PRODUCT CATALOGUE

PRODUCT CATALOGUE www.etl-trade.com Interactive Product Catalogue We have created a number of helpful links in our Product Catalogue to help you ge...
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PRODUCT CATALOGUE

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Interactive Product Catalogue We have created a number of helpful links in our Product Catalogue to help you get the information you need quickly. • To move pages, simply scroll or click the < and > buttons at the bottom of each page to go back and forwards. • To return to the Contents or Product Index pages, click the relevant option at the bottom right corner of each page • To view a product’s page in the catalogue, click on the product name or product code. • To view a product’s webpage and full product specifications, click on the product image. • To return to our homepage, click on our logo or website address at the bottom left corner of each page.

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CONTENTS PRODUCT INDEX

CONTENTS About Us

Page 1

Heat Treatment Units

Page 2

Temperature Measuring & Thermocouple Welding Equipment

Pages 3 to 5

Ceramic Beads

Page 6

Ceramic Heater Pads

Pages 7 to 9

About ETL Trade

1

50kVA Heat Treatment Units 70kVA Heat Treatment Units

2 2

Temperature Recorders Temperature Recorder Accessories Automatic Programmers Thermocouple Welding Units

3 4 5 5

Pink Ceramic Beads White Ceramic Beads Special Ceramic Beads

6 6 6

30v, 40v, 60v & 80v Ceramic Heater Pads Channel Heaters Flexible Insulated Preheaters

7&8 9 9

Cables & Wires

Pages 10 to 11

Plugs, Sockets & Connectors

Pages 11 to 12

Insulation Products

Page 13

Heat Treatment Accessories & Spares

Pages 14 to 15

Nickel-Chrome Wires Nickel Cold Tail 4-Bank Nickel-Chrome Iron 60/15 Thermocouple Wires Heater Distribution Cables Splitter Cables Compensating Cables Triple Cable Set

Thermocouple Plugs and Sockets Cannon Control Panel Mounted Plug 300A Camlocks & Components 60A Camlocks & Components

Superwool® Fibre Blankets & Ceramic Fibre Blankets Stainless Steel Mesh Insulation Blankets

Permanent Round Magnets Copper Shims Banding Tools Heat Treatment Putty Ferrules Cooling Fans Electromagnetic Contactors Energy Regulator and Knob Rocker Switch

10 10 10 10 10 10 11 11

11 11 12 12

13 13 13

14 14 14 14 14 15 15 15 15

Product Index

Pages 16 to 19

Contact Us

Pages 20

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CONTENTS PRODUCT INDEX

ABOUT US Our History ETL Trade Ltd. was founded in 2001 by ETS Testconsult Ltd. who was conducting heat treatment operations for a number of clients across Asia. The supply of premium-quality heat treatment products was difficult to come by so ETS Testconsult decided to manufacture their own. The business grew organically from there, with requests for components and heat treatment units from various clients internationally as word spread about our products and services on offer. Today ETL Trade Ltd. is one of the world’s leading manufacturers and distributors of heat treatment products, servicing clients from across the globe. Our years of experience has earned us the reputation of being a reliable supplier, providing high-quality products and offering exceptional customer service. Our Products ETL Trade Ltd. offers a wide variety of products related to heat treatment. The machinary, components and tools available are all subjected to our extensive in-house quality assurance and control processes before, during and after manufacturing. We are regulated by IEC standards and always strive to exceed consumer expectations. With items available to complete the full heat-treatment process, ETL Trade Ltd. is a one-stop shop to answer all your heat treatment needs. Should you require something specific that is not shown in our catalogue range, please contact us as we always endeavor to fulfill any bespoke requests. We offer a variety of shipment methods to best suit your time and budgetary requirements.

Heat Treatment Units

Temperature Measuring & Thermocouple Welding

Ceramic Beads

Plugs, Sockets & Connectors

1

Ceramic Heater Pads

Cables & Wires

Insulation Products

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Heat Treatment Accessories & Spares CONTENTS PRODUCT INDEX

HEAT TREATMENT UNITS Introduction Offered at 50kVA or 70kVA, with or without built-in individual programmers, our Heat Treatment Units provide power to electrical resistance heaters (at 65v) which is split into 6 individual heating circuits to enable the individual temperature control of each circuit. Operational Methods The units with the individual programmers (PS0100 and PS0500) have 3 operational methods of heat control; fully-integrated individual programmers, an external Automatic Programmer (AP0100) for all channels, and individual proportional Energy Regulators (ER0100).

50 kVA Heat Treatment Unit (PS0100 & PS0200)

The units without individual programmers (PS0200 and PS0600) have 2 operational methods of heat control; an external Automatic Programmer (AP0100) for all channels, and individual proportional Energy Regulators (ER0100). Ceramic Heater Pads The 50kVA units are sufficient for 3 Ceramic Heater Pads per channel, while the 70kVA units are sufficient for 4 Ceramic Heater Pads per channel. Mobility All units are fully-mobile so are suitable for both site or fabrication shop use. Product Code

70 kVA Heat Treatment Unit (PS0500 & PS0600)

PS0100

PS0200

PS0500

50kVA

50kVA

70kVA

70kVA

1110 H x 685 W x 695 D mm

1110 H x 685 W x 695 D mm

1200 H x 760 W x 845 D mm

1200 H x 760 W x 845 D mm

Weight

343kg

343kg

400kg

400kg

Primary

415v

415v

415v

415v

Secondary

65v 270A per phase

65v 270A per phase

65v 360A per phase

65v 360A per phase

Cooling

Natural Air Cooling

Electrical Rating Dimensions

PS0600

Natural Air Cooling

Natural Air Cooling

Natural Air Cooling

Insulation

Class H

Class H

Class H

Class H

Protection

MCB shunt trip

MCB shunt trip

MCB shunt trip

MCB shunt trip

Contactors

110v single pole, 180A

110v single pole, 180A

110v single pole, 180A

110v single pole, 180A

Manual Set

6x energy regulators

6x energy regulators

6x energy regulators

6x energy regulators

Auto Set

6 x Fuji programmers

N/A

6 x Fuji programmers

N/A

Remote

2x 110v Aux sockets

2x 110v Aux sockets

2x 110v Aux sockets

2x 110v Aux sockets

100% to 35 °C

100% to 35 °C

100% to 35 °C

100% to 35 °C

Rating

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CONTENTS PRODUCT INDEX

2

TEMPERATURE RECORDERS Introduction The 12-channel CHINO-Type E Series Temperature Recorder has a recording range of 0°C to 1200°C. It is available in 110v or 220v (Product Codes RE0101 and RE0102 respectively). The units are compatible with Type K thermocouple compensating lead connections and have an internal light fitting to illuminate both the scale and chart recordings. Protective Cases Specially designed to protect the analogue CHINO-Type E Series Temperature Recorders, our lightweight protective case is sturdy and durable.

CHINO-Type E Series Temperature Recorder (RE0101 & RE0201)

Made out of aluminium with a padded foam lining, the CHINO-Type E Series Temperature Recorders can be easily accessed to view both the front of the recorder (for data review) and the back (for connections). Temperature Recorder Accessories Chart paper books, ink bottles and ink pad cases are all available to be used in conjunction with CHINO-type recorders. We also have chart paper for SEKONIC-type recorders as well as for YOKOGAWA-type recorders (B9627AY). Visit our Temperature Recorder Accessories section for more details.

Product Code

RE0100

RE0101

RE0200

RE0201

345 H x 340 W x 487 D mm

300 H x 288 W x 321 D mm

345 H x 340 W x 487 D mm

300 H x 288 W x 321 D mm

Weight

20kg

13.9kg

20kg

13.9kg

Voltage

110v

220v

220v

220v

50Hz or 60Hz

50Hz or 60Hz

50Hz or 60Hz

50Hz or 60Hz

Type K

Type K

Type K

Type K

12

12

12

12

0°C to 1200°C

0°C to 1200°C

0°C to 1200°C

0°C to 1200°C

Dimensions

Frequency Thermocouple Type No. of Channels Temperature Recording Range Ambient Temperature Range Chart Speed Chart Type Protective Case

3

With the Protective Case (RE0100 & RE0200)

0°C to 50°C

0°C to 50°C

0°C to 50°C

0°C to 50°C

options of 12.5, 25, 50 or 100mm/hour

options of 12.5, 25, 50 or 100mm/hour

options of 12.5, 25, 50 or 100mm/hour

options of 12.5, 25, 50 or 100mm/hour

CHINO

CHINO

CHINO

CHINO

Yes

No

Yes

No

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CONTENTS PRODUCT INDEX

TEMPERATURE RECORDER ACCESSORIES Introduction Accessories and spares are essential for the temperature recording process to ensure this is carried out in a smooth and timely fashion. Chart Paper We offer chart paper for 3 different types of temperature recorders: • Both the SEKONIC (CP0100) and CHINO (CP0200) have a temperature recording range of 0°C to 1200°C. Each book of chart paper is 20m in length. • The YOKOGAWA - B9627AY (CP0300) has a temperature recording range of 0°C to 100°C. Each book of chart paper is 30m in length.

SEKONIC Chart Paper Book (CP0100)

Ink Our set of 25ml ink bottles (IK0200) comes with 12 different colours: Green, Blue, Sky Blue, Grey, Brownish Green, Brown, Violet, Purple, Red, Orange, Black and Scarlet.

CHINO Chart Paper Book (CP0200)

Our ink is suitable for any type of temperature recorder. Ink Pad Case Specifically for the CHINO-Type E Series Temperature Recorders (RE0101 and RE0102), our Ink Pad Case (IP0200) has 12 sections, one per ink colour, Easy to remove and replace, refilling can be carried out quickly and efficiently.

YOKOGAWA B9627AY Chart Paper Book (CP0300)

Temperature Recorder Ink Bottles (IK0200)

Ink Pad Case (IP0200) for CHINO-Type E Series Temperature Recorder

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CONTENTS PRODUCT INDEX

4

AUTOMATIC PROGRAMMER Automatic Programmer Our Automatic 6-channel Programmer (AP0100) provides accurate temperature control - a vital part of the heat treatment process. The rate of heating above a start temperature, soak temperature, and time and rate of cooling down to an end temperature are all precisely controlled. Product Code Dimensions

AP0100 152 H x 270 W x 441 D mm

Weight

7.2kg

Voltage

110v

Frequency

50Hz or 60Hz

Thermocouple Type Temperature Range

Automatic Programmer - 6 Channels (AP0100)

Type K 0°C to 1200°C in 1°C steps

Rate of Rise/Fall:

1°C to 999°C/hr in 1°C steps

Time

0-99hrs 50mins in 1min steps

THERMOCOUPLE WELDING UNITS Thermocouple Welding Unit This portable unit (WU0100) for Type K welds approximately 450 applications before the battery requires recharging via a 110v or 220v source (the voltage is adjustable). The integrated shoulder-strap enables easy carrying. Mini Thermocouple Welding Unit Welding approximately 250 applications before requiring new AA alkaline batteries, this highly portable unit (WU0200) includes a low battery level light. With a removable shoulder strap, this unit can also be worn on a belt. Product Code Dimensions Weight

WU0200 90 H x145x W x 230 D mm

3.7kg

1.1kg

Power Supply

110v or 220v (adjustable)

4 x AA alkaline batteries

Frequency

50Hz or 60Hz

N/A

Operation

Manual

Manual or Auto

Thermocouple Type

Type K

Type K

Discharge Energy

25J

20-50J

Battery Recharge

6-8hrs

N/A

N/A

After 3mins

Auto Switch-Off

5

WU0100 180 H x 305 W x 95 D mm

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Thermocouple Welding Unit (WU0100)

Thermocouple Mini Welding Unit (WU0200) CONTENTS PRODUCT INDEX

CERAMIC BEADS Introduction Ceramic Beads are used in Ceramic Heater Pads, Channel Heaters and Flexible Insulated Preheaters (see pages 7 to 9). Our ceramic beads can withstand temperatures of up to 1460°C in the long term and 1580°C in the short term. Pink or White Ceramic Beads For use in Ceramic Heater Pads and Flexible Insulated Preheaters, the 5 shapes are available in pink or white colours: • Female End Ceramic Bead (PB0100 & WB0100) • Male End Ceramic Bead (PB0200 & WB0200) • Main Body Ceramic Bead (PB0300 & WB0300) • Main Body Ceramic Bead with Hole (PB0400 & WB0400) • Tail Ceramic Bead - 23mm (PB0500 & WB0500) Special Ceramic Beads For use in Channel Heaters and available only in pink colour, our Special Ceramic Beads come in a variety of shapes and sizes: • Top Hat Ceramic Bead (SB0100) • Slotted Ceramic Bead (SB0200) • Main Body Ceramic Bead 18.7mm (SB0300) • Twin Hole Ceramic Bead (SB0400) • Cold Junction Ceramic Bead (SB0500) • Cold Tail Ceramic Bead (SB0600) • Junction Ceramic Bead (SB0700) • Olive Ceramic Bead (SB0800) • Main Body Ceramic Bead (SB0900) • Barrel Ceramic Bead (SB1000) • Tank Track Ceramic Bead with Hole (TT0100) • Tank Track Ceramic Bead without Hole (TT0200) Products Colour Material

Ceramic Beads Pink or White (PANTONE 271U or RAL9003) Aluminium Oxide 93.1%

Water Absorption Rate

0.01% (by wt.)

Compression Strength

1280 Mpa @ 25°C

Dielectric Strength Temperature Shock Test Safety Working Temperatures

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15.18 MV/m @ 800°C 15 times (max. 1000°C) 1460°C long term 1580°C short term

Pink Ceramic Beads (L-R): Female End Ceramic Bead (PB0100), Male End Ceramic Bead (PB0200), Main Body Ceramic Bead (PB0300), Main Body Ceramic Bead with Hole (PB0400) & Tail Ceramic Bead - 23mm (PB0500)

White Ceramic Beads (L-R): Female End Ceramic Bead (WB0100), Male End Ceramic Bead (WB0200), Main Body Ceramic Bead (WB0300), Main Body Ceramic Bead with Hole (WB0400) & Tail Ceramic Bead - 23mm (WB0500)

Special Ceramic Beads: Front Row (L-R): Top Hat Ceramic Bead (SB0100), Slotted Ceramic Bead (SB0200), Main Body Ceramic Bead 18.7mm (SB0300), Twin Hole Ceramic Bead (SB0400), Cold Junction Ceramic Bead (SB0500), Cold Tail Ceramic Bead (SB0600), Junction Ceramic Bead (SB0700), Olive Ceramic Bead (SB0800), Main Body Ceramic Bead 14mm (SB0900) & Barrel Ceramic Bead (SB1000) Back Row (L-R): Tank Track Ceramic Bead with Hole (TT0100) & Tank Track Ceramic Bead without Hole (TT0200)

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CONTENTS PRODUCT INDEX

6

CERAMIC HEATER PADS (30v, 40v, 60v & 80v) Introduction Ideal for the pre- and post-heat of welds, we offer 30v (1.35kW), 40v (1.8kW) and 60v (2.7kW) and 80v (3.6kW) flexible Ceramic Heater Pads which have a maximum working temperature of 1000°C. Modular Designs Modular designs enable our Ceramic Heater Pads to be made in a number of configurations to suit a wide variety of shapes and sizes. Dimensions of our standard Ceramic Heater Pads are supplied in the chart below, however please do contact us for any bespoke configurations which are not listed. Materials Composed of 19-strand Nickel-Chrome 80/20 wire (WI0301) and 19-strand Nickel Cold Tail wires (WI0400) inter-woven throughout the various configurations of Ceramic Beads (PB0100, PB0200, PB0300, PB0400, PB0500 and WB0500). 2 pieces of 60v Complete Sets of Male Camlocks (CA0700) are used at the end of the tail beads to connect the Ceramic Heater Pads to the Heat Treatment Units.

Ceramic Heater Pads

W

B

H

Flexible Ceramic Heater Pads should be fitted to the component by banding (see Heat Treatment Accessories section on page 14) or other secure means. All connectors should also be fully secured.

7

A

Diagram for measurements

Code

CP Code

Volts

kW

H (mm)

W (mm)

A (mm)

B (mm)

CH0101

CP3

60

2.7

75

660

290

260

CH0102

CP4

60

2.7

100

495

270

260

CH0103

CP6

60

2.7

150

330

300

260

CH0104

CP8

60

2.7

205

250

290

260

CH0105

CP10

60

2.7

255

205

210

260

CH0106

CP12

60

2.7

305

165

290

260

CH0107

CP15

60

2.7

380

145

100

260

CH0108

CP16

60

2.7

405

125

290

260

CH0109

CP21

60

2.7

535

100

150

260

CH0110

CP24

60

2.7

610

85

290

260

CH0111

CP48

60

2.7

1220

45

340

260

CH0112

CP10

30

1.35

255

85

420

260

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CONTENTS PRODUCT INDEX

CERAMIC HEATER PADS (30v, 40v, 60v & 80v) 30v & 60v Ceramic Heater Pads

CP3 (CH0101)

CP4 (CH0102)

CP6 (CH0103)

CP8 (CH0104)

CP10 (CH0105)

CP12 (CH0106)

CP15 (CH0107)

CP16 (CH0108)

CP21 (CH0109)

CP24 (CH0110)

CP48 (CH0111)

CP10 (CH0112)

40v & 80v Ceramic Heater Pads

CP3 (CH0201)

CP4 (CH0202)

CP6 (CH0203)

CP8 (CH0204)

CP10 (CH0205)

CP12 (CH0206)

CP15 (CH0207)

CP17 (CH0208)

CP21 (CH0209)

CP33 (CH0210)

CP66 (CH0211)

CP30 (CH0212)

Materials

WI0301

WI0400

PB0100

PB0200

PB0300

PB0400

PB0500

WB0500

CA0700

Code

CP Code

Volts

kW

H (mm)

W (mm)

A (mm)

B (mm)

CH0201

CP3

80

3.6

75

910

350

260

CH0202

CP4

80

3.6

100

680

680

260

CH0203

CP6

80

3.6

150

450

720

260

CH0204

CP8

80

3.6

205

350

370

260

CH0205

CP10

80

3.6

255

290

250

260

CH0206

CP12

80

3.6

305

230

370

260

CH0207

CP15

80

3.6

380

185

250

260

CH0208

CP17

80

3.6

430

165

180

260

CH0209

CP21

80

3.6

535

145

330

260

CH0210

CP33

80

3.6

840

85

660

260

CH0211

CP66

80

3.6

1675

45

660

260

CH0212

CP30

40

1.8

780

45

440

260

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CONTENTS PRODUCT INDEX

8

CHANNEL HEATERS Channel Heaters Both the 4-Bank (BH0100) and Single-Bank (BH0200) Channel Heaters are suitable for furnace installations and/or temporary furnaces and require a mains voltage supply. Channel Heaters transfer heat via radiation and are composed of Nickel-Chrome 80/20 wire, Special Ceramic Beads and 2 pieces of 60v Complete Sets of Male Camlocks (CA0700), all embedded in a stainless steel frame. Product Code

BH0100

BH0200

Dimensions of Body

340 H x 720 W x 34 D mm

66 H x 720 W x 34 D mm

Length of Twin Hole Beads and Camlocks

490mm

490mm

Weight

17kg

4.5kg

Voltage

240v

60v

Power

13.2kW

3,3kW

800°C

800°C

Maximum Working Temperature

4-Bank Channel Heater (BH0100)

Single-Bank Channel Heater (BH0200)

FLEXIBLE INSULATED PREHEATERS Flexible Insulated Preheaters Flexible Insulated Preheaters are suitable for low temperature preheat treatment. The Ceramic Heater Pad is mounted onto an insulated Superwool® Ceramic Fibre Blanket (CF0200) which is surrounded by a Stainless Steel Mesh (SM0100). The stainless steel backing allows the pad to be applied quickly to metal surfaces using magnetic fixings or by banding. Product Code Dimensions of Body Length of Tail Beads and Camlocks

FP0102

100 H x 750 W 128 H x 585 W x 40 D mm x 40 D mm 465mm

465mm

Weight

2.8kg

2.8kg

Voltage

60v

60v

Power

2.7kW

2.7kW

Maximum Working Temperature

250°C

250°C

CP3

CP4

Ceramic Pad

9

FP0101

Flexible Insulated Preheater CP3 (FP0101)

Flexible Insulated Preheater CP4 (FP0102)

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CONTENTS PRODUCT INDEX

CABLES & WIRES Introduction Cables & Wires are vital for the heat treatment process. Nickel-Chrome Wires Nickel-Chrome is essential for resistor elements in high temperature applications and operates at temperatures up to 1000°C. Nickel-Chrome is available in: • 19-strand Nickel-Chrome 80/20 (WI0301) • 37-strand Nickel-Chrome 80/20 (WI0302) • 19-strand Nickel-Chrome Iron Core 60/15 (WI0200) Each roll has 500m length of 2.83mm diameter wire.

Nickel Wires: 19-strand Nickel-Chrome 80/20 (WI0301) 37-strand Nickel-Chrome 80/20 (WI0302) 19-strand Nickel-Chrome 60/15 (WI0200) 19-strand Nickel Cold Tail (WI0400)

Nickel Cold Tail Our 19-strand Nickel Cold Tail wire (WI0400) can be either butt welded or crimped together to the Nickel-Chrome Wires using Ferrules. Each roll has 500m length of 3.07mm diameter wire.

4-Bank Nickel-Chrome Iron 60/15 (WI0600)

4-Bank Nickel-Chrome Iron 60/15 The 3.5mm diameter 4-Bank Nickel-Chrome Iron 60/15 (WI0600) is a spare part for the Channel Heaters (BH0100 & BH0200). Thermocouple Wires Type K Thermocouple Wire provides accuracy within ±1.5°C. Available in: • Type K, 2 x 0.65mm NiCr/NiSi (WI0100) • Type KX, 2 x 7/0.2mm NiCr/NiSi (WI0101) with maximum working temperatures of 800°C and 105°C respectively. Heater Distribution Cables Supplying electrical energy to heaters and used in Splitter Cables (see below), each roll has 100m length of cable. Double insulated with rubber jackets, our Heater Distribution Cables are available in 16mm2 (WI0900) and 25mm2 (WI0901) diameters.

Thermocouple Type K (WI0100)

Thermocouple Type KX (WI0101)

16mm2 Heater Distribution Cable (WI0900)

25mm2 Heater Distribution Cable (WI0901)

Splitter Cables Used to connect heating elements in parallel to Triple Cable Sets (TR0100) and allow for the accurate zonal temperature control of multiple heating elements from one single control output. Available 2-, 3- or 4-ways, (ST0100, ST0200 and ST0300 respectively).

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Splitter Cables (L-R): ST0100, ST0200 & ST0300

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CONTENTS PRODUCT INDEX

10

CABLES & WIRES (continued) Compensating Cable Designed for interconnection between thermocouple cable and control and recording instrumentation. Suitable for use with Type K Thermocouples. Each roll of Compensating Cable (WI0500) has 100m length of cable. Triple Cable Set Using 2 x 25mm2 Heater Distribution Cable (WI0901) and 1 x Compensating Cable (WI0500), this PVC insulated Triple-Cable Set (TR0100) is for use with Heat Treatment Units to connect them to the heaters and thermocouple. Fitted with 300A Male & Female Camlocks (CA0500 & CA0600) and a Thermocouple Plug & Socket (TC0101 & TC0102), the set is sold in 30m lengths.

Compensating Cable (WI0500)

Triple Cable Set (TR0100)

PLUGS & SOCKETS Thermocouple Plugs & Sockets Made from glass-filled polyester for Type K Thermocouples, our yellow Thermocouple Plugs & Sockets have a working temperature of -40 to 220°C and are used to connect the Thermocouple Wire (WI0100 and WI0101), Compensating Cable (WI0500) and recording and/or control instrumentation. The variety of plugs and sockets available ensures the circuit can easily be fullyconnected according to the client’s needs: • Thermocouple Plug In-Line Male (TC0101) • Thermocouple Socket In-Line Female (TC0102) • Thermocouple Plug Quick Connector Male (TC0400) • Thermocouple Socket Panel Mounted Female (TC0300) Cannon Control Panel Mounted Plug Our Cannon Control Panel Mounted Plug (CC0201) has a universal 3-pin XLR type housing which may be mounted on the rear of the Heat Treatment Units (PS0100, PS0200, PS0500 & PS0600) for connection to an external Automatic Programmer (AP0100).

11

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Thermocouple Plugs & Sockets (L-R): TC0102, TC0400, TC0300, TC0101

Cannon Control Panel Mounted Plug (CC0201) CONTENTS PRODUCT INDEX

CAMLOCKS & COMPONENTS Introduction Camlocks are spares for use on various units and elements in the heat treatment process. Panel Mounted Camlocks are used on Heat Treatment Units and are made from Brass and Polyamide. In-Line Camlocks are used on Triple Cable Sets, Splitter Cables and Ceramic Heater Pads and comprise of 3 components: • Sleeve (made from Epoxy Resin) • Body (made from Brass) • Retaining Pin (made from ABS) Each component can be purchased separately or as part of a complete set. 300A Camlocks For use on Heat Treatment Units, Triple Cable Sets and Splitter Cables: • 300A Panel Mounted Black Camlock Female (PM0100) • 300A Panel Mounted White Camlock Female (PM0200) • 300A Camlock Complete Set Male (CA0500) • 300A Camlock Complete Set Female (CA0600)

300A Panel Mounted Female Camlocks (L-R): Black (PM0100) White (PM0200)

300A Male Camlock (L-R): Complete Set (CA0500), Sleeve (CA0510), Body (CA0101) & Retaining Pin (CA0203)

300A Female Camlock (L-R): Complete Set (CA0600), Sleeve (CA0610), Body (CA0201) & Retaining Pin (CA0203)

Components: • 300A Camlock Body Male (CA0101) • 300A Camlock Body Female (CA0201) • 300A Camlock Sleeve Male (CA0510) • 300A Camlock Sleeve Female (CA0610) • 300A Camlock Retaining Pin (CA0203) 60A Camlocks & Components For use on Heat Treatment Units, Splitter Cables and Ceramic Heater Pads: • 60A Panel Mounted Black Camlock Female (PM0300) • 60A Camlock Complete Set Male (CA0700) • 60A Camlock Complete Set Female (CA0800) Components: • 60A Camlock Body Male (CA0301) • 60A Camlock Body Female (CA0401) • 60A Camlock Sleeve Male (CA0710) • 60A Camlock Sleeve Female (CA0810) • 60A Camlock Retaining Pin (CA0403)

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60A Panel Mounted Black Female Camlock (PM0300)

60A Male Camlock (L-R): Complete Set (CA0700), Sleeve (CA0710), Body (CA0301) & Retaining Pin (CA0403)

60A Female Camlock (L-R): Complete Set (CA0800), Sleeve (CA0810), Body (CA0401) & Retaining Pin (CA0403)

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CONTENTS PRODUCT INDEX

12

INSULATION PRODUCTS Fibre Blankets Superwool® and Ceramic Fibre Blankets are used as a general insulation material and is the main component used to make insulation blankets (see below). Easy to cut and install, we offer 2 types of blanket: • Ceramic Fibre is made of long fibres and comes in 128kg/m3 and 96kg/m3 densities with a maximum working temperature of 1260°C (CF0100 and CF0101). • Superwool® is made of soft, short fibres and has a maximum working temperature of 1260°C (CF0200).

Superwool® & Ceramic Fibre Blankets (CF0200, CF0100 & CF0101)

Stainless Steel Mesh Used to cover all our Fibre Blankets to make insulation pads (see below), the Stainless Steel Mesh is required to hold the Ceramic Fibre Blanket together. Stainless Steel Mesh 635mm wide (SM0100)

We have 2 sizes of mesh rolls available: • 635mm wide, 30m in length (SM0100) • 300mm wide, 50m in length (SM0200) Insulation Blankets Operating at temperatures of up to 1260°C, our Insulation Blankets are made from Superwool® Ceramic Fibre Blankets (CF0200) and protected in Stainless Steel Mesh (SM0100 & SM0200) to prolong the life of the insulation. The Insulation Blankets can be used repeatedly without loss of thermal properties and are available in 9 sizes: Code

Width (mm)

Depth (mm)

CF0500

300

300

CF0501

600

300

CF0502

900

300

CF0503

600

600

CF0504

900

600

CF0505

1200

600

CF0506

1800

600

CF0507

3600

600

CF0508

7200

600

Stainless Steel Mesh 300mm wide (SM0101)

Insulation Pads (Top-Bottom): 300x300 (CF0500), 600x300 (CF0501), 900x300 (CF0502), 600x600 (CF0503), 900x600 (CF0504), 1200x600 (CF0505)

For bespoke sizes, please contact us directly for a quote or consider purchasing the materials to make them as needed.

Insulation Pads - Superwool® Ceramic Fibre Blankets (CF0200) & Stainless Steel Mesh (SM0100 & SM0200)

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HEAT TREATMENT ACCESSORIES Introduction To facilitate the heat treatment process, we offer a selection of useful accessories. Permanent Round Magnets Used to hold Flexible Insulated Preheaters in place during preheat treatment. With a magnetic induction of 500-700Gs, Permanent Round Magnets (RM0100).

Permanent Round Magnets (RM0100)

Copper Shims Copper Shims are used to wrap around the multistrand bared wires of the Heater Distribution Cables (WI0900 & WI0901) to ensure that the strands of wires remain in tact during connection to Camlocks. Rolls are available in 2 widths: • Copper Shims ¾” (CS0100), 46.6m long • Copper Shims ½” (CS0200), 72.2m long Banding Tools To generate successful results during heat treatment processes, Ceramic Heater Pads must be held in position securely. This is done by banding which requires 3 components: • Stainless Steel Banding Strap (BS0100) has 30m per roll • Stainless Steel Banding Clips (BS0200) are sold with 100 pieces per set • Banding Machine (BS0300) is sold as a single unit and is used to tighten, cut off and clip the Stainless Steel Banding Strap and Clips in place

Copper Shims ¾” (CS0100)

Copper Shims ½” (CS0200)

Stainless Steel Banding Strap (BS0100)

Stainless Steel Banding Clips (BS0200)

Banding Machine (BS0300)

Heat Treatment Putty Heat Treatment Putty (PT0100) is used to fix over the hot junction of the thermocouple. After 20 minutes, the putty dries and hardens to protect the hot junction and help avoid possible short circuits, minimising temperature control and recording errors. Sold as a single item in 1kg jars.

Heat Treatment Putty (PT0100)

Ferrules There are 2 methods of securing the junction where the Nickel-Chrome 80/20 wire (WI0301 & WI0302) connects to the Nickel Cold Tail Wire (WI0400); welding or crimping. Both options require ferrules: • Welding Ferrule (WF0100) is 1” in length • Crimping Ferrule (SC0100) is 0.5” in length Made from Stainless Steel, our ferrules are sold with 50 pieces per set.

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Welding Ferrule (WF0100)

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Crimping Ferrule (SC0100) CONTENTS PRODUCT INDEX

14

HEAT TREATMENT SPARES Introduction Occasionally some components used in the heat treatment process require replacing. Rather than unnecessarily replacing the whole unit, we offer these components as spare parts. Cooling Fan Cooling fans are used in Heat Treatment Units to enhance ventilation within the unit and minimise heat build-up. Our 100v Cooling Fan (FA0100) is sold as a single item - no minimum order required.

Cooling Fan (FA0100)

Electromagnetic Contactors Single Pole Electromagnetic Contactors are used in Heat Treatment Units to control the switching of power supply to each channel. Choose the option with a magnet fitted inside to extend the lifespan of the fitted contacts for DC application: • 110v Single Pole Electromagnetic Contactor with Magnet (EC0100) • 110v Single Pole Electromagnetic Contactor without Magnet (EC0200) • 220v Single Pole Electromagnetic Contactor with Magnet (EC0101) • 220v Single Pole Electromagnetic Contactor without Magnet (EC0201) Each option is sold as a single item - no minimum order required.

Single Pole Electromagnetic Contactors (EC0100, EC0200, EC0101, EC0201)

Energy Regulator (ER0100)

Energy Regulator & Knob Energy Regulators (ER0100) are used in Heat Treatment Units to provide proportional control for temperature regulation. The Knob for Energy Regulators (KB0100) is sold separately as a single item - no minimum order required. Rocker Switch Rocker Switches (RS0100) are used on Heat Treatment Units to select input control from either external or internal Automatic Programmers. Sold as a single item - no minimum order required.

Knob for Energy Regulator (KB0100)

Rocker Switch (RS0100)

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CONTENTS PRODUCT INDEX

PRODUCT INDEX Product Code

Product Description

Heat Treatment Units

Page

PS0100

50kVA Heat Treatment Unit with Individual Programmers - 6 ways

2

PS0200

50kVA Heat Treatment Unit without Programmers - 6 ways

2

PS0500

70kVA Heat Treatment Unit with Individual Programmers - 6 ways

2

PS0600

70kVA Heat Treatment Unit without Programmers - 6 ways

2

Temperature Measuring & Thermocouple Welding Equipment RE0101

CHINO-Type Recorder E Series 12pt - 110v (non-linear)

3

RE0201

CHINO-Type Recorder E Series 12pt - 220v (non-linear)

3

RE0100

CHINO-Type Recorder E Series 12pt with Protective Case - 110v (non-linear)

3

RE0200

CHINO-Type Recorder E Series 12pt with Protective Case - 220v (non-linear)

3

RP0100

CHINO-Type Recorder E Series Protective Case

3

AP0100

Automatic Programmer - 6 Channels

5

WU0100

Thermocouple Welding Unit in Stainless Steel Case

5

WU0200

Mini Thermocouple Welding Unit

5

CP0100

SEKONIC Chart Paper Book

4

CP0200

CHINO Chart Paper Book

4

CP0300

YOKOGAWA Chart Paper Book (B9627AY)

4

IK0200

CHINO Temperature Recorder Ink Bottles 12pt

4

IP0200

CHINO Temperature Recorder Ink Pad Case 12pt

4

Ceramic Heater Pads CH0101

Ceramic Heater Pad CP3 (60v, 2.7kW)

7

CH0102

Ceramic Heater Pad CP4 (60v, 2.7kW)

7

CH0103

Ceramic Heater Pad CP6 (60v, 2.7kW)

7

CH0104

Ceramic Heater Pad CP8 (60v, 2.7kW)

7

CH0105

Ceramic Heater Pad CP10 (60v, 2.7kW)

7

CH0106

Ceramic Heater Pad CP12 (60v, 2.7kW)

7

CH0107

Ceramic Heater Pad CP15 (60v, 2.7kW)

7

CH0108

Ceramic Heater Pad CP16 (60v, 2.7kW)

7

CH0109

Ceramic Heater Pad CP21 (60v, 2.7kW)

7

CH0110

Ceramic Heater Pad CP24 (60v, 2.7kW)

7

CH0111

Ceramic Heater Pad CP48 (60v, 2.7kW)

7

CH0112

Ceramic Heater Pad CP10 (30v, 1.35kW)

7

CH0201

Ceramic Heater Pad CP3 (80v, 3.6kW)

7

CH0202

Ceramic Heater Pad CP4 (80v, 3.6kW)

7

CH0203

Ceramic Heater Pad CP6 (80v, 3.6kW)

7

CH0204

Ceramic Heater Pad CP8 (80v, 3.6kW)

7

CH0205

Ceramic Heater Pad CP10 (80v, 3.6kW)

7

CH0206

Ceramic Heater Pad CP12 (80v, 3.6kW)

7

CH0207

Ceramic Heater Pad CP15 (80v, 3.6kW)

7

CH0208

Ceramic Heater Pad CP17 (80v, 3.6kW)

7

CH0209

Ceramic Heater Pad CP21 (80v, 3.6kW)

7

CH0210

Ceramic Heater Pad CP33 (80v, 3.6kW)

7

CH0211

Ceramic Heater Pad CP66 (80v, 3.6kW)

7

CH0212

Ceramic Heater Pad CP30 (40v, 1.8kW)

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CONTENTS PRODUCT INDEX

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PRODUCT INDEX (continued) Product Code

Product Description

Ceramic Heater Pads (continued)

Page

BH0100

4-Bank Channel Heater (240v)

9

BH0200

Single Bank Channel Heater (60v)

9

FP0101

Flexible Insulated Preheater CP3 (60v, 2.7kW)

9

FP0102

Flexible Insulated Preheater CP4 (60v, 2.7kW)

9

Ceramic Beads PB0100

Female End Ceramic Bead - Pink

6

PB0200

Male End Ceramic Bead - Pink

6

PB0300

Main Body Ceramic Bead - Pink

6

PB0400

Main Body Ceramic Bead with Hole - Pink

6

PB0500

Tail Ceramic Bead (23mm) - Pink

6

WB0100

Female End Ceramic Bead - White

6

WB0200

Male End Ceramic Bead - White

6

WB0300

Main Body Ceramic Bead - White

6

WB0400

Main Body Ceramic Bead with Hole - White

6

WB0500

Tail Ceramic Bead (23mm) - White

6

SB0100

Top Hat End Ceramic Bead - Pink

6

SB0200

Slotted Ceramic Bead - Pink

6

SB0300

Main Body Ceramic Bead (18.7mm) - Pink

6

SB0400

Twin Hole Ceramic Bead - Pink

6

SB0500

Cold Junction Ceramic Bead - Pink

6

SB0600

Cold Tail Ceramic Bead - Pink

6

SB0700

Junction Ceramic Bead - Pink

6

SB0800

Olive Ceramic Bead - Pink

6

SB0900

Main Body Ceramic Bead (14mm) - Pink

6

SB1000

Barrel Ceramic Bead - Pink

6

TT0100

Tank Track Ceramic Bead with Hole - Pink

6

TT0200

Tank Track Ceramic Bead without Hole - Pink

6

Cables & Wires

17

WI0200

19-strand Nickel-Chrome Iron Core Wire (60/15)

10

WI0301

19-strand Nickel-Chrome Wire (80/20)

10

WI0302

37-strand Nickel-Chrome Wire (80/20)

10

WI0400

19-strand Nickel Cold Tail Wire

10

WI0600

4-Bank Nickel-Chrome Iron Wire (60/15)

10

WI0100

Thermocouple Wire, Type K, 2 x 0.65mm NiCr/NiSi

10

WI0101

Thermocouple Wire, Type KX, 2 x 7/0.2mm NiCr/NiSi

10

WI0900

16mm2 Heater Distribution Cable (double insulated)

10

WI0901

25mm2 Heater Distribution Cable (double insulated)

10

WI0500

Compensating Cable

11

ST0100

2-way Splitter Cable

10

ST0200

3-way Splitter Cable

10

ST0300

4-way Splitter Cable

10

TR0100

Triple-Cable Set with Plug & Socket

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PRODUCT INDEX (continued) Product Code

Product Description

Plugs, Sockets & Connectors

Page

TC0101

Thermocouple Plug - In-Line (Male)

11

TC0102

Thermocouple Socket - In-Line (Female)

11

TC0400

Thermocouple Plug - Quick Connector (Male)

11

TC0300

Thermocouple Socket - Panel Mounted (Female)

11

CC0201

Cannon Control Panel Mounted Plug

11

PM0100

300A Panel Mounted Black Camlock (Female)

12

PM0200

300A Panel Mounted White Camlock (Female)

12

CA0500

300A Camlock - Complete Set (Male)

12

CA0600

300A Camlock - Complete Set (Female)

12

CA0101

300A Camlock - Body (Male)

12

CA0201

300A Camlock - Body (Female)

12

CA0510

300A Camlock - Sleeve (Male)

12

CA0610

300A Camlock - Sleeve (Female)

12

CA0203

300A Camlock Retaining Pin

12

PM0300

60A Panel Mounted Black Camlock (Female)

12

CA0700

60A Camlock - Complete Set (Male)

12

CA0800

60A Camlock - Complete Set (Female)

12

CA0301

60A Camlock - Body (Male)

12

CA0401

60A Camlock - Body (Female)

12

CA0710

60A Camlock - Sleeve (Male)

12

CA0810

60A Camlock - Sleeve (Female)

12

CA0403

60A Camlock Retaining Pin

12

Insulation Products CF0100

Ceramic Fibre Blanket - 128kg/m3

13

CF0101

Ceramic Fibre Blanket - 96kg/m3

13

CF0200

Superwool® Fibre Blanket - 128kg/m3

13

SM0100

Stainless Steel Mesh - 635mm

13

SM0101

Stainless Steel Mesh - 330mm

13

CF0500

Superwool® Fibre in Stainless Steel Mesh - 300 x 300mm

13

CF0501

Superwool® Fibre in Stainless Steel Mesh - 600 x 300mm

13

CF0502

Superwool® Fibre in Stainless Steel Mesh - 900 x 300mm

13

CF0503

Superwool® Fibre in Stainless Steel Mesh - 600 x 600mm

13

CF0504

Superwool® Fibre in Stainless Steel Mesh - 900 x 600mm

13

CF0505

Superwool® Fibre in Stainless Steel Mesh - 1200 x 600mm

13

CF0506

Superwool® Fibre in Stainless Steel Mesh - 1800 x 600mm

13

CF0507

Superwool® Fibre in Stainless Steel Mesh - 3600 x 600mm

13

CF0508

Superwool® Fibre in Stainless Steel Mesh - 7200 x 600mm

13

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CONTENTS PRODUCT INDEX

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PRODUCT INDEX (continued) Product Code

Product Description

Heat Treatment Accessories & Spares

19

Page

RM0100

Permanent Round Magnet

14

CS0100

Copper Shims ¾"

14

CS0200

Copper Shims ½"

14

BS0100

Stainless Steel Banding Strap

14

BS0200

Stainless Steel Banding Clips

14

BS0300

Banding Machine

14

PT0100

Heat Treatment Putty

14

WF0100

Welding Ferrule

14

SC0100

Crimping Ferrule

14

FA0100

Cooling Fan for Heat Treatment Units

15

EC0100

110v Single Pole Electromagnetic Contactor (with Magnet)

15

EC0200

110v Single Pole Electromagnetic Contactor (without Magnet)

15

EC0101

220v Single Pole Electromagnetic Contactor (with Magnet)

15

EC0201

220v Single Pole Electromagnetic Contactor (without Magnet)

15

ER0100

Energy Regulator

15

KB0100

Knob for Energy Regulator

15

RS0100

Rocker Switch (Auto/Manual)

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CONTACT US If you have any questions regarding our products, please don’t hesitate to contact our Head Office in Hong Kong or your local representative. Contact details can be found below. Hong Kong (Head Office) ETL Trade Ltd., 8/F Block B, Veristrong Industrial Centre, 34-36 Au Pui Wan Street, Fo Tan, Hong Kong

Malaysia (Representative) Thermotest (Malaysia) Sdn. Bhd., No. 12A Jalan TP 7/4, Sime UEP Industrial Park, Section 26, 40400 Shah Alam, Selangor, Malaysia

T: +852 2695 8318 F: +852 2695 3944 E: [email protected] Contact: Ms. Yammie Lee

T: +60 3 5192 3306 F: +60 3 5192 3309 E: [email protected] Contact: Ms. Norhayati Md. Hanafiah

Philippines (Representative) Traders Industrial Supply Co. Inc., S-7 Sunvar Plaza, Pasay Road corner Amorsolo Street, Makati City, Manila, Philippines

South America (Representative) Vias Importaciones, Padre Tadeo N° 4607, 8510559 Quinta Normal, Santiago, Chile

T: +63 2817 9004 F: +63 2815 8738 E: [email protected] Contact: Mr. Bong Torres

T: +56 2 775 3046 E: [email protected] W: www.viasimportaciones.cl Contact: Mr. Gabriel Santiagos Gonzalez

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8/F, Block B, Veristrong Industrial Centre, 34-36 Au Pui Wan Street, Fo Tan, Hong Kong W: www.etl-trade.com E: [email protected] T: +852 2695 8318 © 2015 ETL Trade Ltd.