Energy management
Reactive Energy management
PE90156
Low Voltage components Catalogue September 2010
Reactive Energy management
Your requirements….
Optimize energy consumption • By reducing electricity bills, • By reducing power losses, • By reducing CO2 emissions.
Increase power availability • Compensate for voltage sags detrimental to process operation, • Avoid nuisance tripping and supply interruptions.
Improve your business performance • Optimize installation size, • Reduce harmonic distortion to avoid the premature ageing of equipment and destruction of sensitive components.
Reactive Energy management
Our solutions….
Reactive energy management In electrical networks, reactive energy results in increased line currents for a given active energy transmitted to loads. The main consequences are: • Need for oversizing of transmission and distribution networks by utilities, • Increased voltage drops and sags along the distribution lines, • Additional power losses. This results in increased electricity bills for industrial customers because of: • Penalties applied by most utilities on reactive energy, • Increased overall kVA demand, • Increased energy consumption within the installations. Reactive energy management aims to optimize your electrical installation by reducing energy consumption, and to improve power availability. Total CO2 emissions are also reduced. Utility power bills are typically reduced by 5% to 10%.
“Our energy consumption was reduced
9%
by after we installed 10 capacitor banks with detuned reactors. Electricity bill optimised by 8% and payback in 2 years.”
Testifies Michelin Automotive in France.
“Energy consumption
5%
reduced by with LV capacitor bank and active filter installed.”
POMA OTIS Railways, Switzerland.
“70 capacitor banks with detuned reactors installed, energy consumption reduced by 10%, electrcity bill optimised by 18%, payback in just
1 year.” Madrid Barrajas airport Spain.
1
Reactive Energy management
Improve electrical networks and reduce energy costs
Power Factor Correction Every electric machine needs active power (kW) and reactive power (kvar) to operate. The power rating of the installation in kVA is the combination of both: (kVA)² = (kW)² + (kvar)². The Power Factor has been defined as the ratio of active power (kW) to apparent power (kVA). Power Factor = (kW) / (kVA). The objective of Reactive Energy management is improvement of Power Factor, or “Power Factor Correction”.
DE90154
This is typically achieved by producing reactive energy close to the consuming loads, through connection of capacitor banks to the network.
2
Reactive Energy management
Ensure reliability and safety on installations
Quality and reliability • Continuity of service thanks to the high performance and long life expectancy of capacitors. • 100% testing in manufacturing plant. • Design and engineering with the highest international standards.
Safety • Tested safety features integrated on each phase. • Over-pressure system for safe disconnection at the end of life. • All materials and components are free of PCB pollutants.
Efficiency and productivity
Thanks to the knowhow developed over 50 years, Schneider Electric ranks as the global specialist in Energy management providing a unique and comprehensive portfolio. Schneider Electric helps you to make the most of your energy with innovative, reliable and safe solutions.
• Product development including innovation in ergonomics and ease of installation and connection. • Specially designed components to save time on installation and maintenance. • All components and solutions available through a network of distributors and partners in more than 100 countries.
PE90160
PE90081
PE90075
PE90076
3
PE56733
Reactive Energy management
Quality & Environment
Quality certified ISO 9001 A major strength In each of its units, Schneider Electric has an operating organization whose main role is to verify quality and ensure compliance with standards. This procedure is: • uniform for all departments; • recognized by numerous customers and official organizations. But, above all, its strict application has made it possible to obtain the recognition of independent organizations. The quality system for design and manufacturing is certified in compliance with the requirements of the ISO 9001 Quality Assurance model. Stringent, systematic controls During its manufacture, each equipment item undergoes systematic routine tests to verify its quality and compliance: • measurement of operating capacity and tolerances; • measurement of losses; • dielectric testing; • checks on safety and locking systems; • checks on low-voltage components; • verification of compliance with drawings and diagrams. The results obtained are recorded and initialled by the Quality Control Department on the specific test certificate for each device.
4
Schneider Electric undertakes to reduce the energy bill and CO2 emissions of its customers by proposing products, solutions and services which fit in with all levels of the energy value chain. The Power Factor Correction and harmonic filtering offer form part of the energy efficiency approach.
PE90088
Power Factor Correction and harmonic filtering
A new solution for building your electrical installations
A comprehensive offer Power Factor Correction and harmonic filtering form part of a comprehensive offer of products perfectly coordinated to meet all medium- and low-voltage power distribution needs. All these products have been designed to operate together: electrical, mechanical and communications consistency. The electrical installation is accordingly both optimized and more efficient: • improved continuity of service; • reduced power losses; • guarantee of scalability; • efficient monitoring and management. You thus have all the trumps in hand in terms of expertise and creativity for optimized, reliable, expandable and compliant installations.
Schneider Electric joins forces with your expertise and your creativity for optimized, reliable, expandable and compliant installations.
Tools for easier design and setup With Schneider Electric, you have a complete range of tools that support you in the knowledge and setup of products, all this in compliance with the standards in force and standard engineering practice. These tools, technical notebooks and guides, design aid software, training courses, etc. are regularly updated. Because each electrical installation is a specific case, there is no universal solution. The variety of combinations available allows you to achieve genuine customization of technical solutions. You can express your creativity and highlight your expertise in the design, development and operation of an electrical installation.
5
6
Reactive Energy Management
Main contents
Overview Power Factor Correction guideline
1-5 9
Low Voltage capacitors
21
Detuned reactors
75
Power Factor controllers
81
Contactors
85
Appendix
89
7
8
Reactive Energy Management
Power Factor Correction guideline Contents
Why reactive energy management?
10
Principle Benefits
10 11
Method for determining compensation
12
Calculation of the required reactive power Selection of the compensation mode Selection of the compensation type Allowing for operating conditions and harmonics
12 13 14 15
Low Voltage capacitors with detuned reactors
16
Rated voltage and current
17
Capacitor selection guide
18
Construction of references - Principle
19
9
Power Factor Correction guideline
Why reactive energy management?
DE90087
Principle of reactive energy management All AC electrical networks consume two types of power: active power (kW) and reactive power (kvar): • The active power P (in kW) is the real power transmitted to loads such as motors, lamps, heaters, computers, etc. The electrical active power is transformed into mechanical power, heat or light. • The reactive power Q (in kvar) is used only to power the magnetic circuits of machines, motors and transformers. In this representation, the Power Factor (P/S) is equal to cosφ.
The apparent power S (in kVA) is the vector combination of active and reactive power. The circulation of reactive power in the electrical network has major technical and economic consequences. For the same active power P, a higher reactive power means a higher apparent power, and thus a higher current must be supplied. The circulation of active power over time results in active energy (in kWh). The circulation of reactive power over time results in reactive energy (kvarh).
DE90071
In an electrical circuit, the reactive energy is supplied in addition to the active energy.
Power generation
Active energy
Transmission network
Reactive energy
Due to this higher supplied current, the circulation of reactive energy in distribution networks results in: • Overload of transformers; • Higher temperature rise in power cables; • Additional losses; • Large voltage drops; • Higher energy consumption and cost; • Less distributed active power.
Active energy Motor Reactive energy
Reactive energy supplied and billed by the energy provider.
DE90088
For these reasons, there is a great advantage in generating reactive energy at the load level in order to prevent the unnecessary circulation of current in the network. This is what is known as “power factor correction”. This is obtained by the connection of capacitors, which produce reactive energy in opposition to the energy absorbed by loads such as motors. The result is a reduced apparent power, and an improved power factor P/S’ as illustrated in the diagram opposite. Qc
The power generation and transmission networks are partially relieved, reducing power losses and making additional transmission capacity available.
DE90071
Q
Power generation
Active energy
Transmission network
Active energy Motor Reactive energy
Capacitors
10
The reactive power is supplied by capacitors. No billing of reactive power by the energy supplier.
Benefits of reactive energy management Optimized management of reactive energy brings economic and technical advantages. Savings on the electricity bill • Eliminating penalties on reactive energy and decreasing kVA demand: • Reducing power losses generated in the transformers and conductors of the installation. Example: Loss reduction in a 630 kVA transformer PW = 6,500 W with an initial Power Factor = 0.7. With power factor correction, we obtain a final Power Factor = 0.98. The losses become: 3,316 W, i.e. a reduction of 49%.
Increasing available power A high power factor optimizes an electrical installation by allowing better use of the components. The power available at the secondary of a MV/LV transformer can therefore be increased by fitting power factor correction equipment on the low voltage side. The table opposite shows the increased available power at the transformer output through improvement of the Power Factor from 0.7 to 1.
Power factor 0.7 0.8 0.85 0.90 0.95 1
Increased available power 0% + 14 % + 21 % + 28 % + 36 % + 43 %
Reducing installation size Installing power factor correction equipment allows conductor cross-section to be reduced, since less current is absorbed by the compensated installation for the same active power. The opposite table shows the multiplying factor for the conductor cross-section with different power factor values.
Power factor 1 0.80 0.60 0.40
Cable crosssection multiplying factor 1 1.25 1.67 2.50
Reducing voltage drops in the installation Installing capacitors allows voltage drops to be reduced upstream of the point where the power factor correction device is connected. This prevents overloading of the network and reduces harmonics, so that you will not have to overrate your installation.
11
Power Factor Correction guideline
Method for determining compensation
The selection of Power Factor Correction equipment can follow a 4-step process:
Step 1: Calculation of the required reactive power
• Calculation of the required reactive energy. • Selection of the compensation mode: - Central, for the complete installation; - By sector; - For individual loads, such as large motors. • Selection of the compensation type: - Fixed, by connection of a fixed-value capacitor bank; - Automatic, by connection of a different number of steps, allowing adjustment of the reactive energy to the required value; - Dynamic, for compensation of highly fluctuating loads. • Allowance for operating conditions and harmonics.
S’
For φ’ < φ, we obtain: cos φ’ > cos φ and tan φ’ < tan φ. Q
This is illustrated in the diagram opposite. Qc can be determined from the formula Qc = P. (tan φ - tan φ‘), which is deduced from the diagram. Qc = power of the capacitor bank in kvar. P = active power of the load in kW. tan φ = tangent of phase shift angle before compensation. tan φ’ = tangent of phase shift angle after compensation. The parameters φ and tan φ can be obtained from billing data, or from direct measurement in the installation. The following table can be used for direct determination. Before Reactive power (kvar) to be installed per kW of compensation in order to g get the required q cos φ φ’ or tan φ φ’ tan φ’ 0.75 0.62 0.48 0.41 0.33 cos φ’ 0.80 0.85 0.90 0.925 0.95 tan φ cos φ 1.73 0.5 0.98 1.11 1.25 1.32 1.40 1.02 0.70 0.27 0.40 0.54 0.61 0.69 0.96 0.72 0.21 0.34 0.48 0.55 0.64 0.91 0.74 0.16 0.29 0.42 0.50 0.58 0.86 0.76 0.11 0.24 0.37 0.44 0.53 0.80 0.78 0.05 0.18 0.32 0.39 0.47 0.75 0.80 0.13 0.27 0.34 0.42 0.70 0.82 0.08 0.21 0.29 0.37 0.65 0.84 0.03 0.16 0.24 0.32 0.59 0.86 0.11 0.18 0.26 0.54 0.88 0.06 0.13 0.21 0.48 0.90 0.07 0.16
load, 0 0.23 0.975
0.00 1.000
1.50 0.79 0.74 0.68 0.63 0.57 0.52 0.47 0.42 0.37 0.31 0.26
1.73 1.02 0.96 0.91 0.86 0.80 0.75 0.70 0.65 0.59 0.54 0.48
Example: Consider a 1000kW motor with cos φ = 0.8 (tan φ = 0.75). In order to obtain cosφ = 0.95, it is necessary to install a capacitor bank with a reactive power equal to k x P, i.e.: Qc = 0.42 x 1000 = 420 kvar.
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P
DE90091
The objective is to determine the required reactive power Qc (kvar) to be installed, in order to improve the power factor cos φ and reduce the apparent power S.
S Qc
Step 2: Selection of the compensation mode The location of low-voltage capacitors in an installation constitutes the mode of compensation, which may be central (one location for the entire installation), by sector (section-by-section), at load level, or some combination of the latter two. In principle, the ideal compensation is applied at a point of consumption and at the level required at any moment in time. In practice, technical and economic factors govern the choice. The location for connection of capacitor banks in the electrical network is determined by: • the overall objective (avoid penalties on reactive energy, relieve transformer or cables, avoid voltage drops and sags); • the operating mode (stable or fluctuating loads); • the foreseeable influence of capacitors on the network characteristics; • the installation cost. Central compensation The capacitor bank is connected at the head of the installation to be compensated in order to provide reactive energy for the whole installation. This configuration is convenient for a stable and continuous load factor. Group compensation (by sector) The capacitor bank is connected at the head of the feeders supplying one particular sector to be compensated. This configuration is convenient for a large installation, with workshops having different load factors. Compensation of individual loads The capacitor bank is connected right at the inductive load terminals (especially large motors). This configuration is very appropriate when the load power is significant compared to the subscribed power. This is the ideal technical configuration, as the reactive energy is produced exactly where it is needed, and adjusted to the demand.
Supply Bus
Transformer
Circuit-breaker
CC
GC
GC
IC
IC IC M
M
IC M
M
CC : Central Compensation GC : Group Compensation IC : Individual Compensation M : Motor Load
13
Power Factor Correction guideline
Method for determining compensation
Step 3: Selection of the compensation type Different types of compensation should be adopted depending on the performance requirements and complexity of control: • Fixed, by connection of a fixed-value capacitor bank; • Automatic, by connection of a different number of steps, allowing adjustment of the reactive energy to the required value; • Dynamic, for compensation of highly fluctuating loads. Fixed compensation This arrangement uses one or more capacitor(s) to provide a constant level of compensation. Control may be: • Manual: by circuit-breaker or load-break switch; • Semi-automatic: by contactor; • Direct connection to an appliance and switched with it. These capacitors are installed: • At the terminals of inductive loads (mainly motors); • At busbars supplying numerous small motors and inductive appliances for which individual compensation would be too costly; • In cases where the load factor is reasonably constant. Automatic compensation This kind of compensation provides automatic control and adapts the quantity of reactive power to the variations of the installation in order to maintain the targeted cos φ. The equipment is installed at points in an installation where the active-power and/or reactive-power variations are relatively large, for example: • On the busbars of a main distribution switchboard; • On the terminals of a heavily-loaded feeder cable. Where the kvar rating of the capacitors is less than or equal to 15% of the power supply transformer rating, a fixed value of compensation is appropriate. Above the 15% level, it is advisable to install an automatically-controlled capacitor bank. Control is usually provided by an electronic device (Power Factor Controller) which monitors the actual power factor and orders the connection or disconnection of capacitors in order to obtain the targeted power factor. The reactive energy is thus controlled by steps. In addition, the Power Factor Controller provides information on the network characteristics (voltage amplitude and distortion, power factor, actual active and reactive power …) and equipment status. Alarm signals are transmitted in case of malfunction. Connection is usually provided by contactors. For compensation of highly fluctuating loads, fast and highly repetitive connection of capacitors is necessary, and static switches must be used. Dynamic compensation This kind of compensation is required when fluctuating loads are present, and voltage fluctuations have to be prevented. The principle of dynamic compensation is to associate a fixed capacitor bank and an electronic var compensator, providing either leading or lagging reactive currents. The result is continuously varying fast compensation, perfectly suitable for loads such as lifts, crushers, spot welding, etc.
14
Step 4: Allowing for operating conditions and harmonics Capacitors should be selected depending on the working conditions expected during their lifetime. Allowing for operating conditions The operating conditions have a great influence on the life expectancy of capacitors. The following parameters should be taken into account: • Ambient Temperature (°C); • Expected over-current, related to voltage disturbances, including maximum sustained overvoltage; • Maximum number of switching operations/year; • Required life expectancy. Allowing for harmonics Depending on the magnitude of harmonics in the network, different configurations should be adopted. • Standard capacitors: when no significant non-linear loads are present. • Oversized capacitors: when a few non-linear loads are present. The rated current of capacitors must be increased in order to cope with the circulation of harmonic currents. • Harmonic rated capacitors used with detuned reactors. Applicable when a significant number of non-linear loads are present. Reactors are necessary in order to limit the circulation of harmonic currents and avoid resonance. • Tuned filters: when non-linear loads are predominant, requesting harmonic mitigation. A special design is generally necessary, based on onsite measurements and computer simulations of the network.
To know more about the influence of harmonics in electrical installations see appendix page 90
Capacitor selection
DE90070
Different ranges with different levels of ruggedness are proposed: • "SDuty": Standard duty capacitors for standard operating conditions, and when no significant non-linear loads are present. • "HDuty": Heavy duty capacitors for difficult operating conditions, particularly voltage disturbances, or when a few non-linear loads are present. The rated current of capacitors must be increased in order to cope with the circulation of harmonic currents. • "Energy": Specially designed capacitors, for harsh operating conditions, particularly high temperature. • "Harmonic HDuty" or "Harmonic Energy": harmonic rated capacitors used with detuned reactors. Applicable when a significant number of non-linear loads are present.
Before
After
15
Power Factor Correction guideline
Low Voltage capacitors with detuned reactors
Reactors should be associated with capacitor banks for Power Factor Correction in systems with significant non-linear loads, generating harmonics. Capacitors and reactors are configured in a series resonant circuit, tuned so that the series resonant frequency is below the lowest harmonic frequency present in the system. For this reason, this configuration is usually called “Detuned Capacitor Bank”, and the reactors are referred to as “Detuned Reactors”. The use of detuned reactors thus prevents harmonic resonance problems, avoids the risk of overloading the capacitors and helps reduce voltage harmonic distortion in the network. The tuning frequency can be expressed by the relative impedance of the reactor (in %), or by the tuning order, or directly in Hz. The most common values of relative impedance are 5.7, 7 and 14%. (14% is used with high level of 3rd harmonic voltages). Relative impedance (%) 5.7 7 14
Tuning order 4.2 3.8 2.7
Tuning frequency @5 0Hz (Hz) 210 190 135
Tuning frequency @ 60Hz (Hz) 250 230 160
The selection of the tuning frequency of the reactor capacitor depends on several factors: • Presence of zero-sequence harmonics (3, 9, …); • Need for reduction of the harmonic distortion level; • Optimization of the capacitor and reactor components; • Frequency of ripple control system if any. • To prevent disturbances of the remote control installation, the tuning frequency should be selected at a lower value than the ripple control frequency. • In a detuned filter application, the voltage across the capacitors is higher than the system’s rated voltage. In that case, capacitors should be designed to withstand higher voltages. • Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. In that case, capacitors should be designed to withstand higher currents, combining fundamental and harmonic currents.
Effective reactive energy In the pages relating to detuned capacitor banks (Harmonic HDuty and Harmonic Energy), the reactive energy (kvar) given in the tables is the resulting reactive energy provided by the combination of capacitors and reactors.
Capacitor rated voltage Capacitors have been specially designed to operate in detuned bank configurations. Parameters such as the rated voltage, over-voltage and over-current capabilities have been improved, compared to standard configuration.
16
Power Factor Correction guideline
Rated voltage and current
According to IEC 60681-1 standard, the rated voltage (UN) of a capacitor is defined as the continuously admissible operating voltage. The rated current (IN) of a capacitor is the current flowing through the capacitor when the rated voltage (UN) is applied at its terminals, supposing a purely sinusoidal voltage and the exact value of reactive power (kvar) generated. Capacitor units shall be suitable for continuous operation at an r.m.s. current of (1.3 x IN). In order to accept system voltage fluctuations, capacitors are designed to sustain over-voltages of limited duration. For compliance to the standard, capacitors are for example requested to sustain over-voltages equal to 1.1 times UN, 8h per 24h. VarplusCan and VarplusBox capacitors have been designed and tested extensively to operate safely on industrial networks. The design margin allows operation on networks including voltage fluctuations and common disturbances. Capacitors can be selected with their rated voltage corresponding to the network voltage. For different levels of expected disturbances, different technologies are proposed, with larger design margin for capacitors adapted to the most stringent working conditions (HDuty & Energy).
17
Power Factor Correction guideline
Capacitor selection guide
Capacitors must be selected depending on the working conditions expected during their lifetime. Solution SDuty
Description Standard capacitor
Recommended use for • Networks with non significant non-linear loads • Standard over-current • Standard operating temperature • Normal switching frequency • Standard life expectancy
Max. condition NLL ≤ 10% 1.5 IN 55°C (class D) 5,000 / year Up to 100,000h*
HDuty
Heavy-duty capacitor
• A few non-linear loads • Significant over-current • Standard operating temperature • Significant switching frequency • Long life expectancy
NLL ≤ 20% 1.8 IN 55°C (class D) 7,000 / year Up to 130,000h*
Energy
Capacitor for • Significant number of non-linear loads (up to 25%) special conditions • Severe over-current • Extreme temperature conditions • Very frequent switching • Extra long life expectancy
NLL ≤ 25% 2.5 IN 70°C 10,000 / year Up to 160,000h*
Harmonic HDuty
Heavy-duty, harmonic rated capacitor + detuned reactor
• High level of non-linear loads (up to 30%) • Significant over-current • Standard operating temperature • Significant switching frequency • Long life expectancy
NLL ≤ 50% 1.8 IN 55°C (class D) 7,000 / year Up to 130,000h*
Harmonic Energy
Energy, harmonic rated capacitor + detuned reactor
• High level of non-linear loads (up to 30%) • Severe over-current • Extreme temperature conditions • Very frequent switching • Extra long life expectancy
NLL ≤ 50% 2.5 IN 70°C 10,000 / year Up to 160,000h*
* The maximum life expectancy is given considering standard operating conditions: service voltage (UN), service current (IN), 35°C ambient temperature. WARNING: the life expectancy will be reduced if capacitors are used in maximum working conditions.
Since the harmonics are caused by non-linear loads, an indicator for the magnitude of harmonics is the ratio of the total power of non-linear loads to the power supply transformer rating. This ratio is denoted NLL, and is also known as Gh/Sn: NLL = Total power of non-linear loads (Gh) / Installed transformer rating (Sn). Example: • Power supply transformer rating: Sn = 630 kVA • Total power of non-linear loads: Gh = 150 kVA • NLL = (150/630) x 100 = 24 %
18
Power Factor Correction guideline
Construction of references Principle
Capacitors BL R_ V B Construction B = Box C = Can
S D Y Range SDY SDuty HDY HDuty ENY Energy HH1 Harmonic HDuty 5.7 or 7% HH2 Harmonic HDuty 14% HE1 Harmonic Energy 5.7 or 7% HE2 Harmonic Energy 14%
_
1 2 5 Power E.g.: 125 = 12.5 kvar X00 = 100 kvar
A Frequency A: 50 Hz B: 60 Hz
4 4 _ 3 Voltage Number of phases E.g.: 44 = 440 V 1: single phase 3: three-phase
Example: BLR_VBSDY_125A44_3 = VarplusBox Standard Duty, 12.5kvar, 50Hz, 440V, 3-phase. See page 52
Detuned reactors B
L
R
_
V
D
R
_
2 5 0 Power Ex: 125 = 12.5 kvar X00 = 100 kvar
_
0 5 Tuning 05: 5.7 % 07: 7 % 14: 14 %
_
B Frequency A: 50 Hz B: 60 Hz
4 0 Voltage E.g.: 40 = 400 V
Example: BLR_VDR_250_05_A40 = detuned reactor, 25kvar, 5.7% relative impedance, 60Hz, 400V. See page 79.
19
20
Reactive Energy Management
Low Voltage capacitors Contents
LV capacitor overview
22
VarplusCan
24
Standard Heavy Duty Energy Harmonic HDuty Harmonic Energy Mechanical characteristics
26 30 34 38 42 46
VarplusBox
48
Standard Heavy Duty Energy Harmonic HDuty Harmonic Energy Mechanical characteristics
50 54 58 62 66 70
21
Low Voltage capacitors
Offer overview
PE90131
PE90154
PE90130
PE90131
PE90132
VarplusCan
+ SDuty
Energy
Harmonic HDuty
230 V - 690 V
400 V - 690 V
400 V - 600 V
Power range (three-phase)
1 – 50 kvar
5 – 15 kvar
6.5 – 100 kvar
6.5 – 50 kvar
Peak inrush current
Up to 200 x IN
Up to 350 x IN
Up to 250 x IN
Up to 400 x IN
Overvoltage
1.1 x UN 8h every 24h
Overcurrent
1.5 x IN
1.8 x IN
2.5 x IN
1.8 x IN
2.5 x IN
Mean life expectancy
Up to 100,000 h
Up to 130,000 h
Up to 160,000 h
Up to 130,000 h
Up to 160,000 h
Safety
Self-healing + pressure-sensitive disconnector + discharge device
Dielectric
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Impregnation
Non-PCB, biodegradable resin
Non-PCB, oil
Non-PCB, sticky (dry) biodegradable resin
Non-PCB, oil
Ambient temperature
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
Protection
IP30 (IP54 on request) indoor
Mounting
Upright
Upright
Upright / horizontal
Upright
Terminals
• Double fast-on + cable (≤ 10 kvar) • CLAMPTITE - Three-phase terminal with electric shock protection (finger-proof)
Construction
Extruded aluminium can
Voltage range
22
HDuty
Up to 250 x IN
Non-PCB, sticky (dry) biodegradable resin
Upright / horizontal
Harmonic Energy
PE90137
PE90154
PE90135
PE90164
PE90136
PE90134
VarplusBox
SDuty
HDuty
PE90135
+
Energy
+ Harmonic HDuty
Harmonic Energy
Steel sheet enclosure 380 V - 690 V
380 V - 690 V
2.5 – 100 kvar
6.5 – 100 kvar
Up to 200 x IN
Up to 250 x IN
Up to 350 x IN
Up to 250 x IN
Up to 400 x IN
1.5 x IN
1.8 x IN
2.5 x IN
1.8 x IN
2.5 x IN
Up to 100,000 h
Up to 130,000 h
Up to 160,000 h
Up to 130,000 h
Up to 160,000 h
Double metallized paper + Polypropylene film
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Non-PCB, oil
Non-PCB, sticky (dry) biodegradable resin
Non-PCB, oil
-25/70 min.: -25°C ; max.: 70°C
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
Upright
Upright / horizontal
Upright
1.1 x UN 8h every 24h
Self-healing + pressure-sensitive disconnector + discharge device Metallized polypropylene film with Zn/Al alloy Non-PCB, biodegradable resin
Non-PCB, sticky (dry) biodegradable resin
-25/D min.: -25°C ; max.: 55°C IP20 (IP54 on request) indoor Upright
Upright / horizontal
Bushing terminals designed for large cable termination and direct busbar mounting for banking
23
Low Voltage capacitors
VarplusCan
Aluminum can capacitors specially designed and engineered to deliver a long working life with low losses in standard, heavy-duty and severe operating conditions. Suitable for Fixed and Automatic PFC, real time compensation, detuned and tuned filters.
Main features Easy installation & maintenance • Optimized design for low weight, compactness and reliability to ensure easy installation. • Unique termination system that allows maintained tightening. • 1 point for mounting and earthing. • Vertical and horizontal position.
PE90131
Safety • Self-healing. • Pressure-sensitive disconnector on all three phases. • Discharge resistors fitted. • Finger-proof CLAMPTITE terminals to reduce risk of accidental contact and to ensure firm termination (10 to 30 kvar). • Special film resistivity and metallization profile for higher thermal efficiency, lower temperature rise and enhanced life expectancy. Compacity • Optimized geometric design (small dimensions and low weight). • Available on request in single phase.
For professionnals • High life expectancy up to 160,000 hours • Very high overload capabilities and good thermal and mechanical properties. • Economic benefits due to its compact size. • Easy maintenance. • Unique finger proof termination to ensure tightening. VarplusCan
24
PE90131
PE90154
PE90130
PE90131
PE90132
VarplusCan
+ SDuty
Energy
Harmonic HDuty
230 V - 690 V
400 V - 690 V
400 V - 600 V
Power range (three-phase)
1 – 50 kvar
5 – 15 kvar
6.5 – 100 kvar
6.5 – 50 kvar
Peak inrush current
Up to 200 x IN
Up to 250 x IN
Up to 350 x IN
Up to 250 x IN
Up to 400 x IN
Overvoltage
1.1 x UN 8h every 24h
Overcurrent
1.5 x IN
1.8 x IN
2.5 x IN
1.8 x IN
2.5 x IN
Mean life expectancy
Up to 100,000 h
Up to 130,000 h
Up to 160,000 h
Up to 130,000 h
Up to 160,000 h
Safety
Self-healing + pressure-sensitive disconnector + discharge device
Dielectric
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Impregnation
Non-PCB, biodegradable resin
Non-PCB, oil
Non-PCB, sticky (dry) biodegradable resin
Non-PCB, oil
Ambient temperature
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
Protection
IP30 (IP54 on request) indoor
Mounting
Upright
Upright
Upright / horizontal
Upright
Terminals
• Double fast-on + cable (≤ 10 kvar) • CLAMPTITE - Three-phase terminal with electric shock protection (finger-proof)
Construction
Extruded aluminium can
Voltage range
HDuty
Non-PCB, sticky (dry) biodegradable resin
Upright / horizontal
Harmonic Energy
25
Low Voltage capacitors
VarplusCan SDuty
A safe, reliable and high-performance solution for power factor correction in standard operating conditions.
Operating conditions • • • • •
For networks with insignificant non-linear loads: (NLL ≤ 10%). Standard voltage disturbances. Standard operating temperature up to 55°C. Normal switching frequency up to 5 000 /year. Maximum current (including harmonics) is 1.5 x IN.
PE90131
PE90130
Technology Constructed internally with three single-phase capacitor elements assembled in an optimized design. Each capacitor element is manufactured with metallized polypropylene film as the dielectric having features such as heavy edge metallization and special profiles which enhance the “self-healing” properties. The active capacitor elements are encapsulated in a specially formulated biodegradable, non-PCB, PUR (soft) resin which ensures thermal stability and heat removal from inside the capacitor. The unique finger-proof CLAMPTITE termination is fully integrated with discharge resistors and allows suitable access to tightening and ensures cable termination without any loose connections. Once tightened, the design guarantees that the tightening torque is always maintained. For lower ratings, double fast-on terminals with wires are provided.
Benefits VarplusCan SDuty
26
• Safety: - Self-healing. - Pressure-sensitive disconnector on all three phases. - Discharge resistor. • Life expectancy up to 100,000 hours. • Economic benefits and easy installation due to its compact size and low weight. • Easy maintenance thanks to its unique finger-proof termination to ensure tightening. • Also available in single-phase and small power ratings from 1 to 5 kvar.
Technical specifications General characteristics Standards Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety Protection Construction Casing Dielectric Impregnation
IEC 60831-1/-2 230 to 690 V 50 / 60 Hz 1 to 50 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 55°C (Class D) 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 1.5 x IN 200 x IN Up to 5 ,000 switching operations per year Up to 100,000 hrs NLL ≤ 10% Indoor, upright Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP30 (IP54 on request) Extruded Aluminium Can Metallized polypropylene film with Zn/Al alloy. Biodegradable, Non-PCB, PUR (soft) resin
27
Low Voltage capacitors
50 Hz
VarplusCan SDuty
Rated kvar kv voltage UN (V) 230 2.5 5 7.5 10 380/ 400/ 415
440
690
μF (x 3)
IN ((A)
Ca Case Pa Part number code co
50 10 100 15 150 20 200
6.3 13 19 25
HC LC NC SC
7 13 20 27 33 50 66 83 99 133 13 166 16 199 19 265 26 332 33
400 40 V 1.4 2.9 4.3 5.8 7.2 11 14 18 22 29 36 43 58 72
1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
5 11 16 22 27 41 55 69 82 11 110 13 137 16 164 21 219 27 274
1.3 2.6 3.9 5.2 6.6 10 13 16 20 26 33 39 52 66
1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40
2 4 7 9 11 17 22 28 33 45 56 67 89
0.8 1.7 2.5 3.3 4.2 6.3 8.4 10 13 17 21 25 33
38 V 380 0.9 1.8 2.7 3.6 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 27 36 45
400 40 V 1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
415 41 V 1. 1.1 2. 2.2 3. 3.2 4. 4.3 5. 5.4 8. 8.1 10.8 10 13.5 13 16.1 16 21.5 21 26.9 26 32 43 54
Available 10/2010 Available 01/2011
28
HC HC RC RC TC TC VC
DC HC LC NC NC SC SC SC
MC MC MC NC NC SC SC
BL BLR_VCSDY_025A23_3 BL BLR_VCSDY_050A23_3 BL BLR_VCSDY_075A23_3 BL BLR_VCSDY_100A23_3
On request On request On request On request BL BLR_VCSDY_050A40_3 BL BLR_VCSDY_075A40_3 BL BLR_VCSDY_100A40_3 BL BLR_VCSDY_125A40_3 BL BLR_VCSDY_150A40_3 BL BLR_VCSDY_200A40_3 BL BLR_VCSDY_250A40_3 On request On request On request On request On request On request On request BL BLR_VCSDY_050A44_3 BL BLR_VCSDY_075A44_3 BL BLR_VCSDY_100A44_3 BL BLR_VCSDY_125A44_3 BL BLR_VCSDY_150A44_3 BL BLR_VCSDY_200A44_3 BL BLR_VCSDY_250A44_3 BL BLR_VCSDY_300A44_3 On request On request On request On request On request On request BL BLR_VCSDY_050A69_3 BL BLR_VCSDY_075A69_3 BL BLR_VCSDY_100A69_3 BL BLR_VCSDY_125A69_3 BL BLR_VCSDY_150A69_3 BL BLR_VCSDY_200A69_3 BL BLR_VCSDY_250A69_3 On request On request
60 Hz
Rated kv kvar voltage UN (V) 240 2.5 5 7.5 10
μF (x 3)
IN (A)
Ca Case Pa Part number code co
38 77 11 115 15 154
6.0 12 18 24
DC HC NC NC
380/400 380 38 V 0.9 1.8 2.7 3.6 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 27 36 45
400 40 V 1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
6 11 17 22 28 41 55 69 83 11 111 13 138 16 166 22 221 27 276
400 40 V 1.4 2.9 4.3 5.8 7.2 11 14 18 22 29 36 43 58 72
440/480 440 44 V 0.8 1.7 2.5 3.4 4.2 6.3 8.4 10 10.5 12 12.6 16 16.8 21 25 34 42
480 48 V 1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
4 8 12 15 19 29 38 48 58 77 96 11 115 15 154 19 192
480 48 V 1.2 2.4 3.6 4.8 6.0 9.0 12 15 18 24 30 36 48 60
2 5 7 10 12 18 25 31 37 49 61 74 98 12 123
1.0 1.9 2.9 3.8 4.8 7.2 9.6 12 14 19 24 29 38 48
600
1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
DC HC LC MC NC SC SC SC
DC HC LC MC NC NC SC SC
HC MC RC TC TC TC VC
BL BLR_VCSDY_025B24_3 BL BLR_VCSDY_050B24_3 BL BLR_VCSDY_075B24_3 BL BLR_VCSDY_100B24_3
On request On request On request On request BL BLR_VCSDY_050B40_3 BL BLR_VCSDY_075B40_3 BL BLR_VCSDY_100B40_3 BL BLR_VCSDY_125B40_3 BL BLR_VCSDY_150B40_3 BL BLR_VCSDY_200B40_3 BL BLR_VCSDY_250B40_3 BL BLR_VCSDY_300B44_3 On request On request
On request On request On request On request BL BLR_VCSDY_050B48_3 BL BLR_VCSDY_075B48_3 BL BLR_VCSDY_100B48_3 BL BLR_VCSDY_125B48_3 BL BLR_VCSDY_150B48_3 BL BLR_VCSDY_200B48_3 BL BLR_VCSDY_250B48_3 BL BLR_VCSDY_300B48_3 On request On request On request On request On request On request BL BLR_VCSDY_050B60_3 BL BLR_VCSDY_075B60_3 BL BLR_VCSDY_100B60_3 BL BLR_VCSDY_125B60_3 BL BLR_VCSDY_150B60_3 BL BLR_VCSDY_200B60_3 BL BLR_VCSDY_250B60_3 On request On request On request
Available 10/2010 Available 01/2011
29
Low Voltage capacitors
VarplusCan HDuty
A safe, reliable and high-performance solution for power factor correction in heavy-duty operating conditions.
Operating conditions • • • • •
For networks with significant non-linear loads: (NLL < 20%). Significant voltage disturbances. Standard operating temperature up to 55°C. Normal switching frequency up to 7,000/year. Maximum current (including harmonics) is 1.8 x IN.
PE90131
PE90130
Technology Constructed internally with three single-phase capacitor elements. Each capacitor element is manufactured with metallized polypropylene film as the dielectric, having features such as heavy edge, slope metallization and wave-cut profile to ensure increased current handling capacity and reduced temperature rise. The active capacitor elements are coated with specially formulated sticky resin which ensures high overload capabilities and good thermal and mechanical properties The unique finger-proof CLAMPTITE termination is fully integrated with discharge resistors, allowing suitable access for tightening and ensuring cable termination without any loose connections. For lower ratings, double fast-on terminals with wires are provided.
VarplusCan HDuty
Benefits • Total safety: - Self-healing; - Pressure sensitive disconnector; - Discharge resistor. • Long life expectancy (up to 130,000 hours). • Installation in any position. • Optimized geometric design for improved thermal performance. • Special resistivity and metallisation profile will enhance life and will give higher thermal efficiency with lower temperature rise. • Unique finger-proof termination that ensures tightening for CLAMPITE terminals. • Available in single-phase version and with low power ratings from 1 to 5 kvar.
30
Technical specifications General characteristics Standards Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety Protection Construction Casing Dielectric
Impregnation
IEC 60831-1/-2 230 to 690 V 50 / 60 Hz 1 to 50 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 55°C (Class D) 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 1.8 x IN 250 x IN Up to 7,000 switching operations per year Up to 130,000 hrs NLL ≤ 20% Indoor, upright & horizontal Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP30 (IP54 on request) Extruded Aluminium Can Metallized polypropylene film with Zn/Al alloy. Special resistivity & profile, special edge (wave-cut) Non-PCB, PUR sticky resin (Dry)
31
Low Voltage capacitors
50 Hz
VarplusCan HDuty
Rated kvar kv voltage UN (V) 230 2.5 5 7.5 10 380/ 400/ 415
440
690
μF (x 3)
IN (A)
Ca Case Pa Part number code co
50 10 100 15 151 20 201
6.3 12 12.6 19 25
HC LC RC TC
7 13 20 27 33 50 66 83 99 133 13 166 16 199 19 265 26 332 33
400 40 V 1.4 2.9 4.3 5.8 7.2 11 14 18 22 29 36 43 58 72
1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
5 11 16 22 27 41 55 69 82 11 110 13 137 16 164 21 219 27 274
1.3 2.6 3.9 5.2 6.6 10 13 16 20 26 33 39 52 66
1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
2 4 7 9 11 17 22 28 33 45 56 67 89 11 111
0.8 1.7 2.5 3.3 4.2 6.3 8.4 10 13 17 21 25 33 42
38 V 380 0.9 1.8 2.7 3.6 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 27 36 45
400 40 V 1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
415 41 V 1.1 2.2 3.2 4.3 5.4 8.1 10.8 10 13 13.5 16.1 16 21.5 21 26.9 26 32 43 54
A Available 10/2010 Available 01/2011
32
HC HC MC RC RC TC TC VC
HC HC MC RC RC TC TC VC
MC MC RC RC TC TC VC VC
BL BLR_VCHDY_025A23_3 BL BLR_VCHDY_050A23_3 BL BLR_VCHDY_075A23_3 BL BLR_VCHDY_100A23_3
On request On request On request On request BL BLR_VCHDY_050A40_3 BL BLR_VCHDY_075A40_3 BL BLR_VCHDY_100A40_3 BL BLR_VCHDY_125A40_3 BL BLR_VCHDY_150A40_3 BL BLR_VCHDY_200A40_3 BL BLR_VCHDY_250A40_3 BL BLR_VCHDY_300A40_3 On request On request On request On request On request On request BL BLR_VCHDY_050A44_3 BL BLR_VCHDY_075A44_3 BL BLR_VCHDY_100A44_3 BL BLR_VCHDY_125A44_3 BL BLR_VCHDY_150A44_3 BL BLR_VCHDY_200A44_3 BL BLR_VCHDY_250A44_3 BL BLR_VCHDY_300A44_3 On request On request On request On request On request On request BL BLR_VCHDY_050A69_3 BL BLR_VCHDY_075A69_3 BL BLR_VCHDY_100A69_3 BL BLR_VCHDY_125A69_3 BL BLR_VCHDY_150A69_3 BL BLR_VCHDY_200A69_3 BL BLR_VCHDY_250A69_3 BL BLR_VCHDY_300A69_3 On request On request
60 Hz
Rated kv kvar voltage UN (V) 240 2.5 5 7.5 10
μF (x 3)
IN (A)
Ca Case Pa Part number code co
38 77 11 115 15 154
6.0 12 18 24
DC HC RC RC
380/400 380 38 V 0.9 1.8 2.7 3.6 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 27 36 45
400 40 V 1 2 3 4 5 7. 7.5 10 12 12.5 15 20 25 30 40 50
6 11 17 22 28 41 55 69 83 11 111 13 138 16 166 22 221 27 276
400 40 V 1.4 2.9 4.3 5.8 7.2 11 14 18 22 29 36 43 58 72
440/480 440 44 V 0.8 1.7 2.5 3.4 4.2 6.3 8.4 10 10.5 12 12.6 16 16.8 21 25 34 42
480 48 V 1 2 3 4 5 7. 7.5 10 12 12.5 15 20 25 30 40 50
4 8 12 15 19 29 38 48 58 77 96 11 115 15 154 19 192
480 48 V 1.2 2.4 3.6 4.8 6.0 9.0 12 15 18 24 30 36 48 60
2 5 7 10 12 18 25 31 37 49 61 74 98 12 123
1.0 1.9 2.9 3.8 4.8 7.2 9.6 12 14 19 24 29 38 48
600
1 2 3 4 5 7.5 10 12 12.5 15 20 25 30 40 50
DC HC LC MC RC TC TC TC
DC HC LC MC RC RC TC TC
HC NC RC TC TC VC VC
BL BLR_VCHDY_025B24_3 BL BLR_VCHDY_050B24_3 BL BLR_VCHDY_075B24_3 BL BLR_VCHDY_100B24_3
On request On request On request On request BL BLR_VCHDY_050B40_3 BL BLR_VCHDY_075B40_3 BL BLR_VCHDY_100B40_3 BL BLR_VCHDY_125B40_3 BL BLR_VCHDY_150B40_3 BL BLR_VCHDY_200B40_3 BL BLR_VCHDY_250B40_3 BL BLR_VCHDY_300B40_3 On request On request
On request On request On request On request BL BLR_VCHDY_050B48_3 BL BLR_VCHDY_075B48_3 BL BLR_VCHDY_100B48_3 BL BLR_VCHDY_125B48_3 BL BLR_VCHDY_150B48_3 BL BLR_VCHDY_200B48_3 BL BLR_VCHDY_250B48_3 BL BLR_VCHDY_300B48_3 On request On request On request On request On request On request BL BLR_VCHDY_050B60_3 BL BLR_VCHDY_075B60_3 BL BLR_VCHDY_100B60_3 BL BLR_VCHDY_125B60_3 BL BLR_VCHDY_150B60_3 BL BLR_VCHDY_200B60_3 BL BLR_VCHDY_250B60_3 On request On request On request
Available 10/2010 Available 01/2011
33
Low Voltage capacitors
VarplusCan Energy
PE90131
A safe, reliable and high-performance solution for Power Factor Correction for severe operating conditions.
Operating conditions • • • • •
For networks with significant non-linear loads: (NLL < 25 %). Severe voltage disturbances. Highest operating temperature (up to 70°C). High switching frequency up to 10,000 /year. Maximum current withstand 2.5 x IN.
Technology Constructed internally with three single-phase capacitor elements. This is the only technology which is capable of giving the longest life, highest overload limits and the highest operating ambient temperature due to use of the combination of polypropylene film and metallized paper. The presence of the paper ensures high-quality impregnation which is critical for increasing dielectric strength. Further, this quality of oil-impregnated dielectric system has far superior capabilities in terms of partial discharge behaviour and heat conduction.
Benefits VarplusCan Energy
34
• Safety: - Self-healing; - Pressure-sensitive disconnector; - Discharge resistor. • Extra long life expectancy (up to 160,000 hours). • Very high overload capabilities and good thermal and mechanical properties. • Overcurrent withstand capabilities up to 2.5 x IN. • Highest operating temperature (up to 70°C).
Technical specifications General characteristics Standards Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety Protection Construction Casing Dielectric Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 5 to 15 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 70°C 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 2.5 x IN 350 x IN Up to 10 ,000 switching operations per year Up to 160,000 hrs NLL ≤ 25% Indoor, upright Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP30 (IP54 on request) Extruded Aluminium Can Double metallized paper + Polypropylene film Non-PCB, oil
35
Low Voltage capacitors
50 Hz
VarplusCan Energy
Rated voltage UN (V) 380/ 400/ 415
kvar kv 380 V 38 4.5 6.8 9.0 11 11.3 13 13.5
μF (x 3) 400 40 V 5 7.5 10 12 12.5 15
415 41 V 5.4 8.1 10 10.8 13 13.5 16.1 16
Ca Case Pa Part number code co
33 50 66 83 99
400 40 V 7.2 11 14 18 22
NC SC SC UC UC
BL BLR_VCENY_050A40_3 BL BLR_VCENY_075A40_3 BL BLR_VCENY_100A40_3 BL BLR_VCENY_125A40_3 BL BLR_VCENY_150A40_3
440
5 7.5 10 12 12.5 15
28 41 55 69 83
6.6 10 13 16 20
NC NC SC SC VC
BL BLR_VCENY_050A44_3 BL BLR_VCENY_075A44_3 BL BLR_VCENY_100A44_3 BL BLR_VCENY_125A44_3 BL BLR_VCENY_150A44_3
690
5 7.5 10 12 12.5 15
11 17 22 28 33
4.2 6.3 8.4 10 13
NC NC SC SC UC
BL BLR_VCENY_050A69_3 BL BLR_VCENY_075A69_3 BL BLR_VCENY_100A69_3 BL BLR_VCENY_125A69_3 BL BLR_VCENY_150A69_3
Available 02/2011
36
IN (A)
60 Hz
Rated kv kvar voltage UN (V) 380/400 38 380 V 4.5 6.8 9.0 11 11.3 13 13.5
400 40 V 5 7. 7.5 10 12 12.5 15
28 41 55 69 83
400 V 7.2 11 14 18 22
NC NC SC SC UC
BLR_VCENY_050B40_3 BLR_VCENY_075B40_3 BLR_VCENY_100B40_3 BLR_VCENY_125B40_3 BLR_VCENY_150B40_3
440/480 440 44 V 4.2 6.3 8.4 10 10.5 12 12.6
480 48 V 5 7. 7.5 10 12 12.5 15
19 29 38 48 58
480 V 6 9 12 15 18
NC NC NC SC UC
BLR_VCENY_050B48_3 BLR_VCENY_075B48_3 BLR_VCENY_100B48_3 BLR_VCENY_125B48_3 BLR_VCENY_150B48_3
12 18 25 31 37
4.8 7.2 9.6 12 14
NC NC SC SC SC
BLR_VCENY_050B60_3 BLR_VCENY_075B60_3 BLR_VCENY_100B60_3 BLR_VCENY_125B60_3 BLR_VCENY_150B60_3
600
μF (x 3)
5 7.5 10 12 12.5 15
IN (A)
Case Part number code
Available 02/2011
37
Low Voltage capacitors
VarplusCan Harmonic HDuty
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Heavy Duty technology.
Operating conditions • For networks with a large number of non-linear loads (NLL < 50%). • Heavy-duty, harmonic rated capacitors. For use with detuned reactors. • Significant voltage disturbances. • Significant switching frequency up to 7,000/year.
Rated voltage
PE90154
PE90131
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents are absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusCan Harmonic HDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.
+
Rated voltage UN (V)
Relative impedance (%) Detuned reactor
VarplusCan HDuty
5.7 7 14
Network service voltage (US) 50Hz 60Hz 400 690 400 480 600 440 800 440 525 690 480
480
In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
38
Technical specifications General characteristics Standards Network voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety Protection Construction Casing Dielectric
Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 6.5 to 25 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 55°C (Class D) 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 1.8 x IN 250 x IN Up to 7,000 switching operations per year Up to 130,000 hrs NLL ≤ 20% Indoor, upright & horizontal Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP30 (IP54 on request) Extruded Aluminium Can Metallized polypropylene film with Zn/Al alloy. Special resistivity & profile, special edge (wave-cut) Non-PCB, PUR sticky resin (Dry)
39
Low Voltage capacitors
50 Hz
VarplusCan Harmonic HDuty
Network voltage US (V) 380/400/ 415
Relative R kvar kv impeim dance da 40 400 V 5. 5.7 6.5 12 12.5 25 50 50* 10 100 7 6.5 12 12.5 25 50 50* 10 100 14 6.5 12 12.5 25 50 50* 10 100
μF (x3 (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
41 78 15 156 2x 2x156 4x 4x156 41 78 15 156 2x 2x156 4x 4x156 37 72 14 143 2x 2x143 4x 4x143
BL BLR_VCHH1_065A40_3 BL BLR_VCHH1_125A40_3 BL BLR_VCHH1_250A40_3 2 x BLR_VCHH1_250A40_3 4 x BLR_VCHH1_250A40_3 BL BLR_VCHH1_065A40_3 BL BLR_VCHH1_125A40_3 BL BLR_VCHH1_250A40_3 2 x BLR_VCHH1_250A40_3 4 x BLR_VCHH1_250A40_3 BL BLR_VCHH2_065A40_3 BL BLR_VCHH2_125A40_3 BL BLR_VCHH2_250A40_3 2 x BLR_VCHH2_250A40_3 4 x BLR_VCHH2_250A40_3
HC RC VC VC VC HC RC VC VC VC HC RC VC VC VC
51 51573 52 52404 52 52405 52 52406 52 52407 51 51568 52 52352 52 52353 52 52354 51 51569 51 51563 51 51564 51 51565 51 51566 51 51567
690
5. 5.7
13 21 26 42 2x 2x26 4x 4x26 13 21 26 42 2x 2x26 4x 4x26
BL BLR_VCHH1_065A69_3 BL BLR_VCHH1_100A69_3 BL BLR_VCHH1_125A69_3 BL BLR_VCHH1_200A69_3 2 x BLR_VCHH1_125A69_3 4 x BLR_VCHH1_125A69_3 BL BLR_VCHH1_065A69_3 BL BLR_VCHH1_100A69_3 BL BLR_VCHH1_125A69_3 BL BLR_VCHH1_200A69_3 2 x BLR_VCHH1_125A69_3 4 x BLR_VCHH1_125A69_3
RC TC VC VC VC VC RC TC VC VC VC VC
BL BLR_VDR_065_05_A69 BL BLR_VDR_100_05_A69 BL BLR_VDR_125_05_A69 BL BLR_VDR_200_05_A69 BL BLR_VDR_250_05_A69 BL BLR_VDR_500_05_A69 BL BLR_VDR_065_07_A69 BL BLR_VDR_100_07_A69 BL BLR_VDR_125_07_A69 BL BLR_VDR_200_07_A69 BL BLR_VDR_250_07_A69 BL BLR_VDR_500_07_A69
7
6.5 10 12 12.5 20 25 50 6.5 10 12 12.5 20 25 50
* 50kvar single unit is available on request Available 01/2011
40
60 Hz
Network voltage US (V) 380/400/
Relative R kvar kv impeim dance da 38 380 V 5. 5.7 9.0 11 11.3 18 18.1 22 22.6 45 90 7 9.0 11 11.3 18 18.1 22 22.6 45 90 14 9.0 11 11.3 18 18.1 22 22.6 45 90 44 440 V 8.4 10 10.5 16 16.8 21 42 44
440/480 5. 5.7
600
5. 5.7
10 12 12.5 20 25 50 10 100
μF (x3 (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
40 400 V 10 12 12.5 20 25 50 50* 10 100 10 12 12.5 20 25 50 50* 10 100 10 12 12.5 20 25 50 50* 10 100
52 65 10 104 13 130 2x130 2x 4x130 4x 52 65 10 104 13 130 2x130 2x 4x130 4x 48 60 95 11 119 2x119 2x 4x119 4x
BLR_VCHH1_100B40_3 BL BL BLR_VCHH1_125B40_3 BLR_VCHH1_200B40_3 BL BLR_VCHH1_250B40_3 BL 2 x BLR_VCHH1_250B40_3 4 x BLR_VCHH1_250B40_3 BLR_VCHH1_100B40_3 BL BL BLR_VCHH1_125B40_3 BLR_VCHH1_200B40_3 BL BLR_VCHH1_250B40_3 BL 2 x BLR_VCHH1_250B40_3 4 x BLR_VCHH1_250B40_3 BLR_VCHH2_100B40_3 BL BL BLR_VCHH2_125B40_3 BL BLR_VCHH2_200B40_3 BLR_VCHH2_250B40_3 BL 2 x BLR_VCHH2_250B40_3 4 x BLR_VCHH2_250B40_3
LC RC TC TC TC TC LC RC TC TC TC TC MC M RC TC TC TC TC
BL BLR_VDR_100_05_ B40 BL BLR_VDR_125_05_ B40 BL BLR_VDR_200_05_ B40 BL BLR_VDR_250_05_ B40 BL BLR_VDR_500_05_ B40 BL BLR_VDR_X00_05_ B40 BL BLR_VDR_100_07_ B40 BL BLR_VDR_125_07_ B40 BL BLR_VDR_200_07_ B40 BL BLR_VDR_250_07_ B40 BL BLR_VDR_500_07_ B40 BL BLR_VDR_X00_07_ B40 BL BLR_VDR_100_14_ B40 BL BLR_VDR_125_14_ B40 BL BLR_VDR_200_14_ B40 BL BLR_VDR_250_14_ B40 BL BLR_VDR_500_14_ B40 BL BLR_VDR_X00_14_ B40
48 480 V 10 12 12.5 20 25 50 50* 10 100
43 54 86 10 108 2x108 2x 4x108 4x
BLR_VCHH1_100B48_3 BL BL BLR_VCHH1_125B48_3 BL BLR_VCHH1_200B48_3 BLR_VCHH1_250B48_3 BL 2 x BLR_VCHH1_250B48_3 4 x BLR_VCHH1_250B48_3
LC RC TC TC TC TC
BL BLR_VDR_100_05_ B48 BL BLR_VDR_125_05_ B48 BL BLR_VDR_200_05_ B48 BL BLR_VDR_250_05_ B48 BL BLR_VDR_500_05_ B48 BL BLR_VDR_X00_05_ B48
23 29 46 58 2x 2x58 4x 4x58
BL BLR_VCHH1_100B60_3 BL BLR_VCHH1_125B60_3 BL BLR_VCHH1_200B60_3 BL BLR_VCHH1_250B60_3 2 x BLR_VCHH1_250B60_3 4 x BLR_VCHH1_250B60_3
RC RC TC VC VC VC
BL BLR_VDR_100_05_ B60 BL BLR_VDR_125_05_ B60 BL BLR_VDR_200_05_ B60 BL BLR_VDR_250_05_ B60 BL BLR_VDR_500_05_ B60 BL BLR_VDR_X00_05_ B60
* 50kvar single l unit is available il b on requestt Available 12/2010 Available 07/2011
41
Low Voltage capacitors
VarplusCan Harmonic Energy
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Energy technology.
Operating conditions • • • • •
For networks with a large number of non-linear loads (NLL < 50%). Energy, harmonic rated capacitors. For use with detuned reactors. Significant voltage disturbances. Severe temperature conditions up to 70°C. Very frequent switching operations up to 10,000/year.
Rated voltage
PE90154
PE90131
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents. The rated voltage of VarplusCan Harmonic Energy capacitors is given in the table below, for different values of network service voltage and relative impedance.
+
Rated voltage UN (V)
Relative impedance (%) Detuned reactor
VarplusCan HDuty
5.7 7 14
Network service voltage (US) 50Hz 60Hz 400 690 400 480 600 440 800 440 525 690 480
480
In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
42
Technical specifications General characteristics Standards Network voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety Protection Construction Casing Dielectric Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 5 to 15 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 70°C 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 2.5 x IN 350 x IN Up to 10 ,000 switching operations per year Up to 160,000 hrs NLL ≤ 25% Indoor, upright Threaded M12 stud at the bottom CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvar Self-healing + Pressure-sensitive disconnector + Discharge device IP30 (IP54 on request) Extruded Aluminium Can Double metallized paper + Polypropylene film Non-PCB, oil
43
Low Voltage capacitors
50 Hz
VarplusCan Harmonic Energy
Network voltage US (V) 380/400/ 415
Relative R kvar kv impeim dance da 40 400 V 5. 5.7 6.5 12 12.5 25 50 7 6.5 12 12.5 25 50 14 6.5 12 12.5 25 50
690
5. 5.7
7
10 12 12.5 25 50 10 12 12.5 25 50
Available 02/2011
44
μF (x3 (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
41 78 2x 2x78 4x 4x78 41 78 2x 2x78 4x 4x78 37 72 2x 2x72 4x 4x72
BL BLR_VCHE1_065A40_3 BL BLR_VCHE1_125A40_3 2 x BLR_VCHE1_125A40_3 4 x BLR_VCHE1_125A40_3 BL BLR_VCHE1_065A40_3 BL BLR_VCHE1_125A40_3 2 x BLR_VCHE1_125A40_3 4 x BLR_VCHE1_125A40_3 BL BLR_VCHE2_065A40_3 BL BLR_VCHE2_125A40_3 2 x BLR_VCHE2_125A40_3 4 x BLR_VCHE2_125A40_3
NC UC UC UC NC UC UC UC NC UC UC UC
51 51573 52 52404 52 52405 52 52406 51 51568 52 52352 52 52353 52 52354 51 51563 51 51564 51 51565 52 52566
21 26 2x 2x26 4x 4x26 21 26 2x 2x26 4x 4x26
BLR_VCHE1_100A69_3 BL BL BLR_VCHE1_125A69_3 2 x BLR_VCHE1_125A69_3 4 x BLR_VCHE1_125A69_3 BL BLR_VCHE1_100A69_3 BL BLR_VCHE1_125A69_3 2 x BLR_VCHE1_125A69_3 4 x BLR_VCHE1_125A69_3
SC UC UC UC SC UC UC UC
BL BLR_VDR_100_05_A69 BL BLR_VDR_125_05_A69 BL BLR_VDR_250_05_A69 BL BLR_VDR_500_05_A69 BL BLR_VDR_100_07_A69 BL BLR_VDR_125_07_A69 BL BLR_VDR_250_07_A69 BL BLR_VDR_500_07_A69
60 Hz
Network voltage US (V) 380/400
Relative R kvar kv impeim dance da (40 (400 V) 5. 5.7 10 12 12.5 25 50 7 10 12 12.5 25 50 14 10 12 12.5 25 50
μF (x3 (x3)
C Capacitor pa part number
Ca Case code co
D. D.R. pa part number
52 65 2x 2x65 4x 4x65 52 65 2x 2x65 4x 4x65 48 60 2x 2x60 4x 4x60
B BLR_VCHE1_100B40_3 B BLR_VCHE1_125B40_3 2 x BLR_VCHE1_125B40_3 4 x BLR_VCHE1_125B40_3 B BLR_VCHE1_100B40_3 B BLR_VCHE1_125B40_3 2 x BLR_VCHE1_125B40_3 4 x BLR_VCHE1_125B40_3 B BLR_VCHE2_100B40_3 B BLR_VCHE2_125B40_3 2 x BLR_VCHE2_125B40_3 4 x BLR_VCHE2_125B40_3
SC SC SC SC SC SC SC SC SC UC UC UC
BL BLR_VDR_100_05_B40 BL BLR_VDR_125_05_B40 BL BLR_VDR_250_05_B40 BL BLR_VDR_500_05_B40 BL BLR_VDR_100_07_B40 BL BLR_VDR_125_07_B40 BL BLR_VDR_250_07_B40 BL BLR_VDR_500_07_B40 BL BLR_VDR_100_14_B40 BL BLR_VDR_125_14_B40 BL BLR_VDR_250_14_B40 BL BLR_VDR_500_14_B40
440/480
5. 5.7
10 12 12.5 25 50
43 54 2x 2x54 4x 4x54
B BLR_VCHE1_100B48_3 B BLR_VCHE1_125B48_3 2 x BLR_VCHE1_125B48_3 4 x BLR_VCHE1_125B48_3
SC SC SC SC
BL BLR_VDR_100_05_B48 BL BLR_VDR_125_05_B48 BL BLR_VDR_250_05_B48 BL BLR_VDR_500_05_B48
600
5. 5.7
10 12 12.5 25 50
23 29 2x 2x29 4x 4x29
B BLR_VCHE1_100B60_3 B BLR_VCHE1_125B60_3 2 x BLR_VCHE1_125B60_3 4 x BLR_VCHE1_125B60_3
SC SC SC SC
BL BLR_VDR_100_05_B60 BL BLR_VDR_125_05_B60 BL BLR_VDR_250_05_B60 BL BLR_VDR_500_05_B60
Available 12/2010 Available 02/2011 Available 07/2011
45
Low Voltage capacitors
VarplusCan mechanical characteristics
Termination cable
19 0.5 + a h2 h 2+t
FAST-ON Terminal 6.35 x 0.8
TS
Creepage distance Clearance Expansion (a)
16 mm 16 mm max. 10 mm
Mounting details (for M10/M12 mounting stud)
TH
d1
Case Code: DC, HC & LC
Toothed washer Hex nut
Torque Toothed washer Hex nut Terminal screw Terminal assembly Ht. (t)
T = 10 Nm M10/M12 M10/M12 M5 50 mm
Size (d) Ø 50 Ø 63 Ø 70
TS M10 M12 M12
TH 10 mm 13 mm 16 mm
VarplusCan DC, HC & LC
Case code DC HC LC
d1+5
M12 M M1 2
h3 h 3 + a (expansion) h3+t
Finger proof CLAMPTITE terminal In-built resistor type
Height h+t (mm) 245 245 245
Weight (kg) 0.7 0.9 1.1
Creepage distance Clearance Expansion (a)
Height h+t (mm) 233 308 242 308
Weight (kg) 1.2 1.3 1.6 2.3
13 mm 13 mm max. 12 mm
Mounting details (for M12 mounting stud)
Toothed washer Hex nut
15 5
Tightening Torque = 2.5 Nm
VarplusCan MC, NC, RC & SC
46
Height h (mm) 195 195 195
Case Code: MC, NC, RC & SC (t)
15
16 6+1
d1
Diameter d (mm) 50 63 70
Torque Toothed washer Hex nut Terminal screw Terminal assembly Ht. (t)
Case code MC NC RC SC
Diameter d (mm) 75 75 90 90
T = 10 Nm J12.5 DIN 6797 BM12 DIN 439 M5 30 mm
Height h (mm) 203 278 212 278
d1
M12 M1 M 2
15
16 + 1
F Finger proof C CLAMPTITE terminal In-built resistor type
h3 h 3 + a (expansion) h3+t
(t)
d1+5
Case Code: TC, UC & VC Creepage distance Clearance Expansion (a)
13 mm 13 mm max. 12 mm
Mounting details (for M12 mounting stud) Toothed washer Hex nut
Torque Toothed washer Hex nut Terminal screw Terminal assembly Ht. (t)
T = 10 Nm J12.5 DIN 6797 BM12 DIN 439 M5 30 mm
15 5
Tightening Torque = 2.5 Nm
VarplusCan TC, UC & VC
Case code TC UC VC
Diameter d (mm) 116 116 136
Height h (mm) 212 278 212
Height h+t (mm) 242 308 242
Weight (kg) 2.5 3.5 3.2
47
Low Voltage capacitors
VarplusBox capacitor
VarplusBox capacitors deliver reliable performance in the most severe application conditions, in Fixed & Automatic PFC systems, in networks with frequently switched loads and harmonic disturbances.
Main features Robustness • Double metallic protection. • Mechanically well suited for “stand-alone” installations.
PE90135
Safety • Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life. • The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to the protective steel enclosure. Flexibility • These capacitors can be easily mounted inside panels or in a standalone configuration. • Suitable for flexible bank configuration.
For professionnals
VarplusBox
48
• • • • • • •
Metal box enclosure. High power ratings up to 100 kvar. Easy repair and maintenance. Up to 70°C temperature. High inrush current withstand up to 400 x IN. Stand-alone PFC equipment. Direct connection to a machine, in harsh environmental conditions.
SDuty
HDuty
PE90135
PE90137
PE90164
PE90154
PE90134
VarplusBox
Energy
+ Harmonic HDuty
Construction
Steel sheet enclosure
Voltage range
380 V - 690 V
380 V - 690 V
Power range (three-phase)
2.5 – 100 kvar
6.5 – 100 kvar
Peak inrush current
Up to 200 x IN
Overvoltage
1.1 x UN 8h every 24h
Up to 250 x IN
Harmonic Energy
Up to 350 x IN
Up to 250 x IS
Up to 400 x IS
Overcurrent
1.5 x IN
1.8 x IN
2.5 x IN
1.8 x IN
2.5 x IN
Mean life expectancy
Up to 100,000 h
Up to 130,000 h
Up to 160,000 h
Up to 130,000 h
Up to 160,000 h
Safety
Self-healing + pressure-sensitive disconnector + discharge device
Dielectric
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Metallized polypropylene film with Zn/Al alloy
Double metallized paper + Polypropylene film
Impregnation
Non-PCB, biodegradable resin
Non-PCB, oil
Non-PCB, sticky (dry) biodegradable resin
Non-PCB, oil
Ambient temperature
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
-25/D min.: -25°C ; max.: 55°C
-25/70 min.: -25°C ; max.: 70°C
Protection
IP20 (IP54 on request) indoor
Mounting
Upright
Upright
Upright / horizontal
Upright
Terminals
Bushing terminals designed for large cable termination and direct busbar mounting for banking
Non-PCB, sticky (dry) biodegradable resin
Upright / horizontal
49
Low Voltage capacitors
VarplusBox SDuty
PE90135
PE90134
A safe, reliable and high-performance solution for Power Factor Correction in standard operating conditions.
Operating conditions • • • • •
For networks with insignificant non-linear loads: (NLL ≤ 10%). Standard voltage disturbances. Standard operating temperature up to 55°C. Normal switching frequency up to 5 000 /year. Maximum current withstand 1.5 x IN.
Technology Constructed internally with three single-/three-phase capacitor elements. The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications). Special attention is paid to equalization of temperatures within the capacitor enclosures since this gives better overall performance.
VarplusBox SDuty
Benefits • Mechanically well suited for “stand-alone” installations • Safety: - Self-healing; - Pressure-sensitive disconnector on all three phases; - Discharge resistor. • These capacitors can be easily mounted inside panels or in a standalone configuration. • Availability on power ratings up to 100 kvar. • Suitable for flexible banking.
50
Technical specifications General characteristics Standards Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety
Protection Construction Casing Dielectric Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 7.5 to 100 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 55°C (Class D) 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 1.5 x IN 150 x IN Up to 5,000 switching operations per year Up to 100,000 hrs NLL ≤ 10% Indoor, upright Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 (IP54 on request) Sheet steel enclosure Metallized polypropylene film with Zn/Al alloy. Biodegradable, Non-PCB, PUR (soft) resin
51
Low Voltage capacitors
50 Hz
VarplusBox SDuty
Network k voltage UN (V) 380/ 400/ 415
440
690
kvar kv 38 V 380 0.9 1.8 2.7 3.6 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 45 68 90
μF (x 3) 400 40 V 1 2 3 4 5 7.5 10 12 12.5 15 20 25 50 75 10 100
415 41 V 1. 1.1 2.2 3.2 4.3 5.4 8. 8.1 10.8 10 13 13.5 16.1 16 21 21.5 27 54 81 108 10
7 13 20 27 33 50 66 83 99 133 13 166 16 332 33 497 49 663 66
400 40 V 1.4 2.9 4.3 5.8 7.2 11 14 18 22 29 36 72 108 10 144 14
1 2 3 4 5 7.5 10 12 12.5 15 20 25 50 75 10 100
5 11 16 22 27 41 55 69 82 11 110 13 137 27 274 41 411 54 548
1.3 2.6 3.9 5.2 6.6 10 13 16 20 26 33 66 98 131 13
1 2 3 4 5 7.5 10 12 12.5 15 20 25 50 75 10 100
2 4 7 9 11 17 22 28 33 45 56 11 111 16 167 22 223
0.8 1.7 2.5 3.3 4.2 6.3 8.4 10 13 17 21 42 63 84
Available 11/2010
52
IN (A)
Ca Case Pa Part number code co
EB EB EB DB DB FB HB RB SB
On request On request On request On request On request BL BLR_VBSDY_075A40_3 BL BLR_VBSDY_100A40_3 BL BLR_VBSDY_125A40_3 BL BLR_VBSDY_150A40_3 BL BLR_VBSDY_200A40_3 BL BLR_VBSDY_250A40_3 BL BLR_VBSDY_500A40_3 BL BLR_VBSDY_750A40_3 BL BLR_VBSDY_X00A40_3
EB EB EB DB DB DB HB RB SB
On request On request On request On request On request BL BLR_VBSDY_075A44_3 BL BLR_VBSDY_100A44_3 BL BLR_VBSDY_125A44_3 BL BLR_VBSDY_150A44_3 BL BLR_VBSDY_200A44_3 BL BLR_VBSDY_250A44_3 BL BLR_VBSDY_500A44_3 BL BLR_VBSDY_750A44_3 BL BLR_VBSDY_X00A44_3
FB FB FB FB FB FB HB RB SB
On request On request On request On request On request BL BLR_VBSDY_075A69_3 BL BLR_VBSDY_100A69_3 BL BLR_VBSDY_125A69_3 BL BLR_VBSDY_150A69_3 BL BLR_VBSDY_200A69_3 BL BLR_VBSDY_250A69_3 BL BLR_VBSDY_500A69_3 BL BLR_VBSDY_750A69_3 BL BLR_VBSDY_X00A69_3
60 Hz
Rated kv kvar voltage UN (V) 380/400 (38 (380 V) 0.9 1.8 2.7 3.6 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 45 68 90
(400 (4 V) 1 2 3 4 5 7. 7.5 10 12 12.5 15 20 25 50 75 10 100
6 11 17 22 28 41 55 69 83 11 111 13 138 27 276 41 414 553 55
(40 (400 V)) 1.4 2.9 4.3 5.8 7.2 11 14 18 22 29 36 72 108 10 144 14
440/480 440 44 V 0.8 1.7 2.5 3.4 4.2 6.3 8.4 10 10.5 12 12.6 16 16.8 21 21.0 42 63 84
480 48 V 1 2 3 4 5 7. 7.5 10 12 12.5 15 20 25 50 75 10 100
4 8 12 15 19 29 38 48 58 77 96 19 192 28 288 384 38
480 48 V 1.2 2.4 3.6 4.8 6 9 12 15 18 24 30 60 90 120 12
2 5 7 10 12 18 25 31 37 49 61 12 123 18 184 24 246
1.0 1.9 2.9 3.8 4.8 7.2 9.6 12 12.0 14 14.4 19 19.2 24 48 72 96
600
μF (x 3)
1 2 3 4 5 7.5 10 12 12.5 15 20 25 50 75 10 100
IN (A)
Ca Case Pa Part number code co
EB EB EB DB DB DB HB RB SB
On request On request On request On request On request BL BLR_VBSDY_075B40_3 BL BLR_VBSDY_100B40_3 BL BLR_VBSDY_125B40_3 BL BLR_VBSDY_150B40_3 BL BLR_VBSDY_200B40_3 BL BLR_VBSDY_250B40_3 BL BLR_VBSDY_500B40_3 BL BLR_VBSDY_750B40_3 BL BLR_VBSDY_X00B40_3
EB EB EB DB DB DB HB RB SB
On request On request On request On request On request BL BLR_VBSDY_075B48_3 BL BLR_VBSDY_100B48_3 BL BLR_VBSDY_125B48_3 BL BLR_VBSDY_150B48_3 BL BLR_VBSDY_200B48_3 BL BLR_VBSDY_250B48_3 BL BLR_VBSDY_500B48_3 BL BLR_VBSDY_750B48_3 BL BLR_VBSDY_X00B48_3
DB DB DB DB GB GB JB KB LB
On request On request On request On request On request BL BLR_VBSDY_075B60_3 BL BLR_VBSDY_100B60_3 BL BLR_VBSDY_125B60_3 BL BLR_VBSDY_150B60_3 BL BLR_VBSDY_200B60_3 BL BLR_VBSDY_250B60_3 BL BLR_VBSDY_500B60_3 BL BLR_VBSDY_750B60_3 BL BLR_VBSDY_X00B60_3
Available 11/2010
53
Low Voltage capacitors
VarplusBox HDuty
PE90137
A safe, reliable and high-performance solution for power factor correction in heavy-duty operating conditions.
Operating conditions • • • • •
For networks with significant non-linear loads: (NLL ≤ 20%). Standard voltage disturbances. Standard operating temperature up to 55°C. Significant number of switching operations up to 7,000/year. Long life expectancy up to 130,000 hours.
Technology Constructed internally with three single-phase capacitor elements. The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications). Special attention is paid to equalization of temperatures within the capacitor enclosures since this gives better overall performance. Special design for total modularity and easy assembly with VarplusBox HDuty "Compact". VarplusBox HDuty "Compact"
PE90135
Benefits • High performance - Heavy edge metallization/wave-cut edge to ensure high inrush current capabilities. - Special resistivity and profile metallization for better self-healing & enhanced life. • Safety - Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life. - The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to its protective steel enclosure. • Flexibility - Special "compact" case with small footprint to be easily mounted and assembled. - Availability on power ratings up to 100 kvar with parallel connection.
VarplusBox
Accessory for VarplusBox HDuty Compact One set of 3-phase copper bars and assembly of 2 and 3 capacitors: ref. 51459.
54
Technical specifications General characteristics Standards Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety
Protection Construction Casing Dielectric
Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 2.5 to 100 kvar (from 2.5 to 20 kvar: unique footprint for easy assembly) < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 55°C (Class D) 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 1.8 x IN 250 x IN Up to 7,000 switching operations per year Up to 130,000 hrs NLL ≤ 20% Indoor, upright & horizontal Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 (IP54 on request) Sheet steel enclosure Metallized polypropylene film with Zn/Al alloy, special resistivity & profile. Special edge (wave-cut) Non-PCB, PUR sticky resin (Dry)
55
Low Voltage capacitors
50 Hz
VarplusBox HDuty
Rated voltage UN (V) 380/ 400/ 415
kvar kv
IN (A)
Ca Case Part Pa number
17 33 41 50 66 83 99 133 13 166 16 199 19 26 265 332 33 498 49 663 66
400 40 V 3.6 7.2 9 11 14 18 22 29 36 43 58 72 108 10 144 14
AB AB AB AB AB AB AB AB GB IB IB IB KB LB
BL BLR_VBHDY_025A40_3 BL BLR_VBHDY_050A40_3 BL BLR_VBHDY_062A40_3 BL BLR_VBHDY_075A40_3 BL BLR_VBHDY_100A40_3 BL BLR_VBHDY_125A40_3 BL BLR_VBHDY_150A40_3 BL BLR_VBHDY_200A40_3 BL BLR_VBHDY_250A40_3 BL BLR_VBHDY_300A40_3 BL BLR_VBHDY_400A40_3 BL BLR_VBHDY_500A40_3 BL BLR_VBHDY_750A40_3 BL BLR_VBHDY_X00A40_3
440
5 7.5 10 12 12.5 15 20 25 30 40 50 75 100 10
27 41 55 69 82 11 110 13 137 16 164 21 219 27 274 41 411 548 54
6.6 10 13 16 20 26 33 39 52 66 98 131 13
AB AB AB AB AB AB GB IB IB IB KB LB
BL BLR_VBHDY_050A44_3 BL BLR_VBHDY_075A44_3 BL BLR_VBHDY_100A44_3 BL BLR_VBHDY_125A44_3 BL BLR_VBHDY_150A44_3 BL BLR_VBHDY_200A44_3 BL BLR_VBHDY_250A44_3 BL BLR_VBHDY_300A44_3 BL BLR_VBHDY_400A44_3 BL BLR_VBHDY_500A44_3 BL BLR_VBHDY_750A44_3 BL BLR_VBHDY_X00A44_3
690
5 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
11 17 22 28 33 45 56 67 89 11 111 16 167 22 223
4.2 6.3 8.4 10 13 16 16.7 20 20.9 25 25.1 33 33.5 41 41.8 62 62.8 83.7 83
AB AB AB AB AB GB GB GB JB JB KB LB
BL BLR_VBHDY_050A69_3 BL BLR_VBHDY_075A69_3 BL BLR_VBHDY_100A69_3 BL BLR_VBHDY_125A69_3 BL BLR_VBHDY_150A69_3 BL BLR_VBHDY_200A69_3 BL BLR_VBHDY_250A69_3 BL BLR_VBHDY_300A69_3 BL BLR_VBHDY_400A69_3 BL BLR_VBHDY_500A69_3 BL BLR_VBHDY_750A69_3 BL BLR_VBHDY_X00A69_3
38 V 380 2.3 4.5 5.6 6.8 9.0 11 11.3 13 13.5 18 18.1 22.6 22 27 27.1 36 36.1 45 68 90
μF (x 3) 400 40 V 2.5 5 6.2 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
415 41 V 2.7 5.4 6.7 8.1 10.8 10 13 13.5 16.1 16 21.5 21 27 32 43 54 81 108 10
VarplusBox HDuty "compact" Available 11/2010
56
60 Hz
Rated kv kvar voltage UN (V) 380/400 38 380 V 2.3 4.5 5.6 6.8 9.0 11 11.3 13 13.5 18 18.1 22.6 22 27 36 45 68 90
400 40 V 2. 2.5 5 6.2 7. 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
14 28 35 41 55 69 83 11 111 138 13 16 166 22 221 27 276 41 414 553 55
400 40 V 3.6 7.2 9 11 14 18 22 29 36.1 36 43.3 43 57 57.7 72.2 72 108.3 10 144.3 14
AB AB AB AB AB AB AB AB GB IB IB IB KB LB
BL BLR_VBHDY_025B40_3 BL BLR_VBHDY_050B40_3 BL BLR_VBHDY_062B40_3 BL BLR_VBHDY_075B40_3 BL BLR_VBHDY_100B40_3 BL BLR_VBHDY_125B40_3 BL BLR_VBHDY_150B40_3 BL BLR_VBHDY_200B40_3 BL BLR_VBHDY_250B40_3 BL BLR_VBHDY_300B40_3 BL BLR_VBHDY_400B40_3 BL BLR_VBHDY_500B40_3 BL BLR_VBHDY_750B40_3 BL BLR_VBHDY_X00B40_3
440/480 440 44 V 4.2 6.3 8.4 10 10.5 12 12.6 16 16.8 21 21.0 25 34 42 63 84
480 48 V 5 7. 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
19 29 38 48 58 77 96 11 115 15 154 19 192 288 28 38 384
480 48 V 6 9.0 12 15 18 24 30 30.1 36.1 36 48.1 48 60.1 60 90.2 90 12 120.3
AB AB AB AB AB AB GB IB IB IB KB LB
BL BLR_VBHDY_050B48_3 BL BLR_VBHDY_075B48_3 BL BLR_VBHDY_100B48_3 BL BLR_VBHDY_125B48_3 BL BLR_VBHDY_150B48_3 BL BLR_VBHDY_200B48_3 BL BLR_VBHDY_250B48_3 BL BLR_VBHDY_300B48_3 BL BLR_VBHDY_400B48_3 BL BLR_VBHDY_500B48_3 BL BLR_VBHDY_750B48_3 BL BLR_VBHDY_X00B48_3
12 18 25 31 37 49 61 74 98 12 123 18 184 24 246
4.8 7.2 9.6 12 14 19 19.2 24 24.1 28 28.9 38 38.5 48 48.1 72 72.2 96 96.2
AB AB AB AB AB GB GB GB JB JB KB LB
BL BLR_VBHDY_050B60_3 BL BLR_VBHDY_075B60_3 BL BLR_VBHDY_100B60_3 BL BLR_VBHDY_125B60_3 BL BLR_VBHDY_150B60_3 BL BLR_VBHDY_200B60_3 BL BLR_VBHDY_250B60_3 BL BLR_VBHDY_300B60_3 BL BLR_VBHDY_400B60_3 BL BLR_VBHDY_500B60_3 BL BLR_VBHDY_750B60_3 BL BLR_VBHDY_X00B60_3
600
μF (x 3)
5 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
IN (A)
Ca Case Pa Part number code co
VarplusBox HDuty "compact" Available 11/2010
57
Low Voltage capacitors
VarplusBox Energy
PE90135
PE90134
A safe, reliable and high-performance solution for power factor correction in severe operating conditions.
Operating conditions • • • • •
For networks with significant non-linear loads: (NLL < 25%). Severe voltage disturbances. Highest operating temperature (up to 70°C). High switching frequency, up to 10,000/year Maximum current withstand 2.5 x IN.
Technology Constructed internally with three single-phase capacitor elements. The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications). Energy capacitors are the only technology which is capable of giving the longest life, highest overload limits and the highest operating ambient temperature due to use of the combination of polypropylene film and metallized paper.
VarplusBox Energy
Benefits • High performance - High life expectancy up to 160,000 hours; - Very high overload capabilities and good thermal and mechanical properties; - Highest operating temperature (up to 70°C). • Safety - Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life; - The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to its protective steel enclosure.
58
Technical specifications General characteristics Standards Voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety
Protection Construction Casing Dielectric Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 5 to 100 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 70°C 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 2.5 x IN 400 x IN Up to 10,000 switching operations per year Up to 160,000 hrs NLL ≤ 25% Indoor, upright Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 (IP54 on request) Sheet steel enclosure Double metallized paper + polypropylene film Non-PCB, oil
59
Low Voltage capacitors
50 Hz
VarplusBox Energy
Rated voltage UN (V) 380/ 400/ 415
kvar kv
440
690
38 V 380 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 27 36 45 68 90
μF (x 3) 400 40 V 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
415 41 V 8. 8.1 10.8 10 13 13.5 16.1 16 21.5 21 26.9 26 32 43 54 81 10 108
Ca Case Pa Part number code co
50 66 83 99 133 13 166 16 199 19 265 26 332 33 497 49 66 663
400 40 V 11 14 18 22 29 36 43 58 72 108 10 14 144
DB DB FB GB GB GB IB IB IB KB LB
BL BLR_VBENY_075A40_3 BL BLR_VBENY_100A40_3 BL BLR_VBENY_125A40_3 BL BLR_VBENY_150A40_3 BL BLR_VBENY_200A40_3 BL BLR_VBENY_250A40_3 BL BLR_VBENY_300A40_3 BL BLR_VBENY_400A40_3 BL BLR_VBENY_500A40_3 BL BLR_VBENY_750A40_3 BL BLR_VBENY_X00A40_3
5 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
27 41 55 69 82 11 110 13 137 16 164 21 219 27 274 41 411 54 548
6.6 9.8 13 13.1 16 16.4 19 19.7 26 33 39 52 66 98 131 13
EB DB DB DB GB GB GB IB IB IB KB LB
BL BLR_VBENY_050A44_3 BL BLR_VBENY_075A44_3 BL BLR_VBENY_100A44_3 BL BLR_VBENY_125A44_3 BL BLR_VBENY_150A44_3 BL BLR_VBENY_200A44_3 BL BLR_VBENY_250A44_3 BL BLR_VBENY_300A44_3 BL BLR_VBENY_400A44_3 BL BLR_VBENY_500A44_3 BL BLR_VBENY_750A44_3 BL BLR_VBENY_X00A44_3
5 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
11 17 22 28 33 45 56 67 89 11 111 16 167 22 223
4.2 6.3 8.4 10 10.5 12 12.6 16.7 16 21 25 33 42 63 84
FB FB FB FB FB GB GB GB IB IB KB LB
BL BLR_VBENY_050A69_3 BL BLR_VBENY_075A69_3 BL BLR_VBENY_100A69_3 BL BLR_VBENY_125A69_3 BL BLR_VBENY_150A69_3 BL BLR_VBENY_200A69_3 BL BLR_VBENY_250A69_3 BL BLR_VBENY_300A69_3 BL BLR_VBENY_400A69_3 BL BLR_VBENY_500A69_3 BL BLR_VBENY_750A69_3 BLR_VBENY_X00A69_3
Available 02/2011
60
IN (A)
60 Hz
Rated kv kvar voltage UN (V) 380/400 38 380 V 4.5 6.8 9.0 11 11.3 13 13.5 18 18.1 22 22.6 27 27.1 36.1 36 45 68 90
400 40 V 5 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
28 41 55 69 83 11 111 13 138 16 166 221 22 27 276 41 414 553 55
400 40 V 7.2 10 10.8 14 14.4 18.0 18 22 29 36 43 58 72 10 108 144 14
EB DB DB DB GB GB GB IB IB IB KB LB
BL BLR_VBENY_050B40_3 BL BLR_VBENY_075B40_3 BL BLR_VBENY_100B40_3 BL BLR_VBENY_125B40_3 BL BLR_VBENY_150B40_3 BL BLR_VBENY_200B40_3 BL BLR_VBENY_250B40_3 BL BLR_VBENY_300B40_3 BL BLR_VBENY_400B40_3 BL BLR_VBENY_500B40_3 BL BLR_VBENY_750B40_3 BL BLR_VBENY_X00B40_3
440/480 440 44 V 4.2 6.3 8.4 10 10.5 12 12.6 16 16.8 21 21.0 25 34 42 63 84
480 48 V 5 7.5 10 12 12.5 15 20 25 30 40 50 75 10 100
19 29 38 48 58 77 96 11 115 15 154 19 192 28 288 384 38
480 48 V 6.0 9.0 12 15 18 24 30 36 48 60 90 120 12
EB DB DB DB DB GB GB IB IB IB KB LB
BL BLR_VBENY_050B48_3 BL BLR_VBENY_075B48_3 BL BLR_VBENY_100B48_3 BL BLR_VBENY_125B48_3 BL BLR_VBENY_150B48_3 BL BLR_VBENY_200B48_3 BL BLR_VBENY_250B48_3 BL BLR_VBENY_300B48_3 BL BLR_VBENY_400B48_3 BL BLR_VBENY_500B48_3 BL BLR_VBENY_750B48_3 BL BLR_VBENY_X00B48_3
12 18 25 31 37 49 61 74 98 12 123 18 184 24 246
4.8 7.2 9.6 12.0 12 14 14.4 19 19.2 24 29 38 48 72 96
EB DB DB DB DB GB GB GB IB IB KB LB
BL BLR_VBENY_050B60_3 BL BLR_VBENY_075B60_3 BL BLR_VBENY_100B60_3 BL BLR_VBENY_125B60_3 BL BLR_VBENY_150B60_3 BL BLR_VBENY_200B60_3 BL BLR_VBENY_250B60_3 BL BLR_VBENY_300B60_3 BL BLR_VBENY_400B60_3 BL BLR_VBENY_500B60_3 BL BLR_VBENY_750B60_3 BL BLR_VBENY_X00B60_3
600
μF (x 3)
5 7.5 10 12.5 12 15 20 25 30 40 50 75 10 100
IN (A)
Ca Case Pa Part number code co
Available 02/2011 A
61
Low Voltage capacitors
VarplusBox Harmonic HDuty
PE90154
PE90134
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Heavy Duty technology.
Operating conditions • For networks with a large number of non-linear loads (NLL < 50%). • Heavy-duty, harmonic rated capacitors. For use with detuned reactors. • Significant voltage disturbances. • Very frequent switching operations, up to 7,000/year.
Rated voltage In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents.
+ Detuned reactor
The rated voltage of VarplusBox Harmonic HDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.
VarplusBox HDuty
Rated voltage UN (V)
Relative impedance (%)
5.7 7 14
Network service voltage (US) 50Hz 60Hz 400 690 400 480 600 440 800 440 525 690 480
480
In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
62
Technical specifications General characteristics Standards Network voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety
Protection Construction Casing Dielectric
Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 2.5 to 100 kvar (from 2.5 to 20 kvar: unique footprint for easy assembly) < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 55°C (Class D) 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 1.8 x IN 250 x IN Up to 7,000 switching operations per year Up to 130,000 hrs NLL ≤ 30% Indoor, upright & horizontal Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 (IP54 on request) Sheet steel enclosure Metallized polypropylene film with Zn/Al alloy, special resistivity & profile. Special edge (wave-cut) Non-PCB, PUR resin (Dry)
63
Low Voltage capacitors
50 Hz
VarplusBox Harmonic HDuty
Network voltage US (V) 380/400/ 415
Relative R kvar kv impeim dance da 40 400 V 5. 5.7 6.5 12 12.5 25 50 10 100 7 6.5 12 12.5 25 50 10 100 14 6.5 12 12.5 25 50 10 100
690
5. 5.7
7
10 12 12.5 20 25 50 10 100 10 12 12.5 20 25 50 10 100
μF (x (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
41 78 15 156 31 312 62 624 41 78 15 156 31 312 62 624 37 72 14 143 28 286 57 572
BL BLR_VBHH1_065A40_3 BL BLR_VBHH1_125A40_3 BL BLR_VBHH1_250A40_3 BL BLR_VBHH1_500A40_3 BL BLR_VBHH1_X00A40_3 BL BLR_VBHH1_065A40_3 BL BLR_VBHH1_125A40_3 BL BLR_VBHH1_250A40_3 BL BLR_VBHH1_500A40_3 BL BLR_VBHH1_X00A40_3 BL BLR_VBHH2_065A40_3 BL BLR_VBHH2_125A40_3 BL BLR_VBHH2_250A40_3 BL BLR_VBHH2_500A40_3 BL BLR_VBHH2_X00A40_3
AB AB GB G IB LB AB AB GB G IB LB AB AB GB G IB LB
51 51573 52 52404 52 52405 52 52406 52 52407 51 51568 52 52352 52 52353 52 52354 51 51569 51 51563 51 51564 51 51565 51 51566 51 51567
21 26 42 52 10 104 20 208 21 26 42 52 10 104 20 208
BL BLR_VBHH1_100A69_3 BL BLR_VBHH1_125A69_3 BL BLR_VBHH1_200A69_3 BL BLR_VBHH1_250A69_3 BL BLR_VBHH1_500A69_3 BL BLR_VBHH1_X00A69_3 BL BLR_VBHH1_100A69_3 BL BLR_VBHH1_125A69_3 BL BLR_VBHH1_200A69_3 BL BLR_VBHH1_250A69_3 BL BLR_VBHH1_500A69_3 BL BLR_VBHH1_X00A69_3
AB AB GB G GB G JB LB AB AB GB G GB G JB LB
BL BLR_VDR_100_05_A69 BL BLR_VDR_125_05_A69 BL BLR_VDR_200_05_A69 BL BLR_VDR_250_05_A69 BL BLR_VDR_500_05_A69 BL BLR_VDR_X00_05_A69 BL BLR_VDR_100_07_A69 BL BLR_VDR_125_07_A69 BL BLR_VDR_200_07_A69 BL BLR_VDR_250_07_A69 BL BLR_VDR_500_07_A69 BL BLR_VDR_X00_07_A69
VarplusBox HDuty "compact" Available 11/2010 Available 07/2011
64
60 Hz
Network voltage US (V) 380/400
Relative R kvar kv impeim dance da 38 380 V 5. 5.7 9.0 11 11.3 18 18.1 22 22.6 45 90 7 9.0 11 11.3 18 18.1 22 22.6 45 90 14 9.0 11 11.3 18 18.1 22 22.6 45 90 44 440 V 8.4 10 10.5 16 16.8 21 21.0 42 84
440/480 5. 5.7
600
5. 5.7
10 12 12.5 20 25 50 10 100
μF (x3 (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
40 400 V 10 12 12.5 20 25 50 10 100 10 12 12.5 20 25 50 10 100 10 12 12.5 20 25 50 10 100
52 65 10 104 13 130 26 260 520 52 52 65 10 104 13 130 26 260 520 52 48 60 95 12 120 24 240 480 48
BLR_VBHH1_100B40_3 BL BL BLR_VBHH1_125B40_3 BLR_VBHH1_200B40_3 BL BLR_VBHH1_250B40_3 BL BLR_VBHH1_500B40_3 BL BLR_VBHH1_X00B40_3 BL BLR_VBHH1_100B40_3 BL BL BLR_VBHH1_125B40_3 BLR_VBHH1_200B40_3 BL BLR_VBHH1_250B40_3 BL BLR_VBHH1_500B40_3 BL BLR_VBHH1_X00B40_3 BL BLR_VBHH2_100B40_3 BL BL BLR_VBHH2_125B40_3 BL BLR_VBHH2_200B40_3 BLR_VBHH2_250B40_3 BL BLR_VBHH2_500B40_3 BL BLR_VBHH2_X00B40_3 BL
AB AB AB GB G IB LB AB AB AB GB G IB LB AB AB AB GB G IB LB
BL BLR_VDR_100_05_B40 BL BLR_VDR_125_05_B40 BL BLR_VDR_200_05_B40 BL BLR_VDR_250_05_B40 BL BLR_VDR_500_05_B40 BL BLR_VDR_X00_05_B40 BL BLR_VDR_100_07_B40 BL BLR_VDR_125_07_B40 BL BLR_VDR_200_07_B40 BL BLR_VDR_250_07_B40 BL BLR_VDR_500_07_B40 BL BLR_VDR_X00_07_B40 BL BLR_VDR_100_14_B40 BL BLR_VDR_125_14_B40 BL BLR_VDR_200_14_B40 BL BLR_VDR_250_14_B40 BL BLR_VDR_500_14_B40 BL BLR_VDR_X00_14_B40
48 480 V 10 12.5 20 25 50 100
43 54 86 10 108 21 216 432 43
BLR_VBHH1_100B48_3 BL BL BLR_VBHH1_125B48_3 BL BLR_VBHH1_200B48_3 BLR_VBHH1_250B48_3 BL BLR_VBHH1_500B48_3 BL BLR_VBHH1_X00B48_3 BL
AB AB AB GB G IB LB
BL BLR_VDR_100_05_B48 BL BLR_VDR_125_05_B48 BL BLR_VDR_200_05_B48 BL BLR_VDR_250_05_B48 BL BLR_VDR_500_05_B48 BL BLR_VDR_X00_05_B48
23 29 46 58 11 116 23 232
BL BLR_VBHH1_100B60_3 BL BLR_VBHH1_125B60_3 BL BLR_VBHH1_200B60_3 BL BLR_VBHH1_250B60_3 BL BLR_VBHH1_500B60_3 BLR_VBHH1_X00B60_3 BL
AB AB GB G GB G JB LB
BL BLR_VDR_100_05_B60 BL BLR_VDR_125_05_B60 BL BLR_VDR_200_05_B60 BL BLR_VDR_250_05_B60 BL BLR_VDR_500_05_B60 BL BLR_VDR_X00_05_B60
VarplusBox HDuty "compact" Available 12/2010 Available 07/2011
65
Low Voltage capacitors
VarplusBox Harmonic Energy
This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Energy technology.
• For networks with a large number of non-linear loads (NLL < 50%). • Energy, harmonic rated capacitors. For use with detuned reactors. • Significant voltage disturbances. • Severe temperature conditions up to 70°C. • Very frequent switching operations up to 10,000/year.
PE90134
Rated voltage
PE90154
In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages. Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents.
+ Detuned reactor
Operating conditions
The rated voltage of VarplusBox Harmonic Energy capacitors is given in the table below, for different values of network service voltage and relative impedance. VarplusBox Energy
Rated voltage UN (V)
Relative impedance (%)
5.7 7 14
Network service voltage (US) 50Hz 60Hz 400 690 400 480 600 440 800 440 525 690 480
480
In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.
66
Technical specifications General characteristics Standards Network voltage range Frequency Power range Losses (dielectric) Losses (total) Capacitance tolerance Voltage test Between terminals Between terminal & container Discharge resistor Working conditions Ambient temperature Humidity Altitude Overvoltage Overcurrent Peak inrush current Switching operations (max.) Mean Life expectancy Harmonic content Installation characteristics Mounting position Fastening Earthing Terminals
Safety features Safety
Protection Construction Casing Dielectric Impregnation
IEC 60831-1/-2 380 to 690 V 50 / 60 Hz 6.5 to 100 kvar < 0.2 W / kvar < 0.5 W / kvar - 5 %, + 10 % 2.15 x UN (AC), 10 s ≤ 660 V – 3 kV(AC), 10 s > 660 V – 6 kV(AC), 10 s Fitted, standard discharge time 60 s Discharge time 180 s on request - 25 / 70°C 95 % 2,000 m above sea level 1.1 x UN 8h in every 24h Up to 2.5 x IN 400 x IN Up to 10,000 switching operations per year Up to 160,000 hrs NLL ≤ 30% Indoor, upright Mounting cleats Bushing terminals designed for large cable termination and direct busbar mounting for banking Self-healing + Pressure-sensitive disconnector for each phase + Discharge device IP20 (IP54 on request) Sheet steel enclosure Double metallized paper + polypropylene film Non-PCB, oil
67
Low Voltage capacitors
50 Hz
VarplusBox Harmonic Energy
Network voltage US (V) 380/400/ 415
Relative R kvar kv impeim da dance 40 400 V 5. 5.7 6.5 12 12.5 25 50 10 100 7 6.5 12 12.5 25 50 10 100 14 6.5 12 12.5 25 50 10 100
690
5. 5.7
7
10 12 12.5 20 25 50 10 100 10 12 12.5 20 25 50 10 100
Available 02/2011
68
μF (x3 (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
41 78 15 156 31 312 62 624 41 78 15 156 31 312 62 624 37 72 14 144 28 288 57 576
BL BLR_VBHE1_065A40_3 BL BLR_VBHE1_125A40_3 BL BLR_VBHE1_250A40_3 BL BLR_VBHE1_500A40_3 BL BLR_VBHE1_X00A40_3 BL BLR_VBHE1_065A40_3 BL BLR_VBHE1_125A40_3 BL BLR_VBHE1_250A40_3 BL BLR_VBHE1_500A40_3 BL BLR_VBHE1_X00A40_3 BL BLR_VBHE2_065A40_3 BL BLR_VBHE2_125A40_3 BL BLR_VBHE2_250A40_3 BL BLR_VBHE2_500A40_3 BL BLR_VBHE2_X00A40_3
DB FB GB G JB LB DB FB GB G JB LB DB FB GB G JB LB
51 51573 52 52404 52 52405 52 52406 52 52407 51 51568 52 52352 52 52353 52 52354 51 51569 51 51563 51 51564 51 51565 51 51566 51 51567
21 26 42 52 10 104 20 208 21 26 42 52 10 104 20 208
BL BLR_VBHE1_100A69_3 BL BLR_VBHE1_125A69_3 BL BLR_VBHE1_200A69_3 BL BLR_VBHE1_250A69_3 BL BLR_VBHE1_500A69_3 BL BLR_VBHE1_X00A69_3 BL BLR_VBHE1_100A69_3 BL BLR_VBHE1_125A69_3 BL BLR_VBHE1_200A69_3 BL BLR_VBHE1_250A69_3 BL BLR_VBHE1_500A69_3 BL BLR_VBHE1_X00A69_3
FB FB GB G GB G IB LB FB FB GB G GB G IB LB
BL BLR_VDR_100_05_A69 BL BLR_VDR_125_05_A69 BL BLR_VDR_200_05_A69 BL BLR_VDR_250_05_A69 BL BLR_VDR_500_05_A69 BL BLR_VDR_X00_05_A69 BL BLR_VDR_100_07_A69 BL BLR_VDR_125_07_A69 BL BLR_VDR_200_07_A69 BL BLR_VDR_250_07_A69 BL BLR_VDR_500_07_A69 BL BLR_VDR_X00_07_A69
60 Hz
Network voltage US (V) 380/400
Relative R kvar kv impeim da dance 38 380 V 5. 5.7 9.0 11 11.3 18 18.1 22 22.6 45 90 7 9.0 11 11.3 18 18.1 22 22.6 45 90 14 9.0 11 11.3 18 18.1 22 22.6 45 90 440 44 V 8.4 10 10.5 16 16.8 21 21.0 42 84
440/480 5. 5.7
600
5. 5.7
10 12 12.5 20 25 50 10 100
μF (x3 (x3)
Ca Capacitor pa part number
Ca Case code co
D. D.R. pa part number
40 400 V 10 12 12.5 20 25 50 10 100 10 12 12.5 20 25 50 10 100 10 12 12.5 20 25 50 10 100
52 65 10 104 13 130 26 260 520 52 52 65 10 104 13 130 26 260 520 52 48 60 96 12 120 24 240 480 48
BLR_VBHE1_100B40_3 BL BL BLR_VBHE1_125B40_3 BLR_VBHE1_200B40_3 BL BLR_VBHE1_250B40_3 BL BLR_VBHE1_500B40_3 BL BLR_VBHE1_X00B40_3 BL BLR_VBHE1_100B40_3 BL BL BLR_VBHE1_125B40_3 BLR_VBHE1_200B40_3 BL BLR_VBHE1_250B40_3 BL BLR_VBHE1_500B40_3 BL BLR_VBHE1_X00B40_3 BL BLR_VBHE2_100B40_3 BL BL BLR_VBHE2_125B40_3 BLR_VBHE2_200B40_3 BL BLR_VBHE2_250B40_3 BL BLR_VBHE2_500B40_3 BL BLR_VBHE2_X00B40_3 BL
DB DB GB G GB G IB LB DB DB GB G GB G IB LB DB FB GB G GB G JB LB
BL BLR_VDR_100_05_B40 BL BLR_VDR_125_05_B40 BL BLR_VDR_200_05_B40 BL BLR_VDR_250_05_B40 BL BLR_VDR_500_05_B40 BL BLR_VDR_X00_05_B40 BL BLR_VDR_100_07_B40 BL BLR_VDR_125_07_B40 BL BLR_VDR_200_07_B40 BL BLR_VDR_250_07_B40 BL BLR_VDR_500_07_B40 BL BLR_VDR_X00_07_B40 BL BLR_VDR_100_14_B40 BL BLR_VDR_125_14_B40 BL BLR_VDR_200_14_B40 BL BLR_VDR_250_14_B40 BL BLR_VDR_500_14_B40 BL BLR_VDR_X00_14_B40
480 48 V 10 12.5 20 25 50 100
43 54 86 10 108 21 216 432 43
BL BLR_VBHE1_100B48_3 BL BLR_VBHE1_125B48_3 BLR_VBHE1_200B48_3 BL BLR_VBHE1_250B48_3 BL BLR_VBHE1_500B48_3 BL BLR_VBHE1_X00B48_3 BL
DB FB GB G GB G IB LB
BL BLR_VDR_100_05_B48 BL BLR_VDR_125_05_B48 BL BLR_VDR_200_05_B48 BL BLR_VDR_250_05_B48 BL BLR_VDR_500_05_B48 BL BLR_VDR_X00_05_B48
23 29 46 58 11 116 23 232
BL BLR_VBHE1_100B60_3 BL BLR_VBHE1_125B60_3 BL BLR_VBHE1_200B60_3 BL BLR_VBHE1_250B60_3 BL BLR_VBHE1_500B60_3 BLR_VBHE1_X00B60_3 BL
FB FB GB G GB G IB LB
BL BLR_VDR_100_05_B60 BL BLR_VDR_125_05_B60 BL BLR_VDR_200_05_B60 BL BLR_VDR_250_05_B60 BL BLR_VDR_500_05_B60 BL BLR_VDR_X00_05_B60
Available 12/2010 Available 02/2011 Available 07/2011
69
Low Voltage capacitors
VarplusBox mechanical characteristics
Case Code: AB
Creepage distance Clearance Phase to phase Phase to earth
30 mm
DE90158
D Terminal cover
25 mm (min.) 19 mm (min.)
Mounting details: mounting screw M6, 2 Nos. Case code AB
W1 W2 W3 (mm) (mm) (mm) 114 97 76.5
H D Weight (mm) (mm) (kg) 229.5 225.5 3
H
Enclosure
W3 W2 W1
192
Case Code: DB, EB, FB, GB & HB Creepage distance Clearance Phase to phase Phase to earth
30 mm
Rubber grommet for cable entry
25 mm (min.) 19 mm (min.)
Mounting details: mounting screw M6, 2 Nos. Case code DB EB FB GB HB
W1 (mm) 263 263 309 309 309
W2 (mm) 243 243 289 289 289
W3 (mm) 213 213 259 259 259
H (mm) 355 260 355 355 455
D (mm) 97 97 97 153 153
Weight (kg) 4.8 3.6 5.4 7.5 8.0
Enclosure H
W3 W1
W2
70
DE90159
D
Case Code: IB
Creepage distance Clearance Phase to phase Phase to earth
30 mm
DE90160
D Rubber grommet for cable entry
25 mm (min.) 19 mm (min.)
Mounting details: mounting screw M6, 2 Nos. Case code IB
W1 W2 W3 (mm) (mm) (mm) 309 289 259
H D (mm) (mm) 497 224
Weight (kg) 10.0
Enclosure H
W3 W1
W2
Case Code: LB & SB To cover Top
Al Busbar
30 mm
M 10x35 Bolt
Capaci pacitor units u Capacitor
25 mm (min.) 19 mm (min.)
W1
D DE90161
Creepage distance Clearance Phase to phase Phase to earth
Case code LB SB
W1 (mm) 795 545
W2 (mm) 630 390
W3 (mm) 670 430
H (mm) 455 455
D (mm) 315 315
Weight (kg) 45 32.4
250
Mounting details: mounting screw M6, 4 Nos.
H 125
Unit 1
Unit 2
Unit 3
Unit 4
W2 W3 Cable entry plate
Earthing ng Bolt
7x14 Slots 4 Nos
71
Low Voltage capacitors
VarplusBox mechanical characteristics
Case Code: JB Top To cover
Al Busbar
30 mm
M 10x35 Bolt
Capacitor Capaci pacitor units u
25 mm (min.) 19 mm (min.)
W1
D DE90162
Creepage distance Clearance Phase to phase Phase to earth
250
Mounting details: mounting screw M6, 4 Nos. Case code JB
W1 W2 W3 (mm) (mm) (mm) 455 290 330
H D (mm) (mm) 455 315
Weight (kg) 22.5
H Unit 1
125
Unit 2
W2 W3 Cable entry plate
7x14 Slots 4 Nos
Earthing ng Bolt
Case Code: KB & RB To Top cover
Al Busbar
30 mm
M 10x35 Bolt
Capaci pacitor units u Capacitor
25 mm (min.) 19 mm (min.)
W1
D DE90163
Creepage distance Clearance Phase to phase Phase to earth
Case code KB RB
W1 (mm) 625 435
W2 (mm) 460 280
W3 (mm) 500 320
H (mm) 455 455
D (mm) 315 315
Weight (kg) 32 24.3
250
Mounting details: mounting screw M6, 4 Nos.
H 125
Unit 1
Unit 2
Unit 3
W2 W3 Cable entry plate
72
Earthing ng Bolt
7x14 Slots 4 Nos
Case Code: OB To cover Top
Al Busbar
30 mm
M 10x35 Bolt
Capaci pacitor units u Capacitor
25 mm (min.) 19 mm (min.)
W1
D DE90164
Creepage distance Clearance Phase to phase Phase to earth
Case code OB
W1 W2 W3 (mm) (mm) (mm) 595 430 470
H D (mm) (mm) 625 315
Weight (kg) 30
250
Mounting details: mounting screw M6, 4 Nos.
H 125
Unit 1
Unit 2
W2 W3 Cable entry plate
7x14 Slots 4 Nos
g Bolt Earthing
Case Code: QB Top To cover
Al Busbar
30 mm
M 10x35 Bolt
Capaci units Capacitor
25 mm (min.) 19 mm (min.)
D
W1
DE90165 DE90 0165 0165
Creepage distance Clearance Phase to phase Phase to earth
Case code QB
W1 W2 W3 (mm) (mm) (mm) 1080 920 960
H D (mm) (mm) 625 315
Weight (kg) 60
250
Mounting details: mounting screw M6, 4 Nos.
H 125
Unit 1
Unit 2
Unit 3
Unit 4
W2 W3 Cable entry plate
g Bolt Earthing
7x14 Slots 4 Nos
73
74
Reactive Energy Management
Detuned reactors Contents
Detuned reactors
76
75
Detuned reactors
Detuned reactors
PE90154
The detuned reactors (DR) are designed to protect the capacitors by preventing amplification of the harmonics present on the network.
Operating conditions • Use: indoor • Storage temperature: - 40°C, + 60°C • Relative humidity in operation: 20-80% • Salt spray withstand: 250 hours (for 400 V - 50 Hz range). • Operating temperature - Altitude: ≤ 1000 m: Min = 0°C, Max = 55°C, highest average over 1 year = 40°C, 24 hours = 50°C. - Altitude: ≤ 2000 m: Min = 0°C, Max = 50°C, highest average over 1 year = 35°C, 24 hours = 45°C.
Installation guidelines • Forced ventilation required. • Vertical detuned reactor winding for better heat dissipation. As the detuned reactor is provided with thermal protection, the normally closed dry contact must be used to disconnect the step in the event of overheating. Detuned reactors ref.51••• or 52•••
Technical specifications PE90133
General characteristics Description Degree of protection Insulation class Rated voltage
Inductance tolerance per phase Insulation level Dielectric test 50/60 Hz between windings and windings/earth Thermal protection
Detuned reactors ref.BLR•••
Three-phase, dry, magnetic circuit, impregnated IP00 H 400 to 690 V - 50 Hz 400 to 600 V - 60 Hz Other voltages on request -5, +5 % 1.1 kV 4 kV, 1 min Restored on terminal block 250 V AC, 2 A
Let’s define the service current (IS) as the current absorbed by the capacitor and detuned reactor assembly, when a purely sinusoidal voltage is applied, equal to the network service voltage (US). IS = Q (kvar) / (兹3 x US) In order to operate safely in real conditions, a detuned reactor must be designed to accept a maximum permanent current (IMP) taking account of harmonic currents and voltage fluctuations. The following table gives the typical percentage of harmonic currents considered for the different tuning orders. (%) Tuning order 2.7 3.8 4.2
Harmonic i3 i5 5 15 3 40 2 63
currents i7 i11 5 2 12 5 17 5
A 1.1 factor is applied in order to allow long-term operation at a supply voltage up to (1.1 x US). The resulting maximum permanent current (IMP) is given in the following table: Tuning order 2.7 3.8 4.2
76
IMP (times IS) 1.12 1.2 1.3
Mechanical characteristics Detuned reactor references BLR••• are available with wire-terminals as shown in the drawing below. Micro-switch M connection co
H
Ø 12 W1
12x18 mm SLOT 12
D1
W
D
Detuned reactor references 51•••• or 52•••• are available with padterminals as shown in the drawing below.
H
W1
D1
W
D
Complete range of pad-terminal reactors is under development (available: 07/2011).
77
Detuned reactors
50 Hz
Detuned reactors
Voltage Relative Re kv kvar impedancee im 400 5. 5.7 6.5 12 12.5 25 50 10 100 7 6.5 12 12.5 25 50 10 100 14 6.5 12 12.5 25 50 10 100 690 5. 5.7 6.5 10 12 12.5 20 25 50 7 6.5 10 12 12.5 20 25 50 10 100
Inductance Ind (m (mH) x 3 4.7 2.4 1.2 0.5 0.59 0.3 6.0 3 1.5 0.7 0.75 0.3 0.37 12 12.6 6.6 3.1 1.6 0.8 14 14.0 9.1 7.3 4.5 3.6 1.8 17 17.6 11 11.4 9.1 5.7 4.6 2.3 1.1
Available 07/2011
78
IMP (A) 12 24 47 95 19 190 0 11 22 43 86 172 172 10 20 40 80 16 160 0 7.1 10 10.7 7 13 13.3 3 21 21.3 3 27 53 6.4 9.5 12 19 24 47 95
W (mm) (m ) 20 200 24 245 24 240 26 260 380 38 20 200 24 245 24 240 26 260 380 38 200 20 24 245 24 240 26 260 380 38 203 20 234 23 23 234 23 234 23 234 35 350 20 203 20 203 23 234 23 234 23 234 35 350 35 350
W1 (mm) (m 110 11 205 20 205 20 205 20 205 20 110 11 205 20 205 20 205 20 205 20 110 11 205 20 205 20 205 20 205 20 145 14 145 14 145 14 145 14 145 14 220 22 145 14 145 14 145 14 145 14 145 14 220 22 220 22
D (mm) (m 140 140 140 160 220 140 140 140 160 220 140 140 140 160 220 110 110 110 130 130 150 110 110 110 130 130 135 200
D1 (mm) (m ) 87 110 11 110 11 120 12 120 12 87 110 11 110 11 120 12 120 12 87 110 11 110 11 120 12 120 12 86 86 86 106 10 106 10 126 12 86 86 86 106 10 106 10 111 11 176 17
H (mm) (m ) 230 23 230 23 230 23 270 27 330 33 230 23 230 23 230 23 270 27 330 33 230 23 230 23 230 23 270 27 330 33 142 14 203 20 203 20 203 20 203 20 243 24 142 14 142 14 203 20 203 20 203 20 222 22 243 24
We Weight (kg) (kg 8.6 12 18.5 18 25 42 8.5 10 18 27 42 9 13 22 32 57 8.0 10.0 10 11.0 11 15.0 15 17.0 17 39.0 39 7.8 8.4 10.0 10 15.0 15 15.5 15 28.0 28 64.0 64
Pa Part number 51573 51 52404 52 52405 52 52406 52 52407 52 51568 51 52352 52 52353 52 52354 52 51569 51 51563 51 51564 51 51565 51 51566 51 51567 51 BLR_VDR_065_05_A69 BL BLR_VDR_100_05_A69 BL BLR_VDR_125_05_A69 BL BLR_VDR_200_05_A69 BL BLR_VDR_250_05_A69 BL BLR_VDR_500_05_A69 BL BLR_VDR_065_07_A69 BL BLR_VDR_100_07_A69 BL BLR_VDR_125_07_A69 BL BLR_VDR_200_07_A69 BL BLR_VDR_250_07_A69 BL BLR_VDR_500_07_A69 BL BLR_VDR_X00_07_A69 BL
60 Hz
Voltage Relative Re kv kvar impedancee im 400 5. 5.7 10 12 12.5 20 25 50 7 10 12 12.5 20 25 50 10 100 14 10 12 12.5 20 25 50 10 100 440/480 5. 5.7 10 12 12.5 20 25 50 600 5. 5.7 10 12 12.5 20 25 50
Inductance Ind (m (mH) x 3 2.6 2.0 1.3 1.0 0.5 0.51 3.2 2.6 1.6 1.3 0.6 0.64 0.3 0.32 6.9 5.5 3.5 2.8 1.4 0.6 0.69 3.7 2.9 1.8 1.5 0.7 0.74 5.7 4.6 2.9 2.3 1.1 1.15
IMP (A) 18 18.4 4 23 23.0 0 37 46 92 16 16.4 4 20 20.5 5 33 41 82 16 164 4 15.4 15 4 19 19.3 3 31 39 77 15 154 4 15 15.3 3 19 19.2 2 31 38 77 12 12.3 3 15 15.3 3 24 24.5 5 31 61
W (m (mm)) 203 20 23 234 23 234 23 234 35 350 203 20 234 23 23 234 23 234 23 234 350 35 234 23 234 23 23 234 23 234 35 350 350 35 203 20 234 23 23 234 23 234 35 350 203 20 23 234 23 234 23 234 35 350
W1 (mm) (m 145 14 145 14 145 14 145 14 220 22 145 14 145 14 145 14 145 14 145 14 220 22 145 14 145 14 145 14 145 14 220 22 220 22 145 14 145 14 145 14 145 14 220 22 145 14 145 14 145 14 145 14 220 22
D (mm) (m 110 110 130 130 145 113 110 130 130 170 171 17 116 116 185 185 145 200 110 110 135 135 128 110 116 150 150 135
D1 (mm) (m ) 86 86 106 10 106 10 121 12 89 86 106 10 106 10 146 14 147 14 92 92 161 16 161 16 121 12 176 17 86 86 111 11 111 11 104 10 86 92 126 12 126 12 111 11
H (mm) (m ) 142 14 203 20 183 18 183 18 222 22 142 14 203 20 183 18 183 18 203 20 222 22 203 20 203 20 183 18 183 18 222 22 243 24 142 14 203 20 203 20 203 20 222 22 142 14 203 20 203 20 203 20 222 22
We Weight (kg) (kg 8.0 9.5 14.3 14 14.0 14 32.0 32 7.8 9.7 14.6 14 15.0 15 29.1 29 47.0 47 10.7 10 11.6 11 28.1 28 28.0 28 36.0 36 69.0 69 8.0 10.0 10 16.0 16 17.0 17 25.0 25 9.0 11.0 11 20.0 20 21.0 21 29.0 29
Pa Part number BLR_VDR_100_05_B40 BL BLR_VDR_125_05_B40 BL BLR_VDR_200_05_B40 BL BLR_VDR_250_05_B40 BL BLR_VDR_500_05_B40 BL BLR_VDR_100_07_B40 BL BLR_VDR_125_07_B40 BL BLR_VDR_200_07_B40 BL BLR_VDR_250_07_B40 BL BLR_VDR_500_07_B40 BL BLR_VDR_X00_07_B40 BL BLR_VDR_100_14_B40 BL BLR_VDR_125_14_B40 BL BLR_VDR_200_14_B40 BL BLR_VDR_250_14_B40 BL BLR_VDR_500_14_B40 BL BLR_VDR_X00_14_B40 BL BLR_VDR_100_05_B48 BL BLR_VDR_125_05_B48 BL BLR_VDR_200_05_B48 BL BLR_VDR_250_05_B48 BL BLR_VDR_500_05_B48 BL BLR_VDR_100_05_B60 BL BLR_VDR_125_05_B60 BL BLR_VDR_200_05_B60 BL BLR_VDR_250_05_B60 BL BLR_VDR_500_05_B60 BL
Available 12/2010 Available 07/2011
79
80
Reactive Energy Management
Power Factor controllers Contents
RT6 NR6/NR12 NRC12
82 82 82
81
Power Factor controllers
Varlogic series
PE90155
The Varlogic controllers permanently monitor the reactive power of the installation and control the connection and disconnection of capacitor steps in order to obtain the targeted power factor.
Performance • Permanent monitoring of the network and equipment. • Information provided about equipment status. • Alarm signals transmitted in case of anomaly (for NR6, NR12, NRC12). • Communication by Modbus protocol (for NRC12). • New control algorithm designed to reduce the number of switching operations and quickly attain the targeted power factor.
Simplicity • • • •
Simplified programming and possibility of intelligent self set-up. Ergonomic layout of control buttons. Quick and simple mounting and wiring. A special menu allows controller self-configuration.
User-friendliness
PE90161
Varlogic RT6/8*/12* *: on request
The large display allows: • Direct viewing of installation electrical information and capacitor stage condition. • Direct reading of set-up configuration. • Intuitive browsing in the various menus (indication, commissioning, configuration). • Alarm indication.
Monitoring and protection Alarms • Should an anomaly occur on the network or the capacitor bank, alarms are indicated on the screen and alarm contact closure is initiated. • The alarm message is maintained on the screen once the fault clears until it is manually removed.
PE90156
Varlogic NR6/12
Protection • If necessary, the capacitor steps are automatically disconnected to protect the equipment.
Range
Varlogic NRC12
82
Type Number of step output contacts NR6 6 NR12 12 NRC12 12 RT6 6 RT8 8 RT12 12 Accessories Communication RS485 Modbus set for NRC12 Temperature external probe for NRC12 type in addition to internal probe allows measurement at the hottest point inside the capacitor bank
Part number 52448 52449 52450 51207 On request On request 52451 52452
Technical specifications General characteristics Output relays AC DC Protection Index Front panel Rear Measuring current:
Specific features Number of steps Supply voltage (V AC) 50 / 60 Hz Display - 4 digit 7 segment LEDs - 65 x 21 mm backlit screen - 55 x 28 mm backlit screen Dimensions Flush panel mounting 35 mm DIN rail mounting (EN 50022) Operating temperature Alarm contact Internal temperature probe Separate fan relay contact Alarm history Type of connection - phase-to-neutral - phase-to-phase Current input - CT… 10000/5 A - CT 25/5 A … 6000/5 A - CT 25/1 A … 6000/5 A Target cos setting: - 0.85 ind. … 1 - 0.85 ind. …0.9 cap. Possibility of a dual cos target Accuracy Response delay time Reconnection delay time - 10 to 1800 s - 10 to 600 s - 10 to 900 s 4-quadrant operation for generator application Communication protocol
5 A / 120 V 0.3 A / 110 V
2 A / 250 V 0.6 A / 60 V
1 A / 400 V 2 A / 24 V
IP41 IP20 0 to 5 A
RT6 6* 185 to 265 320 to 460
NR-6/12 6 / 12 88 to 130 185 to 265 320 to 460
NRC12 12 88 to 130 185 to 265 320 to 460
• • 143x143x67 •
155x158x70 • •
0°C – 55°C
0°C – 60°C
•
• 155x158x80 • •
• Last 5 alarms
0°C – 60°C • • • Last 5 alarms
• •
• •
•
• •
•
• • ± 2% 10 to 180 s
•
•
± 2% 10 to 1800 s
± 5% 10 to 120 s
• • • • Modbus
83
84
Reactive Energy Management
Contactors Contents
Contactors
86
85
Contactors
Contactors
Operating conditions There is no need to use choke inductors for either single or multiplestep capacitor banks. Short-circuit protection must be provided by gI type fuses rated at 1.7…2 In.
PE90157
Special contactors LC1 D•K are designed for switching 3-phase, single- or multiple-step capacitor banks. They comply with standards IEC 60070 and 60831, NFC 54-100, VDE 0560, UL and CSA.
Specification These contactors are fitted with a block of early make poles and damping resistors, limiting the value of the current on closing to 60 IS max. This current limiting increases the life of all the installation’s components, especially the fuses and capacitors.
Contactor LC1DFK
Technical specifications
PE90158
kvar
Network voltage (V) 50-60Hz 220 - 240 400 - 440 660 - 690 6.7 12.5 18 8.5 16.7 24 10 20 30 15 25 36 20 33.3 48 25 40 58 40 60 92
P Part number LC1 LC LC1 LC LC1 LC LC1 LC LC1 LC LC1 LC LC1 LC
DFK---DGK---DLK---DMK---DPK---DTK---DWK----
Standard control circuit voltages (@ 50/60 Hz) are: 24, 42, 48, 110, 115, 220, 230, 240, 380, 400, 415, 440 V. Other voltages are available on request. The power values given in the selection table are for the following operating conditions: Prospective peak current LC1 LC D•K at switch-on Maximum operating rate e LC LC1 DFK, DGK, DLK, DMK, DPK LC1 LC DTK, DWK Electrical durability at nominal load Contactor LC1DPK
86
All Al contactor ratings
200 In
240 operating cycles/hour 100 operating cycles/hour 400 V 300 000 operating cycles 690 V 200 000 operating cycles
Mechanical characteristics LC1 DFK, DGK C 117 122
Type of fixing LC1 D12 LC1 D18 74
130
LC1 DFK DGK
45
c
LC1 DPK, DTK
127
Type of fixing LC1 D40 LC1 D50
180
LC1 DPK DTK
150
75
LC1 DLK, DMK C 117 122
Type of fixing LC1 D12 LC1 D18 84
140
LC1 DLK DMK
56
c
LC1 DWK Type of fixing LC1 D80
127
200
LC1 DWK
157
85
87
88
Reactive Energy management
Appendix
Influence of harmonics in electrical installations Safety features Glossary Relevant documents
90 91 92 94
89
Appendix
Influence of harmonics in electrical installations
Definition of harmonics
Since the harmonics are caused by nonlinear loads, an indicator for the magnitude of harmonics is the ratio of the total power of non-linear loads to the power supply transformer rating. This ratio is denoted NLL, and is also known as Gh/Sn: NLL = Total power of non-linear loads (Gh)/ Installed transformer rating (Sn) Example: • Power supply transformer rating: Sn = 630 kVA • Total power of non-linear loads: Gh = 150 kVA • NLL = (150/630) x 100 = 24%.
The presence of harmonics in electrical systems means that current and voltage are distorted and deviate from sinusoidal waveforms. Harmonic currents are currents circulating in the networks and whose frequency is an integer multiple of the supply frequency. Harmonic currents are caused by non-linear loads connected to the distribution system. A load is said to be non-linear when the current it draws does not have the same waveform as the supply voltage. The flow of harmonic currents through system impedances in turn creates voltage harmonics, which distort the supply voltage. The most common non-linear loads generating harmonic currents use power electronics, such as variable speed drives, rectifiers, inverters, etc. Loads such as saturable reactors, welding equipment, and arc furnaces also generate harmonics. Other loads such as inductors, resistors and capacitors are linear loads and do not generate harmonics.
Effects of harmonics Capacitors are particularly sensitive to harmonic currents since their impedance decreases proportionally to the order of the existing harmonics. This can result in capacitor overload, constantly shortening its operating life. In some extreme situations, resonance can occur, resulting in an amplification of harmonic currents and a very high voltage distortion. To ensure good and proper operation of the electrical installation, the harmonic level must be taken into account in selecting power factor correction equipment. A significant parameter is the cumulated power of the non-linear loads generating harmonic currents.
Taking account of harmonics The percentage of non-linear loads NLL is a first indicator for the magnitude of harmonics. The proposed selection of capacitors depending on the value of NLL is given in the diagram below. NLL (%)
Supply transformer M Measure TH THDi, THDu
Linear loads
Non-linear loads
10
20
25
50
SDuty HDuty Energy Harmonic HDuty Harmonic Energy (with detuned reactor)
A more detailed estimation of the magnitude of harmonics can be made with measurements. Significant indicators are current harmonic distortion THDi and voltage harmonic distortion THDu, measured at the transformer secondary, with no capacitors connected. According to the measured distortion, different technologies of capacitors shall be selected: THDi (%)
5
8
10
20
SDuty HDuty Energy Harmonic HDuty Harmonic Energy (with detuned reactor) THDu (%)
3
5
6
8
SDuty HDuty Energy Harmonic HDuty Harmonic Energy (with detuned reactor) The capacitor technology has to be selected according to the most restrictive measurement. Example, a measurement is giving the following results : - THDi = 15 % Harmonic solution. - THDu = 3.5 % HDuty / Energy solution. Harmonic solution has to be selected. 90
Appendix
Safety features
(a) (b)
Figure 1 - (a) Metal layer - (b) Polypropylene film
Self-healing is a process by which the capacitor restores itself in the event of a fault in the dielectric which can happen during high overloads, voltage transients etc. When insulation breaks down, a short duration arc is formed (figure 1). The intense heat generated by this arc causes the metallization in the vicinity of the arc to vaporise (figure 2).
Figure 2
Simultaneously it re-insulates the electrodes and maintains the operation and integrity of the capacitor (figure 3).
Figure 3
Pressure Sensitive Disconnector (also called ‘tear-off fuse’): this is provided in each phase of the capacitor and enables safe disconnection and electrical isolation at the end of the life of the capacitor. Malfunction will cause rising pressure inside the can. Pressure can only lead to vertical expansion by bending lid outwards. Connecting wires break at intended spots. Capacitor is disconnected irreversibly.
Cross-section view of a three-phase capacitor after Pressure Sensitive Device operated: bended lid and disconnected wires
91
Appendix
Glossary
Active current (Ia): In the vector representation, component of the current vector which is co-linear with the voltage vector. Active power: Real power transmitted to loads such as motors, lamps, heaters, computers, and transformed into mechanical power, heat or light. Apparent power: In a circuit where the applied r.m.s. voltage is Vrms and the circulating r.m.s. current is Irms, the apparent power S (kVA) is the product: Vrms x Irms. The apparent power is the basis for electrical equipment rating. Detuned reactor: Reactor associated to a capacitor for Power Factor Correction in systems with significant non-linear loads, generating harmonics. Capacitor and reactor are configured in a series resonant circuit, tuned so that the series resonant frequency is below the lowest harmonic frequency present in the system. Displacement Power Factor: For sinusoidal voltage and current with a phase angle , the Power Factor is equal to cos , called Displacement Power Factor (DPF). Harmonic distortion: Indicator of the current or voltage distortion, compared to a sinusoidal waveform. Harmonics: The presence of harmonics in electrical systems means that current and voltage are distorted and deviate from sinusoidal waveforms. Harmonic currents and voltages are signals circulating in the networks and which frequency is an integer multiple of the supply frequency. IEC 60831-1: "Shunt power capacitors of the self-healing type for a.c. systems having a rated voltage up to and including 1 000 V – Part 1: General – Performance, testing and rating – Safety requirements – Guide for installation and operation". In-rush current: High-intensity current circulating in one piece of equipment after connection to the supply network. kVA demand: Maximum apparent power to be delivered by the Utility, which determines the rating of the supply network and the tariff of subscription. Polypropylene: Plastic dielectric material used for the construction of low-voltage capacitors. Power Factor: The power factor is the ratio of the active power P (kW) to the apparent power S (kVA) for a given circuit. = P (kW) / S (kVA). Power Factor Correction: Improvement of the Power Factor, by compensation of reactive energy or harmonic mitigation (reduction of the apparent power S, for a given active power P). Rated current: Current absorbed by one piece of equipment when supplied at the rated voltage. Rated voltage: Operating voltage for which a piece of equipment has been designed, and which can be applied continuously. Reactive current (Ir): component of the current vector which is in quadrature with the voltage vector.
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Reactive power: Product of the reactive current times the voltage. Service voltage: Value of the supply network voltage, declared by the Utility. Service current: Amplitude of the steady-state current absorbed by one piece of equipment, when supplied by the Service Voltage. Usual formulas: Apparent power: S = Vrms x lrms (kVA). Active power: P = Vrms x la = Vrms x lrms x cos (kW). Reactive power: Q = Vrms x lr = Vrms x lrms x sin (kvar). Voltage sag: temporary reduction of the supply voltage magnitude, between 90 and 1% of the service voltage, with a duration between ½ period and 1 minute.
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Appendix
Relevant documents
Relevant documents published by Schneider Electric • Electrical Installation Guide. • Expert Guide n°4: "Harmonic detection & filtering". • Expert Guide n°6: "Power Factor Correction and Harmonic Filtering Guide" • Technical Guide 152: "Harmonic disturbances in networks, and their treatment". • White paper: controlling the impact of Power Factor and Harmonics on Energy Efficiency.
Relevant websites • • • •
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http://www.schneider-electric.com https://www.solution-toolbox.schneider-electric.com/segment-solutions http://engineering.electrical-equipment.org/ http://www.electrical-installation.org
Energy management
Reactive Energy management
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As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. This document has been printed on ecological paper. Publishing: SYNTHESE ECA, Schneider Electric. Photos: Schneider Electric Printing: Altavia Connexion - Made in France 09/2010
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Low Voltage components Catalogue September 2010