Renesas. LED Lighting Systems

Renesas LED Lighting Systems www.renesas.com 2013.07 Renesas Electronics contributes to build a future of lighting with our creative power and te...
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Renesas

LED Lighting Systems

www.renesas.com

2013.07

Renesas Electronics contributes to build a future of lighting with our creative power and technology innovations for LED lighting.

Contents

High Efficiency & 1 High Power Factor

LED Lighting Solutions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1 Digital Power Control Solutions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1 Analog Power Control Solutions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 5

• Lighting ASSP MCU enables PFC control with high efficiency • Proven critical conduction mode (CRM) PFC control method is available • LED driver IC enables unique high side drive technology

2

Development Support

• Providing solutions for a variety of LED lighting applications • Automatic software generating tool • Evaluation tool for communication of lighting applications

Lighting System Control Solutions • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 15 Product Description

••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

17

LED Lighting MCU • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 17 Power Line Communication LSI/MCU• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 20 LED Lighting Drivers • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 22 MOSFETs, Diodes, Photocouplers • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 24

3

Low Cost

Technology Explained• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 26 Related Tools

• Integrated external circuit components in LED driver ICs • Lower system cost with lower voltage components usage by LED driver ICs with high side drive technology

•••••••••••••••••••••••••••••••••••••

26

••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

29

PFC and LED Control by RL78/I1A Microcontroller For Use with MCU Solutions

••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

For Use with LED Bulb Solutions

••••••••••••••••••••••••••••••••••••••••••••••••••••••

29 32

LED Lighting Solutions

LED Lighting Solutions

Digital Power Control Solutions

Digital Power Control Solutions

Base Lights/Ceiling Lights (Full-digital Control of PFC and LED Dimmer/Color Adjustment by RL78/I1A)

Base Lights/Ceiling Lights (Digital Control of LED Dimmer/Color Adjustment by RL78/I1A)

Features

This is a 1-chip MCU-based solution that provides the PFC control and multi-channel LED dimming/toning control by communications and sensors which are necessary for base lights/ceiling lights. Whereas analog ICs require adjustments using external components when the system control must be modified, the 1-chip MCU-based Full-digital solution can accommodate such changes through modification to the control software. Therefore, a common circuit design can be applied to different sets of specifications for the construction of power board platforms.

Powered by AC100V-240V (planned) Any LED×3ch can be attached externally LED power: max. 90W (30W/ch) LED Vf total: max. 90V/ch, LED current: max. 350mA/ch Dimmer interface: DALI and DMX512 communications, IR sensor, switch ×3ch, luminosity sensor (analog ×1, digital ×1), motion sensor On-chip debugging and flash rewriting capable (via USB cable or E1 emulator) Support the software auto-generation tool Applilet EZ for HCD IEC 61000-3-2 Class C, CISPR15 support (planned) IEC 61347/60950 compliant design

RL78/I1A AC/DC Full-digital LED control board Primary side

PFC control (isolated flyback)

under development VOUT

AC 100 to 240V

For LED control on base lights/ceiling lights, provides a 1-chip MCU solution (DC/DC dimming control) capable of controlling multiple LED channels, and performing dimming and toning control by means of communications. Through combined use with an automatic software generation tool, the solution facilitates the evaluation of LED control on multiple channels based on an MCU. The solution, providing DALI, DMX512, and IR interfaces, as well as a volume dimmer, permits the evaluation of various dimming controls.

Dimmer interfaces: DALI communication DMX512 communication IR sensor Volume ×3ch Capable of on-chip debugging and flash rewriting (via USB-miniB cable or E1 emulator ) Support the automatic software generation tool Applilet EZ for HCD

Volt conv.

Communication - DALI - DMX512

VOUT

Comparators

INTP

16-bit PWM Timer KB

A/D converter

Communication - DALI - DMX512 IR remote control Switch dim x 3ch

I2C INTP

PLL

32MHz OSC

16-bit Capture Timer General-purpose I/O Port

Predriver

CPU

System Timer Interval Timer

Comparators

A/D converter 64MHz UART/DALI 16-bit Capture Timer System Timer Interval Timer

16-bit PWM Timer KB 16-bit PWM Timer KB

PLL

32MHz

5V 5V Pre Pre-driver Predriver Predriver

CPU

OSC

Product Type

Recommended Products

Features, Etc.

MCU

RL78/I1A Group

MCU for lighting/power control (16-bit CPU)

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

RL78/I1A

Product Type

Recommended Products

Features, Etc.

MCU

RL78/I1A Group

MCU for lighting/power control (16-bit CPU)

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

PH5502B2NA1

Analog output

PH5551A2NA1

Digital output (I2C)

1

Programmable Gain Amplifier

RL78/I1A

VOUT

16-bit PWM Timer KB

64MHz

UART/DALI

IR remote control

16-bit PWM Timer KB

Programmable Gain Amplifier

Sensor - Ambient - Motion

Predriver

MP

LED control x 3ch (buck converter)

VOUT

Photo Isolator

Ambient light sensor

RGB-LED attached

LED control x 3ch (buck converter)

Analog Volume x 3ch

FRD

Powered by DC5V

RL78/I1A DC/DC LED control board (P/N: EZ-0012)

Predriver

MOSFET

Features

MOSFET

FRD

2

LED Lighting Solutions

LED Lighting Solutions

Digital Power Control Solutions

Digital Power Control Solutions

Base Lights/Ceiling Lights (Full-digital Control of PFC and LED Dimmer/Color Adjustment by 78K0/Ix2)

Features

This is a 1-chip MCU-based solution that provides the PFC control and multi-channel LED dimming/toning control by communications which are necessary for base lights/ceiling lights. With analog ICs, the external components must be adjusted whenever the system control parameters are changed. A Full-digital single-chip microcontroller solution makes it possible to accommodate new parameters simply by making changes to the control software. This means that different product specifications can share a common circuit design, making it possible to build a power supply board platform.

Powered by AC100V-240V Any LED×3ch can be attached externally LED power: max. 60W (20W/ch) LED Vf total: max. 60V/ch, LED current: max. 350mA/ch Dimmer interface: DALI and DMX512 communications, switch ×3ch On-chip debugging and flash rewriting capable (via MINICUBE2 or E1 emulator) Support the software auto-generation tool Applilet EZ for HCD

LED Lighting Evaluation Board with 78K01/B2 PFC Support (PIN: EZ-0011) Primary side

PFC control (isolated flyback)

VOUT

AC 100 to 240V

MP

Base Lights/Ceiling Lights (Digital Control of LED Dimmer/Color Adjustment by 78K0/Ix2)

RGB-LED attached Dimmer interfaces: DALI communication DMX512 communication, volume ×3ch Capable of on-chip debugging and flash rewriting (via USB-miniB cable or MINICUBE2 emulator ) Support the automatic software generation tool Applilet EZ for HCD

MP

LED control x 3ch (buck converter)

LED control x 3ch (buck converter)

VOUT

Analog Volume x 3ch Predriver Volt conv. Predriver

Communication - DALI - DMX512

VOUT

Predriver

Communication - DALI - DMX512 Switch Dimmer

16-bit PWM Timer X0

A/D converter & Comparators +

+

40 MHz 16-bit PWM

+

VOUT

Timer X1

UART/DALI General-purpose I/O Port

System Timer Interval Timer

PLL

8-bit PWM Timer H1

OSC

Predriver

Features, Etc.

MCU

78K0/Ix2 Group

MCU for lighting/power control (8-bit CPU)

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

3

40MHz UART/DALI 16-bit Capture Timer System Timer Interval Timer

5V

16-bit PWM Timer X1

PLL

20MHz OSC

CPU

Recommended Products

Features, Etc.

MCU

78K0/Ix2 Group

MCU for lighting/power control (8-bit CPU)

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

MOSFET

Recommended Products

16-bit PWM Timer X0

Product Type

CPU

Product Type

A/D Converter

78K0/IB2

20MHz

78K0/IB2

FRD

Powered by DC5V

78K0/IB2 HBLED evaluation board (P/N: EZ-0005)

Predriver

MOSFET

Features

For LED control on base lights/ceiling lights, provides a 1-chip MCU solution (DC/DC dimming control) capable of controlling multiple LED channels, and performing dimming and toning control by means of communications. Through combined use with an automatic software generation tool, the solution facilitates the evaluation of LED control on multiple channels based on an MCU. The solution, providing DALI, DMX512, and IR interfaces, as well as a volume dimmer, permits the evaluation of various dimming controls.

FRD

4

LED Lighting Solutions

LED Lighting Solutions

Analog Power Control Solutions

Analog Power Control Solutions

PWM Dimmer-Compatible Down Light

Basic LED Retro-Fit Bulbs (Non-Dimmable LED Bulbs)

The addition of a general-purpose MCU to the lighting system controlled by an LED driver IC expands the interface with various dimmers (PWM, 0-10 V), sensors (touch and luminosity sensors), and remote controllers. In response to an external input, the MCU provides dimming control to the LED driver.

The MCU expands the external interface, permitting external control with the various dimmers, sensors, and remote controllers. PWM signal from the MCU provides dimming control on the LED driver.

PWM Dimmer 0-10V Dimmer Remote controller

Support for AC 100V to 240V power supplies High efficiency, high power factor Support for low ripple current Allows use of MOSFETs with low voltage tolerance (high-side control circuit) Ability to build a system with fewer external devices (peak current control) Reduced inductance cost (no ZCD and VCC transformer windings needed)

Product Type LED driver

Recommended Products R2A20134SP R2A20134ASP

MOSFET

Features, Etc. Features, Etc. PFC control, high efficiency, high power factor PFC control, high efficiency, high power factor, integrated protection

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

FRD

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

Zener diode

NNCD-DA/C Series

For LED protection and circuit protection

The dimmer function is integrated in the LED driver, reducing the external circuit components. Phase cut dimmer (leading edge/trailing edge) and PWM dimmer modes are supported. Dimming characteristics are linear over a wide range.

RL78/G12 TAU RL7 8 (PWM output timer) CPU

A/D converter

ROM

Serial I/F

RAM

R2A20135 PWM VCC RT

OUT

FB+

FB

COMP

OSC (On-Chip-Oscillator)

LED

GND

Block

Device

Recommended Products

Features, Etc.

System control

MCU

RL78/G12, G13 Series

General-purpose MCU with 16-bit CPU

LED drive

Diode

RK Series (2-36V)

High ESD tolerance

Rush current protection

Thyristor

CR5AS-12, CR3AS-12C, CR3AS-8B

MP-3A, large current control

PFC control

Control IC

R2A20134SP

Suitable for non-isolated or isolated control

MOSFET PFC, DC/DC

Features

Dimmable Retro-Fit Bulbs

Sensors

(Touch and luminosity)

LED drivers with integrated PFC control make it possible to build systems for a variety of applications and requirements. Support for two operation modes, critical conduction mode (CRM) and fixed frequency mode, allows selection of either peak current control or average current control. This means you can build a system with low-side or high-side control and isolated or non-isolated circuit configuration, as required for the specific application.

Fast recovery diode (FRD)

RJK5030DPD, RJK5031DPD, RJK6002DPD, RJK6006DPD

500V, 600V tolerance, D-PAK

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

5

Features Integrated dimmer function for reduced system circuit scale and lower cost Compatible with leading edge/trailing edge dimmers Internal sync function for reduced flicker High efficiency, high power factor

Product Type LED driver

MOSFET

Recommended Products

Features, Etc.

R2A20135SP

PFC control, high efficiency, high power factor, integrated dimmer function

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

FRD

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

Zener diode

NNCD-DA/C Series

For LED protection and circuit protection

Retro-Fit Tubes With high power to support tube LED lighting, this lineup of devices is optimized for high efficiency, high power factor, low THD, low ripple current, and low noise. A variety of power supply types is supported, including voltages ranging from AC 100V to 240V and both isolated and non-isolated configurations.

Features Ability to implement high-power tube system with a single converter Support for AC 100V to 240V power supplies High efficiency, high power factor, low THD, low ripple current, low noise Support for low-side/high-side control and isolated/non-isolated circuits Support for phase cut and PWM dimmer modes Extensive MOS lineup, allowing selection over a wide range of power levels

Product Type

LED driver

MOSFET

6

Recommended Products

Features, Etc.

R2A20134SP

PFC control, high efficiency, high power factor

R2A20134ASP

PFC control, high efficiency, high power factor, integrated protection

R2A20135SP

PFC control, high efficiency, high power factor, integrated dimmer function

RJK****DPD

MP-3A, 400V/450V/500V/600V

RJK****DPH

TO-251, 400V/450V/500V/600V

RJK****DP3

SOT223, 400V/450V/500V/600V

RJK****DJE

TO-92 Mod, 400V/450V/500V/600V

FRD

RJU60C1SDPD

600V tolerance, low VF, low trr, D-PAK

Zener diode

NNCD-DA/C Series

For LED protection and circuit protection

LED Lighting Solutions

LED Lighting Solutions

Analog Power Control Solutions

Analog Power Control Solutions

Overview of Developer Support Tools Evaluation boards, application notes, and circuit constant calculation tools are available for use by developers. Evaluation boards are available for a variety of LED lighting applications, including bulbs, tubes, down lights, ceiling lights, and base lights. There are also current constant calculation tools for each of the evaluation boards, making it possible to tune performance to meet specific requirements.

This solution enables use of a step-down/high-side drive circuit (non-isolated) configuration to support worldwide input voltage standards while delivering high efficiency, high power factor, low THD, and low ripple current. Refer to the data sheets and application notes on the Renesas Web site for details.

Specifications

Developing

100

Base Light, Ceiling Light (40 to 120W)

80W Isolated PFC PFC

80W Non isolated BuckBoost PFC

RL78+LED Dr. 30W High resolution Dimming Board

EQ

40W Dimming Board

Down Light, Light Engine (5 to 25W)

LED Control DC input

Tube Light (to 25W)

EMI Support

TUBE 8W Triac Dimming 100V

10

8W Triac Dimming 200V

EMI (CISPR15) Support Vin = AC 100V, 60Hz, VF = 30V, Iout = 267mA

AC 90V to 264V (single-phase, 47 to 63Hz) 8W (typ.) DC 30V 264mA (typ.) 85% or more (@ Vin = AC 100V to 240V) 0.95 or more (@Vin = AC 100V to 240V) Supported Discontinuous conduction (fixed frequency) Switching frequency 65kHz Board 1 layer, glass epoxy (FR4), devices mounted on both sides Size (W×D×H) 36mm×36mm×25mm Input voltage range Output power Output voltage (VF) Output current Efficiency Power factor CISPR15 Operation mode

2 Converter Solution

18W Non Dimming Isolated

[dB (μV)] 120



110

Range (N,PK) Range (L1,PK) Candidate of interference (N) Candidate of interference (L1) Interference level-QP (N) Interference level-AV (N) Interference level-QP (L1) Interference level-AV (L1)

90 80 70 60 50 40 30 20 10 0 0.01

0.10

1.00

10.00

Frequency

30.00 [MHz]

Vin = AC240V, 60Hz, VF = 30V, Iout = 267mA [dB (μV)] 120



110

NNWE

ND1

Limit (QP) Limit (AV)

100

Level

In production Watt

Bulb (~10W)

R2A20134SP

R2A20134EVB-NNWE: Worldwide Input Bulb Solution

ND2

Limit (QP) Limit (AV)

100 Range (N, PK) Range (L1, PK) Candidate of interference (N) Candidate of interference (L1) Interference level-QP (N) Interference level-AV (N) Interference level-QP (L1) Interference level-AV (L1)

90 80

8W Non Dimming W/W input

Level

70 60 50 40

2012

2013

30 20 10 0 0.01

1.00

10.00

Frequency

Lineup

30.00 [MHz]

Circuit Diagram EQ-Rear R2A20134 Base light. etc.

CN1

D1 S1NBB80

F1 2

L

CN2

+

La

L1

1.5mH

1.5mH

3

AC250V 0.5A

1



C2

EQ-Front2 R2A20134 Base light. etc.

630V 0.15uF

EQ-Front1 R2A20134 Base light. etc.

Ca

TINW R2A20134 Tube

ND2 R2A20135 Bulb

630V 0.15uF

ND1 R2A20135 Bulb

C1

NNWE R2A20134 Bulb

AC250V 0.1uF

Product No. IC Application Format

0.10

4

M1

R6

1/4W 680k

R10

0

N

RJK5030DPD

1/4W 0.33

R7

CN3

R16

LED(+)

1/4W 100k

C7

+

50V 1000uF

D4

HSU83

1/2W 1.2

220uH

STTH2L06A

R12

D2

L2

R14

R11

36

2SC3632

RD15FS

ZD2

425mm

68k

47

Q1

D3

RK R104BKH

R17

1/4W 680k

R13

R1 CN4

190mm

3.3k

R2

330

LED(–) R15

190mm

1/4W 1k

R5 U1

7

Non-isolated Not supported 85 to 264V

Isolated Not supported 85 to 264V

RT

GND

VREF

Supported (DC: 80V)

8

CS

8 7 6 5

RD20FS

3.9k

R4

20mm

Isolated Not supported 85 to 264V

OUT

Not mount

Non-isolated Supported 170 to 264V

VCC

COMP

R2A20134SP

40mm

C5

Non-isolated Supported 90 to 132V

80mm

4

Not mount

Non-isolated Not supported 90 to 264V

80mm

R9

36mm

1uF

36mm

3

150k

1uF

36mm

R8

C4

Circuit configuration Dimmer AC input

41mm

C3

41mm

36mm

2

25V 22uF

80mm

FB

C6

1

ZD1

27k

R3

0

D5

RKH0160AKU

LED Lighting Solutions

LED Lighting Solutions

Analog Power Control Solutions

Analog Power Control Solutions

R2A20135EVB-ND1: 100V Input Dimmable Bulb Solution This solution enables use of a step-down/high-side drive circuit (non-isolated) configuration to deliver TRIAC dimmer support, high efficiency, high power factor, low THD, and low ripple current. Refer to the data sheets and application notes on the Renesas Web site for details.

EMI (CISPR15) Support Vin = AC 100V, 60Hz, VF = 35V, Iout = 220mA

AC 90V to 132V (single-phase, 47 to 63Hz) 8W (typ.) DC 35V 220mA (typ.) 85% or more (@ Vin = AC 100V to 120V) 0.9 or more (@ Vin = AC 100V to 120V) Supported Critical conduction/discontinuous conduction (fixed frequency)

[dB (μV)] 130

Limit (QP) Limit (AV)

110



100

Range (N,PK) Range (L1,PK)

90

Candidate of interference (N)

Level

80

Candidate of interference (L1)

70

Interference level-QP (N)

60

Interference level-AV (N) Interference level-QP (L1)

50

Input voltage range Output power Output voltage (VF) Output current Efficiency Power factor CISPR15 Operation mode Switching frequency Board

AC 170V to 264V (single-phase, 47 to 63Hz) 8W (typ.) DC 35V 220mA (typ.) 80% or more (@ Vin = AC 200V to 240V) 0.9 or more (@ Vin = AC 200V to 240V) Supported Critical conduction 35kHz min 2 layers, glass epoxy (FR4), devices mounted on both sides

Size (W×D×H)

36mm×41mm×25mm

Interference level-AV (L1)

40

2 layers, glass epoxy (FR4), devices mounted on both sides on both sides 36mm×41mm×35mm

Size (W×D×H)

Specifications



120

Switching frequency Critical conduction: 35kHz min Discontinuous conduction: 62kHz Board

This solution enables use of a step-down/high-side drive circuit (non-isolated) configuration to deliver TRIAC dimmer support, high efficiency, high power factor, low THD, and low ripple current. Refer to the data sheets and application notes on the Renesas Web site for details.

30

EMI (CISPR15) Support Vin = AC 220V, 60Hz, VF = 35V, Iout = 220mA [dB (μV)] 120

Limit (QP) Limit (AV) Range (N,PK) Range (L1,PK) Candidate of interference (N) Candidate of interference (L1) Interference level-QP (N) Interference level-AV (N) Interference level-QP (L1) Interference level-AV (L1)

110 100 90 80 70 Level

Specifications Input voltage range Output power Output voltage (VF) Output current Efficiency Power factor CISPR15 Operation mode

R2A20135SP

R2A20135EVB-ND2: 200V Input Dimmable Bulb Solution

R2A20135SP

60 50 40 30 20 10 0 0.01

0.10

1.00

10.00

30.00 [MHz]

Frequency

20 10

Circuit Diagram

0 0.009

0.100

1.000 Frequency

10.000

30.000 [MHz] R15

68k

L3 470uH

1/4W 2MΩ

HRC0203C

R10

1/2W 8kΩ

C5

50V 1000uF

D3

PWM

1W 2.7kΩ ZD4 RKZ20B2KJ

5 ZD5 RKZ20B2KJ

1uF

R14

Q NPN C8

2.2uF

open

open

C9

C10

1000pF

RKZ4.7B2KJ C12

ZD3

R2A20135SP

C13 1000pF R17 330Ω

10

RKH0160BKJ

D5 6

ZD1

7

GND

RKZ20B2KJ

OUT

RT

0.1uF

COMP

3

FB+

R11

8

C11

VCC

50V 33uF

RKZ20B2KJ

ZD2

RKH0160BKJ

D5 1000p

C13

1u

Not mount

C8

R14

1u

Not mount

C9

C10

C12

FB

2

4

RKZ20B2KJ

ZD4 ZD5 Q3

RKZ20B2KJ

5

2SC4177

9

1

1k

RKZ20B2KJ

ZD1

C7

+

R16

PWM

R2A20135SP

RKZ4.7B2KJ

51Ω HSC119 U1

330

FB+

6

C11

GND

RT

7

R17

4

OUT

8 25V 33u

ZD2

180k

COMP

TP3

R12

1W 2.7k

R19

3

CRF03

R4

R5

R10

C5 R11

D4

2

1mH

D4

C7

RJK4532DPD Jumper

R5

R18

51

VCC

0.91Ω

Q1

RJK6011DJE

R12

FB

68kΩ

LED(-)

1/2W 8.2k

D3

M1FL40

50V 1000u

47

+

1/4W 18Ω

U1

L3

TP4

R18

1

R9

TP3

LED(–)

HSC119

R8

LED(+)

36Ω

MB6S

VLED = 35V/ILED = 220mA

RJK5030DPD

R7 47Ω

C4

D2

4

TP4 Q1

450V 0.033uF

Q2

R6

C2

450V 0.22uF 1

VLED = 35V/ILED = 220mA

R9 0.91

L4 4.7mH

RKH0160BKJ

1/4W 1MΩ

L1 4.7mH

R3

C1 1/4W 4.7kΩ

D1

3

LED(+)

R7

D2 R6

R4

AC 90V to AC 132V

HRC0203C

MB65

36

4 C4



250V 0.22u

R8 1

R1 1W 68Ω

R2

+

AC 170V to AC 264V Pin = 10W

RJK4532DPD

Q2

0.1u

C2

250V 0.47u

3.3mH

1/4W 1M

3.3mH

M1F60

N

RKZ20B2KJ

1W 11

L4

1/4W 680k

1/4W 10k L1

+

D1

3

1000p

AC250V 0.5A

R2

R1

BD1

ZD3

L

F1

1/2W 270

TP2

R3

3.3mH

C1

1W 11

2

250V 0.047uF

1/4W 10k L2

C3

N

R13

250V 0.1uF

TP1

2

4.7mH

1/2W 470Ω

TP2

R15

BD1

L2

R13 1W 68Ω

C3

L

F1 AC250V 0.5A

450V 0.022uF

Circuit Diagram

1/4W 4.7kΩ

450V 0.033uF

TP1

R16 1kΩ

LED Lighting Solutions

LED Lighting Solutions

Analog Power Control Solutions

Analog Power Control Solutions

R2A20134EVB-TINW: Worldwide Input Tube Solution

R2A20134EVB-EQ-front1: Isolated Solution Supporting High-Power Lighting

This solution enables use of an isolated step-down/flyback circuit configuration to deliver high efficiency, high power factor, low THD, low ripple current, and low noise. The peripheral circuits required in power supplies for tube LED lighting are built in, so evaluating the R2A20134SP simply requires connection of an input power supply and an LED load. Refer to the data sheets and application notes on the Renesas Web site for details.

R2A20134SP

Specifications AC 85V to 264V (single-phase, 47 to 63Hz) 18W (typ.) DC 55V (typ.) 330mA (typ.) 85% or more (@ Vin = 100V to 240V) 0.95 or more (@ Vin = 100V to 240V) Supported Critical conduction 35kHz min 2 layers, glass epoxy (FR4), devices mounted on both sides 425mm×20mm×10mm

120

Limit1 (QP)

110

Limit2 (AV)

R2A20134SP

100 90

L1

80

N

70 60

Specifications

50 40 30 20 10 .5 .7 Frequency [MHz]

1

2

3

5

7

10

20

30

Vin = AC 240V, 60Hz, VF = 55V, Iout = 330mA 120

Limit1 (QP)

110

Limit2 (AV)

100 L1(PK) L1(QP/AV)

80

N(PK) N(QP/AV)

70 60 50 40 30 20 10 .5 .7 Frequency [MHz]

1

2

3

5

7

10

20

30

Circuit Diagram

4

1KV 1A

3

R8

D2

ZD1 20V

R12

R11 22

1/4W 18

L4 820uH 0.4A

D8

TP3

C15

R29

9

80V 470u

NM

1

NM R30

LED(-)

C1 250Vac 2200pF 2

TYPE B

1kV 100p

R10

R16

R17

30k

27k

2

NM

3

R1

4

NM R18

250V 1A

VCC

COMP

OUT

RT

GND CS

VREF

NM

3k

R21 200k

Q3

C8 1u

R26 30k 30k

NM

7

C9 1u

R37 NM

2.2k

C16

R38

6

R35

NM

R25

5

C11

ZD2

C20

C12 NM

D4

12

80V/1A

R28 2W 47 T1 TRANS()

CN3 CN-2P

D7 RJU60C2TDPP-EJ

C15 500V 100pF

D6

D7

NM

NM

4

1

3

2 PC1 PS2561D

1k

5 6 7 8

5.6k NM 2.2k

Bin+ Vref Vcc

GND

P.C

Ain-

Aout Ain+ IC2 M62237FP C17 NM C18 R33 NM

R1 1/2W 270kΩ

L 4

R31

3

56k

1 2 3

R32 0

2 1

N

C19

R34

0.01u

20k

CN1 CN-3P

F1 250V 3A

AC85V-264V

R17

HSU83 1 R10 NM

2 3

R11 120kΩ

4

R7 NM

VCC

COMP

OUT

RT

GND

VREF

7

CS

R15 24k

6

C9 NM

1500p

R13 0

NM

12

1

3

2 PC1 PS2561D-1

270

C21 C8 4.7uF

4

R14 R36 0

5

IC1 R2A20134SP R12 150k C7 0.1uF

R29 3.9k

100

8

FB

NM

11

13

7

1 2

C14 50V 10uF

1 2 3 4 5 CN4 CN-5P

D8 HSU83

4

C3 275Vac 0.22µF

8.2V R24

NM

NM 50V 15u 20V

D6 HSU83

9

R16 NM

L2 ELF19H030A

R36 100k

R28

8

C10

NM R20

TP2 N

FB

IC1 R2A20134SP

R19

TP1

R23

ZD4 1

R9 NM

5.6k ZD3

4

F1

1

HSU83-E

R15

56

C1

R8 NM

15V

6

R23 68k

R22 NM

C22 NM

D4

Q4 NM

CN2 CN-2P

14

HSU83-E D5

R14 3

L1

AC85V-264V

Q21 150

R20 22

D1 HSU119-E

ZD1 RKZ15B2KG

R13 1/4W 100

HSU119-E

C2

L

R6 NM

C6 22uF

D1 4

1

4 L1 ELF19H030A

C2 275Vac 0.22µF 2 3

275V 0.047u

Short

Q1 2SC3632

R25 1/4W 4.7

2W 0.2

L2

2

R4 91k

1 2

C13 50V 10uF

15

D3 800V 1A FRD

GND

1

275V 0.047uF 2 3

3.9mH 0.36A 1

C4 250Vac 2200pF 3

100k

100

C3

D5 HSU83

R3 91k

2

15V

16

3

4

TP4

2W 1 C7

R2 0

LED(+)

R27

FB1 Short Q2

HRC0203C

R6

R3 1/2W 4.7k

L3

R2 1/2W 4.7k

630V 0.22u

8

1 L3 1mH 1.5A

R31 39k 1%

275V 0.047uF

820uH 0.4A

R7

C6 Q1

D3

STB21N90K5

C5

RJK5030DPD

R5

D3SBA60 C4

T1

FB2 Short

RJU60C2TDPP C14

4 1M

1

1M

R4

L5 820uH 0.4A

DB1 D3SBA60 3

55V/330mA

R35 1/4W NM

5

3 1W 100k

+

1kV 1000pF

2

DB1

NM

C19 0.33uF

2 R9

R32 39k 1%

Circuit Diagram

ZD3 RKZ30B2KG

.3

C18 160V 330uF

.2

ZD4 RKZ30B2KG

.1

R30 2k

.07

Q3 2SC1623

R18 4.7k

R19 5.1k

C20 50V 0.22uF C

.05

A

.03

C17 160V 330uF

.02 [PEAK DATA]

C16 160V 330uF

.01

C11 NM

0

ZD2 RKZ20B2KG

RFI Voltage [dBuV]

90

AC 85V to 264V (single-phase, 47 to 63Hz) 80W (max.) DC 80V 1000mA (typ.) 85% or more (@ Vin = AC 100V to 240V) 0.9 or more (@ Vin = AC 100V to 240V) Supported Discontinuous conduction (fixed frequency) 75kHz 2 layers, glass epoxy (FR4), devices mounted on both sides 190mm×80mm×36mm

R27 NM

.3

Q2 STW21NK90K5

.2

R24 2W 0.05

.1

C10

.07

390pF

.05

R26 3W 33k

.03

C12 400V 1000pF

.02 [PEAK DATA]

D2 HRC0203C

.01

C5 630V 1uF

0

Input voltage range Output power Output voltage (VF) Output current Efficiency Power factor CISPR15 Operation mode Switching frequency Board Size (W×D×H)

R5 68k

Size (W×D×H)

EMI (CISPR15) Support Vin = AC 100V, 60Hz, VF = 55V, Iout = 330mA RFI Voltage [dBuV]

Input voltage range Output power Output voltage (VF) Output current Efficiency Power factor CISPR15 Operation mode Switching frequency Board

This solution enables use of a step-down/flyback circuit configuration (isolated) to deliver high efficiency, high power factor, low THD, and low ripple current. The peripheral circuits required in a primary power supply for LED lighting are built in, so evaluating the R2A20134SP simply requires connection of an input power supply, a secondary power supply, and an LED load. Refer to the data sheets and application notes on the Renesas Web site for details.

R

R34 100k

IC2 HA17431

R33 2.4k 1%

LED Lighting Solutions

LED Lighting Solutions

Analog Power Control Solutions

Analog Power Control Solutions

R2A20134EVB-EQ-front2: Non-Isolated Solution Supporting High-Power Lighting

R2A20134EVB-EQ-rear: DC Input Solution Supporting High-Power Lighting

This solution enables use of a non-isolated high-side/buck-boost circuit configuration to deliver high efficiency, high power factor, low THD, and low ripple current. The peripheral circuits required in a primary power supply for LED lighting are built in, so evaluating the R2A20134SP simply requires connection of an input power supply, a secondary power supply, and an LED load. Refer to the data sheets and application notes on the Renesas Web site for details.

This is an LED Lighting evaluation board, having capability of dimming control according to PWM signal input. The peripheral circuits required for LED lighting are built in, so evaluating the R2A20134 simply requires connection of a power supply and an LED load. Refer to the data sheets and application notes on the Renesas Web site for details.

R2A20134SP R2A20134SP

Specifications Input voltage range Output power Output voltage (VF) Output current Efficiency Power factor CISPR15 Operation mode Switching frequency Board Size (W×D×H)

Specifications

AC 85V to 264V (single-phase, 47 to 63Hz) 80W (max.) DC 80V 1000mA (typ.) 90% or more (@ Vin = AC 100V to 240V) 0.95 or more (@ Vin = AC 100V to 240V) Supported Discontinuous conduction (fixed frequency) 60kHz 2 layers, glass epoxy (FR4), devices mounted on both sides 190mm×80mm×35mm

Input voltage range Output voltage (VF) Output current PWM signal voltage PWM signal frequency PWM signal logic Efficiency CISPR15 Operation mode Switching frequency Board Size (W×D×H)

Circuit Diagram R116 1/4W220 ZD102

ZD103

Not mount

Not mount

Circuit Diagram

R113 Q102 2SC3632

1/4W1.2M

D105 HSU119-E DB101 D3SBA60

L103

R109 22k(1%)

+

15V

+

ZD104 16V

R115 3k(1%)

1 2 CN202 CN-2P

OUT

GND

RT

VREF

CS

C114 51k

7

6

SW201 JMP2

C122 0.1uF

80V 5 R119 82

+

3



C207 100pF

C201 100V 1uF

R207 36kΩ(1%) 1

R209 7.5kΩ

2 3

R201 D104 RJU60C2TDPP-EJ

C103 275VAC0.22uF

C107 1kV100pF

R117 1/4W100k

R112 1W100

C114 160V330uF

R101 1/2W 270k

1

L104

CN101

C115 160V330uF

C116 160V330uF

5 4 3 2 1

D102 HSU83-E C109 50V10uF

8 D107

R118 100K

C110 C120

6

12

4.3kΩ(1%)

750kΩ(1%)

50V10uF

R121 100k

FB

R210 150kΩ

C203 0.1uF

VCC

COMP

OUT

RT

GND

VREF

R211 open(1608)

R204

PC201 PS2561

CS

R2A20134SP

R214 47kΩ

7 6

R217 4.7kΩ

ZD204 RKZ22B2KJ

C206 50V 22uF

5

ZD201 RD205

R215 2.7kΩ

ZD202 RKZ16B2KJ

D206 HSU83-E

Q203 2SC4177

C204 0.1uF

R219 330Ω

CN-2P

L202 100µH 3A

DC40V 1A A

CN104 CN-2P

PFC-Coil 100uH3A

D201 120V 2A FRD or Shotkey

C205 63V 100uF

R213 1/4W 18kΩ

R218 1/4W 18kΩ

1 2 3 4 CN203 CN4P

K

C121 0.47uF

13

CN204 CN-2P

ZD203 RKZ22B2KJ

15V 1 2

R216 10kΩ

SW202 JMP2

8

CN103

R202 2W 0.1Ω(1%)

to 264V Not mount

DC80V 1A

4

C202 0.047uF

U201

15V 1 2

D103 HSU83-E

5

R208

CN-5P

11

3

HSU83-E

AC85V

R120 100k

CN102

+

7

F101 250V 3A

1 2 3

100kΩ



Q202 2SD780

R212 9.1kΩ(1%)

D202 HRC0203C

L102

R103 2W0.051

1

4

HSC119-E

2 1

PWM 5V 1kHz

Q201 2SK3634

ELF19H030A

2

R205 100Ω

1uF

CN201 CN-3P

D205

R203 22Ω

GND

C209 100pF

D203 HSC119-E

220uH 1A 1 2 3

C113 0.22uF 1000pF

R206 Not Mount

L201

20V

COMP

8

C118 2200pF C112

100k

C111

0.1uF

R107 1k(1%) R105

C106 1kV330pF

C108

C102

VCC

R2A20134SP

open

R108

22

L101 ELF19H030A

275VAC0.22uF

4

160k

R111

3

FB

ZD101

2SB1002

Q103

D101 HRC0203C R104

R102 1W 100

Q101

GND

RJK60S5DPP

C101

2

Maintain a creepage distance of 3.2mm or more in the portion enclosed by the dotted line.

D204 HSC119-E

D106 HSU83-E

U101 1 R110 7.5k

C117 50V22uF

C105 450V1uF 250VAC2200pF C104

100

R106

1mH 1.5A

250VAC2200pF

DC 80V (typ.) DC 40V 1000mA (typ.) DC 5V to 12V 500Hz to 2kHz Low-active 90% or more (@ Vin = DC 80V) Supported Critical conduction 100kHz min 2 layers, glass epoxy (FR4), devices mounted on one side 80mm×40mm×20mm

14

LED Lighting Solutions

LED Lighting Solutions

Lighting System Control Solutions

Lighting System Control Solutions

System Features

LED Lighting Control System Solutions

The smart energy control platform allows implementation of two functions: LED street light control and communication. Power consumption is reduced by optimized control of LED street lights, based on weather conditions and the time of day. Automatic detection and notification of burned out LED street lights allows for quick replacement and enhanced safety in a “smart society.”

AC Line

Renesas PLC Evaluation Boards

Line driver & filter Coupler

PLC µPD809504 • M16C/6S1 •

Global PLC Modem (µPD809504)

Smart Smart Home Home PLC

Solutions for LED Street Lights LED Street Light Control Solution

PLC

Micro Power Meter Solution

HEMS Server

PLC

UART UART

LED Lighting Control PWM filter

LED Light Control Solution

Smart Meter Solution

Power Line Communication

M16C/6S1

Renesas LED Evaluation Boards

LED Driver

PLC

LED

PLC

PLC

Smart Smart Grid Grid

Control Center

Main Component Products to Realize Solutions

Gateway

PLC

Control Module

LED Streetlamps

PLC

LSI & MCU for power line communication: Low-cost, high reliability, highly convenient

PLC

Modem LSI for power line communication (µPD809504)

MCU PWM

LED Driver

Supports G3-PLC, G3-ARIB, G3-FCC, and PRIME standards by changing the software. MCU for power line communication (M16C/6S1) Supports Echonet C (DCSK) power line communication. MCU for LED control (RL78): Smart features, low power consumption AC drive: Compact PCB

Evaluation and Development Environment Evaluation Boards

Software

Power line communication

Power line communication (µPD809504)

µPD809504 (global PLC modem) M16C/6S1: Both available now

G3-PLC, G3-ARIB (PHY, MAC, 6LoWPAN layers): Available now G3-FCC, PRIME: Under preparation

LED control

LED control

LED control evaluation board: Available now

LED lighting control: Available now

15

16

Product Description

Product Description

LED Lighting MCU

LED Lighting MCU

Overview of Lighting MCU RL78/I1A

Overview of 78K0/Ix2 Lighting MCU

Features:

Features:

High performance PWM timer Operating at 64 MHz by means of the internal oscillator + PLL, accepts changes to its operating duty and cycle. The dithering function enables a minimum average resolution of 0.98ns. With a synchronized output with a maximum of 6 channels, permits complementary PWM output to half- and full-bridge circuits. In tandem operation with a comparator and external interrupt input, implements PFC control and protection functions in hardware. Communication interfaces The DALI communication interface supports Manchester code transmission/reception based on the DALI standard, allowing operation as both DALI master and slave device. It also provides UART, I2C, and CSI communication interfaces. Highly efficient PFC control and noise removal If zero current in the PFC circuit is detected in a cycle faster than a given cycle, the maximum frequency limiting function permits the limiting of the switching to a frequency below a specified frequency.

Over-shooting prevention when switching is on The soft start function enables automatic increase in the PWM Duty during switching on at fixed cycles without CPU intervention. Capable of preventing current/voltage over-shooting during switching on. Implementation of dimming and color mixing with low CPU-load A PWM output gate function utilizing two timers operating in tandem achieves burst dimming by rapidly switching the LED on and off with minimal CPU load. Protection function A forced output stopping function can immediately stop (Hi-Z/High/Low) PWM output based on comparator or external interrupt input, without CPU intervention , thus preventing over-current or over-voltage.

Input/Output port x34*

16-bit timer 16-bit timer (86-bit timer x2) 12-bit interval timer RTC

Lower sense resistance for improved power efficiency An on-chip op-amp can be used to amplify the current sense voltage. This lowers the LED current sense resistance value and reduces power loss.

78K0 CSI/UART/I2C CPU core *

4 outputs

*MAX

16-bit timer 0

UART* 1MHz to 20HMz (oscillator/external input) 32.768kHz (oscillator/external input) Internal oscillator

2MHz to 10MHz (oscillator/external input)

PLL

15kHz (for WDT, RTC, 12-bit timer)

Internal Oscillator

11ch*

8-bit timer H1

PGA Temperature sensor

2ch*

RAM guard

Multiplier and divider/multiply accumulator (PI processing)

SFR guard

ROM 32KB-64KB

WDT (Watch Dog Timer)

Operating frequency detect

Data Flash 4KB

-

LVI (Low volgtage detect) POC (Power-On-Clear)

RL78 16-bit CPU core Flash ROM: 32 to 64KB, Data Flash: 4KB, RAM: 2 to 4KB Internal High speed On Chip Oscillator (32MHz ±1%@-20 to +85ºC), PLL for Timer KB &KC (64MHz) Multiplier and divider/multiply accumulator (16x16, 32/32,16x16+32) Timer: PWM timer (Timer KB, KC) for lighting & power control, Multi function timer (TAU), Watch dog timer Analog function: Comparator: 6ch, Internal reference voltage: 3ch (8-bit resolution), Programmable gain amplifier (x4 to x32): 6ch input, A/D converter: 11ch, 10-bit, conversion time 2.125us, internal reference voltage is available (1.44V) - Communication function: DALI, CSI, UART, I2C, LIN - Package: 20/30/38 -pin SSOP

17

10-bit A/D converter

11ch*

30kHz

8-bit timer 51

CMP x 3ch

(for WDT, 8-bit timer H1)

Single amp·PGA

Memory Size

Memory Size

RAM 2KB-4KB

CSI*

PLL

OCD

DMA

External interruption inputs x9ch*

OCD

UART (DALI)

10-bit A/D converter

*MAX

UART(DALI)/I2C *

CMP x 6ch*

RAM parity error detect

A/D converter test

16-bit timer X x2ch

CSI/UART/I2C*

Flash memory CRC processing

Illegal memory access detect

Protection function Using the high-impedance output stop function, PWM output can be stopped immediately (Hi-Z) based on comparator or external interrupt input and without CPU intervention, thus preventing overcurrent or overvoltage conditions.

Input/Output port x23ch* (included input only 3ch)

External interruption inputs x11*

RL78 CPU core

6ch 2ch

Implementation of dimming and color mixing with low CPU load A PWM output gate function utilizing two timers operating in tandem achieves burst dimming by rapidly switching the LED on and off with minimal CPU load.

(included input only x5)

6 output* 6 output*

Communication interfaces The DALI communication interface supports Manchester code transmission/reception based on the DALI standard, allowing operation as a DALI slave device. UART, I2C, and CSI communication interfaces are also supported.

Lower sense resistance for improved power efficiency An on-chip op-amp can be used to amplify the current sense voltage. This lowers the LED current sense resistance value and reduces power loss.

16-bit timer KB x3 16-bit timer KC

PWM timer with advanced functions Running at 40MHz by means of an internal oscillator and PLL, the duty and period of the PWM timer can be changed while it is operating. Synchronous output on up to four channels permits complementary PWM output to halfor full-bridge circuits. PFC control and a protection function are implemented in hardware through linked operation with a comparator.

ROM 4KB-16KB RAM 384B-768B

Multiplier WDT (Watch Dog Timer) LVI (Low voltage detect) POC (Power-On-Clear)

-

78K0 8-bit CPU core Flash ROM: 4 to 16KB, RAM: 384 to 768B Internal High speed On Chip Oscillator (4MHz ±2%@-20 to +70°C), PLL for timer X (40MHz) Multiplier (16x16) Timer: PWM timer (Timer X) for lighting & power control, Multi function timer (Timer 0, 51, H1), Watch dog timer - Analog function: Comparator: 3ch, Internal reference voltage: 3ch (1.6V/5-bit resolution), Programmable gain amplifier (x4 to x32), A/D converter: 9 ch, 10-bit, conversion time 3.3us, internal reference voltage is available (1.2V) - Communication function: DALI, CSI, UART, I2C, LIN - Package: 16/20/30 -pin SSOP, 32-pin QFN

18

Product Description

Product Description

LED Lighting MCU

Power Line Communication LSI/MCU

Line-up of lighting MCUs

Power Line Communication Modem LSI (µPD809504) with Software Support for Global Standards Provides a power line communication platform enabling support for multiple standards by means of software.

ROM/RAM line-up

Flexible support for global PLC standards, simply by changing the software

RL78/I1A Flash Size (bytes)

RAM Size

64 K

4K

32K

2K

2K

PHY layer, MAC layer, and network layer software available for multiple PLC standards Standards with software support: G3-PLC and G3-ARIB (Japan), G3-FCC (North America, etc.), PRIME

4K

Integration of some analog circuits on-chip, enabling implementation of power line communication with fewer devices, and a more compact, power-efficient, and low-cost system

16K

768

768

768

768

768

8K

512

512

512

512

512

4K

384

External MCU (RX63x, RX21x)

78K0/Ix2

16-pin SSOP

20-pin SOP

20-pin SSOP

30-pin SSOP

32-pin QFN

38-pin SSOP

Line-up of packages

5.0

Reflow soldering

5.0

Security Encrypt Decrypt

10bit ADC/DAC

ECHONET Lite UDP/IPv6 Network Layer I/F

UART

UART

GPIO

I/F

MAC Sublayer PHY Layer

Block Diagram of µPD809504

Device Driver

Hardware Specifications RL78/I1A

RL78/I1A

20-pin SSOP

6.5

20-pin SSOP

9.7

30-pin SSOP

Implementation of PHY layer processing in DSP by software

Software Structure (example of G3)

Implementation of MAC layer processing in MAC controller by software

78K0/Ix2

RL78/I1A

78K0/Ix2 6.5

PLL

WDR

5.0

0.65 mm pitch:

16-pin SSOP

Analog Frontend

uPD809504

32-pin QFN

Wave soldering

78K0/Ix2

MAC Controller

Timer

78K0/Ix2

0.5 mm pitch:

Renesas DSP

User Application

Supplied by Renesas

12.3

38-pin SSOP

Implementation of network layer processing in external MCU by software Coexistence with a wireless module is supported. Built-in analog frontend circuit 10-bit ADC/DAC

8.1

6.4

6.4

8.1

8.1

Reception/transmission amplifier (DSP) with gain control

uPD809504 [In Mass Production]

AES encryption/decryption function External interface with UART and GPIO

1.27 mm pitch: 12.3

Evaluation Possible by Connecting to Commercial Power Supply (100V/200V)*

Zero-crossing detector interface 48-pin QFN package (7mm × 7mm)

20-pin SSOP

Global PLC Modem Power lines

S S ii nn gg ll ee -- C C hh ii pp S S oo ll uu tt ii oo nn

PLC Terminals

Fewer Devices Needed

8.1

Global PLC Modem

Packages Several SSOP packages optimized for lighting applications are offered. The 78K0/Ix2 is also available in a 5mm × 5mm QFN package with a small mounting area and in an SOP package with 1.27mm pin pitch for easier mounting. ROM/RAM The RL78/I1A offerings include ROM/RAM 64KB/4KB (SSOP-30, SSOP-38) and 32KB/2KB (SSOP-20, SSOP-30). In the 780/Ix2, the ROM/RAM 16KB/768B, and 8KB/512B are offered in all package types (SSOP-16/20/30, SOP-20, and QFN-32). The smallest type 4KB/384B is offered in a small package SSOP-16.

19

DC Supply Terminals

Some Analog Circuits Implemented On-Chip 7mm

Global PLC Modem Evaluation Board 7mm

[Available Now] uPD809504

* Certified (Japanese Ministry of Internal Affairs and Communications designation AH-13001).

20

Product Description

Product Description

Power Line Communication LSI/MCU

LED Lighting Drivers

PLC Microcontroller for Robust and High-Speed Communication (M16C/6S1)

LED Lighting Driver Lineup

Robust and High-Speed Communication

Our lineup of drivers supports highly efficient and high-power-factor PFC control for a variety of purposes, providing support for applications that meet market demand (bulbs, tubes, base lights, ceiling lights, etc.).

- Yitran PLC modem technology realizing robust and high-speed communication (max. 500kbps) - On-chip peripheral functions (line driver, reception filter) for fewer total components and smaller PCB

R2A20134SP

- Development tools available now (evaluation board, Data Link Layer library)

Either critical conduction mode or fixed frequency mode can be selected, according to the application.

MCU module

PLC PHY

M16C/60 CPU core

Timer

I/0

Timer

Xin Xout

Serial I/0

PLL module

Interrupt controller

INT

Line driver

Coupling Circuit AC Line

LPF

R2A20134ASP The integrated protection substantially reduce the number of external devices needed. Overcurrent protection (OCP), 2nd OCP, overvoltage protection (OVP), and thermal shut down (THD) are integrated. R2A20135SP

Features of the R2A20134

Receive Path

ADC

VGA

This is the first product in the industry that is made compatible with the High-side drive. The high-precision current control with the application of PFC technology delivers both high efficiency and high power factor, permitting the use of a lower-voltage tolerance MOSFET.

Input Filter

ADC

46.08MHz

Both isolated and non-isolated circuit configurations are supported.

The built-in dimmer functionality supports TRIAC and PWM dimming modes, among others.

IT700 mode m

SRAM 20/31KB

Pxx

DAC

AFE I/F

I/0

IT900 mode m

Hardware DLL

Transmit Path

SIO

Flash Memory 128/256KB

On-Chip Line Driver

AFE

PHY: Physical Layer DLL: Data Link Layer LPF: Low Pass Filter VGA: Variable Gain Amplifier

CLK

On-Chip Digital Filter for Reception Main Features

• High efficiency 92%, high power factor 0.94 (non-isolation/ step down high side/ Vin=100V) • Fewer components (peak current control) • The isolation configuration eliminates the need for a photocoupler (flyback peak current control)

- Power supply voltage, Vcc: 24V - Operating junction temperature, Tjopr: –40 to +150°C



- On-chip Yitran PLC modem core DCSK* (IT700) and DCSK-Turbo (IT900)

- UVLO operation starting voltage, VH: 12V ±0.8V - UVLO operation stopping voltage, VL: 9.2V ±0.7V - UVLO hysteresis voltage, Hysuvl: 2.8V ±0.7V

- Compliant with worldwide regulations (FCC and ARIB, CENELEC-A, CENELEC-B) - On-chip AES (128-bit) encoder/decoder

- Current critical control (Rrt: GND connection) - Switching frequency constant control (Rrt: Vref connection) - Switching frequency adjustable (Rrt: Vref connection) - Over-current protection - Package: Pb-free SOP-8 (JEDEC)

- Large memory size and rich peripheral functions of M16C Flash memory: 256KB/128KB, RAM: 31KB/20KB Rich peripheral functions enabling operation of application software and communication protocol in one-chip -100-pin HTQFP package (*) DCSK : Differential Code Shift Keying

Features of the R2A20134A Specialized to address peak current control, the R2A20134A adds a trans short detection capability to the pulse-by-pulse over-current protection (OCP) feature of the R2A20134. The additional features include: • 2nd-OCP • TSD (Thermal Shut Down) • OVP (Over Voltage Protection) • High efficiency 92%, high power factor 0.94 non-isolation/ step down high side/ Vin = 100V)

Application Example: LED Lighting Dimmer System Using PLC

Power Supply Unit

PLC-PWM Converter Unit

Compliant with worldwide regulations (FCC and ARIB, CENELEC-A, CENELEC-B)

Dimmer control of a

• Communication protocol software included in flash memory

tube-type LED lamp by personal computer via PLC

It’s ready to use!

BlueMouse Technology Corporation http://www.bluemouse.asia/

- Power supply voltage, Vcc: 24V - Operating junction temperature, Tjopr: –40 to +150°C

- UVLO operation starting voltage, VH: 12V ±0.8V - UVLO operation stopping voltage, VL: 9.2V ±0.7V - UVLO hysteresis voltage, Hysuvl: 2.8V ±0.7V

• Fewer components (peak current control) • The isolation configuration eliminates the need for a photocoupler (flyback peak current control)

- Current critical control (Rrt: GND connection) - Switching frequency constant control (Rrt: Vref connection) - Switching frequency control capability (Rrt: Vref connection) - Over-current protection - Package: Pb-free SOP-8 (JEDEC)

EV10 M16C/6S1 Evaluation Board 21

22

Product Description

Product Description

LED Lighting Drivers

MOSFETs, Diodes, Photocouplers

Features of R2A20135 In addition to containing the features of the R2A20134, the R2A20315 includes a built-in dimmer function, with the following features: • On-chip dimmer functions: Phase cut dimming (leading edge/trailing edge), PWM • Internal flicker reduction function • High efficiency and high power factor based on a High-side step down configuration • High-precision current control

MOSFET selection method

Comparison of Driver Products The R2A20135 retains the high-side step-down configuration of the R2A20134 for high efficiency and high power factor, while adding on-chip dimmer functions: • Support for phase dimming (leading edge/trailing edge) and PWM dimming signals • On-chip synchronization function for reduced flicker In addition, control accuracy has been improved (6%).

• Phase cut dimming circuit support (leading edge/trailing edge) enabling η > 85%, PF > 0.9, THD < 20%

R2A20134SP



R2A20134ASP

R2A20135SP

Since in this method the voltage applied to between the source and drain of the MOSFET is equal to the input voltage, Vds should be selected such that the peak of the input voltage does not exceed the absolute maximum rating. Since peak of inductor current = peak of drain current, selection should be made such that does not exceed the absolute maximum rating. Calculate the loss from on-resistance and input current, and the package loss level should be allowable in selection.

Input AC voltage [V]

LED light electric power [W] 4

8

20

100

RJK4036DP3 RJK4002DJE

RJK4002DPH RJK4002DPD

RJK4532DPD RJK4532DPH

200

RJK5036DP3 RJK5002DJE

RJK5036DP3 RJK5002DJE

RJK5032DPD RJK5032DPH

High PF

- Power supply voltage, Vcc: 24V - Operating junction temperature, Tjopr: –40 to +150°C

Peek current control 2nd-OCP



-

-

MOSFET Lineup

ZCD

- UVLO operation starting voltage, VH: 12V ±0.8V - UVLO operation stopping voltage, VL: 9.2V ±0.7V - UVLO hysteresis voltage, Hysuvl: 2.8V ±0.7V

Rating

Dimmable

-

TSD

-

OVP



PinAssignment

8-pin SOP

-

-

Package

VDSS [V]max.

ID [A]

R DS (on) [ohm]max. @10V

RJK4002DPD

MP-3A

400

3.0

2.90

RJK4002DPH-E0

TO-251

400

3.0

2.90

RJK4002DJE

T0-92 (MOD)

400

3.0

2.90

RJK4036DP3-A0

SOT-223A

400

3.0

2.90

RT

RJK4502DJE

T0-92 (MOD)

450

2.8

3.85

VREF

FB+

RJK4532DPD

MP-3A

450

4.0

2.30

CS

PWM

RJK4532DPH-E0

TO-251

450

4.0

2.30

SOP8

SOP8

1

FB

FB

FB

2

COMP

COMP

COMP

3

RT

RT

4

VREF

5

CS

6

GND

GND

GND

RJK4536DP3-A0

SOT-223A

450

2.8

4.90

7

OUT

OUT

OUT

RJK5002DJE

T0-92 (MOD)

500

2.4

5.00

VCC

RJK5030DPD

MP-3A

500

5.0

1.60

RJK5030DPP

TO-220FL

500

5.0

1.60

RJK5032DPD

MP-3A

500

3.0

2.80

RJK5036DP3-A0

SOT-223A

500

2.4

5.00

RJK6002DPH-E0

TO-251

600

2.0

6.80

RJK6002DJE

T0-92 (MOD)

600

2.0

6.80

RJK6032DPD

MP-3A

600

3.0

4.30

RJK6032DPH-E0

TO-251

600

3.0

4.30

RJK06036DP3-A0

SOT-223A

600

2.0

6.80

8

Outline

Parts No. -

SOP8

PKG

- Internal dimmer function (compatible with Triac and PWM) (Dimmer signal decoder and flicker reduction functions) - Zero current detection mode (Rrt: OPEN) - Switching frequency constant control (Rrt: GND connection - Switching frequency adjustment (Rrt: GND connection) - Package: Pb-free SOP-8 (JEDEC)

-

VCC

VCC

1.27mm pitch

23

24

Description

main switch and regulator usage for 100Vac main input range

main switch and regulator usage for 200Vac main input range

Product Description

Technology Explained

MOSFETs, Diodes, Photocouplers

PFC and LED Control by RL78/I1A Microcontroller

Zener diode (circuit protection, LED protection) Characteristics

Pd [mW]

VZ[V]

P/N

PKG

LED Control x 4ch

Example of RL78/I1A digital PFC&LED control

Diode Lineup

Ratings

PFC Control

High resolution

MP

Notes PFC

2pSSP

NNCD-DA series

200

1.90 to 41.00

OK

Please refer to Diode data sheet about Vz class.

2pUSM

NNCD-C series

150

3.10 to 12.64

OK

Please refer to Diode data sheet about Vz class.

2pSPM

RD-FS series

1000

1.90 to 126.00

OK

Please refer to Diode data sheet about Vz class.

(Bare chip)

(Custom design)

-

-

-

-

Color Mix

PI calculation

DALI/DMX512/IR

Low sense resister

RL78/I1A

Communication

Protection

Photocoupler Lineup Critical conduction mode PFC control

General Purpose PKG

Part No.

[email protected] minute

TA

VCEO

IC

[kVr,m,s]

[°C]

[V]

[mA]

5

-55 to 115

80

50

4-Pin-LSOP

PS2381-1

4-Pin-DIP

PS2561D-1

4-Pin-DP (LF)

PS2561DL-1

4-Pin-DP

PS2561DL1-1

4-Pin-DP (LF)

PS2561DL2-1

4-Pin-SOP

PS2701A-1

3.75

-55 to 100

70

30

4-Pin-SOP

PS2761B-1

3.75

-55 to 110

70

50

4-Pin-SSOP

PS2801C-1

2.5

-55 to 100

80

30

4-Pin-SSOP

PS2861B-1

3.75

-55 to 110

70

50

5

-55 to 110

80

50

For MOSFET/IGBT Drive PKG

Part No.

8-pin SDIP

PS9305L

[email protected] minute

TA

IO

IFLH

tPHL/tPLH

[kVr.m.s.]

[°C]

[A]/min.

[mA]/max.

[μs]/max.

-40 to 110

2.5

5

0.25

-40 to 110

0.6

7

0.4 0.175

PS9306L 6-pin SDIP

PS9307L

5

-40 to 125

0.6

5

PS9308L

-40 to 110

2

5

0.25

PS9331L

-40 to 125

2.5

5

0.175

Timer KB restart function which is operated by external interruption or interlocking with the comparator supports critical conduction mode (CRM) PFC control. When the Zero current is detected by external interruption or comparator, Timer KB is restarted by only using hardware. Therefore, it is possible to make a fixed ON time PFC control without any CPU operation. It takes a few ms up to 10ms, as half cycle of commercial power supply frequency, for the operation controlled by PFC output voltage feedback. Therefore, it is possible to make PFC control at reduced CPU load.

Automatic restart function at zero current undetected In case that zero current is undetected such as after PFC control operation started, Timer output restarts automatically every PWM period which is set to Timer KB. After zero current is detected, Timer output will restart by external interruption or comparator input. Therefore, there is no need for users to manipulate anything such as changing control mode or manipulating CPU before and after zero current detection.

PFC Inductor current

TKBCRn1 TKBOn0 (PFC output) INTP2x / CMPxP (ZCD intput)

Timer KB counter TKBCRn0 register (Restart Cycle) TKBCRn1 register (PWM Duty) TKBOn0 output (PFC output) INTP2x/ CMPxP input (ZCD intput)

Interleave PFC output control mode Interleave PFC mode function as one of Timer KB function supports Critical Conduction Mode (CRM) control. Timer KB has 2 PWM outputs which are shifted 180 degree of phase due to zero current detection with 2 external interruption inputs. INTP20 TKBOn0 INTP21 TKBOn1

ADC

Vin Current wave form

TKBOn0 INTP20 TKBOn1 INTP21

25

26

Average Current

Technology Explained

Technology Explained

PFC and LED Control by RL78/I1A Microcontroller

PFC and LED Control by RL78/I1A Microcontroller

Led Control; Constant Current, Dimming, Color Control It is possible to support LED constant current control by changing PWM duty due to LED current feedback to A/D converter. And it is possible to control dimming level by changing target level of LED current feed back set to A/D converter. Furthermore, dimming control for multiple LED channel is also supported by multiple timer outputs and A/D converter inputs, and from this, it is possible to support color control.

Precise Dimming and Color Control It is possible to control LED precisely with PWM output dithering function of Timer KB. It can improve average PWM resolution during 16 periods to 16 times as high as count clock. Having extension of Timer KB output active period by 1 count clock at n period (n = 0 to 15) during 16 periods, average duty during 16 period increase to standard duty + N/16. As a result, it achieve to control PWM duty at the minimum resolution of 0.98ns with 64MHz count clock source. Thus, it is possible to control dimming level & color condition precisely and it achieves dimming at the low bright level and reduces current/voltage ripple.

Burst Dimming Control Burst dimming which is interval switching of light is possible by Timer KB interlocking with Timer KC. Timer KC output make Timer KB’s output ‘AND gating’ internally, LED ON/off period is controlled by Timer KC output duty. It is possible to control burst dimming up to 6 channels of LED separately.

Dithering Counter

8 times per 16 cycles Once per 2 cycles

CR0 DUTY3,5 DUTY2,4 DUTY1 DUTY0 TKCO00 TKCO01

TKCO04 TKCO05 TKBO00 TKBO01 TKBO10 TKBO11 TKBO20 TKBO21

ANI0/AVREFP ANI1/AVREFM ANI2/CMP0P/ ANI4/CMP1P ANI5/CMP2P/ ANI6/CMP3P

ANI7 ANI8/CMPCOM ANI9

8bit D/A×3ch

Comparator

Flexible Over Current Protection and Over Voltage Protection In case that LED over-current or over-voltage of PFC is detected, it is possible to stop timer output immediately by only using hardware as forced output stop function which is configured by external interruption or Timer KB interlocking with comparator. AS Timer KB is stopped asynchronously operating clock, without CPU operation, it is possible to configure secure protect function. Timer outputs are selectable from Hi-Z, High or Low in forced output stop operation. And reference voltage for comparator is selectable from below 4 types of source as 3 channels of integrated 8 bit DAC or 1 channel of external analog input. About comparator, it is possible to configure window-comparator function with having single input pin connected to 2 comparators. From this, it is possible to set 2 levels of limits. From this, it is possible to configure flexible protect function. As examples, it is possible to set upper and lower limit for forced output stop function or to set 2 levels of upper limits which enables interruption operation at lower limit level and forced output stop at higher limit.

Timer KBn Counter TKBCRn0 register TKBCRn3 register TKBCRn2 register TKBCRn1 register TKBOn0 output

Hi-Z, High or Low

TKBOn1 output

Hi-Z, High or Low

Comparator 0 to 5 (internal output)

Emergency stop by active edge detection

DALI Communication

Timer KC gating output (intemal) N

Smooth start step counter Timer KB output

Smooth start period

27

A/D converter

ANI6/CMP5P

Once per 16 cycles

Timer KB duty:

PGA (X 4, X 8, X 16, X 32)

ANI7/CMP4P/

TKBOn0 output (N=1) TKBOn1 output (N=8)

TKCO03

Overshoot can be suppressed by soft-start function. It is possible to make a soft-start that automatically increases duty after PWM output starts until it reaches to the configured duty value. It is possible to configure initial duty and duty plus one incremental period. Until it reaches to the configured duty value, the action is repeated without any CPU load. It is possible to suppress overshoot in burst dimming operation by combining with the Timer KC interlocking PWM Gate Output function, as well.

Integrated programmable gain amplifier (PGA) supports A/D conversion after amplified maximum 6 channels of analog input to 4 to 32 times larger. From this function, lower resistance LED current sensing resistor is available and reduce power loss. Furthermore, as 6 channels of input pins for this PGA are alternate function with comparator, it is possible to support analog input amplify and protect function with the same input pins.

Timer KBn Counter

TKCO02

Suppress Overshooting at System Power ON Timing

High Efficiency with Using Lower Led Current Sense Resistor

Normal operation

Serial array unit 4 supporting slave mode DALI communication, it is possible to transmit and receive the Manchester code by only using hardware. It supports format of 8/16/24 bit except start & stop bit. Furthermore, it supports to operate as SNOOZE mode. Therefore it is possible to suspend DALI communication in STOP mode with stopping clock supply for CPU and other peripherals. Thus, it achieves to reduce standby power consumption to 0.23 uA (TYP, Ta = 25°C) with MCU kept in STOP mode when the lighting system is in off condition.

DALIRxD4

Filter

Manchester decoder

Rx shift register Rx buffer register (3bytes)

DALITxD4

Manchester encoder

Tx shift register Tx buffer register (3bytes)

28

Related Tools

Related Tools

For Use with MCU Solutions

For Use with MCU Solutions

LED base light tool (MCU software development tool) The Applilet EZ for HCD Controller is an auto software generation and program writing tool for LED lighting/dimming MCUs. By simply specifying a dimming operation or communication mode on the GUI, you can easily generate MCU software that controls the LED at a constant current. The generated software can be written automatically to the flash memory for the MCU via a USB cable and operation verification can be made easily on the evaluation board. The use of the Applilet EZ for HCD Controller can significantly reduce the amount of labor required in the development and verification of LED control and communication software. In addition, even persons not experienced in MCU programming can evaluate MCU-based application systems on LED lighting/dimming. *Applilet EZ for HCD Controller is available from Rnensas web page with free download

Evaluation tools for master communication control EZ-0008 as a master communication control evaluation board is provided for the purpose of evaluating communication control for the lighting board. It supports the evaluation for DALI communication, DMX512 communication or IR remote control. It is possible for every lighting EVB to be controlled via this master board from PC with GUI tool. each of master control GUI tools are available from our website freely.

Communication evaluation system Communication master board

Slave board (lighting evaluation board)

Applilet EZ for HCD Controller control flowchart Start Applilet EZ for HCD Controller

Example of evaluation system

USB

USB cable

Select operation mode & Make setting (DALI communication, DMX communication, or other operating mode)

Evaluation board (Ex. EZ-0012)

PC (GUI)

Generate C source code Write to MCU Flash memory on evaluation board

Software for MCU control is automatically generated according to select & set made on GUI. For controlling everything on GUI, it is also easy to write the software to MCU Flash memory. All the software needed to evaluation board control is automatically generated by Applilet EZ for HCD Controller.

EZ-0008

PC

IR communication Easily to construct whole lighting evaluation system by combining this communication board with lighting evaluation board

DALI / DMX512 communication

Evaluation boards such as EZ-0012 or other evaluation boards

Example: Variable mode selected case It is possible to set dimming pattern to each LED channel with only drawing lines on GUI

brightness level

Click!

Communication master controller GUI *freely download is available from Renesas web page

each output channel time

Operation setting window in Variable mode

Mode select window

Selectable from each operation modes according to each evaluation board : (Variable, Analog Input, Serial Command, DMX512, DALI, Switch, IR Remote Control, and so on) In all operation mode, software is automatically generated by only control on GUI with a mouse

Software generated automatically & written to MCU Flash ROM according to setting made on GUI DALI master controller GUI

DMX512 master controller GUI

Automatic software generation select window

29

30

Related Tools

Related Tools

For Use with MCU Solutions

For Use with LED Bulb Solutions

Application Notes

LED Light Bulb Tool

Application notes for full digital solutions are available Application notes which guides PFC & LED control and communication control with MCU are provided. They describes how to set the MCU peripheral function, calculate the parameters for PI processing control and software flowchart.

LED control with RL78/I1A

From Development Support Tools you can obtain Application Circuit Board and Calculation Sheet. The calculation sheet is a tool that makes it easy to perform circuit calculations. It is designed to run in Microsoft Excel with the Analysis Tool and Analysis Tool VBA add-ins enabled. Simply enter values in the necessary fields and the simulation waveform and resistance and capacitance values on the circuit diagram are updated, providing useful guidelines during the design process.

Lighting communication control with RL78/I1A

Application notes

Input Fields

Visit the LED lighting application pages on the Renesas Web site. Optimal solutions are presented for individual LED lighting applications, along with related application notes, device recommendations, recommended circuit designs, spreadsheets for calculating external constants, and demo videos showing how to use them.

31

32

Renesas LED Lighting Systems

© 2013 Renesas Electronics Corporation, All rights reserved. R00SG0004EJ0200

Colophon 2.2