Quality, Service. A history of. and Innovation. WaterMark AS Lic PRODUCT APPROVALS

A history of Quality, Service and Innovation Now in its ninth decade, Conbraco Industries, Inc. is a leading manufacturer of flow control products f...
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A history of

Quality, Service and Innovation Now in its ninth decade, Conbraco Industries, Inc. is a leading manufacturer of flow control products for U.S. and international markets. The company’s headquarters is based in Matthews, North Carolina with manufacturing plants and foundries located in Pageland and Conway, South Carolina. Conbraco has a history of new product development and innovation that dates back to the company’s inception in 1928. Today, the Conbraco line of products is marketed under the “Apollo Valves” brand. Conbraco’s vertically integrated manufacturing ensures a consistency of production, testing, quality and availability. You can be assured that Conbraco flow control products will deliver long term reliability. All Conbraco plants are registered to ISO 9001:2008 quality standards. The Conbraco line continues to expand with new products, designs and advanced materials to better serve the needs of our customers. Markets served include: chemical processing, pulp and paper, petroleum, residential and commercial plumbing and heating, OEM, irrigation, water works, and fire protection.

PRODUCT APPROVALS Conbraco Apollo backflow valves are Australian Standards approved to AS2845.1:2010 (Water supply Mechanical backflow prevention devices)

WaterMark www.allvalve.com.au

AS2854.1 Lic. 1050

BACKFLOW PREVENTION CATALOGUE Table of Contents

CODE

SIZE

PAGE

4A Series Double Check Valve (Available early 2013)

4A-100

15mm - 50mm

4

4A Series Reduced Pressure Device (Available early 2013)

4A-200

15mm - 50mm

5

40 Series Double Check Valve

40-100

20mm - 50mm

6

40 Series Reduced Pressure Device

40-200

15mm - 50mm

7

40 Series Double Check Valve Flanged

40-100

65mm - 250mm

8

40 Series Reduced Pressure Device Flanged

40-200

65mm - 250mm

9

Double Detector Check Valve

40-600

80mm - 250mm

10

Dual Check Valve

40-300

15mm - 25mm

11

Accessories (Backflow Kits, Seat Removal Tool)

12

Air Gap Drain

40-200-X, AGD

15mm - 250mm

13

4A Series DCV Repair Kits

4A-100

15mm - 50mm

14

4A Series RPZ Repair Kits

4A-200

15mm - 50mm

15

40 Series DCV Repair Kits

40-100

20mm - 50mm

16

40 Series RPZ Repair Kits

40-200

15mm - 50mm

17

40 Series DCV Flanged Repair Kits

40-100

65mm - 250mm

18

40 Series RPZ Flanged Repair Kits

40-200

65mm - 250mm

19

Warranty and limitations of Liability

For additional information, submittal sheets and manuals, visit www.allvalve.com.au

Customer Service (02) 8543 9811

22

3

BACKFLOW PREVENTION CATALOGUE NEW MODEL AVAILABLE EARLY 2013

Double Check Valve Backflow Preventers TOP ENTRY DOUBLE CHECK VALVE ASSEMBLY

4A-100 SERIES

The Apollo Series 4A-100 Double Check Valves are designed to prevent contamination of the potable water supply due to back-siphonage or backpressure from substances that are objectionable, but non-health hazards. The modular check valve captured spring cartridges have replaceable seats and reversible silicone seat discs. OPERATION During normal flow conditions, the two check valves are held off their seats, supplying water downstream. Each check valve is designed to maintain a minimum of 7 kPa across the valve during normal operation. Should the downstream pressure increase to within 7 kPa of supply pressure, both check valves will close to prevent a backflow condition.

Sizes 15mm - 50mm

FEATURES • • • • • •

Low pressure loss Modular check valve cartridges with easily replaced parts Top access for fast testing and easy maintenance Threaded testcock protectors Corrosion resistant No special tools required

• • • • • •

5 year, domestic warranty AS2845.1 approved Horizontal or vertical installation Maximum working pressure 1,200kPa Temperature range 1°C - 82°C Designed, manufactured, assembled and tested in South Carolina, USA

DIMENSIONS Valve Code. Complete Code. Size A (DCV device length) B (Height) C (Overall assembly length) Width of assembly WEIGHTS Net Wt. (Device Only)

4A 103 T 4A113T2 15 mm.

4A 104 T 4A114T2 20 mm.

4A 105 T 4A115T2 25mm.

4A 106 T 4A116T2 32 mm.

4A 107 T 4A117T2 40 mm.

4A 108 T 4A118T2 50 mm.

187 122 480 60 kg. 2.0

216 139 540 72 kg. 2.7

241 160 620 78 kg. 4.5

298 184 745 114 kg. 6.4

295 195 800 114 kg. 7.7

324 235 910 120 kg. 11.5

DC-4A DC-4A

*Complete with ball valves, strainer, unions and nipples

Part Body , Caps Check Valves Springs Seat Discs O-rings

Material Bronze C84400/LF C89836 Glass-Filled PPO 300 Series Stainless Steel Chloramine-Resistant Silicone Chloramine-Resistant EPDM

Pressure PressureLoss LossKPA KPA

MATERIALS

100 100 90 90 80 80 70 70 60 60 50 50 40 40 30 30

20 mm 20 mm

15 mm 15 mm

0 0

40

2.3 m/s 40 15 mm 2.3 m/s 15 mm

Pressure PressureLoss LossKPA KPA

Flow Rate l/m Flow Rate l/m

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2.3 m/s 20 mm 2.3 m/s 20 mm

15mm 15mm 20mm 20mm 25mm 25mm 80 80

120

2.3 m/s120 25 mm 2.3 m/s 25 mm

160 160

100 100 90 90 80 80 70 70 60 60 50 50 40 40 30 30

200 200

32 mm 32 mm

240 240

280 280

320 320

40 mm 40 mm 50 mm 50 mm

32mm 32mm 40mm 40mm 50mm 50mm 0 0

Flow Rate l/m Flow Rate l/m

4

25 mm 25 mm

100

100m/s 2.3 32 mm 2.3 m/s 32 mm

200

2.3 m/s 200 40 mm 2.3 m/s 40 mm

300

2.3300 m/s 50 mm 2.3 m/s 50 mm

400 400

500 500

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Customer Service (02) 8543 9811

600 600

700 700

800 800

BACKFLOW PREVENTION CATALOGUE NEW MODEL

Reduced Pressure Backflow Preventers

AVAILABLE EARLY 2013

REDUCED PRESSURE PRINCIPLE

4A-200 SERIES

The Apollo Series 4A-200 Reduced Pressure Principle Backflow Preventer is designed to give maximum protection against backflow caused by either back-pressure or back-siphonage from substances that are hazardous. The durable but economical device is easily maintained in the line with modular check cartridge assemblies that require no special tools. It consists of two independently acting spring-loaded check valves with an automatic differential relief valve located between the check valves. All testcocks are mounted at the top of the unit to assure easy access during repair and maintenance when unit is installed in tight places. FEATURES • Maximum protection against back-pressure/back-siphonage • Modular check valve cartridges with easily replaced parts • Reversible/removable chloramine resistant silicone seat discs • Low head pressure loss • Internal sensing passage

Sizes 15mm - 50mm

• • • • • • •

Corrosion resistant AS2845.1 approved Maximum pressure 1,200kPa Temperature range 1°C - 82°C Horizontal installation Designed, manufactured, assembled and tested in South Carolina, USA 5 year, domestic warranty

DIMENSIONS Valve Code. Complete Code. Size

4A 203 T 4A213T2 15 mm.

A (RPZ device length) B (Height) C (Overall assembly length) Width of assembly WEIGHTS Net Wt. (Device Only)

187 181 480 73 kg. 3.3

4A 204 T 4A214T2 20 mm. 216 187 540 79 RP-4A kg. RP-4A 4.0

4A 205 T 4A215T2 25mm.

4A 206 T 4A216T2 32 mm.

4A 207 T 4A217T2 40 mm.

4A 208 T 4A218T2 50 mm.

241 203 620 83 kg. 5.7

298 251 745 130 kg. 8.4

295 251 800 130 kg. 9.8

324 279 910 149 kg. 15.1

*Complete with ball valves, strainer, unions and nipples

Part Body Springs Seat Discs Diaphragm Check Modules O-rings

Material Bronze (C84400, LF C89836) 300 Series SS Chloramine-resistant Silicone Nitrile and Nylon Glass-Filled PPO Chloramine-resistant EPDM

Pressure Pressure Loss Loss KPA KPA

MATERIALS

140 140 130 130 120 120 110 110 100 100 90 90 80 80 70 70

25 mm

15 mm

15mm 15mm 20mm 20mm 25mm 25mm 40 2.3 m/s 40 15 mm 2.3 m/s 15 mm

Flow Rate l/m Flow Rate l/m

Pressure Pressure Loss Loss KPA KPA

25 mm

20 mm 15 mm

0 0

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20 mm

2.3 m/s 20 mm 2.3 m/s 20 mm

80 80

120 2.3 m/s120 25 mm 2.3 m/s 25 mm

160 160

140 140 130 130 120 120 110 110 100 100 90 90 80 80 70 70

200 200

240 240

32 mm

40 mm

32 mm

40 mm

280 280

320 320

32mm 32mm 40mm 40mm 50mm 50mm 50 mm 50 mm

0 0

80 80

Flow Rate l/m Flow Rate l/m

160 2.3 m/s160 32 mm 2.3 m/s 32 mm

2.3 m/s 40 mm 2.3 m/s 40 mm

For additional information, submittal sheets and manuals, visit www.allvalve.com.au

Customer Service (02) 8543 9811

240 240

320 2.3 320 m/s 50 mm 2.3 m/s 50 mm

400 400

480 480

560 560

640 640

5

BACKFLOW PREVENTION CATALOGUE Double Check Valve Backflow Preventers 40-100 SERIES

DOUBLE CHECK VALVE ASSEMBLY

The Apollo Series 40-100 Double Check Valves are designed to prevent contamination of the potable water supply due to back-siphonage or backpressure from substances that are objectionable, but non-health hazards. It consists of two independently acting spring-loaded check valves which are housed in a single bronze body. FEATURES • Low pressure loss • Compact yet easy to maintain • Top access for fast testing and easy maintenance • Corrosion resistant • No special tools required • 5 year, domestic warranty

Sizes 20mm - 50mm

• • • • •

AS2845.1 approved Horizontal or vertical installation Maximum working pressure 1,200kPa Temperature range 1°C - 82°C Designed, manufactured, assembled and tested in South Carolina, USA

DIMENSIONS Valve Code Complete Code Size A (DCV device length) B (Height) C (Overall assembly length*) Width of assembly WEIGHTS Net Wt. (Device Only)

40104A1I 40114A2I 20mm

40105A1I 40115A2I 25mm

40106A1I 40116A2I 32 mm.

40107A1I 40117A2I 40 mm.

40108A1I 40118A2I 50 mm.

178 159 500 76 kg. 3.3

178 159 560 76 kg. 3.2

260 229 710 108 kg. 9.7

260 229 770 108 kg. 9.4

260 229 850 108 kg. 9.2

*Complete with ball valves, strainer, unions and nipples

Body , Caps Check Valves Springs Seat Discs O-rings

80

Material Bronze (C84400) Glass-Filled Celcon® 300 Series Stainless Steel Silicone Rubber EPDM

70

Pressure Loss KPA

MATERIALS 40-100 Part

60

20 mm

50

25 mm

40 30

20mm 25mm

20 10 0

30

60 2.3 m/s 20 mm

Flow Rate l/m

90

120

150

180

210

240

2.3 m/s 25 mm

90

Pressure Loss KPA

80 32 mm

70

40 mm

60

50 mm

50 40

32mm 40mm 50mm

30 20 0

Flow Rate l/m 90 80

Loss KPA

6

70 60 50

80

160 2.3 m/s 32 mm

240 2.3 m/s 40 mm

320

400

480

560

2.3 m/s 50 mm

www.allvalve.com.au

Customer Service (02) 854380 mm 9811 65 mm

65mm 80mm 100mm

640

BACKFLOW PREVENTION CATALOGUE Reduced Pressure Backflow Preventers 40-200 SERIES

REDUCED PRESSURE PRINCIPLE

The Apollo Series 40-200 Reduced Pressure Principle Backflow Preventer is designed to give maximum protection against backflow caused by either back-pressure or back-siphonage. The durable, but economical, device is easily maintained in the line. It consists of two independently acting spring-loaded check poppet valves with an automatic differential relief valve located between the check valves. FEATURES • Maximum protection against back pressure/back-siphonage • Reversible silicone seat discs • Internal sensing passage • Designed for easy maintenance • Low head loss • Economical • Corrosion resistant

Sizes 15mm - 50mm

• • • • • •

Maximum pressure 1,200kPa Temperature range 1°C - 82°C Replaceable seats AS2845.1 approved Designed, manufactured, assembled and tested in South Carolina, USA 5 year, domestic warranty

DIMENSIONS Valve Code Complete Code Size A (RPZ device length) B (Height) C (Overall assembly length*) Width of assembly WEIGHTS Net Wt. (Device Only)

40203A1I 40213A2I 15mm

40204A1I 40214A2I 20mm

40205A1I 40215A2I 25mm

40206A1I 40216A2I 32 mm.

40207A1I 40217A2I 40 mm.

40208A1I 40218A2I 50 mm.

146 143 150 86 kg. 4.1

203 213 530 127 kg. 7.8

203 213 590 127 kg. 8.1

280 302 730 156 kg. 19.7

280 302 790 156 kg. 20.6

280 302 870 156 kg. 21.9

*Complete with ball valves, strainer, unions and nipples

130

40-200MATERIALS

120

Pressure Loss KPA

Material Bronze (C84400) Stainless Steel Glass-Filled Celcon® Silicone Rubber Nitrile and Nylon PPO Stainless Steel Glass-Filled PPO

15 mm

110

20 mm

25 mm

100 90 80

15mm 20mm 25mm

70 60 0

30 2.3 m/s 15 mm

60 2.3 m/s 20 mm

90

120

150

180

210

240

2.3 m/s 25 mm

Flow Rate l/m 130

Pressure Loss KPA

120 32 mm

110 100

40 mm

90 80

50 mm

32mm 40mm 50mm

70 60 0

80

Flow Rate l/m

160 2.3 m/s 32 mm

240 2.3 m/s 40 mm

320

400

480

560

640

2.3 m/s 50 mm

120

For additional information, submittal sheets110and manuals, visit www.allvalve.com.au re Loss KPA

Part Body and covers Springs Poppets Seat Discs Diaphragm R.V. Stem Fasteners Replaceable Seats

100

Customer Service (02) 8543 9811 90 80

65 mm

80 mm

65mm 80mm 100mm

7 100 mm

BACKFLOW PREVENTION CATALOGUE Double Check Valve Backflow Preventers DOUBLE CHECK VALVES

40-100 SERIES

The Apollo Series 40-100 Double Check Valve Backflow Preventer consists of two independently acting, spring-loaded center stem guided check valves. Double Check Valves are designed to prevent contamination of the potable water supply due to backsiphonage or backpressure from substances that are objectionable, but non-health hazards.

Sizes 65mm - 250mm

FEATURES • Medium hazard protection against back-pressure/back-siphonage • Reversible/Removable seat discs • Replaceable bronze seats • Designed for easy maintenance • Low head loss • Economical • Corrosion resistant • Maximum working pressure 1,200kPa

80 70

Pressure Loss KPA

40-100

60

• • • • • • •

Horizontal or vertical installation Operating temp. range 1°C - 60°C AS2845.1 approved UL Classified FM approved Designed, manufactured, assembled and tested in South Carolina, USA 5 year, domestic warranty

20 mm

50

25 mm

40 30

20mm 25mm

20 10 0

30

Flow Rate l/m

DIMENSIONS

60 2.3 m/s 20 mm

90

120

150

180

210

240

2.3 m/s 25 mm

90

40109E1 40119E2LB 65mm

A (RPZ device length) B (Height) C (Length w/ bfly valves) C (Length w/ gate valves) Width of assembly WEIGHTS Net Wt. (Device Only)

560 324 923 1213 244 kg. 38

80 40100E1 70 40110E2LB 60 80mm

4010AE1 4011AE2LB 100mm

Pressure Loss KPA

Valve Code Complete Code Size

50 560 40 402 30 947 20 1261 264 0 kg. 38Rate l/m Flow

80

730 454 1186 1540 302 160 kg. 2.3 m/s 2.3 m/s 32 mm 40 mm 66

4010CE1 4011CE2LB 150mm

240

4010EE1 32 mm 4011EE2LB 200mm

1067 565 1651 2071 371 320 kg. 2.3 m/s 50 mm 176

40 mm

4010GE1 4011GE2LB 250mm 50 mm

1448 684 2111 2575 425 400 kg. 284

480

1576 816 32mm 2375 40mm 50mm 2897 489 560 kg. 608

640

90

Part Body and covers Springs Seats C.V. Discs Fasteners Test Cock Handles

Material Epoxy Coated DI Stainless Steel Bronze (C84400) EPDM Stainless Steel Stainless Steel

Pressure Loss KPA

80

MATERIALS

70

65 mm

60

65mm 80mm 100mm

80 mm

50 40

100 mm

30 20

2.3 m/s 65 mm

Flow Rate l/m

2.3 m/s 80 mm

2.3 m/s 100 mm

70

Pressure Loss KPA

65

150 mm

200 mm

250 mm

60 55 50 45

150mm 200mm 250mm

40 35 0

Flow Rate l/m

8

1200

2400 2.3 m/s 150 mm

3600

4800

6000

2.3 m/s 200 mm

www.allvalve.com.au

Customer Service (02) 8543 9811

7200 2.3 m/s 250 mm

8400

9600

BACKFLOW PREVENTION CATALOGUE Reduced Pressure Backflow Preventer 40-200 SERIES

REDUCED PRESSURE PRINCIPLE

The Apollo Series 40-200 Reduced Pressure Backflow Preventer consists of two independently acting, spring-loaded center stem guided check valves with a differential pressure relief valve located between the check valves. The all bronze relief valve module is easily removed from the ductile iron check valve body. Pressure sensing passages are built into the bronze relief valve module to prevent possible damage from mishandling or vandalism. FEATURES • Maximum protection against back pressure/back-siphonage • Reversible/Removable seat discs • Replaceable bronze seats • Internal sensing passage mm maintenance • Designed for15easy • Low head loss • Economical • Corrosion resistant

130

40-200

120

Pressure Loss KPA

Sizes 65mm - 250mm

110 100 90

• • • • • • • •

Maximum pressure 1,200kPa Horizontal installation approvals Operating temp. range 1°C - 60°C AS2845.1 approved UL Classified 20 mmapproved 25 mm FM Designed, manufactured, assembled and tested in South Carolina, USA 5 year, domestic warranty

80

15mm 20mm 25mm

70 60 0

30 2.3 m/s 15 mm

60 2.3 m/s 20 mm

90

120

150

180

210

240

2.3 m/s 25 mm

Flow Rate l/m

DIMENSIONS

130

40209E1 40219E2LB 65mm

A (RPZ device length) B (Height) C (Length w/ bfly valves) C (Length w/ gate valves) Width of assembly WEIGHTS Net Wt. (Device Only)

560 476 923 1213 244 kg. 54

120 40200E1 110 40210E2LB 100 80mm

4020AE1 4021AE2LB 100mm

Pressure Loss KPA

Valve Code Complete Code Size

90 560 80 548 70 947 60 1261 264 0 kg. 55Rate l/m Flow

80

4020CE1 4021CE2LB 150mm

730 605 1186 1540 302 160 kg. 2.3 m/s 2.3 m/s 40 mm 32 mm 89

240

4020EE1 4021EE2LB32 mm 200mm

1067 718 1651 2071 371 320 kg. 2.3 m/s 50 mm 195

1448 920 2111 2575 425 400 kg. 324

4020GE1 4021GE2LB 250mm

40 mm

1577 1058 32mm 2375 40mm 50mm 2897 489 560 kg. 655

50 mm

480

640

120

Material Epoxy Coated DI Stainless Steel Bronze (C84400) EPDM Silicone Nitrile and Nylon Bronze (2-1/2”-6”) Epoxy DI - 8” & 10” Stainless Steel Stainless Steel

65 mm

65mm 80mm 100mm

80 mm

100 90 80

100 mm

70 60 50

2.3 m/s 65 mm

Flow Rate l/m

2.3 m/s 80 mm

2.3 m/s 100 mm

100 95

Pressure Loss KPA

Part Body and covers Springs Seats C.V. Discs R.V. Disc R.V. Diaphragm R.V. Body R.V. Body Fasteners Test Cock Handles

Pressure Loss KPA

110

MATERIALS

150 mm

90

200 mm

250 mm

85 80 75

32mm 40mm 50mm

60 65 0

1200

Flow Rate l/m

2400

3600

2.3 m/s 150 mm

For additional information, submittal sheets and manuals, visit www.allvalve.com.au

Customer Service (02) 8543 9811

4800 2.3 m/s 200 mm

6000

7200

8400

9600

2.3 m/s 250 mm

9

BACKFLOW PREVENTION CATALOGUE Double Detector Check Valve Assembly DOUBLE DETECTOR CHECK VALVES

40-600 SERIES

The Apollo Series 40-600 Double Detector Check Assembly is designed to prevent contamination of the potable water supply due to back-siphonage or backpressure from substances that are objectionable, but non-health hazards, and at the same time detect leakage or unauthorized use of water from fire hydrants or sprinkler systems. The mainline unit consists of two independent spring-loaded, poppet type check valve assemblies OPERATION During no flow conditions, the mainline and by-pass check valves will remain closed. If there is a low flow demand (up to a minimum of 12 l/m) of water downstream, which may be caused by a system leak or unauthorized use, the flow is routed through the water meter to monitor such consumption. Higher flow will tend to open the mainline check valves at which point water continues to flow at the by-pass at a rate below capacity. In the event pressure increases downstream, tending to reverse direction of flow, both check valves in the mainline and by-pass are closed to prevent backflow.

Sizes 80mm - 250mm

*water meter not included as standard

80 70

Pressure Loss KPA

40-100

60 50 40 30 20 10 0

30

90

• • • • •

120

25 mm

Maximum pressure 1,200kPa Operating temp. range 1°C - 60°C 20mm AS2845.1 approved 25mm Designed, manufactured, assembled and tested in South Carolina, USA 5 year, domestic warranty 150

180

210

240

2.3 m/s 25 mm

90

40600E1 80mm

A (RPZ device length) B (Height) Width of assembly WEIGHTS Net Wt. (Device Only)

560 402 264 kg. 45

80

Pressure Loss KPA

Valve Code Size

70 60

4060AE1 100mm

4060CE1 150mm

730 454 302 kg. 70

1067 565 371 kg. 185

50 40 30 20 0

80

160 2.3 m/s 32 mm

Flow Rate l/m

4060EE132 mm 200mm

240

4060GE1 250mm 50 mm

1448 684 425 kg. 290

320

2.3 m/s 40 mm

40 mm

400

480

1576 816 32mm 489 40mm kg. 50mm 620 560

640

2.3 m/s 50 mm

90

MATERIALS Material Epoxy Coated DI Stainless Steel Bronze (C84400) EPDM Stainless Steel Stainless Steel

80

Pressure Loss KPA

Part Body and covers Springs Seats C.V. Discs Fasteners Test Cock Handles

60

2.3 m/s 20 mm

Flow Rate l/m

DIMENSIONS

20 mm

FEATURES • Reversible/Removable seat discs • Replaceable bronze seats • Designed for easy maintenance • Low head loss • Economical • Corrosion resistant

70

65 mm

60

65mm 80mm 100mm

80 mm

50 40

100 mm

30 20

2.3 m/s 65 mm

Flow Rate l/m

2.3 m/s 80 mm

2.3 m/s 100 mm

70

Pressure Loss KPA

65

150 mm

200 mm

250 mm

60 55 50 45

150mm 200mm 250mm

40 35 0

Flow Rate l/m

10

1200

2400 2.3 m/s 150 mm

3600

4800

6000

2.3 m/s 200 mm

www.allvalve.com.au

Customer Service (02) 8543 9811

7200 2.3 m/s 250 mm

8400

9600

BACKFLOW PREVENTION CATALOGUE Dual Check Backflow Preventers DUC 40 SERIES

DUAL CHECK VALVE

The Apollo Series 40-300 Dual Check Valve is a low hazard device that prevents backflow by either backpressure or back-siphonage resulting from a cross-connection between potable water lines and substances that are objectionable, but not health-hazards. FEATURES • In-line repairable • Low pressure loss • Corrosion resistant • Compact and lightweight

Sizes 15mm - 25mm

• • •

Independently-acting check valves MADE IN THE USA 5 year, domestic warranty

PERFORMANCE RATING Maximum Operating Pressure 1,200kPa Temperature Range 1°C - 82°C

MATERIALS Part Body Caps Springs Seat Discs

Material Bronze (C84400) Brass Stainless Steel EPDM

DIMENSIONS Size A B C Wt. (kg.)

For additional information, submittal sheets and manuals, visit www.allvalve.com.au

Customer Service (02) 8543 9811

40-3x3-3x

40-3x4-4x

40-3x5-5x

112 89 38 0.90

112 89 38 0.90

112 89 38 0.95

11

BACKFLOW PREVENTION CATALOGUE Accessories – Backflow Preventers BACKFLOW TEST KITS

The Backflow Preventer Test Kits are compact, lightweight and portable testing devices. They come equipped with a gauge, hoses (with integral filters) and all required adapter fittings. Also included is a flexible or adjustable strap for hanging the gauge, laminated test procedures and a molded plastic carrying case with foam inserts.

Code TKB

TEST KIT FITTING

Application All DCV and RPZ Devices

Brass fitting which installs onto Backflow Preventer Test Cocks by hand. No tools required. No Teflon® tape to deal with. Provides quicker testing. Sets of three fittings with o-rings for 1/4” SAE connections to the test kits.

Size 1/4” SAE x 1/4” BSP 1/4” SAE x 1/2” BSP 1/4” SAE x 3/4” BSP Set of all 3 sizes

SEAT REMOVAL TOOL

Model No. TFK14 TFK12 TFK34 TFKSET

Backflow Application 15 - 50mm 65 - 150mm 200 - 300mm 15mm - 300mm

The seat removal tools make the removal of the check seats from the Apollo 40-100 and 40-200 series backflow preventers quick and easy. The tools are used to safely remove the seats without risk of damaging the seats during removal or installation.

CODE 40000TNY 40000SML 40000LRG

12

Wt./Ea 3.0

DESCRIPTION Seat removal tool for RPZ and DCV 15mm Seat removal tool for RPZ and DCV 20 - 25mm Seat removal tool for RPZ and DCV 32 - 50mm

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BACKFLOW PREVENTION CATALOGUE Air Gap Drain MODEL 40-200 & RP 4A BACKFLOW PREVENTERS

AIR GAP DRAIN

For installation with Conbraco’s 40-200 and RP 4A Series RPZ backflow preventers. The Apollo Air Gap Drain (AGD) is designed to funnel minor relief valve discharges, due to line pressure fluctuations and /or minor check valve fouling, into the drainage system. Drain piping is easily attached to the drain’s threaded bottom. Note: The AGD is designed to collect expected minor discharges due to fouled checks or pressure fluctuations but not the full discharge capacity of the relief valve.

DIMENSIONS

15mm - 25mm 32mm - 40mm 50mm

AGD4A Model No. AGD4A1 AGD4A112 AGD4A2

A (mm.) B (mm.) Wt. Kgs. 165 216 254

86 104 135

FLOWRATE (GPM)

RP4A Series

RV DISCHARGE RATES RP4A 1/2” TO 2”

.05 .10 .16

2”

1-1/4” – 1-1/2”

1/2” – 1”

ZONE PRESSURE (PSIG)

RP-4A 15mm - 50mm

RELIEF VALVE DISCHARGE RATES MODEL RP 40

RP 40-200 15mm 20mm - 25mm 32mm - 40mm 65mm - 80mm 100mm 150mm 200mm 250mm

Factory Code 40-200-XA 40-200-X1 40-200-X1 40-200-X2 40-200-X2 40-200-X2 40-200-X3 40-200-X3

A (mm.)

B (mm.)

225 260 286 483 508 533 576 652

130 130 130 251 251 251 322 322

FLOWRATE (GPM)

DIMENSIONS

ZONE PRESSURE (PSIG)

40-200 15mm - 250mm

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13

BACKFLOW PREVENTION CATALOGUE NEW MODEL AVAILABLE EARLY 2013

4A-100 DCV Repair Kits

4A-100 DCV CONBRACO Size Check Rubber Repair Kit (x1) 6, 7, 11

Check Module Repair Kit 6, 7, 8

Major Repair Kit 6 (2), 7 (2), 8 (2)

15mm

20mm

25mm

32-40mm

50mm

4A00301

4A00401

4A00501

4A00701

4A00801

4A00302

4A00402

4A00502

4A00702

4A00802

4A00308

4A00408

4A00508

4A00708

4A00808

1

Body

2

Label Plate

3

Label Plate Tacks

4

Test Cock M x F

5

Cap

6

Cap O-Ring

7

Check Module O-Ring

8

Check Sub Assembly

9

Check Seat

10 Screw 11 Disc Retaining Washer 12 Seat Disc 13 Poppet 14 Spring 15 Spring Retainer

14

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BACKFLOW PREVENTION CATALOGUE NEW MODEL AVAILABLE EARLY 2013

4A-200 RPZ Repair Kits

4A-200 RPZ CONBRACO Size Check Rubber Repair Kit (x1) 6, 7, 20

1st Check Complete Kit 6, 7, 14

2nd Check Complete Kit 6, 7, 15

Relief Rubber Repair Kit 10, 11, 13, 29, 31

Relief Valve Complete Kit 10, 11, 12, 13, 16

Rubber Repair Kit

6 (2), 7 (2), 10, 11, 13, 20 (2), 29, 31

Major Repair Kit

6 (2), 7 (2), 10, 11, 12, 13, 14, 15, 16

15mm

20mm

25mm

32-40MM

50MM

4A00301

4A00401

4A00501

4A00701

4A00801

4A00303

4A00403

4A00503

4A00703

4A00803

4A00302

4A00402

4A00502

4A00702

4A00802

4A00504

4A00504

4A00504

4A00704

4A00804

4A00505

4A00505

4A00505

4A00705

4A00805

4A00309

4A00409

4A00509

4A00709

4A00809

4A00310

4A00410

4A00510

4A00710

4A00810

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 For additional information, submittal sheets and manuals, visit www.allvalve.com.au

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Body Label Plate Label Plate Tacks Test Cock Cap Cap O-Ring Check Module O-Ring RV Cover Bolts RV Cover RV Diaphragm RV Seat O-Ring RV Seat RV Bushing Face O-Ring 1st Chk Sub Assembly 2nd Chk Sub Assembly RV Sub Assembly Check Seat Screw Disc Retaining Washer Seat Disc Poppet Spring 1st Check Spring 2nd Check Spring Retainer RV Diaph. Plate Screw RV Diaphragm Plate RV Spring RV Bushing (Standard) RV Stem O-Ring RV Stem RV Seat Disc RV Seat Disc Washer RV Seat Disc Screw

15

BACKFLOW PREVENTION CATALOGUE 40-100 DCV Repair Kits 40-100 DCV CONBRACO Size Major Repair Kit

4 (2), 5 (2), 6 (2), 7 (2), 8 (2), 10 (2), 11 (2)

Check Valve Repair Kit 4, 5, 6, 7, 8, 10, 11

Rubber Repair Kit 5 (2), 8 (2), 11 (2)

Seat Repair Kit 10 (2), 11 (2)

20mm - 25mm

32mm - 50mm

40004A5

40007A5

40004A2

40007A2

40004A6

40007A6

40004A8

40007A8

1 Body 2 Cap 3 Spring 4 Poppet

9

4

6 Seat Retainer 7 Screw

5

2

6

8

8 Cap O-Ring 9 Test Cock 10 Check Seat 11 Check O-Ring

7 3

10 11 1

16

5 Seat Disc

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Customer Service (02) 8543 9811

BACKFLOW PREVENTION CATALOGUE 40-200 RPZ Repair Kits 40-200 RPZ CONBRACO Size Major Repair Kit

4, 5, 6, 7 (2), 8, 9, 10 (2), 11, 12,13 (2), 14, 18 (2), 19, 20, 21 (2), 22,24 (2), 25 (2), 26, 27

Check Valve Repair Kit 7, 10, 13, 18, 21, 24, 25

Relief Valve Repair Kit

4, 5, 6, 8, 9, 11, 12, 14, 19, 20, 22,26, 27

Rubber Repair Kit

8, 9, 10 (2), 11, 12, 13 (2), 25 (2), 27

Seat Repair Kit

24 (2), 25 (2), 26, 27

15mm

20mm - 25mm

32mm - 50mm

40003A1

40004A1

40007A1

40003A2

40004A2

40007A2

40003A3

40004A3

40007A3

40003A4

40004A4

40007A4

40003A7

40004A7

40007A7

3

23

15

7

13

10 21 18

16

1

Body

2

R.V. Cover

3

Cap

4

R.V. Bushing

5

R.V. Stem

6

Diaphragm Plate

7

Poppet

8

R.V. Diaphragm

9

R.V. Seat Disc

10 Check Seat Disc 11 Stem O-Ring 12 Bushing O-Ring

24 2

13 Check Cap O-ring

25

1

8

14 R.V. Spring 15 1st Check Spring

26

17

16 2nd Check Spring 17 Hex Head Bolt 18 Screw 19 Screw 20 Screw

23

21 Retaining Washer

27

22 Retaining Washer

19

6

14

12

4

11

23 Test Cock

5

9

22

24 Check Seat

20

25 Check O-Ring 26 R.V. Seat 27 R.V. O-Ring

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Customer Service (02) 8543 9811

17

BACKFLOW PREVENTION CATALOGUE DCV 65mm - 250mm Repair Kits 40-100 DCV CONBRACO Size Check Valve Repair Kit

12, 13, 14, 15, 16, 17, 18, 20, 21, 22

Seat Repair Kit (10, 11, 22)

Rubber Repair Kit

2 of each (10, 13, 16, 22)

65mm - 80mm

100mm

150mm

200mm

250mm

4000902

4000A02

4000C02

4000E02

4000G02

4000903

4000A03

4000C03

4000E03

4000G03

4000904

4000A04

4000C04

4000E04

4000G04

21

22 20 17 18

15

10 C.V Seat O-ring

12 16 11 10

14 13

11 C.V. Seat 12 C.V. Stem 13 C.V Stem O-ring 14 Retainer Nut 15 Retainer Washer 16 C.V. Seat Disc 17 Seat Disc Holder 18 1st Check Spring 19 2nd Check Spring 20 Spring Retainer 21 Jam Nut 22 Cap O-Ring

18

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BACKFLOW PREVENTION CATALOGUE RPZ 65mm - 250mm Repair Kits 40-200 RPZ CONBRACO Size 1st Check Valve Repair Kit

12, 13, 14, 15, 16, 17, 18, 20, 21, 22

2nd Check Valve Repair Kit

12, 13, 14, 15, 16, 17, 19, 20, 21, 22

Seat Repair Kit 10, 11, 22

Rubber Repair Kit

2 of each (10, 13, 16, 22)

Relief Valve Repair Kit

29, 30, 31, 33, 34, 38, 39, 40, 41, 42, 43, 44, 45, 46

Relief Valve Rubber Repair Kit 29, 31, 33, 34, 40, 42, 43

65mm - 80mm

100mm

150mm

200mm

250mm

4000901

4000A01

4000C01

4000E01

4000G01

4000902

4000A02

4000C02

4000E02

4000G02

4000903

4000A03

4000C03

4000E03

4000G03

4000904

4000A04

4000C04

4000E04

4000G04

4000905

4000A05

4000C05

4000E05

4000G05

4000906

4000A06

4000C06

4000E06

4000G06

FOR 65MM - 250MM RPZ VALVE DIAGRAM, REFER TO DOUBLE CHECK VALVE 26 Relief Valve Cover Bolt 27 1/2 NPT Plug 28 3/4 NPT Plug 29 Relief Valve Cover 30 Relief Valve Diaphragm 31 Relief Valve Seat Ring 32 Relief Valve Seat Ring O-Ring 33 Relief Valve Body 34 Small Relief Valve O-Ring 35 Large Relief Valve O-Ring 36 Relief Valve Flange Bolt 37 1/4 NPT Plug 38 Relief Valve Flange Bolt 39 Pan Head Screw 40 Relief Valve Seat Washer 41 Relief Valve Seat Disc 42 Relief Valve Stem 43 Relief Valve Stem O-Ring 44 Relief Valve Bushing O-Ring 45 Relief Valve Bushing 46 Relief Valve Spring 47 Diaphragm Plate

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Customer Service (02) 8543 9811

19

BACKFLOW PREVENTION CATALOGUE NOTES

20

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BACKFLOW PREVENTION CATALOGUE NOTES

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Customer Service (02) 8543 9811

21

BACKFLOW PREVENTION CATALOGUE WARRANTY AND LIMITATIONS OF LIABILITY Conbraco Industries, Inc. warrants, to its initial purchaser only, that its products which are delivered to this initial purchaser will be of the kind described in the order or price list and will be free of defects in workmanship or material for a period of FIVE years from the date of delivery to you, our initial purchaser. This warranty applies to Apollo brand product with “Made in the USA” markings only. Should any failure to conform to this warranty appear within FIVE years after the date of the initial delivery to our initial purchaser, Conbraco will, upon written notification thereof and substantiation that the goods have been stored, installed, maintained and operated in accordance with Conbraco’s recommendations and standard industry practice, correct such defects by suitable repair or replacement at Conbraco’s own expense. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESSED OR IMPLIED, EXCEPT THE WARRANTY OF TITLE AND AGAINST PATENT INFRINGEMENT. Correction of nonconformities, in the manner and for the period of time provided above, shall constitute fulfillment of all liabilities of Conbraco to our initial purchaser, with respect to the goods, whether based on contract, negligence, strict tort or otherwise. It is the intention of Conbraco Industries, Inc. that no warranty of any kind, whether expressed or implied shall pass through our initial purchaser to any other person or corporation. LIMITATION OF LIABILITY: Conbraco Industries, inc. SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL OR CONSEQUENTIAL DAMAGES SUCH AS, BUT NOT LIMITED TO, DAMAGES OR TO LOSS OF OTHER PROPERTY OR EQUIPMENT, LOSS OF PROFITS OR REVENUE, COST OF CAPITAL, COST OF PURCHASED OR REPLACEMENT GOODS, OR CLAIMS OF CUSTOMERS OF OUR INITIAL PURCHASER. THE REMEDIES OF OUR INITIAL PURCHASER, AND ALL OTHERS, SET FORTH HEREIN, ARE EXCLUSIVE, AND THE LIABILITY OF CONBRACO WITH RESPECT TO SAME SHALL NOT, EXCEPT AS EXPRESSLY PROVIDED HEREIN, EXCEED THE PRICE OF THE GOODS UPON WHICH SUCH LIABILITY IS BASED. * It is the end user’s responsibility to confirm that items intended for use satisfy local codes and standards.

22

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