PRODUCT SPECIFICATION
PRODUCT SPECIFICATION FOR HYPERJACK 1000 PoE MODULE 85586-SERIES
SCOPE This specification defines the functionality as well as the mechanical and electrical interfaces to the Molex 85586-series family of HyperJack 1000 PoE Modules.
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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PRODUCT SPECIFICATION CONTENTS 1.
PRODUCT DESCRIPTION ................................................................................................................3 1.1. 1.2. 1.3. 1.4.
2.
APPLICATIONS................................................................................................................................6 2.1. 2.2.
3.
SERIES AND PART NUMBERS ............................................................................................................................ 3 VIEWS ..................................................................................................................................................................... 3 FEATURES ............................................................................................................................................................. 4 RELATED DOCUMENTATION .............................................................................................................................. 5 AUTO MODE (AM).................................................................................................................................................. 9 POWER MANAGEMENT MODE (PMM) ............................................................................................................. 12
SYSTEM OVERVIEW......................................................................................................................15 3.1. 3.2.
3.3.
THERMAL REQUIREMENTS............................................................................................................................... 15 TERMINAL DESCRIPTION FOR HYPERJACK 1000 POE MODULE ............................................................... 16 3.2.1. Absolute Maximum Characteristics Table ........................................................................................ 17 3.2.2. Safety Requirements ......................................................................................................................... 17 3.2.3. Electrostatic Discharge (ESD) Protection ......................................................................................... 17 3.2.4. Ethernet Terminal Detail ................................................................................................................. 18 3.2.4.1. Ethernet Terminal Pinout ............................................................................................................... 18 3.2.4.2. Magnetic Wiring Schematic Diagram ............................................................................................ 19 3.2.4.3. Pin Functions .................................................................................................................................. 20 3.2.4.4. Electrical Characteristics at 25°C .................................................................................................. 20 3.2.4.5. Transmission Performance at 25°C.............................................................................................. 21 3.2.5. RJ-45 Contact and Port Detail ....................................................................................................... 26 3.2.5.1. RJ-45 Contact (Cable Interface) Arrangement.............................................................................. 26 3.2.5.2. Contact Functions .......................................................................................................................... 26 3.2.5.3. Transmission Performance, Wiring Schematic Diagram .............................................................. 26 3.2.5.4. Electrical Characteristics of RJ-45 Contacts and PoE port Functions ......................................... 27 3.2.6. LED Terminal Detail......................................................................................................................... 28 3.2.6.1. LED Terminal Pinout ...................................................................................................................... 28 3.2.6.2. Pin Functions .................................................................................................................................. 29 3.2.6.3. Electrical Characteristics................................................................................................................ 29 3.2.7. Power Terminal Detail ..................................................................................................................... 32 3.2.7.1. Power Terminal Pinout................................................................................................................... 32 3.2.7.2. Pin Functions .................................................................................................................................. 32 3.2.7.3. Electrical Characteristics................................................................................................................ 33 3.2.8. PoE Terminal Detail......................................................................................................................... 34 3.2.8.1. PoE Terminal Pinout ...................................................................................................................... 34 3.2.8.2. Pin Functions .................................................................................................................................. 35 3.2.8.3. PoE Terminal Optocoupler and Inverter........................................................................................ 36 3.2.8.4. Electrical Characteristics................................................................................................................ 36 2 3.2.8.5. I C Address Pins ............................................................................................................................ 37 2 I C ACCESS .......................................................................................................................................................... 38 3.3.1. System Architecture Block Diagram ................................................................................................. 38 3.3.2. I²C Interface ....................................................................................................................................... 39 3.3.3. I²C Interface Description.................................................................................................................... 39 3.3.3.1. Read Cycle ..................................................................................................................................... 40 3.3.3.2. Write Cycle ..................................................................................................................................... 41 3.3.3.3. Start / Stop...................................................................................................................................... 41 3.3.3.4. Port / Register Sequence............................................................................................................... 41 3.3.3.5. Write Sequence.............................................................................................................................. 41 3.3.3.6. Read Sequence.............................................................................................................................. 41 3.3.3.7. HyperJack 1000 PoE Module Address.......................................................................................... 42 3.3.3.8. I²C Characteristics (Timing) ........................................................................................................... 44 3.3.3.9. Shared I²C Bus ............................................................................................................................... 44 3.3.4. Device Register Description .............................................................................................................. 45
APPENDIX..............................................................................................................................................54 APPENDIX A: APPENDIX B: APPENDIX C: APPENDIX D: APPENDIX E:
MECHANICAL AND ELECTROMECHANICAL REQUIREMENTS ..................................................... 54 ENVIRONMENTAL REQUIREMENTS ................................................................................................. 56 ROHS COMPLIANCE / UL APPROVAL............................................................................................... 57 HANDLING AND STORAGE ................................................................................................................ 57 LEGACY DEVICES ............................................................................................................................... 58
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
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2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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PRODUCT SPECIFICATION 1.
PRODUCT DESCRIPTION
1.1.
Series and Part Numbers
The 85586 series of HyperJack 1000 POE modules consists of a family of modules that contain different port counts. This Product Specification covers the products specified below: Number of ports
Product
2x6 HyperJack 1000 PoE Module 2x4
1.2.
85586 – 0005 85586 – 1005 85586 – 1006 85586 – 0003 85586 – 1003 85586 – 1004
ROHS compliant NO YES YES NO YES YES
Comment Restricted version Restricted version Restricted version Restricted version
Views
Figure 1
View of HyperJack 1000 PoE Module 2x6 port version PN:85586-0005 See Sales Drawing for detailed dimensions and 2x4 port version
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Part Number
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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PRODUCT SPECIFICATION 1.3.
Features
• • • • • • •
Fully shielded RJ-45 connector with multiple ports (2x4 ports, 2x6 ports) Integrated Ethernet magnetics with Bob Smith termination with isolation capacitor Compatible with a variety of Gigabit Ethernet transceiver ICs (PHYs) Compliant with IEEE 802.3ab standard and FCC68 dimension requirements Compliant to Power over Ethernet IEEE 802.3af Standard Dielectric isolation of 2250V DC (see page 20 for 1500V AC test setup) ESD protection of PoE controller (air discharge ± 7kV (8KV), loaded cable discharge with ± 2KV, discharge to shell 25KV) 2 Integrated opto-couplers provide module isolation, no external isolation of the PoE or I C interface required Two bi-color LED positions per port Fully compatible Molex RJ-45 connector series without PoE functionality available (additional rear-shield pin position required): With this feature it is possible to build a cost saving NON-PoE Version using the same PCB simply by mounting the appropriate NON-PoE connector version. (See appropriate SalesDrawing). 400KHz I²C control interface. Discovery, classification and real-time voltage and current measurements Status information per port of the entire process along with parametric values of discovery, classification and measurement results are accessible in read registers Multi-point resistor discovery AC or DC Disconnect Thermal Management capabilities Selectable Operation Modes: • Auto Mode (IEEE 802.3af Discovery, Classification, Power and DC disconnect without external control) • Power Management Mode (All functions controlled externally using I²C bus)
• • •
• • • • • • •
•
• • •
•
Advanced Functionality available in Power Management Mode • Legacy detection of non-standard PDs • Power Management (system and port levels) External Module Addressing allows control of up to four PoE Modules with a single I²C bus Controlled current ramp power-up/down for EMI reduction Fault detection: • Over/Undervoltage and Current faults • Over-temp protection and measurement per Port • Port Off Overvoltage Detection • Watchdog timers for communication and oscillator Comprehensive Power Management Software available
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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PRODUCT SPECIFICATION 1.4.
RELATED DOCUMENTATION
MOLEX Sales Drawings: See the appropriate Sales Drawings for information on dimensions, materials, plating and marking. SD-85586-002 SD-85586-012 SD-85586-003 SD-85586-013
for PN 85586-0005 and 85586-1006 for PN 85586-1005 for PN 85586-0003 and 85586-1004 for PN 85586-1003
MOLEX Packaging Specification: PK-85586-001 POE Controller Datasheet: See the Texas Instruments TPS2384 datasheet SLUS634B for more detailed information of the integrated PSE controller device (*) TPS2384.pdf PSE Controller Interface Control: Ask Molex for information of a reference design using a TI MSP430 (MSP430F1481, see page 38) microcontroller to manage and control the advanced functionality of integrated PSE controller devices **** TPS2384 Software User’s Guide: This Texas Instrument user’s guide describes the TPS2384 HPA109 evaluation module (*) SLVU126 IEEE 802.3 Amendment: Data Terminal Equipment (DTE) Power via Media Dependent Interface (MDI) IEEE 802.3af-2003
(standards.ieee.org/getieee802)
The I2C-bus specification This specification is avaliable from Philips (www.semiconductors.philips.com)
For further information please contact Molex (
[email protected]) (*) http://focus.ti.com/docs/prod/folders/print/tps2384.html REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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CREATED / REVISED BY:
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PRODUCT SPECIFICATION 2.
APPLICATIONS
The Molex HyperJack 1000 PoE Module is a prepackaged set of Gigabit RJ-45 Ethernet jacks which can be used to create endpoint PSEs that are compliant to the Power over Ethernet (PoE) IEEE 802.3af standard. It uses the Texas Instruments TPS2384 Power Sourcing Equipment (PSE) controller. The HyperJack 1000 PoE Module sources power via Alternative A/MDI-X as defined by the IEEE Standard 802.3af (48V_RTN (negative) on conductors 1 and 2; 48V (positive) on conductors 3 and 6). The POE functions that the HyperJack 1000 PoE Module provides are: -
Device discovery Classification Power delivery Real-time voltage and current measurement Fault detection
2x6port version only
Figure 2
Simplified Application Diagram of the HyperJack 1000 PoE Module (2x6 port version). Each of the three controllers manages four of the twelve RJ-45 ports)
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
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PRODUCT SPECIFICATION The HyperJack 1000 PoE Module has two modes of operation, Auto Mode (AM) and Power Management Mode (PMM): -
In Auto Mode, the HyperJack 1000 PoE Module will provide all of the standard IEEE functions autonomously without the need for an I2C bus and without intervention of an external microcontroller. If present, the I2C Bus can be used also in Auto Mode to access the content of internal registers. This Semi Auto Mode can be used for additional power management functions.
-
In Power Management Mode, the HyperJack 1000 PoE Module is managed thru the I2C control interface and has the additional capability to perform power management, intelligent power pruning, to power legacy devices and to perform AC Disconnect.
The HyperJack 1000 PoE Module requires an isolated 48V supply and a non-isolated 3.3V digital supply. During initial power up the Power on Reset (PO_RST) signal can be used to reset all registers and all ports to the off state to prevent any port from powering up. The output switches of the HyperJack 1000 PoE Module provide low side control to switch port power. The output design ensures operation in the fully enhanced mode resulting in low power dissipation in the output switch. Additional protecting circuit supports the TPS2384PSE controller and enables the HyperJack 1000 PoE Module to survive large voltage transients and EFT or ESD events. The HyperJack 1000 PoE Module Discovery method follows the IEEE 802.3af Standard or can be modified by the Host to search for legacy devices. Use of low level probe signals (4.4V and 8.8V) during Discovery prevents damage to non- 802.3 devices. The use of a multi point or “slope” detection method for the PD signature resistor allows accurate detection, even when series steering diodes are present at the PD. Details of Auto Mode and PMM are addressed later in this document. After a successful Discovery of the PD, the HyperJack 1000 PoE Module has a Classification feature to identify the expected PD power level based on a current signature from the PD. The Classification current level is measured at a reduced terminal voltage of 17.5V and classified with 15 bits of resolution. Upon completion of this function the Port Classification register is updated and the host can use this information to provide power management or the over current threshold can be set to correspond to the PD’s classification. In the Powered state, the HyperJack 1000 PoE Module ramps the current to a port until the voltage reaches the power supply level. Once the port is powered the HyperJack 1000 PoE Module activates its over/under current and over/under voltage fault comparators and the continuous voltage/current sampling. When a fault condition lasts for the more than the fault timer’s threshold, the port will automatically power down. Details for Auto Mode and PMM are addressed later in this document.
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
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PRODUCT SPECIFICATION For maximum rejection of external wiring and power supply noise sources during the measurement of line current in Discovery, Classification and Powered states, a proprietary integrating A/D converter is used. The 15-bit conversion of this data-acquisition system is available thru the read register enabling measurement of the Discovery resistance, Classification current and Powered state port running current and voltage. Port voltage and current are monitored in real-time against pre-set limits for compliance and fault detection.
V48
UVLO
AG1
Internal Supply Generator
6.3V
+6.3V Linear Reg
10V
+10V Linear Reg
Vref
+2.5V Internal Ref
1 of 4 Ports Diff Amp (Fix Gain)
+
UV/OV Comparators
P
600K (300K)*
RGnd
Bias Generator
Ct
Osc
+
N Rbias
Syn
Two 8 Bits Control Register
AC_ Hi AC Drivers AC_ Lo PORB
Loop Cntrl Amp Detect/Class Modes
Two 8 Bits Status Register
Auto Seq Logic
POR
AG2
Analog Control Circurtry
LCA Power Mode
LS Return (Det/Class/Pwr)
+
A2D Registers
WD_ dis
WatchDog
3.3V
+3.3V Internal Reg
Thermal Detector Max I Thld
Resistor Voltage Current & Die Temp
Dgnd
Alt A/B
T V I
A2D 8 Bit Common Port Control Register
SCL Clk
OVI
Data_ In
8 Bit Common Port Status Register
I2C Serial IO
Data_ Out
+
Timer
OVI Thld
8 Bit Common Port Test Register
INTB
Ret
A1
A2
A3
A4
A5
MS
Cint
* 300K for 85586-1004 and -1006
Figure 3
Internal PoE Controller TPS2384 Detail / one port is shown
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EC No:
MG2007-0056
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2006 / 11 / 09
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PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION 2.1.
Auto Mode (AM)
The HyperJack 1000 PoE Module will provide all of the basic IEEE functions without intervention of any controller. Auto Mode is enabled by holding the MS pin low when the device comes out of reset.
Figure 4
HyperJack 1000 PoE Module Basic flow for Auto Mode
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EC No:
MG2007-0056
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2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION Discovery: The PoE Module uses two level probe signals (typically 4.4V and 8.8V / four-point measurement) during the discovery process to determine whether a valid PD is present. When a proper PD resistor signature has been detected, the HyperJack 1000 PoE module will automatically proceed to classification. If a proper PD resistor signature is not detected during discovery, the module will signal this by setting the Discovery Status Bit in the read register and will not connect power. The module will continue to cycle thru the discovery process. Classification: After successful discovery of a valid PD, the module will perform a power classification of the PD based on the PD’s current signature. The classification current level is measured at a reduced terminal voltage of 17.5V. The classification will categorize PD according to power needs, and the port status register will be updated with the result of this process. Note that only one port classifies at a time. After classification is complete, the module will proceed to power the PD.
Powered state: The module will now apply the 48V to the PD and will begin continuously sampling voltage and current. The real-time results of the voltage and current will be available in auto mode to an external agent thru the control interface. The PD will stay in this state until a disconnect or fault event is detected, at which time power will be removed.
Fault state: When in the powered state and the module detects a fault condition, it will enter a fault state. In the fault state, power will be removed from the port and the module will not attemp another discovery for 750ms. Setting the appropriate bits in the port read registers in the device indicates faults. Once the 750ms has expired, the module enters the discovery state again AM faults are: -
Port under and over voltage faults Over current or current limit faults Under current fault (DC Disconnect) Thermal shutdown fault Watchdog timer fault
For more detailed information see TI TPS2384 datasheet
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION Disconnect state: When in the powered state and the module detects a DC disconnect event, power is removed from the port. In this state, the module will not attempt another discovery for 750ms. Disconnect events are indicated by setting the appropriate bits in the port read registers in the device. Once the 750ms has expired, the module enters the discovery state again. Note that AC Disconnect is not supported in auto mode. Registers access (semi-auto mode): If the module operates in auto mode users can also access the contents of all read status registers and A/D registers thru the I2C serial interface. Write control registers are active for limited port control (see below). The semi auto mode allows the HyperJack 1000 PoE Module to detect valid PDs without micro-controller intervention but adds a flexibility to perform power management activities. The write registers that are still active in Auto Mode: -
All ports disable – common write register 0001 Over/under voltage faults – common write register 0001 Software reset – common write register 0001 Disconnect disable – write register 0001 Discovery fault disable – write register 0001 Port enable – write register 0011
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EC No:
MG2007-0056
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2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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CREATED / REVISED BY:
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PRODUCT SPECIFICATION 2.2.
Power Management Mode (PMM)
In Power Management Mode, the HyperJack 1000 PoE module has all the functionality of auto mode and also has the additional capability of performing power management, supporting AC disconnect and recognizing legacy devices. Power Management Mode achieves this by communicating with an external controller via the I2C interface. Power Management Mode can be enabled by holding the MS pin high when the device comes out of reset. Power Management Mode allows the external controller to advance thru the states of powering a PD by calling “functions” in the device to perform tasks such as discovery, classification and power up. The user simply writes/reads thru the I2C interface and waits for the function done bit to be set. If an A/D measurement was performed during the function the results can be accessed by going to the read mode and addressing the proper register. The set of functions and associated diagram are shown below. PMM Functions: (see figure 5) Disable Discovery 1 Discovery 2 V Sample Legacy -
Classify Rup Pwr C Sample -
Rdwn AC Low AC High ISample TSample -
Disables the port and resets all functions. Enables the discovery 1 condition which applies a 4.4V across the PD and measures current and stores the resulting current. Enables the discovery 2 condition which applies a 8.8V across the PD and measures and stores the resulting current. Measures the voltage between the P and N pins and stores the result in the A/D voltage register. Enables the 3.5mA current source for measuring capacitance and measures the voltage across the P and N terminals and stores the result in the A/D voltage register. Enables the classification condition which applies 17.5V across the PD and measures and stores the resulting current. Turns on the output switch while controlling the current beginning delivery to the PD until the PD current needs are met or the max current is reached. Continues Sample mode cycle performing 31 current measurements and 1 voltage measurement. After each measurement the contents for the appropriate register are updated. Turns off the output switch while controlling current until output current reaches 0mA. Turns on AC Low driver circuit, measure voltage between P and N and store results in A/D voltage registers. Turns on AC High driver circuit, measure voltage between P and N and store results in A/D voltage registers. Measures the current and stores the result in the A/D current register. Measures the internal die temperature and stores the result in the A/D temperature register.
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EC No:
MG2007-0056
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2006 / 11 / 09
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PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION
I2C
Control Register
Notes: 1. Each Function State remains set until a new function is called. Example Function 1 - Port Voltage remains at 4.4V and Resistor Register value is held. 2. Times shown are typical and set by Rbias, and Ct.
Decoder
Disable 0000
Discover 1 0001
Power Down Reset all Functions Set Done Bit Wait for Next Function Call
Discover 2 0010
V Sample 0011
Enable Control
Enable Control
Enable Diff Amp Av 0.107
Apply 4.4V (Imax 5mA) To Chnl
Apply 8.8V (Imax 5mA) To Chnl
Measure Chnl V (18mS)
4mS Delay Start A2D
4mS Delay Start A2D
Set Done Bit
Measure Chnl I (18mS)
Measure Chnl I (18mS)
Set Done Bit
Set Done Bit
Wait for Next Function Call
Wait for Next Function Call
Figure 5
Wait for Next Function Call
Legacy 0100
Classify 0101
Rup/Pwr 0110
C Sample 0111
Enable Control
Enable Control
Ramp Pwr 1.4A/mSec
Measure Chnl I (31 Samples)
Rdwn 1000
AC Low 1001
AC High 1010
I Sample 1011
T Sample 1100
Ramp Down
Apply AC Low Voltage
Apply AC High Voltage
Measure Chnl I (18mS)
Pwr Off
Measure Chnl V (18mS)
Measure Chnl V (18mS)
Measure Die Temperature (18mS)
Apply 2.5mA (Vmax 18) to Chnl
Latch State Power On
Measure Chnl V (1 Sample)
Measure Chnl V (18mS)
Apply 18V (Imax 100mA) To Chnl Measure Chnl I (18mS)
Enable OVR I , Ovr V & Und V Comparators
Set Done Bit Clear On Read
Set Done Bit
Set Done Bit
Set Done Bit
Set Done Bit
Wait for Next Function Call
Set Done Bit
Set Done Bit
If 0111 Repeat
Wait for Next Function Call
Set Done Bit
Wait for Next Function Call
Wait for Next Function Call
Wait for Next Function Call
Wait for Next Function Call
Wait for Next Function Call
Set Done Bit Wait for Next Function Call
Wait for Next Function Call
HyperJack 1000 PoE Module Power Management Mode (PMM) Diagram
Discovery: The external controller starts the discovery process by calling the discovery functions for the port (Discovery1: 4.4V; Discovery2: 8.8V). The controller reads the A/D resistor values from a register after each discovery function call. The controller can then determine whether or not it chooses to accept or reject the device as a valid PD to power. This allows the process to support IEEE standard or legacy PDs. Classification: After successful discovery of a valid PD, the controller can optionally call the classification functions (or simply advance to the powered states). Like discovery (but voltage approx. 17.5V), it reads results of the A/D registers in the device, and decides how to classify the PD. This categorizes the PD according to power needs, and the port status register is updated with the result of this process. After classification is complete, the module sets the appropriate bits in the port read register and the controller advances to the powered state by calling up the appropriate function in the device. Powered state: The controller can begin the process of supplying power to the PD by calling the ramp power functions in the device. The module then applies the 48V to the PD. The controller then continuously samples voltage and current by repeatedly calling these functions. The real-time results of the voltage and current are available in the port registers of the device. The controller will then determine when to remove power and exit this state, in the event of a fault or disconnect event, when sampling those registers.
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EC No:
MG2007-0056
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2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION PMM fault state: PMM faults are the same as those shown in the AM Fault state. With exception of the overcurrent fault, in PM mode the faults can be disabled by setting the appropriate registers. Any one of these faults causes the port to shutdown. Once a fault has occured the port can not be repowered until a Disable function is sent. The Disable function clears the fault latch and the fault register.
Disconnect state: When in the powered state and the controller detects a DC disconnect event, the controller removes power from the port by calling the appropriate function. The controller may also support AC disconnect by monitoring the impedance of the port (impedance rises above a threshold for a period of time). When either of these conditions is detected, the controller powers down the port by calling the appropriate function. The controller can then wait for a timer to expire and restart the discovery process for the port.
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
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PRODUCT SPECIFICATION 3.
SYSTEM OVERVIEW
3.1.
Thermal Requirements
The HyperJack 1000 PoE Module is equipped with a heatsink to dissipate the heat. Parameter Required horizontal airflow at P1 Airflow temp. at P1 Ambient temperature **
Test Condition See figure 6. See figure 6 See figure 6
Storage temperature Solder temperature
Min 1m/s *
Typ
Max
Units m/s °C °C
+70 +60
0
See Appendix D: Handling and storage See Appendix B: Environmental requirements
** Encased in chassis, see 3.2.2 safety requirements Note that a thermal condition which distinctly differs from the setup shown in figure 6 could require a higher horizontal airflow or a lower airflow temperature. Caution: Connector front could be hot! See also heatsink safety warning on chapter 3.2.2. Connector Front 8mm free space above module
Figure 6
Example: Chassis with one 2x6 port PoE Module and airflow-configuration
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
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PRODUCT SPECIFICATION 3.2.
Terminal Description for HyperJack 1000 PoE Module
The following paragraphs show the 2x6 port version. All information applies also to the 2x4 port version with the exception of the ports I,J,K and L. See Sales Drawing for detailed dimensions. The terminals on the module are categorized into the following areas: -
Ethernet terminals LED terminals Power Supply terminals POE terminals -
Data interface to PHY device LED control power supply interface (48V) (needs to be isolated) POE control (I2C) and power (3.3V)
Figure 7 Suggested PCB Board Layout Component side view of terminal position 2x6 port version See Sales Drawing for detailed dimensions
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
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PRODUCT SPECIFICATION 3.2.1. Absolute Maximum Characteristics Table The following table contains the absolute maximum parameters for certain terminals on the HyperJack 1000 PoE module. Parameter Maximum supply current per power supply pin (X11-X14)
Symbol V48
Rating
Units
A
3 A per pin
3.2.2. Safety Requirements Current source: For safety requirements (UL compliance) it is necessary to limit the max. current for each PoE module (48V power source) in a fault condition to the values shown on the following table. Parameter
Symbol
Maximum supply current per 2x6 port Module
V48
6.0
D3.3 V
1.4
V48
4.0
D3.3 V
1.0
Maximum supply current per 2x4 port Module
Rating
Units
A A A A
The current sources require SELV (Safety Electrical Low Voltage) devices according to IEC 60950-1 or EN 60950-1. Heatsink safety warning: With activated PoE function the heatsink at the back of the module will be hot. To prevent any injuries, therefore, the module must be encased in such a way that it is not possible to touch the heatsink.
3.2.3. Electrostatic Discharge (ESD) Protection Parameter Contact Discharge to outer shield - polarity +/-
Rating 4
Units
Contact Discharge (RJ-45 contacts) with loaded cable of 150m - polarity +/-
2
KV KV
Air Discharge to mated RJ-45 plug housing or RJ-45 contacts - polarity +/Air discharge to the open end of a mated cable of 0.5m - polarity +/-
8
KV
7
KV KV
Contact Discharge to front bezel while enclosed
25 (*)
(*) A proper and low resistive contact of front bezel to all springs of the module shield is required! Note that using a PHY with insufficient ESD tolerance could require additional ESD protection measures at the PHY side of the magnetics to protect the PHY. REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION 3.2.4. Ethernet Terminal Detail The following section details the functional, mechanical and electrical characteristics of the Ethernet terminal on the HyperJack 1000 PoE module.
3.2.4.1.
Ethernet Terminal Pinout
The pinout for the Ethernet Terminals on the module (2x6 port version) is shown below.
FRONT
ETHERNET TERMINALS EACH PORT Pin #
Terminal
10 9 8 7 6 5 4 3 2 1 Figure 8
Ethernet terminals and mapping of port to terminal Suggested PCB Board layout component side view (2x4 port version without port I to L) See Sales Drawing for detailed dimensions
REVISION: ECR/ECN INFORMATION:
3
GND VCC TD3+ TD3TD2+ TD2TD1+ TD1TD0+ TD0-
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION 3.2.4.2.
Magnetic Wiring Schematic Diagram
The following is the magnetic wiring schematic diagram for the Ethernet terminals on the HyperJack 1000 PoE module.
Electrolytic Capacitor (see Page 32)
600K Ohm (**)
Figure 9
Ethernet magnetic wiring schematic diagram (one port shown) with power connection and port protection components (*) Only PN 85586-0005; -1005; -1006 / port A. (**) 300K for 85586-1004 and -1006
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION 3.2.4.3.
Pin Functions
The following table contains the pin function descriptions for the Ethernet terminals on the HyperJack 1000 PoE module (one port). Pin # 1 2 3 4 5 6 7 8 9 10
Ethernet signal TD0TD0+ TD1TD1+ TD2TD2+ TD3TD3+ VCC GND
3.2.4.4.
I/O I/O I/O I/O I/O I/O I/O I/O I/O n/a n/a
Description Gigabit Ethernet data (negative polarity). Gigabit Ethernet data (positive polarity). Gigabit Ethernet data (negative polarity). Gigabit Ethernet data (positive polarity). Gigabit Ethernet data (negative polarity). Gigabit Ethernet data (positive polarity). Gigabit Ethernet data (negative polarity). Gigabit Ethernet data (positive polarity). Vcc supply of the Ethernet PHY. Ground of the Ethernet PHY.
Electrical Characteristics at 25°C
The following tables contain the electrical characteristics and transmission performance for the Ethernet terminals on the HyperJack 1000 PoE module. Parameter
Test Condition
Min
Hipot isolation (see note)
PHY side (Ethernet terminals, LED terminals, PoE Terminals, shield) to cable side (RJ-45-contacts, 48V supply terminals) for 1min.
Isolation Resistance after 10 Hipot Pulses OCL
Typ
Max
Units
2250
V DC
(1500)
V AC
10/700µs 1500V (IEC 60950-1)
>40
MOhm
With 12mA BIAS at 100kHz
350
µH
Note that the module includes several capacitors that are charged during the performance of a hipot test. Using an AC hipot test will show a high reactive current (due to capacitance), which could mask an abnormally high insulation leakage. This high reactive current might also overload the hipot test equipment. Therefore a DC test setup is strongly recommended. Properly discharge the device under test after the test has been performed. REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION 3.2.4.5.
Transmission Performance at 25°C
Insertion Loss [dB max.] Frequency [MHz]
LIMITS
TYPICAL
0.1-0,9
-0,4
-0.2
1.0-9.9
-(0.4+0.1*log(F))
-0.2
10.0-49.9
-(0.5+0.3*log(F/10))
-(0.2+0.35*log(F/10))
50.0-79.9
-(1+1.4*log(F/80))
-(0.75+1*log(F/100))
80.0-99.9
-(1.3+3*log(F/100))
-(0.75+1*log(F/100))
100.0-199.9
-(4+9*log(F/200))
-(2+4*log(F/200))
Values below provided for information only 0.1
-0.4
-0.2
1
-0.4
-0.2
10
-0.5
-0.2
50
-0.7
-0.45
80
-1.0
-0.65
100
-1.3
-0.8
200
-4
-2
Return Loss [dB min.] Frequency [MHz]
LIMITS
TYPICAL
0.1-0,9 1.0-9.9
-27 -27
-(32-2*log(F))
10.0-49.9
-(27-17*log(F/10))
-(30-13*log(F/10))
50.0-79.9
-(27-17*log(F/10))
-(6-25*log(F/200))
80.0-99.9
-(27-17*log(F/10))
-(6-25*log(F/200))
100.0-199.9
-(1-30*log(F/200))
-(6-25*log(F/200))
-32
Values below provided for information only 0,1
-27
-32
1
-27
-32
10
-27
-30
50
-15
-21
80
-12
-16
100
-10
-13.5
200
-1
-6
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION NEXT [dB min.] Frequency [MHz]
LIMITS
TYPICAL
0.1-0.9
-66
-77
1.0-9.9
-(66-21*log(F))
-(77-15*log(F))
10.0-49.9
-(45-16*log(F/10))
-(24-29*log(F/200))
50.0-79.9
-(25-30*log(F/100))
-(24-29*log(F/200))
80.0-99.9
-(25-30*log(F/100))
-(24-29*log(F/200))
100.0-199.9
-(20-16.5*log(F/200))
-(24-29*log(F/200))
Values below provided for information only 0,1
-66
-77
1
-66
-77
10
-45
-61.7
50
-34
-41.5
80
-27.9
-35.5
100
-25
-32.7
200
-20
-24
CM-DM [dB min.] Frequency [MHz] 0.1-0,9 1.0-9.9 10.0-49.9 50.0-79.9 80.0-99.9 100.0-199.9 200.0-399.9 400.0-1000.0
LIMITS
-48 -60 -(48-12*log(F)) -(60-8*log(F)) -(36-21*log(F/10)) -(52-25*log(F/10)) -(18-11*log(F/100)) -(52-25*log(F/10)) -(18-11*log(F/100)) -(52-25*log(F/10)) -(8.7-15.5*log(F/400)) -(27-15*log(F/100)) -(8.7-15.5*log(F/400)) -(27-15*log(F/100)) -(4.5-10.5*log(F/1000)) -18 Values below provided for information only
0,1 1 10 50 80 100 200 400 1000
-48 -48 -36 -21.3 -19.1 -18 -13.5 -9 -4.5
REVISION: ECR/ECN INFORMATION:
3
TYPICAL
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
-60 -60 -52 -34.5 -54.4 -27 -22.5 -18 -18
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION DM-CM [dB min.] Frequency [MHz]
LIMITS
TYPICAL
0.1-0,9 1.0-9.9 10.0-49.9 50.0-79.9 80.0-99.9 100.0-199.9 200.0-499.9 500.0-1000.0
-54.5 -(54.5-14.5*log(F)) -25 -25 -25 -(9-23*log(F/500)) -(9-23*log(F/500)) -(6-10*log(F/1000))
-65 -(65-15*log(F)) -(65-15*log(F)) -39.5 -39.5 -(39.5-16*log(F/100)) -(39.5-16*log(F/100)) -(39.5-16*log(F/100))
Values below provided for information only 0.1 1 10 50 80 100 200 400 1000
-54.5 -54.5 -25 -25 -25 -25 -18.2 -11.2 -6
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
-65 -65 -50 -39,5 -39.5 -39.5 -34.7 -29.9 -23.5
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION CMR [dB min.] Frequency [MHz]
LIMITS
TYPICAL
0.1-0.9 1.0-9.9 10.0-19.9 20.0-79.9 80.0-99.9 100.0-199.9 200.0-399.9 400.0-1000.0
-57 -(57-23*log(F)) -(57-23*log(F)) -27 -(27-14.5*log(F/80)) -(27-14.5*log(F/80)) -(21.5-39*log(F/200)) -10
-70 -(70-25*log(F)) -(45-5*log(F/10)) -(45-5*log(F/10)) -(45-5*log(F/10)) -(40-26.75*log(F/100)) -(40-26.75*log(F/100)) -24
Values below provided for information only 0.1 1 10 50 80 100 200 400 1000
-57 -57 -34 -27 -27 -25.5 -21.5 -10 -10
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
-70 -77 -45 -41.5 -40.5 -40 -32 -24 -24
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION Power Source CMR [dB min.] Frequency [MHz]
TYPICAL
1.0-9.9 10.0-19.9 20.0-49.9 50.0-79.9 80.-99.9 100.0-199.9 200.0-399.0 400-899.0 900.0-1000
-2-7*log(F) -9.1-11.3*log(F/10) -12.5-16.9*log(F/20) -19.2-19.7*log(F/50) -23.2-6.9*log(F/80) -23.9+12.6*log(F/100) -20.1+12.6*log(F/200) -16.3+37.5*log(F/400) -3.1-94*log(F/900) Values below provided for information only
1 10 20 50 80 100 200 400 900 1000
2.0 -9.1 -12.5 -19.2 -23.2 -23.9 -20.1 -16.3 -3.1 -7.4
Note: To reduce common power noise it is recommended to place 1000pF / 3kV capacitors across V48 and PCB GND and across V48_RTN and GND and / or to place ferrites on the power lines.
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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PRODUCT SPECIFICATION 3.2.5. RJ-45 Contact and Port Detail The following section details the functional, mechanical and electrical characteristics of the RJ-45 contacts (RJ-45 port) on the HyperJack 1000 PoE module.
3.2.5.1.
RJ-45 Contact (Cable Interface) Arrangement CKT 8 7 6 5 4 3 2 1
CKT 1 2 3 4 5 6 7 8 Figure 10 RJ-45 contacts (front view detail)
3.2.5.2.
Contact Functions
Contact #
Ethernet signal
1 2 3 4 5 6 7 8
MX 0+ MX 0MX 1+ MX 2+ MX 2MX 1MX 3+ MX 3-
3.2.5.3.
I/O
Description
I/O I/O I/O I/O I/O I/O I/O I/O
Ethernet Function Gigabit Ethernet data (+) Gigabit Ethernet data (-) Gigabit Ethernet data (+) Gigabit Ethernet data (+) Gigabit Ethernet data (-) Gigabit Ethernet data (-) Gigabit Ethernet data (-) Gigabit Ethernet data (-)
PoE Power Connection V 48 RTN V 48 RTN V 48 (+)
V 48 (+)
Transmission Performance, Wiring Schematic Diagram
For transmission performance, wiring schematic diagram, hipot characteristics see information shown in chapter 3.2.4 Ethernet Terminal Detail. PoE power function according to IEEE 802.3af.
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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PRODUCT SPECIFICATION 3.2.5.4.
Electrical Characteristics of RJ-45 Contacts and PoE port Functions
The following table contains the electrical characteristics of the RJ-45 contacts and the PoE functions provided to the RJ-45 ports. Parameter
Test Condition
Port off #P to #N input resistance 2x6 Port off #P to #N input resistance 2x4 Port off #N to #P input resistance
Pair 3,6 = +6 V Pair 3,6 = +6 V Pair 1,2 = +2 V (Port protection
Port off #N to #P max. power applied
Pair 1,2 = + Voltage (Port
Min
Typ
Units N N
2
diode in forward direction)
1
protection diode in forward direction)
Port on resistance Port Discovery Discovery open circuit voltage (**) Discovery 1 voltage loop control Discovery 2 voltage loop control Discovery current limit Auto-mode discovery resistance acceptance Band Auto-mode discovery resistance low end rejection Auto-mode discovery resistance high end rejection Port Classification Classification voltage loop control Classification current limit Class 0 to 1 detection threshold Class 1 to 2 detection threshold Class 2 to 3 detection threshold Class 3 to 4 detection threshold Class 4 to 0 detection threshold Port Disable Mode Port N voltage Port A/D conversion (**)
Max
53 68
W
2.5
70 µA < Iport < 3 mA 70 µA < Iport < 3 mA P = N = 48V
P = N = 48V
2.8 3 19 0 33 15 50 5.5 13 21 31 45
P=48
47
Port current A/D conversion scale factor
20 mA < IPORT < 300 mA
31
Port current A/D conversion time
IPORT 50mS fault 100 = Load disconnect 101 = Reserved for future 110 = Reserved for future 111 = Reserved for future
TITLE:
Preset State 0 0 0 0
Preset State 0 0 000
000
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PRODUCT SPECIFICATION
Bit
Table 12 Port Mode Status Port 1 thru 4 Read Register, address = 0101 (One per port) Function State
D7 D6 D5
Spare Spare Spare
D4
Watch dog timer
D3 D2 D1 D0
0 0 0
0 = Not active 1 = Active A/D status 0 = Not Active 1 = Active 000 = Disable Detection status 001 = Searching (MSB) 010 = Power delivery Detection status 011 = Fault Detection status (LSB) 100 = Test 101 = Other fault 110 = undefined 111 = undefined
Preset State 0 0 0 0 0 000
A/D Register ( Resistance, Voltage, Current & Temperature)
Bit
Table 13 Analog to Digital Lower Bits Resistor Register Read register, address = 0110 (One per port) Function State
D7
A/D bit 7
D6
A/D bit 6
D5
A/D bit 5
D4
A/D bit 4
D3
A/D bit 3
D2
A/D bit 2
D1 D0
A/D bit 1 A/D bit 0
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
A/D lower bits
Preset State 0
TITLE:
SHEET No.
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION
Table 14 Common Analog to Digital Upper Bits Resistor Register Read register, address = 0111 (One per port) Bit
Function
State
D7
Resistor measurement complete
D6 D5 D4 D3 D2 D1 D0
A/D bit 14 A/D bit 13 A/D bit 12 A/D bit 11 A/D bit 10 A/D bit 9 A/D bit 8
0 = Measurement active (bit set low at the start of Discovery 1 or Discovery 2) 1 = Measurement complete (bit set high after A/D is completed during Discovery 1 or Discovery 2) A/D upper bits
Bit
Table 15 Analog to Digital Lower Bits Voltage Register Read register, address = 1000 (One per port) Function State
D7 D6 D5 D4 D3 D2 D1 D0
A/D bit 7 A/D bit 6 A/D bit 5 A/D bit 4 A/D bit 3 A/D bit 2 A/D bit 1 A/D bit 0
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
0
A/D lower bits
Preset State 0
TITLE:
SHEET No.
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
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PRODUCT SPECIFICATION
Bit
Table 16 Common Analog to Digital Upper Bits Voltage RegisterRead register, address = 1001 (One per port) Function State
D7
Voltage measure complete
D6 D5 D4 D3 D2 D1 D0
A/D bit 14 A/D bit 13 A/D bit 12 A/D bit 11 A/D bit 10 A/D bit 9 A/D bit 8
Bit
Table 17 Analog to Digital Lower Bits Current Register Read register, address = 1010 (One per port) Function State
D7 D6 D5 D4 D3 D2 D1 D0
A/D bit 7 A/D bit 6 A/D bit 5 A/D bit 4 A/D bit 3 A/D bit 2 A/D bit 1 A/D bit 0
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
0 = Measurement active (bit set low when A/D begins a voltage measurement) 1 = Measurement complete (bit set high after A/D has completed a voltage measurement) A/D Upper bits
0
A/D lower bits
Preset State 0
TITLE:
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PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION Table 18 Common Analog to Digital Upper Bits Current RegisterRead register, address = 1011 (One per port) Bit
Function
State
D7
Current measure complete
0 = Measurement active (bit set low when A/D begins a current measurement) 1 = Measurement complete (bit set high after A/D has completed a current measurement)
D6 D5 D4 D3 D2 D1 D0
A/D bit 14 A/D bit 13 A/D bit 12 A/D bit 11 A/D bit 10 A/D bit 9 A/D bit 8
A/D upper bits
Bit
Table 19 Analog to Digital Lower Bits Temperature Register Read register, address = 1100 (One per port) Function State
D7 D6 D5 D4 D3 D2 D1 D0
A/D bit 7 A/D bit 6 A/D bit 5 A/D bit 4 A/D bit 3 A/D bit 2 A/D bit 1 A/D bit 0
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
0
A/D lower bits
Preset State 0
TITLE:
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PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
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PRODUCT SPECIFICATION
Bit D7
D6 D5 D4 D3 D2 D1 D0
Table 20 Common Analog to Digital Upper Bits Temperature RegisterRead register, address = 1101 (One per port) Function State Temperature Measure 0 = Measurement active (bit set low when A/D begins Complete a temperature measurement) 1 = Measurement complete (bit set high after A/D has completed a temperature measurement) A/D bit 14 A/D upper bits A/D bit 13 A/D bit 12 A/D bit 11 A/D bit 10 A/D bit 9 A/D bit 8
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-85586-001
S.Steinke
TEMPLATE FILENAME:_PRODUCT_SPEC_X[SIZE_A4](V.1).DOC
Preset State 0
0
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PRODUCT SPECIFICATION APPENDIX Appendix A: Mechanical and electromechanical requirements Table 20: PARAMETER
TEST CONDITION Frequency [Hz]
Amplitude [g rms]
Vibration: Operating Random Vibration
Duration [minutes]
Slope [dB/Octave]
Power Spectral Density
REQUIREMENT
5-350
350-350
500
0.30
0.30
0.30
10.00
10.00
10.00
No damage
0.00
-6
--
40 milliohms MAXIMUM:
0.0001
--
0.00005
2 [g /Hz]
Discontinuity: Not greater than 5 microseconds
Swept Sine: 5 to 500 Hz resonant search 1 octave/minute sweep rate, 5-minute resonant dwell at 4 resonances per axis. 0.5 g (0-peak)
Vibration: Non-Operating Random Vibration
Frequency [Hz]
Amplitude [g rms]
Vibration: Non-operational Survival, Random
Duration [minutes]
Slope [dB/Octave]
Power Spectral Density
5-100 100-137 137-350 350-500 500.00 2.41
2.41
2.41
2.41
2.41
No damage
10.00
10.00
10.00
10.00
10.00
40 milliohms MAXIMUM:
0.00
-6.00
0.00
-6.00
--
0.015
--
0.0080
--
0.0039
Discontinuity: Not greater than 5 microseconds
2
[g /Hz]
Shock Operational – End-Use Handling
One drop on each of six faces shock machine test with half-sine waveform, duration 3ms, minimum velocity change 424 cm/s ±5%
Shock Non-Operational
One drop of each of six faces, shock machine test with trapezoidal waveform, velocity change of 742 cm/s ±10%, minimum acceleration 30g
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
40 milliohms MAXIMUM: Discontinuity: Not greater than 5 microseconds
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
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TEMPLATE FILENAME:_PRODUCT_SPEC_X[SIZE_A4](V.1).DOC
No damage
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PRODUCT SPECIFICATION (MECHANICAL AND ELECTROMECHANICAL REQUIREMENTS CONTINUE) PARAMETER
TEST CONDITION
REQUIREMENT
Contact Resistance (Low Level)
Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA over jack contacts
20 milliohms MAXIMUM [initial]
Connector Insertion and Removal Force
Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
MAX. insertion force MIN. removal force 20 N (4.5 lbf)
Locking Force (Plug Retention)
Insert plug and apply a 50N (11 lbf) axial static load 60 s +/- 5 s to mated assembly
Assy to remain engaged and electrical continuity maintained.
Mating Cycles (Durability)
Mate connectors up to 750 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests.
Contact Resistance: 40 milliohms MAXIMUM
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-85586-001
S.Steinke
TEMPLATE FILENAME:_PRODUCT_SPEC_X[SIZE_A4](V.1).DOC
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PRODUCT SPECIFICATION Appendix B: ENVIRONMENTAL REQUIREMENTS Table 21: TEST CONDITION
REQUIREMENT
Solderability
260 ±5 °C, 3-5s, non active flux, leadfree Solder: Sn Ag 0.55 Cu 0.66
Wetting > 90%
Solder Heat Resistance
Dip connector terminal tails in solder: Solder Duration: 10 ± 0.5 seconds; Solder Temperature: 260 ± 5°C
Visual: No damage to insulator material
Electrical Load and Aging
500 hours at 70° ± 2°C / 350mA (at each pair)
Dry Heat
Mate connectors: Temperature: 75°C / Duration: 16 hours
Damp Heat (Cyclic)
Mate connectors; expose for 2 cycles at 90 - 95% relative humidity with a transition time of 24 hours one cycle. +25°C/+55°C Note: Remove surface moisture and air dry for 1 hour prior to measurements.
Climatic cycle
PARAMETER
Cold Resistance
Mate connectors: Duration: 2 hours; Temperature: -40 ± 3°C
Corrosion, Industrial Atmosphere: Flowing Mixed Gas (FMG)
Halfmate and unmate connectors: 0.5 ppm SO2 and 0.1 ppm H2S Temperature: (25±2)°C Relative humidity (75±3)% Duration: 10 days
Rapid Change of Temperature
Mate connectors; expose to 25 cycles of: Duration (Minutes) Temperature °C -40 30 +70 30 Recovery time: 2 hours
Humidity
Humidity: Temperature: Duration:
REVISION: ECR/ECN INFORMATION:
3
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
Dielectric withstanding voltage: No breakdown at 2250 VDC (Cable / PoE Controller-side to PHY-side) Transmission and PoE function: No failure Visual: No damage
93% 40°C 21days
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-85586-001
S.Steinke
TEMPLATE FILENAME:_PRODUCT_SPEC_X[SIZE_A4](V.1).DOC
Contact Resistance: 40 milliohms MAXIMUM:
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PRODUCT SPECIFICATION Appendix C: ROHS COMPLIANCE / UL APPROVAL The RoHS versions of the HyperJack 1000 PoE Module are RoHS compliant and lead free. The product is cTUVus certificated and TÜV Rheinland Product Safety Type approved according to UL / IEC 60950. Certificates: CU 720507523 01 DE 2-00 8855
Appendix D: HANDLING AND STORAGE D.1
Handling
ESD protection The HyperJack 1000 PoE Module contains ESD sensitive components. To avoid damage by an electrostatic discharge while handling the module, proper precautions and handling procedure are required. (In particular the PoE terminals need to be handled with reasonable care). A protected work area must be provided whenever the HyperJack 1000 PoE Module is handled. This protected area must be constructed, equipped and maintained with the necessary ESD protective materials and equipment to ensure that voltages are below the sensitivity level of the most ESD sensitive item handled in the work place. Reference: IEC61340-5-1 & 2: Technical Report Protection of electronic devices from electrostatic phenomena.
Washing Process Water inside the module could cause faults and/or failures and would reduce hipot insulation. Therefore it is imperative that no water can enter the module during a washing process.
D.2 •
• • • • • •
Storage The modules have to be stored under the conditions shown on the table below: Parameter
Min
Max
Units
Storage temperature Storage humidity
5 20
35 70
% RH
Avoid areas with corrosive agents (gases) or dust. Do not store the modules in direct sunlight or humid environment. Avoid freezing and condensation. It is recommended to use the modules within 6 months after delivery. Solderability guaranteed for 6 months after delivery. Do not open the original package until immediately before use.
REVISION: ECR/ECN INFORMATION:
3
°C
EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-85586-001
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TEMPLATE FILENAME:_PRODUCT_SPEC_X[SIZE_A4](V.1).DOC
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PRODUCT SPECIFICATION Appendix E: LEGACY DEVICES In Power Management Mode legacy detection of non-standard PDs is possible. The following legacy devices were successfully tested with a reference design equipped with the TI MSP430 microcontroller: IP Phones (Cisco): - IP 7902 - IP 7905 - IP 7910 - IP 7912 - IP 7940 - IP 7960 IP Phones (Nortel): - i2002 - i2004 WAPs (Cisco): - AP 350 - AP 1100 - AP 1200 Versions of the above models that are IEEE 802.3af compliant are supported using standard detection.
For further information please contact Molex (
[email protected])
REVISION: ECR/ECN INFORMATION:
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EC No:
MG2007-0056
DATE:
2006 / 11 / 09
TITLE:
PRODUCT SPECIFICATION HyperJackTM 1000 PoE Module 85586 Series
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-85586-001
S.Steinke
TEMPLATE FILENAME:_PRODUCT_SPEC_X[SIZE_A4](V.1).DOC
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