptional error, the contents of significant registers, the time, the exception no. and the Task_ID are saved in a memory area of the firmware module (nvRAM). After dumping the memory with , this data helps in trouble-shooting. Display 3.
Meaning / short text Data Access Exception
4.
Instruction Access Exception
6.
Alignment Exception
7.
Privileged instruction Exception
K.
Illegal Instruction Exception
P.
Trap Exception
U.
Floating Point Exception
Fig. 6-5:
Note:
Diagnosis messages for exceptional processor errors (run time)
If the controller hangs in these states during runtime, there is probably a hardware defect or an internal error. Please contact the Bosch Rexroth service department.
Diagnosis Displays During Starting and Hardware Initialization These diagnosis displays are shown after switching the controller on, i.e. during the starting procedure and the hardware initialization. Successful starting procedure
The following states (8., 1 - 9) are quickly displayed during the starting procedure of the PPC-P01.1. Display
Fig. 6-6:
Meaning / short text
8.
Switch-on state: display test (all segments light up immediately after the hardware reset)
1
Check of the 1 firmware checksum (ADD)
2
SDRAM memory test
3
Expanded SDRAM memory test (only if an error was detected in the previous memory test)
4
Check of the 2
5
Copying of the firmware from FLASH to SDRAM
6
Initialization of the controller components
7
Initialization of the operating system
8
Start of the operating system monitor
9
Start of the operating system
st
nd
firmware checksum (CRC32)
Diagnosis displays during starting and hardware initialization
These states take different amounts of time; some are very fast (barely visible), others take 2 - 3 seconds. Normally, this starting procedure is finished within 10 seconds.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
6-4 Diagnosis
PPC-P01.1
Note:
Error during starting procedure
If the controller hangs in these states after it is switched on, there is probably a hardware defect or an internal error. Please contact the Bosch Rexroth service department.
In addition, the following diagnosis displays (single-digit, with dot) can appear if an error is detected during the starting procedure: Display 0.
Exception SYSTEM CALL
1.
Exception TRACE
2.
Exception MACHINE CHECK
3.
Exception DSI DAT ACCESS
4.
Exception ISI INSTRUCTION ACCESS
5.
Exception EXTERNAL INTERRUPT
6.
Exception ALIGNMENT
7.
Exception PROGRAM
8.
Exception FLOATING POINT UNAVAILABLE
9.
Exception DECREMENTER
A.
Exception INSTRUCTION TRANSLATION MISS
b.
Exception DATA LOAD TRANSLATION MISS
C.
Exception DATA STORE TRANSLATION MISS
D.
Exception INSTRUCTION ADDRESS BREAKPOINT
E.
Exception SYSTEM MANAGEMENT INTERRUPT
Fig. 6-7:
Diagnosis displays if error is detected during starting procedure
Note:
Special Cases
Meaning / short text
If the controller hangs in these states after it is switched on, there is probably a hardware defect or an internal error. Please contact the Bosch Rexroth service department.
There are also status displays within the framework of a search for firmware errors by employees of the Bosch Rexroth software development team; these are documented here for the sake of completeness. Display L G Fig. 6-8:
Meaning / short text Debug monitor: ready to download firmware Debug monitor: ready to debug
Diagnosis displays for special cases (only for firmware development)
DOK-MTC200-PPC-P01.1**-PR02-EN-P
PPC-P01.1 Equipment 7-1
PPC-P01.1
7
PPC-P01.1 Equipment
7.1
Hardware Equipment
PPC-P01.1 (ISA) Controller • Conductor card: PPC11 • Microprocessor: Power PC • Main memory: 8 MB SDRAM • Data memory: 4 MB SDRAM (battery-buffered) • 256 byte serial E²-PROM • Seven-segment display • Real-time clock • ISA bus connection • PC/104 interface • SERCOS interface (SERCON 816) • Lithium battery for buffering the real-time clock and the SRAM • Serial interface (MiniDIN, only for service department)
PSM01.1 Firmware Module This PC card-compatible firmware module contains the entire CNC firmware: • 4 MB FLASH memory • 64 KB nvRAM
Axis Processor SCEB01_PC104 + KA-SC01 Optional axis processor in PC/104 format. This passive SERCOS interface axis processor for up to 8 additional axes consists of: • PC/104 history card: LK SCEB01 PC104 • Connection board with PC slot plate and ribbon cable: LK KA-SC01 Up to three of these axis processors can be attached to the PC/104 bus connection of the PPC-P01.1. Note:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Only the passive axis expansion module SCEB01_PC104 can be inserted to the CNC module PPC-P for the purpose of axis extension. The active axis processor module PAP2 (for MTCP and MTC-R) is not allowed to be used in the PPC-P!
7-2 PPC-P01.1 Equipment
7.2
PPC-P01.1
Technical Data
General Designation, conductor card:
PPC-P01.1 (ISA), LK PPC11
Attachment in industrial PC:
ISA slot
Dimensions (W x H x D)
293 x 142 x 23 mm
Weight
approx. 240 g
Ambient temperature:
0 to +50 °C (operation) -20 to +70 °C (transport, storage)
Relative humidity:
10 - 95 %, noncondensing (operation) 5 - 95 %, noncondensing (transport, storage)
Atmospheric pressure:
86 to 106 kPa (operation) 70 to 106 kPa (transport, storage)
Battery: • Purpose • Battery type
Buffering real-time clock and data in SRAM Lithium battery, type: Renata CR2477N
• Shelf life of the not used battery
10 years at an ambient temperature of 23°C
• Lifetime / recommended replacement interval during utilization on the PPC-P01.1 • in the permanently de-activated state
3 years
Recommended battery replacement interval 2 years
• in 1 shift operation
4 years
3 years
• in 2 shift operation
6 years
5 years
• in 3 shift operation
9 years
8 years
Fig. 7-1:
Battery lifetime
General technical data, PPC-P01.1
Power Supply Rated value
5 VDC
Tolerance
-2.5 % / +5.0 % (acc. to EN61131-2 1994)
Gain
max. 50 mV
Permitted range
4.875 – 5.25 VDC (including gain)
Max. current consumption at 5 VDC PPC-P01.1 for PC/104 module, in addition
1.5 A max. 2.4 A Fig. 7-2:
Power supply
Interfaces Diagnosis connection (only for service department)
Serial interface RS232 (MiniDIN, 8-pin socket)
SERCOS interface (TX, RX)
according to SERCOS-Norm, 2 MBaud, 4 MBaud (as of Firmware 23VRS) Fig. 7-3:
Data of interfaces
DOK-MTC200-PPC-P01.1**-PR02-EN-P
PPC-P01.1 Equipment 7-3
PPC-P01.1
7.3
Plug Assignment
X1 – Diagnosis Connection (Serial Interface, MiniDin, 8-pin) Pin
Signal designation
1
Digital outlet 1 (POut 5)
2
Digital outlet 1 (POut 6)
3
Digital outlet 1 (POut 7)
4
+5 VDC
5
RS232 TxD
6
RS232 RxD
7
GND
8
Hardware reset (bTastReset)
Fig. 7-4:
Pin assignment X1
X5 - "NC Ready" Connection ("Ready-For-Operation" Relay) Pin
Signal designation
1
Ready-for-operation 1
2
Ready-for-operation 2
Fig. 7-5:
Pin assignment for X5
XPFD - "Power Good" Connection Pin 1
PFD
2
PFD
3
PFD
Fig. 7-6:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Signal designation
Pin assignment XPFD
7-4 PPC-P01.1 Equipment
PPC-P01.1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Ordering Information 8-1
PPC-P01.1
8
Ordering Information
8.1
PPC-P01.1 Type Key
INN-44-30-T01-11-M02-PPC1.bmp
Fig. 8-1:
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Type key PPC-P01.1
8-2 Ordering Information
PPC-P01.1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Index 9-1
PPC-P01.1
9
Index 7 7-segment display 6-1
A A00.110 5-1 A00.113 5-1 Ambient temperature 7-2 Appropriate use Introduction 2-1 Uses 2-2
APR firmware 1-5 Assembly 4-3 Axis expansion module 1-4, 4-4, 4-6
B Battery 1-2, 7-2 Lifetime 7-2 Baud rate (SERCOS) 5-1 Baud rate for SERCOS ring 1 - A00.110 5-1 Baud rate for SERCOS ring 4 - A00.113 5-1 Bending radius 5-4 Boot loader / monitor 1-4 Boot lock 4-5, 6-2 Bosch Rexroth local bus 4-4, 4-12
C Clock generator - FLASH 1-2, 1-4, 6-3, 7-1 CNC storage battery voltage 1-3 Commissioning 4-1 Conductor card 7-2 Connector 4-9, 4-12 Connector X1 7-3 Control unit firmware 1-4 CPU firmware 1-5 Current consumption 7-2
D Diagnosis 6-1 Diagnosis connection (only for service department) 4-10 Diagnosis display 6-1 Dimensions 7-2 DIP switch 4-4 Drive address 4-11
E Emergency stop chain 4-10 Error codes 6-2, 6-3 Error states 6-2, 6-4 At runtime 6-3
Exception 6-4
F Fiber optic cables 5-1 Fiber optic ring 4-11 Firmware components 1-4 Firmware invalid 6-2 Firmware module 1-2, 1-4
DOK-MTC200-PPC-P01.1**-PR02-EN-P
9-2 Index
PPC-P01.1
FLASH 1-2, 1-4, 6-3, 7-1 Front view 4-2
G Glass fiber optic cables 5-2
H H1 diagnosis display 6-1 Hardware components 1-2 Hardware defect 6-3 Hardware equipment 7-1 Hardware initialization 6-3
I I/O address 4-4 Inappropriate use 2-2 Consequences, Discharge of liability 2-1
Installation 4-1 Installation instructions 4-3 ISA bus 4-3 ISA bus connection 4-12 ISA bus slot 4-3 ISA slot 4-12
J Jumper 4-6
L Lifetime of lithium battery 7-2 Lithium battery 1-2, 7-2
M MTS-P01.2 4-4 MTS-P02.2 4-4
N NC data 1-2 NC ready 4-10, 7-3
O Ordering information 8-1
P PC card 1-2 PC/104 bus connection 4-4, 4-12 Plastic fiber optic cables 5-2 Plug assignment 7-3 Plug RX 4-11 Plug TX 4-11 Plug X_BR 4-12 Plug X1 4-10 Plug X5 4-10, 7-3 Plug XISA 4-12 Plug XPC 4-12 Plug XPFD 4-12, 7-3 Plugged Connections 4-9 Power Fail 4-7, 6-2 Power Good 4-7, 4-9, 4-12 Power Good time-dependency diagram 4-9
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Index 9-3
PPC-P01.1
Power supply 4-7, 7-2 PSM01.1 1-2
R Ready for operation 4-10, 6-1 Ready-for-operation relay 7-3 Receiver Interface (SERCOS) 5-1
S Safety Instructions for Electric Drives and Controls 3-1 SCEB01_PC104 4-4, 4-6 SERCOS drive address 4-11 SERCOS fiber optic ring 4-11 Settings DIP switch 4-5 Jumper 4-6
Seven-segment display 6-1 Slot plate 4-9 Starting procedure 6-3 Status codes 6-1 System error messages 6-2
T Technical data 7-2 Tensile strength 5-4 Transmitter Interface (SERCOS) 5-1 Type key 8-1
U Use See appropriate use and inappropriate use
DOK-MTC200-PPC-P01.1**-PR02-EN-P
9-4 Index
PPC-P01.1
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Service & Support 10-1
PPC-P01.1
10
Service & Support
10.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns
-
telefonisch - by phone: über Service Call Entry Center - via Service Call Entry Center
Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries. Contact us
49 (0) 9352 40 50 60 Mo-Fr 07:00-18:00 Mo-Fr 7:00 am - 6:00 pm
+49 (0) 9352 40 49 41
-
per Fax - by fax:
-
per e-Mail - by e-mail:
[email protected]
10.2 Service-Hotline Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter
After helpdesk hours, department directly at
contact
our
service
+49 (0) 171 333 88 26 oder - or
+49 (0) 172 660 04 06
10.3 Internet Unter www.boschrexroth.com finden Sie ergänzende Hinweise zu Service, Reparatur und Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros.
At www.boschrexroth.com you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages.
Verkaufsniederlassungen
sales agencies
Niederlassungen mit Kundendienst
offices providing service
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf.
*) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein.
Please contact our sales / service office in your area first.
*) Data in the present documentation may have become obsolete since printing.
10.4 Vor der Kontaktaufnahme... - Before contacting us... Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten:
For quick and efficient help, please have the following information ready:
detaillierte Beschreibung der Störung und der Umstände.
1. Detailed description circumstances.
Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern.
2. Information on the type plate of the affected products, especially type codes and serial numbers.
Tel.-/Faxnummern und e-Mail-Adresse, unter denen Sie für Rückfragen zu erreichen sind.
3. Your phone/fax numbers and e-mail address, so we can contact you in case of questions.
DOK-MTC200-PPC-P01.1**-PR02-EN-P
of
the
failure
and
10-2 Service & Support
PPC-P01.1
10.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland – Germany
vom Ausland: from abroad:
(0) nach Landeskennziffer weglassen! don’t dial (0) after country code!
Vertriebsgebiet Mitte Germany Centre
SERVICE
SERVICE
SERVICE
Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 97816 Lohr am Main / 97803 Lohr
CALL ENTRY CENTER MO – FR von 07:00 - 18:00 Uhr
HOTLINE MO – FR von 17:00 - 07:00 Uhr from 5 pm - 7 am + SA / SO Tel.: +49 (0)172 660 04 06 oder / or Tel.: +49 (0)171 333 88 26
ERSATZTEILE / SPARES verlängerte Ansprechzeit - extended office time ♦ nur an Werktagen - only on working days -
Kompetenz-Zentrum Europa Tel.: Fax:
+49 (0)9352 40-0 +49 (0)9352 40-4885
from 7 am – 6 pm Tel. +49 (0) 9352 40 50 60
[email protected]
♦ von 07:00 - 18:00 Uhr - from 7 am - 6 pm Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Germany South
Vertriebsgebiet West Germany West
Gebiet Südwest Germany South-West
Bosch Rexroth AG Landshuter Allee 8-10 80637 München
Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen
Bosch Rexroth AG Service-Regionalzentrum Süd-West Siemensstr.1 70736 Fellbach
Tel.: +49 (0)89 127 14-0 Fax: +49 (0)89 127 14-490
Tel.: Fax:
Tel.: +49 (0)711 51046–0 Fax: +49 (0)711 51046–248
Vertriebsgebiet Nord Germany North
Vertriebsgebiet Mitte Germany Centre
Vertriebsgebiet Ost Germany East
Vertriebsgebiet Ost Germany East
Bosch Rexroth AG Walsroder Str. 93 30853 Langenhagen
Bosch Rexroth AG Regionalzentrum Mitte Waldecker Straße 13 64546 Mörfelden-Walldorf
Bosch Rexroth AG Beckerstraße 31 09120 Chemnitz
Bosch Rexroth AG Regionalzentrum Ost Walter-Köhn-Str. 4d 04356 Leipzig
Tel.: Fax:
Tel.: Fax:
Tel.: Service: Fax: Service:
+49 (0) 511 72 66 57-0 +49 (0) 511 72 66 57-256 +49 (0) 511 72 66 57-93 +49 (0) 511 72 66 57-783
+49 (0)2102 409-0 +49 (0)2102 409-406 +49 (0)2102 409-430
Tel.: +49 (0) 61 05 702-3 Fax: +49 (0) 61 05 702-444
+49 (0)371 35 55-0 +49 (0)371 35 55-333
+49 (0)341 25 61-0 +49 (0)341 25 61-111
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Service & Support 10-3
PPC-P01.1
Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, from abroad: don’t dial (0) after country code,
Italien: 0 nach Landeskennziffer mitwählen Italy: dial 0 after country code
Austria - Österreich
Austria – Österreich
Belgium - Belgien
Denmark - Dänemark
Bosch Rexroth GmbH Electric Drives & Controls Stachegasse 13 1120 Wien Tel.: +43 (0)1 985 25 40 Fax: +43 (0)1 985 25 40-93
Bosch Rexroth GmbH Electric Drives & Controls Industriepark 18 4061 Pasching Tel.: +43 (0)7221 605-0 Fax: +43 (0)7221 605-21
Bosch Rexroth AG Electric Drives & Controls Industrielaan 8 1740 Ternat Tel.: +32 (0)2 5830719 - service: +32 (0)2 5830717 Fax: +32 (0)2 5830731
[email protected]
BEC A/S Zinkvej 6 8900 Randers
Great Britain – Großbritannien
Finland - Finnland
France - Frankreich
France - Frankreich
Bosch Rexroth Ltd. Electric Drives & Controls Broadway Lane, South Cerney Cirencester, Glos GL7 5UH
Bosch Rexroth Oy Electric Drives & Controls Ansatie 6 017 40 Vantaa
Tel.: +44 (0)1285 863000 Fax: +44 (0)1285 863030
[email protected] [email protected]
Tel.: Fax:
Bosch Rexroth SAS Electric Drives & Controls Avenue de la Trentaine (BP. 74) 77503 Chelles Cedex Tel.: +33 (0)164 72-70 00 Fax: +33 (0)164 72-63 00 Hotline: +33 (0)608 33 43 28
Bosch Rexroth SAS Electric Drives & Controls ZI de Thibaud, 20 bd. Thibaud (BP. 1751) 31084 Toulouse Tel.: +33 (0)5 61 43 61 87 Fax: +33 (0)5 61 43 94 12
France – Frankreich
Italy - Italien
Italy - Italien
Italy - Italien
Bosch Rexroth SAS Electric Drives & Controls 91, Bd. Irène Joliot-Curie 69634 Vénissieux – Cedex Tel.: +33 (0)4 78 78 53 65 Fax: +33 (0)4 78 78 53 62
Bosch Rexroth S.p.A. Via G. Di Vittoria, 1 20063 Cernusco S/N.MI
Bosch Rexroth S.p.A. Via Paolo Veronesi, 250 10148 Torino
Bosch Rexroth S.p.A. Via del Progresso, 16 (Zona Ind.) 35020 Padova
Tel.:
Tel.: Fax:
Tel.: Fax:
Fax:
+358 (0)9 84 91-11 +358 (0)9 84 91-13 60
+39 02 92 365 1 +39 02 92 365 326 +39 02 92 365 500 +39 02 92 365 516378
+39 011 224 88 11 +39 011 224 88 30
Tel.: Fax:
+45 (0)87 11 90 60 +45 (0)87 11 90 61
+39 049 8 70 13 70 +39 049 8 70 13 77
Italy - Italien
Italy - Italien
Netherlands - Niederlande/Holland
Netherlands – Niederlande/Holland
Bosch Rexroth S.p.A. Via Mascia, 1 80053 Castellamare di Stabia NA
Bosch Rexroth S.p.A. Via Isonzo, 61 40033 Casalecchio di Reno (Bo)
Bosch Rexroth B.V. Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel
Tel.: Fax:
Tel.: Fax:
Bosch Rexroth Services B.V. Technical Services Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) 411 65 16 40 +31 (0) 411 65 17 27 Fax: +31 (0) 411 67 78 14 +31 (0) 411 68 28 60
[email protected]
+39 081 8 71 57 00 +39 081 8 71 68 85
+39 051 29 86 430 +39 051 29 86 490
Tel.: +31 (0) 411 65 19 51 Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl
Norway - Norwegen
Spain - Spanien
Spain – Spanien
Sweden - Schweden
Bosch Rexroth AS Electric Drives & Controls Berghagan 1 or: Box 3007 1405 Ski-Langhus 1402 Ski
Bosch Rexroth S.A. Electric Drives & Controls Centro Industrial Santiga Obradors s/n 08130 Santa Perpetua de Mogoda Barcelona Tel.: +34 9 37 47 94 00 Fax: +34 9 37 47 94 01
Goimendi S.A. Electric Drives & Controls Parque Empresarial Zuatzu C/ Francisco Grandmontagne no.2 20018 San Sebastian
Bosch Rexroth AB Electric Drives & Controls - Varuvägen 7 (Service: Konsumentvägen 4, Älfsjö) 125 81 Stockholm
Tel.: +34 9 43 31 84 21 - service: +34 9 43 31 84 56 Fax: +34 9 43 31 84 27 - service: +34 9 43 31 84 60
[email protected]
Tel.: Fax:
Sweden - Schweden
Switzerland West - Schweiz West
Switzerland East - Schweiz Ost
Bosch Rexroth AB Electric Drives & Controls Ekvändan 7 254 67 Helsingborg Tel.: +46 (0) 42 38 88 -50 Fax: +46 (0) 42 38 88 -74
Bosch Rexroth Suisse SA Electric Drives & Controls Rue du village 1 1020 Renens Tel.: +41 (0)21 632 84 20 Fax: +41 (0)21 632 84 21
Bosch Rexroth Schweiz AG Electric Drives & Controls Hemrietstrasse 2 8863 Buttikon Tel. +41 (0) 55 46 46 111 Fax +41 (0) 55 46 46 222
Tel.: +47 (0)64 86 41 00 Fax: +47 (0)64 86 90 62
[email protected]
DOK-MTC200-PPC-P01.1**-PR02-EN-P
+46 (0)8 727 92 00 +46 (0)8 647 32 77
10-4 Service & Support
PPC-P01.1
Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Czech Republic - Tschechien
Czech Republic - Tschechien
Hungary - Ungarn
Poland – Polen
Bosch -Rexroth, spol.s.r.o. Hviezdoslavova 5 627 00 Brno Tel.: +420 (0)5 48 126 358 Fax: +420 (0)5 48 126 112
DEL a.s. Strojírenská 38 591 01 Zdar nad Sázavou Tel.: +420 566 64 3144 Fax: +420 566 62 1657
Bosch Rexroth Kft. Angol utca 34 1149 Budapest Tel.: +36 (1) 422 3200 Fax: +36 (1) 422 3201
Bosch Rexroth Sp.zo.o. ul. Staszica 1 05-800 Pruszków Tel.: +48 22 738 18 00 – service: +48 22 738 18 46 Fax: +48 22 758 87 35 – service: +48 22 738 18 42
Poland – Polen
Romania - Rumänien
Romania - Rumänien
Russia - Russland
Bosch Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/85 60-529 Poznan Tel.: +48 061 847 64 62 /-63 Fax: +48 061 847 64 02
East Electric S.R.L. Bdul Basarabia no.250, sector 3 73429 Bucuresti Tel./Fax:: +40 (0)21 255 35 07 +40 (0)21 255 77 13 Fax: +40 (0)21 725 61 21
[email protected]
Bosch Rexroth Sp.zo.o. Str. Drobety nr. 4-10, app. 14 70258 Bucuresti, Sector 2 Tel.: +40 (0)1 210 48 25 +40 (0)1 210 29 50 Fax: +40 (0)1 210 29 52
Bosch Rexroth OOO Wjatskaja ul. 27/15 127015 Moskau Tel.: +7-095-785 74 78 +7-095 785 74 79 Fax: +7 095 785 74 77
[email protected]
Russia - Russland
Turkey - Türkei
Slowenia - Slowenien
ELMIS 10, Internationalnaya 246640 Gomel, Belarus Tel.: +375/ 232 53 42 70 +375/ 232 53 21 69 Fax: +375/ 232 53 37 69
[email protected]
Bosch Rexroth Otomasyon San & Tic. A..S. Fevzi Cakmak Cad No. 3 34295 Sefaköy - Istanbul Tel.: +90 212 413 34-00 Fax: +90 212 413 34-17
DOMEL Otoki 21 64 228 Zelezniki Tel.: +386 5 5117 152 Fax: +386 5 5117 225
[email protected]
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Service & Support 10-5
PPC-P01.1
Africa, Asia, Australia – incl. Pacific Rim Australia - Australien
Australia - Australien
China
China
AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne
Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, 31 95 Melbourne
Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai 200131 - P.R.China
Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai 200120 - P.R.China
Tel.: +61 3 93 59 0228 Fax: +61 3 93 59 0286 Hotline: +61 4 19 369 195
[email protected]
Tel.: +61 3 95 80 39 33 Fax: +61 3 95 80 17 33
[email protected]
Tel.: Fax:
Tel: Fax:
+86 21 58 66 30 30 +86 21 58 66 55 23
+86 21 68 86 15 88 +86 21 58 40 65 77
[email protected] [email protected]
China
China
China
China
Bosch Rexroth China Ltd. 15/F China World Trade Center 1, Jianguomenwai Avenue Beijing 100004, P.R.China
Bosch Rexroth China Ltd. Guangzhou Repres. Office Room 1014-1016, Metro Plaza, Tian He District, 183 Tian He Bei Rd Guangzhou 510075, P.R.China
Bosch Rexroth (China) Ltd. A-5F., 123 Lian Shan Street Sha He Kou District Dalian 116 023, P.R.China
Melchers GmbH BRC-SE, Tightening & Press-fit 13 Floor Est Ocean Centre No.588 Yanan Rd. East 65 Yanan Rd. West Shanghai 200001
Tel.:
Tel.: Fax:
Tel.: Fax:
Tel.: +86 10 65 05 03 80 Fax: +86 10 65 05 03 79
+86 20 8755-0030 +86 20 8755-0011 +86 20 8755-2387
Fax:
+86 411 46 78 930 +86 411 46 78 932
+86 21 6352 8848 +86 21 6351 3138
Hongkong
India - Indien
India - Indien
India - Indien
Bosch Rexroth (China) Ltd. 6th Floor, Yeung Yiu Chung No.6 Ind Bldg. 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong
Bosch Rexroth (India) Ltd. Electric Drives & Controls Plot. No.96, Phase III Peenya Industrial Area Bangalore – 560058
Bosch Rexroth (India) Ltd. Electric Drives & Controls Advance House, II Floor Ark Industrial Compound Narol Naka, Makwana Road Andheri (East), Mumbai - 400 059
Bosch Rexroth (India) Ltd. S-10, Green Park Extension New Delhi – 110016
Tel.: Fax:
Tel.: Fax:
Tel.: +91 22 28 56 32 90 +91 22 28 56 33 18 Fax: +91 22 28 56 32 93
Tel.:
[email protected]
[email protected]
[email protected]
Japan
Japan
Korea
+852 22 62 51 00 +852 27 41 33 44
[email protected]
Indonesia - Indonesien
+91 80 51 17 0-211...-218 +91 80 83 94 345 +91 80 83 97 374
Fax:
+91 11 26 56 65 25 +91 11 26 56 65 27 +91 11 26 56 68 87
PT. Bosch Rexroth Building # 202, Cilandak Commercial Estate Jl. Cilandak KKO, Jakarta 12560
Bosch Rexroth Automation Corp. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA 465-0035, Japan
Bosch Rexroth Automation Corp. Electric Drives & Controls 1F, I.R. Building Nakamachidai 4-26-44, Tsuzuki-ku YOKOHAMA 224-0041, Japan
Bosch Rexroth-Korea Ltd. Electric Drives and Controls Bongwoo Bldg. 7FL, 31-7, 1Ga Jangchoong-dong, Jung-gu Seoul, 100-391
Tel.: +62 21 7891169 (5 lines) Fax: +62 21 7891170 - 71
Tel.: +81 52 777 88 41 +81 52 777 88 53 +81 52 777 88 79 Fax: +81 52 777 89 01
Tel.: +81 45 942 72 10 Fax: +81 45 942 03 41
Tel.: Fax:
Korea
Malaysia
Singapore - Singapur
South Africa - Südafrika
Bosch Rexroth-Korea Ltd. 1515-14 Dadae-Dong, Saha-Ku Electric Drives & Controls Pusan Metropolitan City, 604-050
Bosch Rexroth Sdn.Bhd. 11, Jalan U8/82, Seksyen U8 40150 Shah Alam Selangor, Malaysia
Bosch Rexroth Pte Ltd 15D Tuas Road Singapore 638520
TECTRA Automation (Pty) Ltd. 71 Watt Street, Meadowdale Edenvale 1609
Tel.: +82 51 26 00 741 Fax: +82 51 26 00 747
[email protected]
Tel.: +60 3 78 44 80 00 Fax: +60 3 78 45 48 00
[email protected] [email protected]
Tel.: +65 68 61 87 33 Fax: +65 68 61 18 25 sanjay.nemade @boschrexroth.com.sg
Tel.: +27 11 971 94 00 Fax: +27 11 971 94 40 Hotline: +27 82 903 29 23
[email protected]
Taiwan
Thailand
Bosch Rexroth Co., Ltd. Taichung Branch 1F., No. 29, Fu-Ann 5th Street, Xi-Tun Area, Taichung City Taiwan, R.O.C.
NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok 10230
Tel : +886 - 4 -23580400 Fax: +886 - 4 -23580402
[email protected] [email protected] [email protected]
Tel.: +66 2 943 70 62 +66 2 943 71 21 Fax: +66 2 509 23 62
[email protected]
DOK-MTC200-PPC-P01.1**-PR02-EN-P
+82 234 061 813 +82 222 641 295
10-6 Service & Support
PPC-P01.1
Nordamerika – North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Tel.: +1 847 6 45 36 00 Fax: +1 847 6 45 62 01
[email protected] [email protected]
USA Central Region - Mitte
USA Southeast Region - Südwest
Bosch Rexroth Corporation Electric Drives & Controls Central Region Technical Center 1701 Harmon Road Auburn Hills, MI 48326
Bosch Rexroth Corporation Electric Drives & Controls Southeastern Technical Center 3625 Swiftwater Park Drive Suwanee, Georgia 30124
Tel.: Fax:
Tel.: Fax:
+1 248 3 93 33 30 +1 248 3 93 29 06
+1-800-REX-ROTH +1-800-739-7684
USA Northeast Region – Nordost
USA West Region – West
Bosch Rexroth Corporation Electric Drives & Controls Charlotte Regional Sales Office 14001 South Lakes Drive Charlotte, North Carolina 28273
Bosch Rexroth Corporation Electric Drives & Controls Northeastern Technical Center 99 Rainbow Road East Granby, Connecticut 06026
Bosch Rexroth Corporation 7901 Stoneridge Drive, Suite 220 Pleasant Hill, California 94588
Tel.:
Tel.: Fax:
Tel.: Fax:
+1 860 8 44 83 77 +1 860 8 44 85 95
- 7 days x 24hrs -
+1 770 9 32 32 00 +1 770 9 32 19 03
USA East Region – Ost
+1 704 5 83 97 62 +1 704 5 83 14 86
USA SERVICE-HOTLINE
+1 925 227 10 84 +1 925 227 10 81
Canada East - Kanada Ost
Canada West - Kanada West
Mexico
Mexico
Bosch Rexroth Canada Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8
Bosch Rexroth Canada Corporation 5345 Goring St. Burnaby, British Columbia Canada V7J 1R1
Bosch Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo 07700 Mexico, D.F.
Bosch Rexroth S.A. de C.V. Calle Argentina No 3913 Fracc. las Torres 64930 Monterrey, N.L.
Tel.: +1 905 335 55 11 Fax: +1 905 335-41 84
[email protected]
Tel. +1 604 205-5777 Fax +1 604 205-6944
[email protected]
Tel.: Fax:
Tel.:
+52 55 57 54 17 11 +52 55 57 54 50 73
[email protected] x
Fax:
+52 81 83 65 22 53 +52 81 83 65 89 11 +52 81 83 49 80 91 +52 81 83 65 52 80
[email protected]
Südamerika – South America Argentina - Argentinien
Argentina - Argentinien
Brazil - Brasilien
Brazil - Brasilien
Bosch Rexroth S.A.I.C. "The Drive & Control Company" Acassusso 48 41/47 1605 Munro Provincia de Buenos Aires
NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 B1653AOX Villa Balester Provincia de Buenos Aires
Bosch Rexroth Ltda. Av. Tégula, 888 Ponte Alta, Atibaia SP CEP 12942-440
Bosch Rexroth Ltda. R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial [Caixa Postal 1273] 89220-390 Joinville - SC
Tel.: +54 11 4756 01 40 Fax: +54 11 4756 01 36
[email protected]
Tel.: +54 11 4768 36 43 Fax: +54 11 4768 24 13
[email protected] [email protected] [email protected] (Service)
Tel.:
Tel./Fax: +55 47 473 58 33 Mobil: +55 47 9974 6645
[email protected]
+55 11 4414 56 92 +55 11 4414 56 84 Fax sales: +55 11 4414 57 07 Fax serv.: +55 11 4414 56 86
[email protected]
Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No. 22-31 Santafé de Bogotá, D.C. Colombia Tel.:
+57 1 368 82 67 +57 1 368 02 59 Fax: +57 1 268 97 37
[email protected] [email protected]
DOK-MTC200-PPC-P01.1**-PR02-EN-P
PPC-P01.1
Notes
DOK-MTC200-PPC-P01.1**-PR02-EN-P
Bosch Rexroth AG Electric Drives and Controls Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a. Main, Germany
[email protected] www.boschrexroth.de
294447
Printed in Germany DOK-MTC200-PPC-P01.1**-PR02-EN-P
