RCC Pavement Design. June

RCC Pavement Design June 2014 -1- RCC DESIGN FEATURES Surface smoothness Thickness Design Load Transfer Surface Texture & Durability Concrete ...
Author: Chad Logan
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RCC Pavement Design

June 2014

-1-

RCC DESIGN FEATURES

Surface smoothness

Thickness Design

Load Transfer Surface Texture & Durability

Concrete Mix Design Subgrade

Subbase or base

-2-

AGENDA • Load Characterization • Support Characterization & Options • Software Options

-3-

LOAD CHARACTERIZATION IS THE FIRST STEP IN PAVEMENT DESIGN RTG Crane

52 Kips/Wheel Tractor Trailers

Forklifts

Straddle Carrier

60 – 300 Kips / axle

30-40 Kips/Wheel

Storage Containers

Large Equipment

12 to 20 Kips / axle

-4-

DETERMINE HOW TO BEST SUMMARIZE THE TRAFFIC I Prefer to use Actual Axle Weights Axles per 1000 trucks*

Axle load, kips

Category A

Category B Single Axles

Category C

Category D

4

1693.31

1693.31





6

732.28

732.28





8

483.1

483.1

233.6



10

204.96

204.96

142.7



12

124

124

116.76



14

56.11

56.11

47.76



16

38.02

38.02

23.88

1000

18



15.81

16.61



20



4.23

6.63



22



0.96

2.6



24





1.6



26





0.07



Tandem Axles 4

31.9

31.9





8

85.59

85.59

47.01



12

139.3

139.3

91.15



16

75.02

75.02

59.25



20

57.1

57.1

45



24

39.18

39.18

30.74



28

68.48

68.48

44.43



32

69.59

69.59

54.76

2000

36



4.19

38.79



40





7.76



44





1.16



-5-

AASHTO PROCEDURES CONVERT ALL VEHICLES INTO ESAL’S Light Duty Parking Lots May Never See An Axle Load above 8 kips

Equivalent 18,000 Lb. Single Axle Loads (ESAL)

-6-

DETERMINE WHICH PART OF THE FACILITY WILL SEE THE TRAFFIC

50% Tractor TRAILERS

Passenger Cars

100% Tractor TRAILERS

-7-

AGENDA • Load Characterization • Support Characterization & Options • Software Options

-8-

HOW CONCRETE AND ASPHALT PAVEMENTS ARE DIFFERENT Support Layer Erosion Is Critical Design Parameter Concrete Pavements are rigid • • • • •

Loads are distributed over a large area through slab action. Minor deflections. Low subgrade contact pressures. Subgrade uniformity is more important than strength. Subgrade erodibility is important for joint performance

Asphalt pavements are flexible • • • •

Loads are more concentrated. Deflections are higher Subgrade, base and subbase strength are very important. usually require more layers and greater thickness for optimally transmitting load to the subgrade

7000 lb load.

7000 lb load.

pressure ~3 - 7 psi pressure ~ 15 - 20 psi

Concrete’s Rigidity spreads the load over a large area and keeps pressures on the subgrade low

-9-

TYPES OF JOINTS IN RCC PAVEMENTS & LOAD TRANSFER Details For Use

Typical Detail

• Use at short joint spacing

Contraction (Control) Joint

• Made by saw cut, or tooled • Early entry cuts = 1/4 depth • Saw cut within 2 to 6 hours of paving

• Use at end of construction day

Construction Joint

• Use thickened edge for heavy duty applications • Keyways not recommended

• Isolate pavement features with differential movements

Isolation (Expansion) Joint

• Do not use at regular spaced joints in paving lane • Full thickness, vertical joint, sealed with compressible material

1) Jointing recommendations should be based on ACI 330

- 10 -

WHAT SHOULD BE UNDERNEATH RCC? • Pumping is the forceful displacement of soil and water from underneath a concrete slab

• Purposes of the subbase are: • To minimize or eliminate the potential for pumping • Provide construction platform • Use aggregate base or stabilized subgrade if: • Subgrade is erodible • Free water is available • Heavy Wheel load • Non-uniform soil conditions • For expansive clay soils, do not use base without soil stabilization • Exclude subbase if: • Non-pumpable subgrade soil (< 45% passing #200 sieve & PI