Pumps & Wet-End Conversion Kits for Severe Duty Slurry

millMAX Pumps ™

KREBS millMAX™ TECHNOLOGY The millMAX™ Pump has a unique patented design developed exclusively for mill discharge duties and adapted for other severe abrasive slurries. The same wet end components can be offered as a conversion kit to existing pumps, without the need to disturb the foundation or existing bearing frame assembly. The millMAX™ Pump features a patented on-line wear clearance adjustment, which minimizes the cost per ton pumped compared to conventional hard metal and rubber lined slurry pumps through:

     

Increased wear life Even wear life of all wet end parts Less down time Lower power consumption Increased mill throughput More consistent cyclone separation

 

Improved gland seal performance Low-cost — no risk wet end replacement

Heart of the Design Tight clearances at the wear ring prevents suction-side recirculation.

The patented on-line suction side wear clearance adjustment permits the initial clearances to be maintained throughout the life of the pump. This extends the life of the impeller and suction wear faces to near, or equal that of, the casing for a one time maintenance rebuild.

millMAX™ Hybrid Suction Sealing System

The reduction of solids grinding between the impeller and suction side reduces power consumption and wear. The millMAX™ Hybrid Suction Sealing System maintains constant flow and pressure, without increasing speed or the danger of motor overload.

Wide clearances at expelling vanes prevents large solids from being crushed. Tight clearances at backliner ensures that shaft sealing system works well.

millMAX™ Solves This Kind of Problem Competitor’s suction liner and impeller 550 hours

2

millMAX™ after 1500 hours of wear

millMAX ™ PUMPS Krebs millMAX™ Pumps treat the cause of pump wear and loss of efficiency, whereas competitive pumps treat the symptoms through materials or predictive uneven wear rates. In most established millMAX™ installations, wear life of parts has been even and in the majority, overall wear life has generally improved by 50% to 100%. This increase in wear life is achieved together with a reduction in power, generally in the 10% to 20% or lower range. The reduction in power can then be taken as a cost savings, or through additional pumping capacity with the same installed motor. With the millMAX™ Hybrid Suction Sealing System, the front clearance is adjusted while the pump is running, and takes only five minutes to perform. This clearance is adjusted normally six to eight times throughout the life of the wet end parts.

14 x 12

Chile

10 x 8

16x14

Copper

US

Zambia

Coal

Copper

WET END CONVERSIONS The millMAX™ design can be applied to an existing pump through a wet end conversion kit, including impeller, casing, backliner, and gland seal. The millMAX™ conversion kit is supplied with an adapter ring, seals, and all hardware to adapt to a variety of power frames. This achieves the same results as a complete pump — on a maintenance budget.

20x18-46

20x18-43

Australia

Gold

6x4-21 S. Africa High Pressure

Australia

Gold

20x18-46 Ghana Quick-Release 3

TECHNICAL

High Performance Centrifugal Dry Gland Seal • Large expeller diameter generates high suction level sealing capacity. • Zero leakage while operating.

SPECIFICATIONS Slurry pumps are Krebs millMAX™ design and include the following: CASING - designed for minimum slurry turbulence and even wear. Includes (14x12 and smaller) integral wear ring, carrier, and adjustment screws for on-line adjustment and elimination of suction side recirculation. WEAR RING - adjustable wear ring assembly to permit closing of suction side impeller clearance during operation. This reduces slurry recirculation and lowers pressure at the suction area, thereby maintaining flow and reducing wear. IMPELLER - designed for high slurry efficiency and hydraulic performance. Machined surface at the eye for wear ring adjustment and high expelling vanes.

WEAR PARTS - designed hydraulically to wear evenly. Constructed of high chrome at 680/720 Brinell hardness. POWER FRAME - heavy duty cast iron pedestal with external bearing assembly adjustment mechanism. Drilled for overhead motor mounting assembly. FLANGES - loose intake and discharge flanges drilled to suit various pipe requirements. BEARING ASSEMBLY - heavy duty shaft and indirect fitted taper roller bearings rated at 100,000 hrs B-10 life minimum. Bearing arrangement designed to prevent over greasing and ingress of slurry.

BACKLINER - designed for close clearance at the back (14x12 and smaller), or SUCTION LINER with integral wear ring (16x14 and larger). Matching full impeller diameter and profile for close operating clearance.

millMAX™ Power Frame • Heavy duty cast pedestal. • External bearing assembly adjustment. • Wide bearing centers. • Heavy duty shaft and bearings. • Double clamp.

No adjustment of impeller once the pump is installed.

SHAFT SEAL OPTIONS

FULL FLOW Reverse Taper Roller Bearings • Increases effective load span to improve life. • Main bearing failure is due to over greasing. • Pumping action of taper rollers discharges grease to the outside, preventing ingress of slurry or over greasing of bearing cartridge.

LOW FLOW

Max Gland Water Required GPM FRAME FULL LOW CMC 8 0.15 MMA 14 0.2 MMB 19 0.3 MMC 24 0.5 MMD 30 1.0 MME 55 -- MMF 85 --

WATER FLUSH GLAND

High Radial Vanes • Clears large solids. • Prevents solids from being crushed. • Reduces casing slurry pressure at the eye of the impeller.

External Wear Adjustment Screw • Four screws for on-line wear clearance adjustment. • Adjusted while the pump is operating. • Adjusted six to eight times during the life of the pump.

Adjustable Wear Ring • Wear ring takes up clearance at the impeller. • Adjusted during operation. • Reduces suction side recirculation. • Maintains hydraulic performance.

Wide Clearance • Dramatic reduction in crushing of solids. • Increased wear life. • Reduced power consumption.

driMAX™ Mechanical Seal Narrow Clearance Reduces pressure at gland to assist centrifugal dry gland seal or reduce gland water pressure.

• Operates in extreme abrasive environment. • Individual seal wear parts are easily replaced on-site without special tools. • Ability to adjust for wear if required. • Impeller suction wear clearance adjustment without touching seal.

millMAX™ ENGINEERING DIMENSIONS Standard millMAX™ Discharge Positions Top 45 degree

Top vertical

Top horizontal

Bottom 45 degree

Bottom horizontal

*NOTE: CONSULT FACTORY FOR OTHER DISCHARGE POSITIONS.

Pump Model

Size

MM080AA4 MM100AA4 MM100A4 MM100A5 HP MM100B5 HP MM150A4 MM150B4 MM150B4 QR MM150B5 HP MM200B4-20 MM200C4-20 MM200B4-24 MM200C4-24 MM250C4 MM300C4 MM300C4 QR MM300D4 MM350C4 MM350D4 MM350D4 QR MM400D4 MM500D4 MM500E4 MM500E4 QR MM600E5 MM600E5 QR MM700F5 MM700F5 QR

3X2-9 4X3-12 4X3-12 4X3-17 4X3-17 6X4-16 6X4-16 6X4-16 6X4-21 8X6-20 8X6-20 8X6-24 8X6-24 10X8-24 12X10-30 12X10-30 12X10-30 14X12-36 14X12-36 14X12-36 16X14-39 20X18-46 20X18-46 20X18-46 24X20-54

A

Frame

MMAA MMAA MMA MMA MMB MMA MMB MMB MMB MMB MMC MMB MMC MMC MMC MMC MMD MMC MMD MMD MMD MMD MME MME MME MME 28X26-64 MMF 28X26-64 MMF

794 870 974 1047 1266 1005 1233 1292 1302 1334 1493 1335 1491 1540 1585 1656 1933 1751 2030 2074 2112 2224 2370 2485 2440 2554 3008 3027

[31.3] [34.3] [38.3] [41.2] [49.8] [39.6] [48.5] [50.9] [51.3] [52.5] [58.8] [52.6] [58.7] [60.6] [62.4] [65.2] [76.1] [68.9] [79.9] [81.7] [83.1] [87.6] [93.3] [97.8] [96.1] [100.6] [118.4] [119.2]

B 403 514 514 730 730 629 629 629 856 843 843 998 998 1032 1235 1235 1235 1569 1569 1569 1738 1986 1986 1986 2208 2208 2748 2748

FOOTNOTES A. ADDITIONAL SPACE REQUIRED FOR LIFTING JIG B. MME- 5 HOLES @ 175mm [6.9"] EQ. SPACED C. MMF- 7 HOLES @ 203mm [8.0"] EQ. SPACED

DRIVE ARRANGEMENTS

6

[15.9] [20.2] [20.2] [28.7] [28.7] [24.8] [24.8] [24.8] [33.7] [33.2] [33.2] [39.3] [39.3] [40.6] [48.6] [48.6] [48.6] [61.8] [61.8] [61.8] [68.4] [78.2] [78.2] [78.2] [86.9] [86.9] [108.2] [108.2]

C 138 185 185 230 230 229 229 229 283 318 318 419 419 419 462 462 462 629 629 629 666 703 703 703 791 791 1060 1060

[5.4] [7.3] [7.3] [9.1] [9.1] [9] [9] [9] [11.1] [12.5] [12.5] [16.5] [16.5] [16.5] [18.2] [18.2] [18.2] [24.8] [24.8] [24.8] [26.2] [27.7] [27.7] [27.7] [31.1] [31.1] [41.7] [41.7]

D 185 234 234 365 365 286 286 286 422 371 371 434 434 441 570 570 570 700 712 700 804 965 965 965 1030 1030 1253 1253

[7.3] [9.2] [9.2] [14.4] [14.4] [11.3] [11.3] [11.3] [16.6] [14.6] [14.6] [17.1] [17.1] [17.4] [22.4] [22.4] [22.4] [27.6] [28] [27.6] [31.7] [38] [38] [38] [40.6] [40.6] [49.3] [49.3]

E 185 262 262 378 378 326 326 326 470 460 460 480 480 480 610 610 610 674 674 674 893 1054 1054 1054 1226 1226 1300 1300

F

[7.3] 200 [7.9] [10.3] 200 [7.9] [10.3] 230 [9.1] [14.9] 230 [9.1] [14.9] 300 [11.8] [12.8] 230 [9.1] [12.8] 300 [11.8] [12.8] 300 [11.8] [18.5] 300 [11.8] [18.1] 300 [11.8] [18.1] 400 [15.7] [18.9] 300 [11.8] [18.9] 400 [15.7] [18.9] 400 [15.7] [24] 400 [15.7] [24] 400 [15.7] [24] 500 [19.7] [26.5] 400 [15.7] [26.5] 500 [19.7] [26.5] 500 [19.7] [35.2] 500 [19.7] [41.5] 500 [19.7] [41.5] 850 [33.5] [41.5] 850 [33.5] [48.3] 850 [33.5] [48.3] 850 [33.5] [51.2] 1092 [43] [51.2] 1092 [43]

F1 31 35 5 135 65 55 15 15 128 90 10 169 70 60 199 196 98 365 278 265 326 473 124 124 218 218 235 403

[1.2] [1.4] [0.2] [5.3] [2.6] [2.2] [0.6] [0.6] [5] [3.5] [0.4] [6.7] [2.8] [2.4] [7.8] [7.7] [3.9] [14.4] [10.9] [10.4] [12.8] [18.6] [4.9] [4.9] [8.6] [8.6] [9.3] [15.9]

G ABV BLW BLW BLW BLW BLW ABV ABV BLW BLW ABV BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW BLW

150 188 188 248 248 219 219 219 260 288 288 290 290 325 342 342 342 402 402 402 441 506 506 506 565 565 648 648

[5.9] [7.4] [7.4] [9.8] [9.8] [8.6] [8.6] [8.6] [10.2] [11.3] [11.3] [11.4] [11.4] [12.8] [13.5] [13.5] [13.5] [15.8] [15.8] [15.8] [17.4] [19.9] [19.9] [19.9] [22.2] [22.2] [25.5] [25.5]

G1 150 148 148 53 53 190 190 190 71 230 230 277 277 290 348 348 348 405 405 405 229 251 251 251 236 236 304 304

[5.9] [5.8] [5.8] [2.1] [2.1] [7.5] [7.5] [7.5] [2.8] [9.1] [9.1] [10.9] [10.9] [11.4] [13.7] [13.7] [13.7] [15.9] [15.9] [15.9] [9] [9.9] [9.9] [9.9] [9.3] [9.3] [12] [12]

CRITICAL REVISIONS R6: CHANGED MM150 QR DIMENSION 'A' FROM 129mm TO 1294mm 6/6/05 R8: ADDED MM300 ON MMC QUICK RELEASE 6/22/05 R9: UPDATED ALL WEIGHTS, REMOVED VACUUM PRESSURE.

Reverse Overhead

A A A A A

A

- BARE SHAFT PUMP

Flanges can be supplied to ANSI, DIN, or BST “D” specifications.

HH

I I

J J

KK

Key Key

L L

MM

N N

[12.4] [14.6] [1.7] [4.5] [1.2] [11.5] [9.3][9.3] 314 [12.4] 370 [14.6] 4242 [1.7]114114 [4.5] 8X12X100 [1.2] 293293 [11.5] 235235 314 370 8X12X10030 30 [12.4] [14.6] [1.7] [4.5] [1.2] [11.5] [9.3][9.3] 314 [12.4] 370 [14.6] 4242 [1.7]115115 [4.5] 8X12X100 [1.2] 293293 [11.5] 235235 314 370 8X12X10030 30 [14.8] [17][17] 6565 [2.6] [5.9] [1.6] [12.7] [10.4] 375 [14.8] 431 [2.6]150150 [5.9] 11X18X100 [1.6] 323323 [12.7] 265265 [10.4] 375 431 11X18X10040 40 [17] [14.8] [2.6] [5.9] [1.6] [12.7] [10.4] 431 [17] 375 [14.8] 6565 [2.6]150150 [5.9] 11X18X100 [1.6] 323323 [12.7] 265265 [10.4] 431 375 11X18X10040 40 [18.7] [21.6] [3.1] [8.5] [2] [2] 410410 [16.1] [13.2] 475 [18.7] 548 [21.6] 8080 [3.1]215215 [8.5] 14X22X150 [16.1] 335335 [13.2] 475 548 14X22X15050 50 [14.8] [17][17] 6565 [2.6] [5.7] [1.6] [12.7] [10.4] 375 [14.8] 431 [2.6]145145 [5.7] 11X18X100 [1.6] 323323 [12.7] 265265 [10.4] 375 431 11X18X10040 40 [18.7] [21.6] [3.1] [8.5] [2] [2] 410410 [16.1] [13.2] 475 [18.7] 548 [21.6] 8080 [3.1]215215 [8.5] 14X22X150 [16.1] 335335 [13.2] 475 548 14X22X15050 50 [18.7] [21.6] [3.1] [8.5] [2] [2] 410410 [16.1] [13.2] 475 [18.7] 548 [21.6] 8080 [3.1]215215 [8.5] 14X22X150 [16.1] 335335 [13.2] 475 548 14X22X15050 50 [18.7] [21.6] [3.1] [8.5] [2] [2] 410410 [16.1] [13.2] 475 [18.7] 548 [21.6] 8080 [3.1]215215 [8.5] 14X22X150 [16.1] 335335 [13.2] 475 548 14X22X15050 50 [18.7] [21.6] [3.1] [8.5] [2] [2] 410410 [16.1] [13.2] 475 [18.7] 548 [21.6] 8080 [3.1]215215 [8.5] 14X22X150 [16.1] 335335 [13.2] 475 548 14X22X15050 50 [26.2] [30.2] [3.9] [14.6] [3] [3] 555555 [21.9] [17.9] 666 [26.2] 766 [30.2] 100100 [3.9]370370 [14.6]16X28X180 [21.9] 455455 [17.9] 666 766 16X28X18075 75 [18.7] [21.6] [3.1] [8.5] [2] [2] 410410 [16.1] [13.2] 475 [18.7] 548 [21.6] 8080 [3.1]215215 [8.5] 14X22X150 [16.1] 335335 [13.2] 475 548 14X22X15050 50 [26.2] [30.2] [3.9] [9] [9] 16X28X180 [3] [3] 555555 [21.9] [17.9] 666 [26.2] 766 [30.2] 100100 [3.9]228228 [21.9] 455455 [17.9] 666 766 16X28X18075 75 [26.2] [30.2] [3.9] [9] [9] 16X28X180 [3] [3] 555555 [21.9] [17.9] 666 [26.2] 766 [30.2] 100100 [3.9]228228 [21.9] 455455 [17.9] 666 766 16X28X18075 75 [26.2] [30.2] [3.9] [9] [9] 16X28X180 [3] [3] 555555 [21.9] [17.9] 666 [26.2] 766 [30.2] 100100 [3.9]228228 [21.9] 455455 [17.9] 666 766 16X28X18075 75 [26.2] [30.2] [3.9] [8.9] [3] [3] 555555 [21.9] [17.9] 666 [26.2] 766 [30.2] 100100 [3.9]227227 [8.9] 16X28X180 [21.9] 455455 [17.9] 666 766 16X28X18075 75 [34] [37.9] [5.9] [13.7] [3.1] [27.3] [23.3] 863 [34] 963 [37.9] 150150 [5.9]349349 [13.7]36X20X280 [3.1] 693693 [27.3] 593593 [23.3] 863 963 36X20X28078 78 [26.2] [30.2] [3.9] [10.4] [3] [3] 555555 [21.9] [17.9] 666 [26.2] 766 [30.2] 100100 [3.9]264264 [10.4]16X28X180 [21.9] 455455 [17.9] 666 766 16X28X18075 75 [34] [37.9] [5.9] [13.7] [3.1] [27.3] [23.3] 863 [34] 963 [37.9] 150150 [5.9]349349 [13.7]36X20X280 [3.1] 693693 [27.3] 593593 [23.3] 863 963 36X20X28078 78 [34] [37.9] [5.9] [13.7] [3.1] [27.3] [23.3] 863 [34] 963 [37.9] 150150 [5.9]349349 [13.7]36X20X265 [3.1] 693693 [27.3] 593593 [23.3] 863 963 36X20X26578 78 [34] [37.9] [5.9] [13.7] [3.1] [27.3] [23.3] A 863 [34] 963 [37.9] 150150 [5.9]349349 [13.7]36X20X280 [3.1] 693693 [27.3] 593593 [23.3] 863 963 36X20X28078 78 [34] [37.9] [5.9] [13.7] [3.1] [27.3] [23.3] A 863 [34] 963 [37.9] 150150 [5.9]349349 [13.7]36X20X280 [3.1] 693693 [27.3] 593593 [23.3] 863 963 36X20X28078 78 [39.8] [43.7] [5.9] [12.6] [1.5] [41.3] [27.6] A 1010 [39.8] 1111 [43.7] 150150 [5.9]320320 [12.6]36X20X280 [1.5]1048 [41.3] 700700 [27.6]B 1010 1111 36X20X28038 38 1048 [39.8] [43.7] [5.9] [12.6] [1.5] [41.3] [27.6] A 1010 [39.8] 1111 [43.7] 150150 [5.9]320320 [12.6]36X20X280 [1.5]1048 [41.3] 700700 [27.6]B 1010 1111 36X20X28038 38 1048 [40.2] [43.7] [5.9] [12.6] [1.5] [41.3] [27.6] A 1022 [40.2] 1111 [43.7] 150150 [5.9]320320 [12.6]36X20X280 [1.5]1048 [41.3] 700700 [27.6]B 1022 1111 36X20X28038 38 1048 [40.2] [43.7] [5.9] [12.7] [1.5] [41.3] [27.6] [40.2] 1111 [43.7] 150150 [5.9]322322 [12.7]36X20X280 [1.5]1048 [41.3] 700700 [27.6]B 1022 1022 1111 36X20X28038 38 1048 [56] [61][61] 190190 [7.5] [11.5] [1.5] [57.1] [48][48] C [56] 1549 [7.5]293293 [11.5]45X25X254 [1.5]1451 [57.1]1219 1422 1422 1549 45X25X25438 38 1451 1219 [56] [61][61] 190190 [7.5] [11.5] [1.5] [57.1] [48][48] C [56] 1549 [7.5]291291 [11.5]45X25X254 [1.5]1451 [57.1]1219 A 1422 1422 1549 45X25X25438 38 1451 1219

O O

Hole Dia.Dia. Weight Hole Weight

Pump Model Pump Model

[8.3][8.3] 19 19 [0.7][0.7] 189189 [417] 210210 [417] MM080AA4 MM080AA4 [9.7][9.7] 19 19 [0.7][0.7] 311311 [686] 247247 [686] MM100AA4 MM100AA4 [10.9] [0.9][0.9] 369369 [814] 278278 [10.9]22 22 [814] MM100A4 MM100A4 [11.5] [0.9][0.9] 685685 [1510] HP HP 291291 [11.5]22 22 [1510] MM100A5 MM100A5 [13.3] [1.1][1.1] 839839 [1850] HP HP 337337 [13.3]29 29 [1850] MM100B5 MM100B5 [11][11] 22 22 [0.9][0.9] 537537 [1184] 279279 [1184] MM150A4 MM150A4 [13.3] [1.1][1.1] 682682 [1504] 339339 [13.3]29 29 [1504] MM150B4 MM150B4 [15.4] [1.1][1.1] 702702 [1548] QR QR 390390 [15.4]29 29 [1548] MM150B4 MM150B4 [14.2] [1.1][1.1] 1177 [2595] HP HP 361361 [14.2]29 29 [2595] MM150B5 MM150B5 1177 [14.6] [1.4][1.4] 1035 [2282] 370370 [14.6]35 35 [2282] MM200B4-20 MM200B4-20 1035 [14.6] [1.4][1.4] 1424 [3140] 370370 [14.6]35 35 [3140] MM200C4-20 MM200C4-20 1424 [14.6] [1.1][1.1] 1504 [3316] 370370 [14.6]29 29 [3316] MM200B4-24 MM200B4-24 1504 [14.6] [1.4][1.4] 1886 [4159] 370370 [14.6]35 35 [4159] MM200C4-24 MM200C4-24 1886 [15.1] [1.4][1.4] 1952 [4304] 384384 [15.1]35 35 [4304] MM250C4 MM250C4 1952 [16.3] [1.4][1.4] 2715 [5987] 413413 [16.3]35 35 [5987] MM300C4 MM300C4 2715 [19][19] 35 35 [1.4][1.4] 2750 [6064] QR QR 483483 [6064] MM300C4 MM300C4 2750 [19.2] [1.6][1.6] 3495 [7706] 487487 [19.2]41 41 [7706] MM300D4 MM300D4 3495 [19.4] [1.4][1.4] 4083 [9003] 493493 [19.4]35 35 [9003] MM350C4 MM350C4 4083 [20.3] [1.6][1.6] 4813 [10613] 515515 [20.3]41 41 [10613] MM350D4 MM350D4 4813 [22][22] 41 41 [1.6][1.6] 4850 [10694] QR QR 558558 [10694]MM350D4 MM350D4 4850 [22.3] [1.6][1.6] 5776 [12736] [22.3]41 41 [12736] MM400D4 567567 5776 MM400D4 [24.4] [1.6][1.6]10025 [22105] [24.4]41 41 [22105] MM500D4 619619 10025 MM500D4 [21.5] [1.3][1.3]10757 [23719] B545545 [21.5]32 32 [23719] MM500E4 10757 MM500E4 [25.7] [1.3][1.3]11633 [25651] B653653 [25.7]32 32 [25651]MM500E4 QR QR 11633 MM500E4 [21.9] [1.3][1.3]12640 [27871] B555555 [21.9]32 32 [27871] MM600E5 12640 MM600E5 [26.1] [1.3][1.3]13373 [29487] B663663 [26.1]32 32 [29487]MM600E5 QR QR 13373 MM600E5 [23][23] 38 38 [1.5][1.5]22236 [49030] [49030] MM700F5 C583583 22236 MM700F5 [23.7] [1.5][1.5]22546 [49714] [23.7]38 38 [49714]MM700F5 C602602 QR QR 22546 MM700F5 Copyright KREBS millMAX™ Oct Oct 20072007 Copyright KREBS millMAX™ MM-ENGINEERING-DIM-BARE-PUMP (R9)(R9) MM-ENGINEERING-DIM-BARE-PUMP

Direct Inline

Side-by-Side

7

COMPOSITE ....

Contact your Krebs representative:

FLSmidth Krebs’ expertise in the process industries spans more than five decades. Our innovative technologies meet the high-performance demands of today – and in some of the most challenging process environments. FLSmidth Krebs is the leading provider of hydrocyclone technology and is quickly becoming the leader in severe duty slurry pumps worldwide. With the main office in Tucson, Arizona, FLSmidth has worldwide offices in Australia, Austria, Brasil, Chile, China, the Philippines, and South Africa.

Australia

Austria

B r aS i l

BULLETIN #10-001

Chile

5505 West Gillette Road

TEL (520) 744-8200

Tucson, Arizona 85743 USA

FAX (520) 744-8300

www.krebs.com

EMAIL [email protected]

C HI N A

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0308

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