PRODUCT CATALOGUE
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CONTENTS PRODUCT INDEX
CONTENTS About Us
Page 1
Heat Treatment Units
Page 2
Temperature Measuring & Thermocouple Welding Equipment
Pages 3 to 5
Ceramic Beads
Page 6
Ceramic Heater Pads
Pages 7 to 9
About ETL Trade
1
50kVA Heat Treatment Units 70kVA Heat Treatment Units
2 2
Temperature Recorders Temperature Recorder Accessories Automatic Programmers Thermocouple Welding Units
3 4 5 5
Pink Ceramic Beads White Ceramic Beads Special Ceramic Beads
6 6 6
30v, 40v, 60v & 80v Ceramic Heater Pads Channel Heaters Flexible Insulated Preheaters
7&8 9 9
Cables & Wires
Pages 10 to 11
Plugs, Sockets & Connectors
Pages 11 to 12
Insulation Products
Page 13
Heat Treatment Accessories & Spares
Pages 14 to 15
Nickel-Chrome Wires Nickel Cold Tail 4-Bank Nickel-Chrome Iron 60/15 Thermocouple Wires Heater Distribution Cables Splitter Cables Compensating Cables Triple Cable Set
Thermocouple Plugs and Sockets Cannon Control Panel Mounted Plug 300A Camlocks & Components 60A Camlocks & Components
Superwool® Fibre Blankets & Ceramic Fibre Blankets Stainless Steel Mesh Insulation Blankets
Permanent Round Magnets Copper Shims Banding Tools Heat Treatment Putty Ferrules Cooling Fans Electromagnetic Contactors Energy Regulator and Knob Rocker Switch
10 10 10 10 10 10 11 11
11 11 12 12
13 13 13
14 14 14 14 14 15 15 15 15
Product Index
Pages 16 to 19
Contact Us
Pages 20
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CONTENTS PRODUCT INDEX
ABOUT US Our History ETL Trade Ltd. was founded in 2001 by ETS Testconsult Ltd. who was conducting heat treatment operations for a number of clients across Asia. The supply of premium-quality heat treatment products was difficult to come by so ETS Testconsult decided to manufacture their own. The business grew organically from there, with requests for components and heat treatment units from various clients internationally as word spread about our products and services on offer. Today ETL Trade Ltd. is one of the world’s leading manufacturers and distributors of heat treatment products, servicing clients from across the globe. Our years of experience has earned us the reputation of being a reliable supplier, providing high-quality products and offering exceptional customer service. Our Products ETL Trade Ltd. offers a wide variety of products related to heat treatment. The machinary, components and tools available are all subjected to our extensive in-house quality assurance and control processes before, during and after manufacturing. We are regulated by IEC standards and always strive to exceed consumer expectations. With items available to complete the full heat-treatment process, ETL Trade Ltd. is a one-stop shop to answer all your heat treatment needs. Should you require something specific that is not shown in our catalogue range, please contact us as we always endeavor to fulfill any bespoke requests. We offer a variety of shipment methods to best suit your time and budgetary requirements.
Heat Treatment Units
Temperature Measuring & Thermocouple Welding
Ceramic Beads
Plugs, Sockets & Connectors
1
Ceramic Heater Pads
Cables & Wires
Insulation Products
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Heat Treatment Accessories & Spares CONTENTS PRODUCT INDEX
HEAT TREATMENT UNITS Introduction Offered at 50kVA or 70kVA, with or without built-in individual programmers, our Heat Treatment Units provide power to electrical resistance heaters (at 65v) which is split into 6 individual heating circuits to enable the individual temperature control of each circuit. Operational Methods The units with the individual programmers (PS0100 and PS0500) have 3 operational methods of heat control; fully-integrated individual programmers, an external Automatic Programmer (AP0100) for all channels, and individual proportional Energy Regulators (ER0100).
50 kVA Heat Treatment Unit (PS0100 & PS0200)
The units without individual programmers (PS0200 and PS0600) have 2 operational methods of heat control; an external Automatic Programmer (AP0100) for all channels, and individual proportional Energy Regulators (ER0100). Ceramic Heater Pads The 50kVA units are sufficient for 3 Ceramic Heater Pads per channel, while the 70kVA units are sufficient for 4 Ceramic Heater Pads per channel. Mobility All units are fully-mobile so are suitable for both site or fabrication shop use. Product Code
70 kVA Heat Treatment Unit (PS0500 & PS0600)
PS0100
PS0200
PS0500
50kVA
50kVA
70kVA
70kVA
1110 H x 685 W x 695 D mm
1110 H x 685 W x 695 D mm
1200 H x 760 W x 845 D mm
1200 H x 760 W x 845 D mm
Weight
343kg
343kg
400kg
400kg
Primary
415v
415v
415v
415v
Secondary
65v 270A per phase
65v 270A per phase
65v 360A per phase
65v 360A per phase
Cooling
Natural Air Cooling
Electrical Rating Dimensions
PS0600
Natural Air Cooling
Natural Air Cooling
Natural Air Cooling
Insulation
Class H
Class H
Class H
Class H
Protection
MCB shunt trip
MCB shunt trip
MCB shunt trip
MCB shunt trip
Contactors
110v single pole, 180A
110v single pole, 180A
110v single pole, 180A
110v single pole, 180A
Manual Set
6x energy regulators
6x energy regulators
6x energy regulators
6x energy regulators
Auto Set
6 x Fuji programmers
N/A
6 x Fuji programmers
N/A
Remote
2x 110v Aux sockets
2x 110v Aux sockets
2x 110v Aux sockets
2x 110v Aux sockets
100% to 35 °C
100% to 35 °C
100% to 35 °C
100% to 35 °C
Rating
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CONTENTS PRODUCT INDEX
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TEMPERATURE RECORDERS Introduction The 12-channel CHINO-Type E Series Temperature Recorder has a recording range of 0°C to 1200°C. It is available in 110v or 220v (Product Codes RE0101 and RE0102 respectively). The units are compatible with Type K thermocouple compensating lead connections and have an internal light fitting to illuminate both the scale and chart recordings. Protective Cases Specially designed to protect the analogue CHINO-Type E Series Temperature Recorders, our lightweight protective case is sturdy and durable.
CHINO-Type E Series Temperature Recorder (RE0101 & RE0201)
Made out of aluminium with a padded foam lining, the CHINO-Type E Series Temperature Recorders can be easily accessed to view both the front of the recorder (for data review) and the back (for connections). Temperature Recorder Accessories Chart paper books, ink bottles and ink pad cases are all available to be used in conjunction with CHINO-type recorders. We also have chart paper for SEKONIC-type recorders as well as for YOKOGAWA-type recorders (B9627AY). Visit our Temperature Recorder Accessories section for more details.
Product Code
RE0100
RE0101
RE0200
RE0201
345 H x 340 W x 487 D mm
300 H x 288 W x 321 D mm
345 H x 340 W x 487 D mm
300 H x 288 W x 321 D mm
Weight
20kg
13.9kg
20kg
13.9kg
Voltage
110v
220v
220v
220v
50Hz or 60Hz
50Hz or 60Hz
50Hz or 60Hz
50Hz or 60Hz
Type K
Type K
Type K
Type K
12
12
12
12
0°C to 1200°C
0°C to 1200°C
0°C to 1200°C
0°C to 1200°C
Dimensions
Frequency Thermocouple Type No. of Channels Temperature Recording Range Ambient Temperature Range Chart Speed Chart Type Protective Case
3
With the Protective Case (RE0100 & RE0200)
0°C to 50°C
0°C to 50°C
0°C to 50°C
0°C to 50°C
options of 12.5, 25, 50 or 100mm/hour
options of 12.5, 25, 50 or 100mm/hour
options of 12.5, 25, 50 or 100mm/hour
options of 12.5, 25, 50 or 100mm/hour
CHINO
CHINO
CHINO
CHINO
Yes
No
Yes
No
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CONTENTS PRODUCT INDEX
TEMPERATURE RECORDER ACCESSORIES Introduction Accessories and spares are essential for the temperature recording process to ensure this is carried out in a smooth and timely fashion. Chart Paper We offer chart paper for 3 different types of temperature recorders: • Both the SEKONIC (CP0100) and CHINO (CP0200) have a temperature recording range of 0°C to 1200°C. Each book of chart paper is 20m in length. • The YOKOGAWA - B9627AY (CP0300) has a temperature recording range of 0°C to 100°C. Each book of chart paper is 30m in length.
SEKONIC Chart Paper Book (CP0100)
Ink Our set of 25ml ink bottles (IK0200) comes with 12 different colours: Green, Blue, Sky Blue, Grey, Brownish Green, Brown, Violet, Purple, Red, Orange, Black and Scarlet.
CHINO Chart Paper Book (CP0200)
Our ink is suitable for any type of temperature recorder. Ink Pad Case Specifically for the CHINO-Type E Series Temperature Recorders (RE0101 and RE0102), our Ink Pad Case (IP0200) has 12 sections, one per ink colour, Easy to remove and replace, refilling can be carried out quickly and efficiently.
YOKOGAWA B9627AY Chart Paper Book (CP0300)
Temperature Recorder Ink Bottles (IK0200)
Ink Pad Case (IP0200) for CHINO-Type E Series Temperature Recorder
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CONTENTS PRODUCT INDEX
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AUTOMATIC PROGRAMMER Automatic Programmer Our Automatic 6-channel Programmer (AP0100) provides accurate temperature control - a vital part of the heat treatment process. The rate of heating above a start temperature, soak temperature, and time and rate of cooling down to an end temperature are all precisely controlled. Product Code Dimensions
AP0100 152 H x 270 W x 441 D mm
Weight
7.2kg
Voltage
110v
Frequency
50Hz or 60Hz
Thermocouple Type Temperature Range
Automatic Programmer - 6 Channels (AP0100)
Type K 0°C to 1200°C in 1°C steps
Rate of Rise/Fall:
1°C to 999°C/hr in 1°C steps
Time
0-99hrs 50mins in 1min steps
THERMOCOUPLE WELDING UNITS Thermocouple Welding Unit This portable unit (WU0100) for Type K welds approximately 450 applications before the battery requires recharging via a 110v or 220v source (the voltage is adjustable). The integrated shoulder-strap enables easy carrying. Mini Thermocouple Welding Unit Welding approximately 250 applications before requiring new AA alkaline batteries, this highly portable unit (WU0200) includes a low battery level light. With a removable shoulder strap, this unit can also be worn on a belt. Product Code Dimensions Weight
WU0200 90 H x145x W x 230 D mm
3.7kg
1.1kg
Power Supply
110v or 220v (adjustable)
4 x AA alkaline batteries
Frequency
50Hz or 60Hz
N/A
Operation
Manual
Manual or Auto
Thermocouple Type
Type K
Type K
Discharge Energy
25J
20-50J
Battery Recharge
6-8hrs
N/A
N/A
After 3mins
Auto Switch-Off
5
WU0100 180 H x 305 W x 95 D mm
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Thermocouple Welding Unit (WU0100)
Thermocouple Mini Welding Unit (WU0200) CONTENTS PRODUCT INDEX
CERAMIC BEADS Introduction Ceramic Beads are used in Ceramic Heater Pads, Channel Heaters and Flexible Insulated Preheaters (see pages 7 to 9). Our ceramic beads can withstand temperatures of up to 1460°C in the long term and 1580°C in the short term. Pink or White Ceramic Beads For use in Ceramic Heater Pads and Flexible Insulated Preheaters, the 5 shapes are available in pink or white colours: • Female End Ceramic Bead (PB0100 & WB0100) • Male End Ceramic Bead (PB0200 & WB0200) • Main Body Ceramic Bead (PB0300 & WB0300) • Main Body Ceramic Bead with Hole (PB0400 & WB0400) • Tail Ceramic Bead - 23mm (PB0500 & WB0500) Special Ceramic Beads For use in Channel Heaters and available only in pink colour, our Special Ceramic Beads come in a variety of shapes and sizes: • Top Hat Ceramic Bead (SB0100) • Slotted Ceramic Bead (SB0200) • Main Body Ceramic Bead 18.7mm (SB0300) • Twin Hole Ceramic Bead (SB0400) • Cold Junction Ceramic Bead (SB0500) • Cold Tail Ceramic Bead (SB0600) • Junction Ceramic Bead (SB0700) • Olive Ceramic Bead (SB0800) • Main Body Ceramic Bead (SB0900) • Barrel Ceramic Bead (SB1000) • Tank Track Ceramic Bead with Hole (TT0100) • Tank Track Ceramic Bead without Hole (TT0200) Products Colour Material
Ceramic Beads Pink or White (PANTONE 271U or RAL9003) Aluminium Oxide 93.1%
Water Absorption Rate
0.01% (by wt.)
Compression Strength
1280 Mpa @ 25°C
Dielectric Strength Temperature Shock Test Safety Working Temperatures
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15.18 MV/m @ 800°C 15 times (max. 1000°C) 1460°C long term 1580°C short term
Pink Ceramic Beads (L-R): Female End Ceramic Bead (PB0100), Male End Ceramic Bead (PB0200), Main Body Ceramic Bead (PB0300), Main Body Ceramic Bead with Hole (PB0400) & Tail Ceramic Bead - 23mm (PB0500)
White Ceramic Beads (L-R): Female End Ceramic Bead (WB0100), Male End Ceramic Bead (WB0200), Main Body Ceramic Bead (WB0300), Main Body Ceramic Bead with Hole (WB0400) & Tail Ceramic Bead - 23mm (WB0500)
Special Ceramic Beads: Front Row (L-R): Top Hat Ceramic Bead (SB0100), Slotted Ceramic Bead (SB0200), Main Body Ceramic Bead 18.7mm (SB0300), Twin Hole Ceramic Bead (SB0400), Cold Junction Ceramic Bead (SB0500), Cold Tail Ceramic Bead (SB0600), Junction Ceramic Bead (SB0700), Olive Ceramic Bead (SB0800), Main Body Ceramic Bead 14mm (SB0900) & Barrel Ceramic Bead (SB1000) Back Row (L-R): Tank Track Ceramic Bead with Hole (TT0100) & Tank Track Ceramic Bead without Hole (TT0200)
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CONTENTS PRODUCT INDEX
6
CERAMIC HEATER PADS (30v, 40v, 60v & 80v) Introduction Ideal for the pre- and post-heat of welds, we offer 30v (1.35kW), 40v (1.8kW) and 60v (2.7kW) and 80v (3.6kW) flexible Ceramic Heater Pads which have a maximum working temperature of 1000°C. Modular Designs Modular designs enable our Ceramic Heater Pads to be made in a number of configurations to suit a wide variety of shapes and sizes. Dimensions of our standard Ceramic Heater Pads are supplied in the chart below, however please do contact us for any bespoke configurations which are not listed. Materials Composed of 19-strand Nickel-Chrome 80/20 wire (WI0301) and 19-strand Nickel Cold Tail wires (WI0400) inter-woven throughout the various configurations of Ceramic Beads (PB0100, PB0200, PB0300, PB0400, PB0500 and WB0500). 2 pieces of 60v Complete Sets of Male Camlocks (CA0700) are used at the end of the tail beads to connect the Ceramic Heater Pads to the Heat Treatment Units.
Ceramic Heater Pads
W
B
H
Flexible Ceramic Heater Pads should be fitted to the component by banding (see Heat Treatment Accessories section on page 14) or other secure means. All connectors should also be fully secured.
7
A
Diagram for measurements
Code
CP Code
Volts
kW
H (mm)
W (mm)
A (mm)
B (mm)
CH0101
CP3
60
2.7
75
660
290
260
CH0102
CP4
60
2.7
100
495
270
260
CH0103
CP6
60
2.7
150
330
300
260
CH0104
CP8
60
2.7
205
250
290
260
CH0105
CP10
60
2.7
255
205
210
260
CH0106
CP12
60
2.7
305
165
290
260
CH0107
CP15
60
2.7
380
145
100
260
CH0108
CP16
60
2.7
405
125
290
260
CH0109
CP21
60
2.7
535
100
150
260
CH0110
CP24
60
2.7
610
85
290
260
CH0111
CP48
60
2.7
1220
45
340
260
CH0112
CP10
30
1.35
255
85
420
260
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CONTENTS PRODUCT INDEX
CERAMIC HEATER PADS (30v, 40v, 60v & 80v) 30v & 60v Ceramic Heater Pads
CP3 (CH0101)
CP4 (CH0102)
CP6 (CH0103)
CP8 (CH0104)
CP10 (CH0105)
CP12 (CH0106)
CP15 (CH0107)
CP16 (CH0108)
CP21 (CH0109)
CP24 (CH0110)
CP48 (CH0111)
CP10 (CH0112)
40v & 80v Ceramic Heater Pads
CP3 (CH0201)
CP4 (CH0202)
CP6 (CH0203)
CP8 (CH0204)
CP10 (CH0205)
CP12 (CH0206)
CP15 (CH0207)
CP17 (CH0208)
CP21 (CH0209)
CP33 (CH0210)
CP66 (CH0211)
CP30 (CH0212)
Materials
WI0301
WI0400
PB0100
PB0200
PB0300
PB0400
PB0500
WB0500
CA0700
Code
CP Code
Volts
kW
H (mm)
W (mm)
A (mm)
B (mm)
CH0201
CP3
80
3.6
75
910
350
260
CH0202
CP4
80
3.6
100
680
680
260
CH0203
CP6
80
3.6
150
450
720
260
CH0204
CP8
80
3.6
205
350
370
260
CH0205
CP10
80
3.6
255
290
250
260
CH0206
CP12
80
3.6
305
230
370
260
CH0207
CP15
80
3.6
380
185
250
260
CH0208
CP17
80
3.6
430
165
180
260
CH0209
CP21
80
3.6
535
145
330
260
CH0210
CP33
80
3.6
840
85
660
260
CH0211
CP66
80
3.6
1675
45
660
260
CH0212
CP30
40
1.8
780
45
440
260
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CONTENTS PRODUCT INDEX
8
CHANNEL HEATERS Channel Heaters Both the 4-Bank (BH0100) and Single-Bank (BH0200) Channel Heaters are suitable for furnace installations and/or temporary furnaces and require a mains voltage supply. Channel Heaters transfer heat via radiation and are composed of Nickel-Chrome 80/20 wire, Special Ceramic Beads and 2 pieces of 60v Complete Sets of Male Camlocks (CA0700), all embedded in a stainless steel frame. Product Code
BH0100
BH0200
Dimensions of Body
340 H x 720 W x 34 D mm
66 H x 720 W x 34 D mm
Length of Twin Hole Beads and Camlocks
490mm
490mm
Weight
17kg
4.5kg
Voltage
240v
60v
Power
13.2kW
3,3kW
800°C
800°C
Maximum Working Temperature
4-Bank Channel Heater (BH0100)
Single-Bank Channel Heater (BH0200)
FLEXIBLE INSULATED PREHEATERS Flexible Insulated Preheaters Flexible Insulated Preheaters are suitable for low temperature preheat treatment. The Ceramic Heater Pad is mounted onto an insulated Superwool® Ceramic Fibre Blanket (CF0200) which is surrounded by a Stainless Steel Mesh (SM0100). The stainless steel backing allows the pad to be applied quickly to metal surfaces using magnetic fixings or by banding. Product Code Dimensions of Body Length of Tail Beads and Camlocks
FP0102
100 H x 750 W 128 H x 585 W x 40 D mm x 40 D mm 465mm
465mm
Weight
2.8kg
2.8kg
Voltage
60v
60v
Power
2.7kW
2.7kW
Maximum Working Temperature
250°C
250°C
CP3
CP4
Ceramic Pad
9
FP0101
Flexible Insulated Preheater CP3 (FP0101)
Flexible Insulated Preheater CP4 (FP0102)
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CONTENTS PRODUCT INDEX
CABLES & WIRES Introduction Cables & Wires are vital for the heat treatment process. Nickel-Chrome Wires Nickel-Chrome is essential for resistor elements in high temperature applications and operates at temperatures up to 1000°C. Nickel-Chrome is available in: • 19-strand Nickel-Chrome 80/20 (WI0301) • 37-strand Nickel-Chrome 80/20 (WI0302) • 19-strand Nickel-Chrome Iron Core 60/15 (WI0200) Each roll has 500m length of 2.83mm diameter wire.
Nickel Wires: 19-strand Nickel-Chrome 80/20 (WI0301) 37-strand Nickel-Chrome 80/20 (WI0302) 19-strand Nickel-Chrome 60/15 (WI0200) 19-strand Nickel Cold Tail (WI0400)
Nickel Cold Tail Our 19-strand Nickel Cold Tail wire (WI0400) can be either butt welded or crimped together to the Nickel-Chrome Wires using Ferrules. Each roll has 500m length of 3.07mm diameter wire.
4-Bank Nickel-Chrome Iron 60/15 (WI0600)
4-Bank Nickel-Chrome Iron 60/15 The 3.5mm diameter 4-Bank Nickel-Chrome Iron 60/15 (WI0600) is a spare part for the Channel Heaters (BH0100 & BH0200). Thermocouple Wires Type K Thermocouple Wire provides accuracy within ±1.5°C. Available in: • Type K, 2 x 0.65mm NiCr/NiSi (WI0100) • Type KX, 2 x 7/0.2mm NiCr/NiSi (WI0101) with maximum working temperatures of 800°C and 105°C respectively. Heater Distribution Cables Supplying electrical energy to heaters and used in Splitter Cables (see below), each roll has 100m length of cable. Double insulated with rubber jackets, our Heater Distribution Cables are available in 16mm2 (WI0900) and 25mm2 (WI0901) diameters.
Thermocouple Type K (WI0100)
Thermocouple Type KX (WI0101)
16mm2 Heater Distribution Cable (WI0900)
25mm2 Heater Distribution Cable (WI0901)
Splitter Cables Used to connect heating elements in parallel to Triple Cable Sets (TR0100) and allow for the accurate zonal temperature control of multiple heating elements from one single control output. Available 2-, 3- or 4-ways, (ST0100, ST0200 and ST0300 respectively).
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Splitter Cables (L-R): ST0100, ST0200 & ST0300
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CONTENTS PRODUCT INDEX
10
CABLES & WIRES (continued) Compensating Cable Designed for interconnection between thermocouple cable and control and recording instrumentation. Suitable for use with Type K Thermocouples. Each roll of Compensating Cable (WI0500) has 100m length of cable. Triple Cable Set Using 2 x 25mm2 Heater Distribution Cable (WI0901) and 1 x Compensating Cable (WI0500), this PVC insulated Triple-Cable Set (TR0100) is for use with Heat Treatment Units to connect them to the heaters and thermocouple. Fitted with 300A Male & Female Camlocks (CA0500 & CA0600) and a Thermocouple Plug & Socket (TC0101 & TC0102), the set is sold in 30m lengths.
Compensating Cable (WI0500)
Triple Cable Set (TR0100)
PLUGS & SOCKETS Thermocouple Plugs & Sockets Made from glass-filled polyester for Type K Thermocouples, our yellow Thermocouple Plugs & Sockets have a working temperature of -40 to 220°C and are used to connect the Thermocouple Wire (WI0100 and WI0101), Compensating Cable (WI0500) and recording and/or control instrumentation. The variety of plugs and sockets available ensures the circuit can easily be fullyconnected according to the client’s needs: • Thermocouple Plug In-Line Male (TC0101) • Thermocouple Socket In-Line Female (TC0102) • Thermocouple Plug Quick Connector Male (TC0400) • Thermocouple Socket Panel Mounted Female (TC0300) Cannon Control Panel Mounted Plug Our Cannon Control Panel Mounted Plug (CC0201) has a universal 3-pin XLR type housing which may be mounted on the rear of the Heat Treatment Units (PS0100, PS0200, PS0500 & PS0600) for connection to an external Automatic Programmer (AP0100).
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Thermocouple Plugs & Sockets (L-R): TC0102, TC0400, TC0300, TC0101
Cannon Control Panel Mounted Plug (CC0201) CONTENTS PRODUCT INDEX
CAMLOCKS & COMPONENTS Introduction Camlocks are spares for use on various units and elements in the heat treatment process. Panel Mounted Camlocks are used on Heat Treatment Units and are made from Brass and Polyamide. In-Line Camlocks are used on Triple Cable Sets, Splitter Cables and Ceramic Heater Pads and comprise of 3 components: • Sleeve (made from Epoxy Resin) • Body (made from Brass) • Retaining Pin (made from ABS) Each component can be purchased separately or as part of a complete set. 300A Camlocks For use on Heat Treatment Units, Triple Cable Sets and Splitter Cables: • 300A Panel Mounted Black Camlock Female (PM0100) • 300A Panel Mounted White Camlock Female (PM0200) • 300A Camlock Complete Set Male (CA0500) • 300A Camlock Complete Set Female (CA0600)
300A Panel Mounted Female Camlocks (L-R): Black (PM0100) White (PM0200)
300A Male Camlock (L-R): Complete Set (CA0500), Sleeve (CA0510), Body (CA0101) & Retaining Pin (CA0203)
300A Female Camlock (L-R): Complete Set (CA0600), Sleeve (CA0610), Body (CA0201) & Retaining Pin (CA0203)
Components: • 300A Camlock Body Male (CA0101) • 300A Camlock Body Female (CA0201) • 300A Camlock Sleeve Male (CA0510) • 300A Camlock Sleeve Female (CA0610) • 300A Camlock Retaining Pin (CA0203) 60A Camlocks & Components For use on Heat Treatment Units, Splitter Cables and Ceramic Heater Pads: • 60A Panel Mounted Black Camlock Female (PM0300) • 60A Camlock Complete Set Male (CA0700) • 60A Camlock Complete Set Female (CA0800) Components: • 60A Camlock Body Male (CA0301) • 60A Camlock Body Female (CA0401) • 60A Camlock Sleeve Male (CA0710) • 60A Camlock Sleeve Female (CA0810) • 60A Camlock Retaining Pin (CA0403)
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60A Panel Mounted Black Female Camlock (PM0300)
60A Male Camlock (L-R): Complete Set (CA0700), Sleeve (CA0710), Body (CA0301) & Retaining Pin (CA0403)
60A Female Camlock (L-R): Complete Set (CA0800), Sleeve (CA0810), Body (CA0401) & Retaining Pin (CA0403)
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CONTENTS PRODUCT INDEX
12
INSULATION PRODUCTS Fibre Blankets Superwool® and Ceramic Fibre Blankets are used as a general insulation material and is the main component used to make insulation blankets (see below). Easy to cut and install, we offer 2 types of blanket: • Ceramic Fibre is made of long fibres and comes in 128kg/m3 and 96kg/m3 densities with a maximum working temperature of 1260°C (CF0100 and CF0101). • Superwool® is made of soft, short fibres and has a maximum working temperature of 1260°C (CF0200).
Superwool® & Ceramic Fibre Blankets (CF0200, CF0100 & CF0101)
Stainless Steel Mesh Used to cover all our Fibre Blankets to make insulation pads (see below), the Stainless Steel Mesh is required to hold the Ceramic Fibre Blanket together. Stainless Steel Mesh 635mm wide (SM0100)
We have 2 sizes of mesh rolls available: • 635mm wide, 30m in length (SM0100) • 300mm wide, 50m in length (SM0200) Insulation Blankets Operating at temperatures of up to 1260°C, our Insulation Blankets are made from Superwool® Ceramic Fibre Blankets (CF0200) and protected in Stainless Steel Mesh (SM0100 & SM0200) to prolong the life of the insulation. The Insulation Blankets can be used repeatedly without loss of thermal properties and are available in 9 sizes: Code
Width (mm)
Depth (mm)
CF0500
300
300
CF0501
600
300
CF0502
900
300
CF0503
600
600
CF0504
900
600
CF0505
1200
600
CF0506
1800
600
CF0507
3600
600
CF0508
7200
600
Stainless Steel Mesh 300mm wide (SM0101)
Insulation Pads (Top-Bottom): 300x300 (CF0500), 600x300 (CF0501), 900x300 (CF0502), 600x600 (CF0503), 900x600 (CF0504), 1200x600 (CF0505)
For bespoke sizes, please contact us directly for a quote or consider purchasing the materials to make them as needed.
Insulation Pads - Superwool® Ceramic Fibre Blankets (CF0200) & Stainless Steel Mesh (SM0100 & SM0200)
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HEAT TREATMENT ACCESSORIES Introduction To facilitate the heat treatment process, we offer a selection of useful accessories. Permanent Round Magnets Used to hold Flexible Insulated Preheaters in place during preheat treatment. With a magnetic induction of 500-700Gs, Permanent Round Magnets (RM0100).
Permanent Round Magnets (RM0100)
Copper Shims Copper Shims are used to wrap around the multistrand bared wires of the Heater Distribution Cables (WI0900 & WI0901) to ensure that the strands of wires remain in tact during connection to Camlocks. Rolls are available in 2 widths: • Copper Shims ¾” (CS0100), 46.6m long • Copper Shims ½” (CS0200), 72.2m long Banding Tools To generate successful results during heat treatment processes, Ceramic Heater Pads must be held in position securely. This is done by banding which requires 3 components: • Stainless Steel Banding Strap (BS0100) has 30m per roll • Stainless Steel Banding Clips (BS0200) are sold with 100 pieces per set • Banding Machine (BS0300) is sold as a single unit and is used to tighten, cut off and clip the Stainless Steel Banding Strap and Clips in place
Copper Shims ¾” (CS0100)
Copper Shims ½” (CS0200)
Stainless Steel Banding Strap (BS0100)
Stainless Steel Banding Clips (BS0200)
Banding Machine (BS0300)
Heat Treatment Putty Heat Treatment Putty (PT0100) is used to fix over the hot junction of the thermocouple. After 20 minutes, the putty dries and hardens to protect the hot junction and help avoid possible short circuits, minimising temperature control and recording errors. Sold as a single item in 1kg jars.
Heat Treatment Putty (PT0100)
Ferrules There are 2 methods of securing the junction where the Nickel-Chrome 80/20 wire (WI0301 & WI0302) connects to the Nickel Cold Tail Wire (WI0400); welding or crimping. Both options require ferrules: • Welding Ferrule (WF0100) is 1” in length • Crimping Ferrule (SC0100) is 0.5” in length Made from Stainless Steel, our ferrules are sold with 50 pieces per set.
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Welding Ferrule (WF0100)
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Crimping Ferrule (SC0100) CONTENTS PRODUCT INDEX
14
HEAT TREATMENT SPARES Introduction Occasionally some components used in the heat treatment process require replacing. Rather than unnecessarily replacing the whole unit, we offer these components as spare parts. Cooling Fan Cooling fans are used in Heat Treatment Units to enhance ventilation within the unit and minimise heat build-up. Our 100v Cooling Fan (FA0100) is sold as a single item - no minimum order required.
Cooling Fan (FA0100)
Electromagnetic Contactors Single Pole Electromagnetic Contactors are used in Heat Treatment Units to control the switching of power supply to each channel. Choose the option with a magnet fitted inside to extend the lifespan of the fitted contacts for DC application: • 110v Single Pole Electromagnetic Contactor with Magnet (EC0100) • 110v Single Pole Electromagnetic Contactor without Magnet (EC0200) • 220v Single Pole Electromagnetic Contactor with Magnet (EC0101) • 220v Single Pole Electromagnetic Contactor without Magnet (EC0201) Each option is sold as a single item - no minimum order required.
Single Pole Electromagnetic Contactors (EC0100, EC0200, EC0101, EC0201)
Energy Regulator (ER0100)
Energy Regulator & Knob Energy Regulators (ER0100) are used in Heat Treatment Units to provide proportional control for temperature regulation. The Knob for Energy Regulators (KB0100) is sold separately as a single item - no minimum order required. Rocker Switch Rocker Switches (RS0100) are used on Heat Treatment Units to select input control from either external or internal Automatic Programmers. Sold as a single item - no minimum order required.
Knob for Energy Regulator (KB0100)
Rocker Switch (RS0100)
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CONTENTS PRODUCT INDEX
PRODUCT INDEX Product Code
Product Description
Heat Treatment Units
Page
PS0100
50kVA Heat Treatment Unit with Individual Programmers - 6 ways
2
PS0200
50kVA Heat Treatment Unit without Programmers - 6 ways
2
PS0500
70kVA Heat Treatment Unit with Individual Programmers - 6 ways
2
PS0600
70kVA Heat Treatment Unit without Programmers - 6 ways
2
Temperature Measuring & Thermocouple Welding Equipment RE0101
CHINO-Type Recorder E Series 12pt - 110v (non-linear)
3
RE0201
CHINO-Type Recorder E Series 12pt - 220v (non-linear)
3
RE0100
CHINO-Type Recorder E Series 12pt with Protective Case - 110v (non-linear)
3
RE0200
CHINO-Type Recorder E Series 12pt with Protective Case - 220v (non-linear)
3
RP0100
CHINO-Type Recorder E Series Protective Case
3
AP0100
Automatic Programmer - 6 Channels
5
WU0100
Thermocouple Welding Unit in Stainless Steel Case
5
WU0200
Mini Thermocouple Welding Unit
5
CP0100
SEKONIC Chart Paper Book
4
CP0200
CHINO Chart Paper Book
4
CP0300
YOKOGAWA Chart Paper Book (B9627AY)
4
IK0200
CHINO Temperature Recorder Ink Bottles 12pt
4
IP0200
CHINO Temperature Recorder Ink Pad Case 12pt
4
Ceramic Heater Pads CH0101
Ceramic Heater Pad CP3 (60v, 2.7kW)
7
CH0102
Ceramic Heater Pad CP4 (60v, 2.7kW)
7
CH0103
Ceramic Heater Pad CP6 (60v, 2.7kW)
7
CH0104
Ceramic Heater Pad CP8 (60v, 2.7kW)
7
CH0105
Ceramic Heater Pad CP10 (60v, 2.7kW)
7
CH0106
Ceramic Heater Pad CP12 (60v, 2.7kW)
7
CH0107
Ceramic Heater Pad CP15 (60v, 2.7kW)
7
CH0108
Ceramic Heater Pad CP16 (60v, 2.7kW)
7
CH0109
Ceramic Heater Pad CP21 (60v, 2.7kW)
7
CH0110
Ceramic Heater Pad CP24 (60v, 2.7kW)
7
CH0111
Ceramic Heater Pad CP48 (60v, 2.7kW)
7
CH0112
Ceramic Heater Pad CP10 (30v, 1.35kW)
7
CH0201
Ceramic Heater Pad CP3 (80v, 3.6kW)
7
CH0202
Ceramic Heater Pad CP4 (80v, 3.6kW)
7
CH0203
Ceramic Heater Pad CP6 (80v, 3.6kW)
7
CH0204
Ceramic Heater Pad CP8 (80v, 3.6kW)
7
CH0205
Ceramic Heater Pad CP10 (80v, 3.6kW)
7
CH0206
Ceramic Heater Pad CP12 (80v, 3.6kW)
7
CH0207
Ceramic Heater Pad CP15 (80v, 3.6kW)
7
CH0208
Ceramic Heater Pad CP17 (80v, 3.6kW)
7
CH0209
Ceramic Heater Pad CP21 (80v, 3.6kW)
7
CH0210
Ceramic Heater Pad CP33 (80v, 3.6kW)
7
CH0211
Ceramic Heater Pad CP66 (80v, 3.6kW)
7
CH0212
Ceramic Heater Pad CP30 (40v, 1.8kW)
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CONTENTS PRODUCT INDEX
16
PRODUCT INDEX (continued) Product Code
Product Description
Ceramic Heater Pads (continued)
Page
BH0100
4-Bank Channel Heater (240v)
9
BH0200
Single Bank Channel Heater (60v)
9
FP0101
Flexible Insulated Preheater CP3 (60v, 2.7kW)
9
FP0102
Flexible Insulated Preheater CP4 (60v, 2.7kW)
9
Ceramic Beads PB0100
Female End Ceramic Bead - Pink
6
PB0200
Male End Ceramic Bead - Pink
6
PB0300
Main Body Ceramic Bead - Pink
6
PB0400
Main Body Ceramic Bead with Hole - Pink
6
PB0500
Tail Ceramic Bead (23mm) - Pink
6
WB0100
Female End Ceramic Bead - White
6
WB0200
Male End Ceramic Bead - White
6
WB0300
Main Body Ceramic Bead - White
6
WB0400
Main Body Ceramic Bead with Hole - White
6
WB0500
Tail Ceramic Bead (23mm) - White
6
SB0100
Top Hat End Ceramic Bead - Pink
6
SB0200
Slotted Ceramic Bead - Pink
6
SB0300
Main Body Ceramic Bead (18.7mm) - Pink
6
SB0400
Twin Hole Ceramic Bead - Pink
6
SB0500
Cold Junction Ceramic Bead - Pink
6
SB0600
Cold Tail Ceramic Bead - Pink
6
SB0700
Junction Ceramic Bead - Pink
6
SB0800
Olive Ceramic Bead - Pink
6
SB0900
Main Body Ceramic Bead (14mm) - Pink
6
SB1000
Barrel Ceramic Bead - Pink
6
TT0100
Tank Track Ceramic Bead with Hole - Pink
6
TT0200
Tank Track Ceramic Bead without Hole - Pink
6
Cables & Wires
17
WI0200
19-strand Nickel-Chrome Iron Core Wire (60/15)
10
WI0301
19-strand Nickel-Chrome Wire (80/20)
10
WI0302
37-strand Nickel-Chrome Wire (80/20)
10
WI0400
19-strand Nickel Cold Tail Wire
10
WI0600
4-Bank Nickel-Chrome Iron Wire (60/15)
10
WI0100
Thermocouple Wire, Type K, 2 x 0.65mm NiCr/NiSi
10
WI0101
Thermocouple Wire, Type KX, 2 x 7/0.2mm NiCr/NiSi
10
WI0900
16mm2 Heater Distribution Cable (double insulated)
10
WI0901
25mm2 Heater Distribution Cable (double insulated)
10
WI0500
Compensating Cable
11
ST0100
2-way Splitter Cable
10
ST0200
3-way Splitter Cable
10
ST0300
4-way Splitter Cable
10
TR0100
Triple-Cable Set with Plug & Socket
11
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CONTENTS PRODUCT INDEX
PRODUCT INDEX (continued) Product Code
Product Description
Plugs, Sockets & Connectors
Page
TC0101
Thermocouple Plug - In-Line (Male)
11
TC0102
Thermocouple Socket - In-Line (Female)
11
TC0400
Thermocouple Plug - Quick Connector (Male)
11
TC0300
Thermocouple Socket - Panel Mounted (Female)
11
CC0201
Cannon Control Panel Mounted Plug
11
PM0100
300A Panel Mounted Black Camlock (Female)
12
PM0200
300A Panel Mounted White Camlock (Female)
12
CA0500
300A Camlock - Complete Set (Male)
12
CA0600
300A Camlock - Complete Set (Female)
12
CA0101
300A Camlock - Body (Male)
12
CA0201
300A Camlock - Body (Female)
12
CA0510
300A Camlock - Sleeve (Male)
12
CA0610
300A Camlock - Sleeve (Female)
12
CA0203
300A Camlock Retaining Pin
12
PM0300
60A Panel Mounted Black Camlock (Female)
12
CA0700
60A Camlock - Complete Set (Male)
12
CA0800
60A Camlock - Complete Set (Female)
12
CA0301
60A Camlock - Body (Male)
12
CA0401
60A Camlock - Body (Female)
12
CA0710
60A Camlock - Sleeve (Male)
12
CA0810
60A Camlock - Sleeve (Female)
12
CA0403
60A Camlock Retaining Pin
12
Insulation Products CF0100
Ceramic Fibre Blanket - 128kg/m3
13
CF0101
Ceramic Fibre Blanket - 96kg/m3
13
CF0200
Superwool® Fibre Blanket - 128kg/m3
13
SM0100
Stainless Steel Mesh - 635mm
13
SM0101
Stainless Steel Mesh - 330mm
13
CF0500
Superwool® Fibre in Stainless Steel Mesh - 300 x 300mm
13
CF0501
Superwool® Fibre in Stainless Steel Mesh - 600 x 300mm
13
CF0502
Superwool® Fibre in Stainless Steel Mesh - 900 x 300mm
13
CF0503
Superwool® Fibre in Stainless Steel Mesh - 600 x 600mm
13
CF0504
Superwool® Fibre in Stainless Steel Mesh - 900 x 600mm
13
CF0505
Superwool® Fibre in Stainless Steel Mesh - 1200 x 600mm
13
CF0506
Superwool® Fibre in Stainless Steel Mesh - 1800 x 600mm
13
CF0507
Superwool® Fibre in Stainless Steel Mesh - 3600 x 600mm
13
CF0508
Superwool® Fibre in Stainless Steel Mesh - 7200 x 600mm
13
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CONTENTS PRODUCT INDEX
18
PRODUCT INDEX (continued) Product Code
Product Description
Heat Treatment Accessories & Spares
19
Page
RM0100
Permanent Round Magnet
14
CS0100
Copper Shims ¾"
14
CS0200
Copper Shims ½"
14
BS0100
Stainless Steel Banding Strap
14
BS0200
Stainless Steel Banding Clips
14
BS0300
Banding Machine
14
PT0100
Heat Treatment Putty
14
WF0100
Welding Ferrule
14
SC0100
Crimping Ferrule
14
FA0100
Cooling Fan for Heat Treatment Units
15
EC0100
110v Single Pole Electromagnetic Contactor (with Magnet)
15
EC0200
110v Single Pole Electromagnetic Contactor (without Magnet)
15
EC0101
220v Single Pole Electromagnetic Contactor (with Magnet)
15
EC0201
220v Single Pole Electromagnetic Contactor (without Magnet)
15
ER0100
Energy Regulator
15
KB0100
Knob for Energy Regulator
15
RS0100
Rocker Switch (Auto/Manual)
15
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CONTENTS PRODUCT INDEX
CONTACT US If you have any questions regarding our products, please don’t hesitate to contact our Head Office in Hong Kong or your local representative. Contact details can be found below. Hong Kong (Head Office) ETL Trade Ltd., 8/F Block B, Veristrong Industrial Centre, 34-36 Au Pui Wan Street, Fo Tan, Hong Kong
Malaysia (Representative) Thermotest (Malaysia) Sdn. Bhd., No. 12A Jalan TP 7/4, Sime UEP Industrial Park, Section 26, 40400 Shah Alam, Selangor, Malaysia
T: +852 2695 8318 F: +852 2695 3944 E:
[email protected] Contact: Ms. Yammie Lee
T: +60 3 5192 3306 F: +60 3 5192 3309 E:
[email protected] Contact: Ms. Norhayati Md. Hanafiah
Philippines (Representative) Traders Industrial Supply Co. Inc., S-7 Sunvar Plaza, Pasay Road corner Amorsolo Street, Makati City, Manila, Philippines
South America (Representative) Vias Importaciones, Padre Tadeo N° 4607, 8510559 Quinta Normal, Santiago, Chile
T: +63 2817 9004 F: +63 2815 8738 E:
[email protected] Contact: Mr. Bong Torres
T: +56 2 775 3046 E:
[email protected] W: www.viasimportaciones.cl Contact: Mr. Gabriel Santiagos Gonzalez
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CONTENTS PRODUCT INDEX
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8/F, Block B, Veristrong Industrial Centre, 34-36 Au Pui Wan Street, Fo Tan, Hong Kong W: www.etl-trade.com E:
[email protected] T: +852 2695 8318 © 2015 ETL Trade Ltd.