Product Presentation, Smoke Extraction Motors

Automation and Drives Product Presentation Standard Drives Smoke Extraction Motors Low-voltage motors for applications in smoke and heat extraction ...
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Automation and Drives

Product Presentation Standard Drives

Smoke Extraction Motors Low-voltage motors for applications in smoke and heat extraction equipment in compliance with EN 12101-3 from 06/02

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 1

Automation and Drives

Latest information on the Standard Standard Drives

In June 2002, DIN EN12101-3 was officially created from prEN12101-3 (finally). The “pr” - standing for provisional - can now be omitted.

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 2

Automation and Drives

Uses/application examples Smoke extraction motors Standard Drives

z Smoke extraction motors are mainly used in buildings or building structures, where smoke monitoring and evacuation is required due to the design and layout - for example: – – – – – – – –

airports theaters, cinemas, discotheques shopping malls enclosed parking houses stairwells tunnels industrial facilities warehouses

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 3

Automation and Drives

Function of smoke extraction motors Standard Drives

These motors have a twin function: z Normal operation (where there is no fire): – ventilation and / or extraction

z Under fault conditions (i.e. when there is a fire): – – – – –

keep emergency exits and access routes free of smoke make firefighting easier by creating a smoke-free layer prevent / delay fire spreading protect equipment and devices minimize / reduce the heat stressing of components and equipment – reduce the damage caused by fire as a result of products from thermal decomposition and hot gases

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 4

Automation and Drives

Creating smoke extraction motors (1) Standard Drives

Special product measures (technical): z Connection system: – connecting cables – cover plate

z Winding and insulation system: – insulating sheet materials – winding wires – impregnation

Product Presentation, Smoke Extraction Motors

The rotating electrical field is guaranteed

A&D SD SM1,Oct/02 5

Automation and Drives

Creating smoke extraction motors (2) Standard Drives

Special product measures (technical): z Motor frame and bearing endshield: – mechanical ruggedness – air gap

z Bearing system: – ball bearings – bearing clearance – lubricant

Product Presentation, Smoke Extraction Motors

Shaft rotation, the fan impeller moves air/smoke.

A&D SD SM1,Oct/02 6

Automation and Drives

Creating the smoke extraction motors (3) Standard Drives

Acceptance procedure at the Technical University of Munich, Dachau office (Hr. Zitzelsberger) in compliance with prEN12101-3 (fr. 02.´99) z The motor series were accepted in accordance with the specifications in the Standard. z The test conditions were especially stringent as the measurements were made with a constant motor load and without fan impeller. z Temperature / time requirements according to prEN12101-3 (from 02.99): – 200° Celsius 120 min. – 300° Celsius 60 min. – 400° Celsius 120min.

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 7

Automation and Drives

Creating smoke extraction motors (4) Standard Drives

Acceptance by the Technical University of Munich, Dachau office

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 8

Automation and Drives

Product range, smoke extraction motors (1) F200 / F300 / F400 Force-ventilated (totally-enclosed fan cooled) motors 1PP7, 1PP5. 1PP6 Self-ventilated (totally-enclosed fan cooled) motors 1LA7, 1LA5, 1LA6, 1LG6

Type 1PP7 080 1PP7 083 1PP7 090 1PP7 096 1PP7 106 1PP7 107 1PP7 113 1PP7 130 1PP7 131 1PP7 133 1PP7 134 1PP7 163 1PP7 164 1PP7 166 1PP5 183 1PP5 186 1PP5 206 1PP5 207 1PP5 220 1PP5 223

X

Frame size 80 M 80 M 90 S 90 M 100 L 100 L 112 M 132 S 132 S 132 M 132 M 160 M 160 M 160 L 180 M 180 L 200 L 200 L 225 S 225 M

Smoke/gas temperature and exposure time F200 F300 F200 F300 F200 F300 200°C 300°C 200°C 300°C 200°C 300°C 2h 2h 2h 2h 2h 2h EN12101-3 EN12101-3 EN12101-3 certified certified certified 2-pole: 3000 RPM 4-pole: 1500 RPM 6-pole: 1000 RPM P P P (KW) (KW) (KW) 0,75 0,55 0,37 x x x x x x 1,1 0,75 0,55 x x x x x x 1,5 1,1 0,75 x x x x x x 2,2 1,5 1,1 x x x x x x 3 2,2 1,5 x x x x x x 3 x x 4 4 2,2 x x x x x x 5,5 5,5 3 x x x x x x 7,5 x x 7,5 4 x x x x 5,5 x x 11 11 7,5 x x x x x x 15 x x 18,5 15 11 x x x x x x 22 18,5 x x x x 22 15 x x x x 30 18,5 x x x x 37 30 22 x x x x x x 37 x x 45 45 30 x x x x x x

Test Certificate No.

Degree of protection IP 55 – 50 Hz – cooling type IC 411

01/3224 - 1

Standard Drives

Tests were successfully completed - test certificate according to EN12101-3 is drawn-up Tests and certification by the ”Research and Experimental Laboratory of the Chair for Building Climate Systems and Building Technology, Technical University of Munich“ Frame sizes 080 M to 225 M: Release for sale and general availability (short Catalog) issued in 11/2001

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 9

Automation and Drives

Product range, smoke extraction motors (2) F200 / F300 / F400 Standard Drives

Force-ventilated (totally-enclosed fan cooled) motors 1PP7, 1PP5. 1PP6 Self-ventilated (totally-enclosed fan cooled) motors 1LA7, 1LA5, 1LA6, 1LG6

1PP6 253 1PP6 280 1PP6 283 1PP6 310 1PP6 313 1PP6 316 1PP6 317 1PP6 318

X

Frame size 250 M 280 S 280 M 315 S 315 M 315L 315 L 315 L

01/3224 - 2

Type

Smoke/gas temperature and exposure time F200 F300 F200 F300 F200 F300 200°C 300°C 200°C 300°C 200°C 300°C 2h 2h 2h 2h 2h 2h EN12101-3 EN12101-3 EN12101-3 certified certified certified 2-pole: 3000 RPM 4-pole: 1500 RPM 6-pole: 1000 RPM P P P (KW) (KW) (KW) 55 55 37 x x x x x x 75 75 45 x x x x x x 90 90 55 x x x x x x 110 110 75 x x x x x x 132 132 90 x x x x x x 160 160 110 x x x x x x 200 200 132 x x x x x x 160 x x

Test Certificate No.

Degree of protection IP 55 – 50 Hz – cooling type IC 411

Tests were successfully completed - test certificate according to EN12101-3 is drawn-up Tests and certification by the ”Research and Experimental Laboratory of the Chair for Building Climate Systems and Building Technology, Technical University of Munich“ Frame sizes 080 M to 225 M: Release for sale and general availability (short Catalog) issued in 11/2001

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 10

Automation and Drives

Product range, smoke extraction motors (3) F200 / F300 / F400 Standard Drives

Force-ventilated (totally-enclosed fan cooled) motors 1PP6 Self-ventilated (totally-enclosed fan cooled) motors 1LA6, 1LG6 Degree of protection IP 55 – 50 Hz – cooling type IC 411

Type 1PP6 106 1PP6 107 1PP6 113 1PP6 130 1PP6 131 1PP6 133 1PP6 134 1PP6 163 1PP6 164 1PP6 166

X

Frame size 100 L 100 L 112 M 132 S 132 S 132 M 132 M 160 M 160 M 160 L

400°C 2h 2-pole: 3000 RPM P (KW) 3 x 4 x 5,5 x 7,5 x 11 x 15 x 18,5 x

400°C 2h 4-pole: 1500 RPM P (KW) 2,2 x 3 x 4 x 5,5 x 7,5 x 11 x 15 x

F400 400°C 2h 6-pole 1000 RPM P (KW) 1,5 x 2,2 x 3 x 4 x 5,5 x 7,5 x 11 x

01/3224 - 3

F400

EN12101-3 certified F400

Test Certificate No.

Smoke/gas temperature and exposure time

Tests were successfully completed - test certificate according to EN12101-3 is drawn-up Tests and certification by the ”Research and Experimental Laboratory of the Chair for Building Climate Systems and Building Technology, Technical University of Munich“

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 11

Automation and Drives

Product range, smoke extraction motors (4) F200 / F300 / F400 Force-ventilated (totally-enclosed fan cooled) motors 1PP6 Self-ventilated (totally-enclosed fan cooled) motors 1LA6, 1LG6 Degree of protection IP 55 – 50 Hz – cooling type IC 411

F400

Type 1PP6 183 1PP6 186 1PP6 206 1PP6 207 1PP6 220 1PP6 223 1PP6 253 1PP6 280 1PP6 283 1PP6 310 1PP6 313 1PP6 316 1PP6 317 1PP6 318

X

Frame size 180 M 180 L 200 L 200 L 225 S 225 M 250 M 280 S 280 M 315 S 315 M 315L 315 L 315 L

400°C 2h 2-pole: 3000 RPM P (KW) 22 x 30 x 37 x 45 x 55 x 75 x 90 x 110 x 132 x 160 x 200 x -

EN12101-3 certified F400 400°C 2h 4-pole: 1500 RPM P (KW) 18,5 x 22 x 30 x 37 x 45 x 55 x 75 x 90 x 110 x 132 x 160 x 200 x -

F400 400°C 2h 6-pole 1000 RPM P (KW) 15 x 18,5 x 22 x 30 x 37 x 45 x 55 x 75 x 90 x 110 x 132 x 160 x

Test Certificate No.

Smoke/gas temperature and exposure time

01/3224 - 4

Standard Drives

Tests were successfully completed - test certificate according to EN12101-3 is drawn-up Tests and certification by the ”Research and Experimental Laboratory of the Chair for Building Climate Systems and Building Technology of the Technical University of Munich“

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 12

Automation and Drives

Procedures: Certifying the fans Standard Drives

Motors alternatively used in an existing official application certificate (bauaufsichtlicher Zulassung) for smoke extranction fans with a new supplementary entry in compliance with EN 12101-3 from 06/02 Fan manufacturer/ user 1)

Application Using a motor, tested in compliance with EN 12101-3 in a fan certification

DIBT Deutsches Institut für Bautechnik [German Institute for Building Technology] HQ in Berlin Sends the enquiry to the testing body which tested the fan

Testing body which tested the fan Provides the analysis 2) regarding the suitability of the motors in fan units

DIBT

DIBT

The specification for the motors which are to be newly included are archived

- extends an already existing fan certification, or - issues a new fan certification for the first time

1) This means the entity which applied for DIBT certification 2) Basis: The motor was successfully tested/checked in accordance with EN 12101-3 Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 13

Automation and Drives

Essential product features/properties Smoke extraction motors (1) Standard Drives

z “Only” the motor is accepted in compliance with prEN12101-3 this means that suitable fan impellers, from any manufacturer can be used when appropriately dimensioned. z The motor has the connecting leads brought-out at the non-drive end z Radial and axial fans can be driven – radial fan: Self-ventilated motor, 1LA../1LG.. with metal fan – axial fan: Non-ventilated motor, 1PP.. (observe the volume airflow required) z The maximum cantilever forces are almost identical to those for Standard motors as listed in Catalog M11 (observe the permissible load levels at the shaft end) z Operating times under fire/smoke conditions lie significantly above the values specified in the Standard – e.g.: F300 has been certified for 120min instead of 60min Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 14

Automation and Drives

Essential product features/properties Smoke extraction motors (2) Standard Drives

z Lowest certified shaft height: Shaft height 80 z The standard output assignment is unchanged – this means that the envelope dimensions of smoke extraction motors do not have’ to be higher z Fault condition plate on the motor z Locating bearings at the drive end z Motors for 400° always have a cast iron frame z Motors for 300° have an aluminum (shaft heights 80-225) or cast iron (shaft height 250-315) frame.

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 15

Automation and Drives

Essential product features/properties Smoke extraction motors (3) Standard Drives

Minimum value airflow required when driving axial fans For 1LA7/1PP7, shaft heights 80 to 160; 1LA5/1PP5, shaft heights 180 to 225; 1LA6/1PP6, shaft heights 100 to 160

Shaft height 80 90 100 112 132 160 180 200 225

Required airflow m3/min for pole number 2 4 6 1.74 3.12 3.96 4.98 8.04 12.90 10.98 15.12 12.12

0.90 1.56 1.86 3.0 5.04 9.54 10.98 13.02 13.02

0.60 1.08 1.26 1.98 3.36 6.36 7.267 8.58 8.58

For 1LG6/1PP6, shaft heights 180 to 315:

Shaft height 180 200 225 250 280 315

Required airflow m3/min for pole number 2 4 6 12.0 20.5 20.5 25.5 24.5 47.0

13.0 17.0 18.5 22.5 28.0 36.0

Product Presentation, Smoke Extraction Motors

8.5 11.0 12.5 17.0 21.5 26.5 A&D SD SM1,Oct/02 16

Automation and Drives

Essential product features/properties Smoke extraction motors (4) Standard Drives

Permissible load at the shaft end Permissible load levels in the axial and radial directions this data applies for all pole numbers. Increased load levels with appropriate bearings have not been tested/checked. FR = radial forces, referred to the center of the shaft

SH

Pole Bearing No. s, DE

80

All

6004

90

All

6205

100

All

6206

112

All

6206

132

All

6208

160

All

6209

Mounting No. 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Shaft load type Only radial forces

Product Presentation, Smoke Extraction Motors

Horizontal Vertical shaft facing dow nw ards FR [N] FR [N] FA zug [N] FA tension [N] 400 0 360 0 150 130 40 170 0 215 0 200 650 0 590 0 250 205 100 260 0 343 0 310 890 0 820 0 400 265 300 265 0 490 0 430 870 0 760 0 400 250 250 260 0 480 0 405 1070 0 810 0 450 315 250 300 0 580 0 450 1440 0 1210 0 700 450 500 335 0 825 0 620

A&D SD SM1,Oct/02 17

Automation and Drives

Essential product features/properties Smoke extraction motors (5) Standard Drives

Permissible load at the shaft end Permissible load levels in the axial and radial directions this data applies for all pole numbers. Increased load levels with appropriate bearings have not been tested/checked. FR = radial forces, referred to the center of the shaft

SH

Pole Bearing No. s, DE

180

Alle

6210

200

Alle

6212

225

Alle

6213

250

Alle

6215

2

6217

4-8 2

6317 6219

4-8

6319

280 315

Mounting Shaft load type No. Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3 Only radial forces 1 Radial force + axial tensile force 2 Only axial tensile force 3

Product Presentation, Smoke Extraction Motors

Horizontal Vertical shaft facing dow nw ards FR [N] FA tension [N] FR [N] FA zug [N] 1540 0 1020 0 770 430 550 220 0 815 0 455 2050 0 1450 0 1200 770 500 460 0 1350 0 720 2460 0 1910 0 1370 900 500 660 0 1560 0 920 2770 0 1490 0 1400 840 500 460 0 1500 0 710 3180 0 3000 0 1700 1820 600 1085 0 2630 0 1380 3470 0 On request 1750 2200 0 3000

A&D SD SM1,Oct/02 18

Automation and Drives

Essential product features/properties Smoke extraction motors (6) Standard Drives

Permissible load at the shaft end Permissible load levels in the axial and radial directions this data applies for all pole numbers. Increased load levels with appropriate bearings have not been tested/checked.

Radial force (center of the shaft end)

Load type No. 1 Load type No. 2

Load type No. 3

Axial tensile force at the shaft end

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 19

Automation and Drives

Documentation on smoke extraction motors Standard Drives

z PRODIS info is available for “F300” (similar to the Catalog data) – electrical data – options which are available – dimension drawings z Advertising flyer is available in German and English (Order No. English: E80001-A310-P220-X-7600)

z Poster is available in German and English z The motors will be included in Catalog M11 2002/2003 (this is presently being worked on) z The motors will be included in the INTRANET z Catalog-type preliminary information is available for F300 and F400

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 20

Automation and Drives

Order administration: Certified smoke extraction motors (1) Standard Drives

z MRPD structure,e.g.:

PP7133-4TA... for F200/F300

1PP6207-4UA... for F400 z Order form entry:

From 01.12.2001, dependant on fire Classes F300, F400; refer to the release for general availability

z Order form receiver:

PEWNN (A&D SD-NES), Org.ID: AC008096 F200/300: F400:

1PP7/1LA7, FS 80 to FS 160 1PP5/1LA5, FS 180 to FS 225 1PP6/1LA6, FS 100 to FS 160

z Order form receiver:

06118 (A&D SD-FST), Org.ID: A1200159

z Product database information:

The new products have been in the product database since 01.08.2001; these can be called-up with the EDP technique, e.g. "FDB information".

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 21

Automation and Drives

Order administration: Certified smoke extraction motors (2) Standard Drives

z Order administration:

Electronic

z Price list:

Provided with the release for sale 12/2001 for F300, shaft heights 080 - 225; preliminary information in 08/2002 to Headoffice Sales/ Marketing and the Quotation Center for F300, shaft heights 250 - 315 and F400, SH 100 - 315

z FDB price data:

Pricing information from the product database [FDB] from 01.08.2002

z Release for general availability:

z Delivery time:

F200/F300, SH080 - SH225 F200/F300, SH250 - SH315 F400, SH100 - SH315

01.12.2001 01.11.2002 (planned) 01.11.2002 (planned)

60 working days (we are working to shorten this time) Shorter delivery times - please inquire

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 22

Automation and Drives

Competitors – smoke extraction motors Standard Drives

z Motors certified at the TU Munich according to EN12101-3: Loher, AEG (400 Degrees) z Certified: VEM, Brook Hansen, Leroy Somer, ABB z SM1 has detailed documentation

Product Presentation, Smoke Extraction Motors

A&D SD SM1,Oct/02 23