COMMERCIAL MODELS: ADB 750A, 1000A & 1500

CATALOG NO. 9300.71 Effective: 09-09-08 Replaces: 10-25-07

RAYPAK REPLACEMENT PARTS MODEL SIZES: 750A, 1000A & 1500 MODEL TYPES: ADVANCED DESIGN BOILER H, WH DATES OF MANUFACTURE: MODEL 750A 03-14-02 THRU 05-21-03 MODEL 1000A 03-19-02 THRU 04-23-03 MODEL 1500 04-01-00 THRU 04-02-03 THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST" CATALOG NO. 9001.10

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (800) 872-9725 Litho In U.S.A.

CALL OUT B 1-B 2-B 3-B 4-B 5-B 6-B 7-B C 1-C 2-C 3-C 4-C 5-C 6-C 7-C 8-C 9-C 10-C J 1-J 2-J 3-J 4-J 5-J 6-J 7-J 8-J F 1-F 2-F 3-F G 1-G 2-G 3-G 4-G 5-G 6-G 8-G 9-G

10-G 11-G 12-G 13-G 14-G 15-G 16-G

DESCRIPTION BURNER ASSEMBLY Burner / Pilot Assembly IID Burner / Pilot Assembly C-2 Ignitor-Spark Rod Pilot Burner Plenum Assembly Complete Baffle-Gas/Air Mixing Plenum End Panel High Tension Wire CONTROLS Auto Reset High Limit Flow Switch Manual Reset High Limit Printed Circuit Board - Central Point Wiring Printed Circuit Board - U2 Remote Aquastat- Storage tank (Tankstat) Switch-Pressure Vent Normally Closed Switch-Pressure Air Normally Open Control Box Cover Thermostat Manual Reset CONTROL BOX Control Box Complete Transformer 120/24 100 VA Terminal Block w/Ground Tab (Not Shown) Terminal Block 3 pole Relay DPST 24 VAC Connector-Wire Bonding 14/6 Ignition Control IID Time Delay Contactor Switch-Rocker SPST 16A FAN Blower Combustion Air Air Shutter Assembly Cap Intake Vent GAS TRAIN Auto On/Off Valve 1" (V-88) Auto On/Off Valve 1-1/2" (V-88) Bleed Line Assembly Vent Line Assembly Manifold-Gas Injector Nat Upper Manifold-Gas Injector Pro Upper Manifold-Gas Injector Nat Lower Manifold-Gas Injector Pro Lower Orifice Pilot Pro Orifice Pilot Nat Regulator Gas 1" Nat Top Regulator Gas 1" Nat Bottom Regulator Gas 1" Pro Switch Low Gas Pressure Valve Gas Manual A 1" Valve Gas Manual A 1-1/2" Valve Gas Manual B Valve Pilot Gas Nat Valve Pilot Gas Pro Switch High Gas Pressure (optional) Not Shown Gas Pressure Switch

750A

1000A

1500

008787F N/A 007922F 007923F 008789F 008791F 007139F 007121F

008787F N/A 007922F 007923F 008790F 008792F 007139F 007121F

007108F N/A 007922F 007923F 007134F 007129F 007139F 007121F

007141F 007142F 007144F 007146F 007147F 007148F 007158F 007163F 007149F 006035F

007141F 007142F 007144F 007146F 007147F 007148F 007158F 007163F 007149F 006035F

007141F 007142F 007144F 007146F 007147F 007148F 007158F 007163F 007149F 006035F

007924F 007373F 008523F 007152F 007925F 007155F 007156F 008667F 006872F

007924F 007373F 008523F 007152F 007925F 007155F 007156F 008667F 006872F

007924F 007373F 008523F 007152F 007925F 007155F 007156F 008667F 006872F

008793F 008793F 007160F 007926F 007926F 009177F 007162F 007162F 007162F 004093F 004095F 007927F 007928F 008860F 007176F 008794F 008796F 007180F 008826F 008869F 007932F 003570F 007187F 007189F 007933F 007195F 007196F 007197F 007188F 008169F

004093F 004095F 007927F 007928F 007171F 007176F 008795F 008797F 007180F 008826F 007932F 007932F 003570F 007187F 007189F 007933F 007195F 007196F 007197F 007188F 008169F

004093F 004095F 007927F 007928F 007171F 007176F 007929F 007930F 007180F 008826F 007932F 007932F 003570F 007187F 007189F 007933F 007195F 007196F 007197F 007188F 008169F

CALL OUT H 1-H 2-H 3-H 4-H 5-H 6-H 7-H 8-H 9-H 10-H M 1-M 2-M 3-M 4-M 5-M 6-M

7-M

8-M 9-M O 1-O 2-O 3-O 4-O 5-O 6-O 7-O P 1-P

R 1–R

DESCRIPTION 750A HEAT EXCHANGER Heat Transfer Assy. Cupro-Nickle (Bronze Header) (Include008798F Heat Transfer Assy. Copper (Bronze Header) (Includes 17- 008800F Inlet/Outlet Header Bronze 007203F Return Header Bronze 007204F Tube Bundle Cupro-Nickle N/A Tube Bundle Copper N/A Flue Baffle N/A Heat Shield Baffle (2 pcs) N/A Studbolt 006945F Header Gasket (20 PCS) 007343F Well-Bulb Sensor 1/2"x 3-5/16" 007211F Drain Valve 006536F MISCELLANEOUS COMPONENTS Flow Swich Paddle 004079F 007216F In Line Fuse Holder (Not Shown) Fuse 15 amp (Not Shown) 007936F Fuse 20 amp (Not Shown) Guide PC Card 007143F Window Combustion Chamber 006947F T & P Guage 0-75 PSI Remote Mount N/A T & P Guage 0-200 PSI Remote Mount N/A T & P Guage 0-75 PSI 007344F T & P Guage 0-200 PSI 007345F PRV 30 PSI 007218F PRV 45 PSI 007346F PRV 60 PSI 007222F PRV 75 PSI 007223F PRV 125 PSI 011912F PRV 150 PSI 007225F 008924F RTV Sealant 2.8 oz RTV Sealant 10 oz 005755F Touch up Paint (Green) 750125 Touch up Paint (Dark Gray) 750126 OPTIONS (Not Shown) Amplifier-Flame Rectification C-2 007358F Control-Burner Flame Safeguard C-2 Ignition 007359F Detector-UV Flame C-2 007360F Generator-Spark C-2 007361F Panel-Contol Mounting 007362F Remote Sensor for Low Water Cut-Off 007228F Low Water Cut Off PC Board 007157F PUMPS Pump -Circulating - Bronze (Soft Water) 007226F Pump -Circulating - Bronze (Medium Water) 007347F Pump -Circulating - Bronze (Hard Water) 007350F 007232F Pump -Circulating - CI (Soft Water) Pump -Circulating- CI (Medium Water) 007353F Pump -Circulating- CI (Hard Water) 007356F REFRACTORY Blanket Return Header Refractory 007241F

1000A

1500

008799F 008801F 007342F 007204F N/A N/A N/A N/A 006945F 007343F 007211F 006536F

007934F 008553F 007342F 007204F N/A N/A N/A N/A 006945F 007343F 007211F 006536F

004079F 004079F 007216F 007216F 007936F 008170F 007143F 007143F 006947F 006947F N/A N/A N/A N/A 007344F 007344F 007345F 007345F 007219F 007748F 007221F 007751F 007222F 007753F 007223F 007156F 007224F 007224F 007225F 007225F 008924F 008924F 005755F 005755F 750125 750125 750126 750126 007358F 007359F 007360F 007361F 007362F 007228F 007157F

007358F 007359F 007360F 007361F 007362F 007228F 007157F

007227F 007348F 007351F 007233F 007354F 007357F

007351F 007937F 007937F 007357F 007938F 007938F

007241F 007241F

CALL OUT S 1-S 2-S 3-S 4-S 5-S 6-S 7-S 8-S 9-S 10-S 11-S 12-S 13-S 14-S 15-S 16-S 17-S 18-S 19-S 20-S 21-S 22-S 23-S 24-S 25-S

DESCRIPTION SHEETMETAL Jacket Top Flue Collector Front (No opening) Flue Collector Rear (opening) Support Channel Control Box Cover Return Header Cover Door (Lower) Jacket Upper Front Panel Access Panel Flue (Lower) Access Panel Flue (Upper) Access Panel Flue (1 Pc.) (blank-solid) Jacket Right Side Panel Jacket Right Side Panel Connection Option Jacket Left Side Panel Jacket Rear Panel Jacket Rear Panel Connection Option Base Assembly Leg Bracket (4 pcs per boiler) Base Reflector Panel Flue Exhaust Flange Assembly Flue Exhaust Cover Control Box Assy Bracket Pressure Switch MTG Valve Pilot Mounting Bracket (Not shown) Intake Air Cover Panel

750A

1000A

1500

007243F 007245F 008802F 007255F 007149F 007257F 008804F 007265F 007268F 007273F 007277F 008806F 008808F 008810F 008812F 008814F 007305F 007306F 007307F 008816F 008818F 007145F 007161F 007198F 007315F

007243F 007246F 008803F 007255F 007149F 007257F 008805F 007265F 007269F 007274F 007278F 008807F 008809F 008811F 008813F 008815F 007305F 007306F 007307F 008817F 008819F 007145F 007161F 007198F 007315F

007243F 007247F 007252F 007255F 007149F 007257F 007261F 007265F 007270F 007275F 007279F 007940F 007287F 007292F 007297F 007302F 007305F 007306F 007307F 007308F 007313F 007145F 007161F 007198F 007315F