Blast Machines

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Blasting Equipment

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BLast MachInes

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CONTENT

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Product overview auer strahltechnik ...................................................... 4

Blast cabinets for manual operating Type PS .................................................................................................................... 6 Type J ....................................................................................................................... 8 Type K ....................................................................................................................... 10 Type N....................................................................................................................... 12

Blast machines for automatic operating Blast machines with satellites .................................................................... 14 Tunnel blast machines ..................................................................................... 15 Blast machines with turn tables ................................................................ 16 Tumble belt blast machines .......................................................................... 17 Blast machines for rollers and tubes ...................................................... 18

Blast machines for specific purposes Industrial blast machines for specific purposes ............................... 19 LEGEND

Wet Blasting

Air Blasting

Ice Blasting

QUALITY- AND RELIABILITY OF DELIVERY

PROCESS STABILITY

ENVIRONMENTAL PROTECTION

PATENTED SOLUTIONS

Certified Manufacturer of Blast Machines (EN ISO 9001) since 1997. Reliable partner of industry, research and handicraft for over 60 years.

High-quality measuring and control engineering guarantee accurately reproducible and documented blast processes with permanently continuous blast results.

Our blast machines exclusively work with closed blast grain cycle and special filter systems to the protection of the environment.

We have numerous patented procedures within the range of the blast technology for established and reliable blasting.

auer surface treatMent BLast technoLoGY for worKPIeces – fast, effectIve, reLIaBLe

AUER – Your reliable partner in blast technology the coMPanY PauL auer GMBh was founDeD In 1947 BY enGIneer PauL auer In MannheIM anD Is resPecteD as Manufacturer of coMPresseD aIr BLast MachInes of the hIGhest QuaLItY. ➜ our assortment reaches from the simple hand-operated blast cabinets

over automatically working turntable or tunnel blast machines up to very specific and specially customized machines, integrated in the production process of our customers. our goal is to offer a wide range of innovative, high quality and pollution free systems within the blast technology. this also includes a high performance customer service with committed and qualified technicians with experience of many years. with more than 9,000 sold blasting machines we have a well-founded knowledge in the area of the blast technology. our blast machines work extremely reliably and are conceived for using in industry, handicraft and research. use our auer blast technology for the treatment of your workpiece surfaces and obtain optimal blasting results. PauL auer Gmbh is certified since 1997 according to DIn en Iso 9001.

suPPLIes worLD-wIDe

test centres

consuLtatIon anD traInInG

after saLes servIce

We supply world-wide in regards to the supply and commercial regulation of the UN.

In our Test Centres in Germany, Poland, Turkey and Romania we offer to you the possibility of accomplishing blast tests using our blast machines.

For training and consultation we provide experienced mechanics and technician. We have a broad knowledge in the area of the blast technology and we will help you with the training and teaching of your workers.

Profit from our fast and reliable spare part service with a large assortment at available standard articles. An experienced customer service cares for the in time maintenance of your blast machines.

AUER BLAST CABINETS

for More than 60 Years we are

PreMIuM Manufacturer for aIr-DrIven BLast caBInets. ➜ specialized on the needs of industry, handicraft and

research we supply high-quality blast technology for effective surface treatment of workpieces. select from a variety of blast systems and blasting procedures, accurately co-ordinated on your industry and your applications. we gladly advise you with the selection or conceiving of an optimal solution.

st unIts free BLa

OVERVIEW BLAST TECHNOLOGY

Description Standard types

Free Blast Units

Blast Cabinets

Blast Machines

Simple blast unit with no cabin around

Blast cabinet for blasting by hand or semi-automatic blasting

Integrated machine for automatic or semi-automatic blasting

❖ ❖

Strahlsysteme

✶ ✶ ✶ ✶

FR FR ID

injector blast system pressure tank blast system wet blast system ice blast system

Type Type ❖ Type ❖ Type ✶

❖

✶ ✶ ✶ ✶

PS J K N

injector blast system gravitation blast system pressure tank blast system water blast system

blast machines with satellites tunnel blast machines ✶ blast machines with turn tables ✶ tumble belt blast machines ✶ blast machines for rollers and tubes ✶ ✶

✶ ✶ ✶ ✶ ✶ ✶

✶

clean derusting paint removing finishing smoothing polishing roughening up deburring unpolishing shot-peening

Number of parts

✶

some

Size of parts

✶

Applications

✶ ✶ ✶ ✶ ✶ ✶ ✶ ✶ ✶

Use

✶

many

✶ ✶ ✶ ✶ ✶ ✶ ✶ ✶

✶

medium large very large

✶

at the object which can be

✶

blasted

✶

workshops research & development

mobile

✶

stationary

✶

Location

✶

clean derusting paint removing finishing smoothing polishing roughening up deburring unpolishing shot-peening

✶

✶

✶ ✶

small medium

injector blast system gravitation blast system water blast system water blast system ice blast system centrifugal wheel blast system

✶

clean derusting paint removing finishing smoothing polishing roughening up deburring unpolishing shot-peening

✶

very many

✶ ✶ ✶ ✶ ✶ ✶ ✶ ✶ ✶

✶ ✶ ✶

small medium large

✶

industrial manufacturing production roads

✶

integrated

✶

auer BLast MachInes

4 I  5

WHICH BLAST INSTALLATION TYPE ARE YOU? On the basis of more than 9,000 sold blast machines for many different blast tasks of our customers you can optimally use our experiences for your blast purposes. Each blast machine is manufactured in close cooperation with our customers. Clarifying the following questions is an important component developing also for you the perfectly fitting solution for the effective treatment of your workpiece surfaces. 1

Do I want to work automatically or manually? Accurately reproducible blast processes need automatic blast machines for the exact monitoring and documentation of the process parameters. For the workshops manual blast cabinets often are enough.

2

Do I have much time or little for the blast application? For the same applications there are most different blasting procedures and blast systems. Time is thereby a crucial factor. It is valid the formula, less time requires more power.

3

how many parts do I have for blasting? The partial throughput is a crucial factor in the selection of the blast system type. Working on individual parts and small series can be operated well with manual blast cabinets. Mass production and mass products require automated solutions.

4

how do I want to load the machine? how do I position my workpieces? For the partial handling and the accurate positioning of workpieces we offer most modern equipment. Step transmission, electrical turntables, conveyors, rail bridges, robots with indexation units or special manufactured workpiece fixings.

5

how do I want to load the machine? how do I position my workpieces? For the partial handling and the accurate positioning of workpieces we offer most modern equipment. Step transmission, electrical turntables, conveyors, rail bridges, robots with indexation units or special manufactured workpiece fixings.

BInets BLast ca

s

achIne BLast M

6 how important is a small environmental impact for

me? For the indulgence of the environment our machines work exclusive with closed blast grain cycle. For working in dust noise sensitive environment we provide additionally noise reduction and special filter.

7

how much money does it cost to me? Not always enough budgets are in place to realize the optimal solution. Ask us for possibilities for the cost reduction or financing your blast machine purchase.

MANUAL OPERATED BLAST CABINETS PS

In the BasIc

confIGuratIon wIth front sLIDInG Door anD safetY swItch.

SCOPE OF SUPPLY: ACCORDING TO STANDARD ❖ ❖

Front tambour door with safety switch Stable work grate with approx. 200 kg of load

❖

Doubled covered operating holes

❖

Window with a pane of security glass

❖

Switchbox according to VDE 0013

❖

Cartridge filter with dust sagging

❖

Pressure-regulator and pressure gauge

❖

Foot switch

OPTIONALLY ❖

hts LED-lig for high y visibilit

Available with turning basket for the automatic batch processing

NEW!

Also as seat cabin

Manual rotation plate

Doubled number of blast pistols

Automatic turning basket

6 I  7

ManuaL oPerateD BLast caBInets tYPe Ps

TYPE PS

Blast cabin

Blast chamber

700/SMALL

1000/MEDIUM

1400/BIG

Width

1.500 mm

1.750 mm

2.150 mm

Depth

1.000 mm

1.300 mm

1.500 mm

Height

2.000 mm

2.000 mm

2.000 mm

Weight

250

Width

750 mm

1.000 mm

1.400 mm

Depth

700 mm

950 mm

1.150 mm

Height

550 mm

750 mm

850 mm

Load

200

200

200

Blast Gun Blast system

Consumption

kg

kg

350

kg

450

kg

kg

kg

1 x SPA 70

1 x SPA 80

1 x SPA 80

Air Nozzle

3,0 mm

4,0 mm

4,0 mm

Blast Nozzle

6,5 mm

11,0 mm

11,0 mm

0,73 m3/min

0,73 m3/min

Pressure Air Power

0,41 m3/min 1,0 KW

1,0 KW

1,0 KW

the smooth and jamfree running front tambour door offers full entrance to the blast chamber, which is equipped with a stable work grate. a large window with fast changeable protective pane within the folding frame allows full view the workpieces. our special dedusting unit with a cartridge filter and a glare-free illuminated blast chamber guarantee clear view even in permanent blast operation.

With pressure blast tank

Specially spread blast chamber

Side-through for long workpieces

MANUAL OPERATED BLAST CABINET J

IN THE BASIC

CONFIGURATION WITH SIDE DOOR AND SAFETY SWITCH

SCOPE OF SUPPLY: ACCORDING TO STANDARD ❖ ❖

Left side door with safety switch Stable work grate with approx. 200 kg of load

❖

Doubled covered operating holes

❖

Window with a pane of security glass

❖

Switchbox according to VDE 0013

❖

Cartridge filter with dust sagging

❖

Pressure-regulator and pressure gauge

❖

Foot switch

OPTIONALLY ❖

Expandable with rail bridge for loading with heavy workpieces

hts LED-lig for high y visibilit

NEW!

With pressure blast tank

Space-saving blast cabin

Lateral wing door

Blast pressure adjustable from the front

8 I  9

ManuaL oPerateD BLast caBInet tYPe J

TYPE J Width Blast cabin

Blast chamber

Depth Height

Consumption

1000/MEDIUM

1200/BIG

1.500 mm

1.700 mm

1.900 mm

800 mm

900 mm

1.100 mm

2.100 mm

2.100 mm

2.100 mm

Weight

280

Width

800 mm

1.000 mm

1.200 mm

Depth

640 mm

740 mm

940 mm

Height

725 mm

770 mm

810 mm

Load

200

200

200

Blast Gun Blast system

800/SMALL

kg

kg

310

kg

kg

410

kg

kg

1 x SPA 80

1 x SPA 80

1 x SPA 80

Air Nozzle

3,0 mm

4,0 mm

4,0 mm

Blast Nozzle

8,0 mm

11,0 mm

11,0 mm

0,73 m3/min

0,73 m3/min

Pressure Air Power

0,41 m3/min 1,0 KW

1,0 KW

1,0 KW

alternatively to the tambour door type we offer our standard blast cabinets of the J-type with a side door version. this version can be equipped with a rail bridge at the left side. on the rail bridge runs a trolley with built-in rotation plate, on which heavy and bulky workpieces can be easily led into the cabinet and can be blasted from all sides.

Easy loading by rail bridge

Blast chamber with protection rubber

Double blast chambers for separate applications

MANUAL OPERATED BLAST CABINET K

In the BasIc

confIGuratIon wIth sIDe Door anD safetY swItch

hts LED-lig for high y visibilit

SCOPE OF SUPPLY: ACCORDING TO STANDARD ❖

❖

❖ ❖

❖ ❖

❖

❖

NEW!

Lateral wing door and front door with safety switches Stable work grate with approx. 200 kg of load Doubled covered operating holes Window with a pane of security glass Switchbox according to VDE 0013 Cartridge filter with dust sagging Pressure-regulator and pressure gauge Foot switch

OPTIONALLY ❖

Foldable canopy for the loading from above with crane

Maximum volume in the blast chamber

Large turntable

Solid cube form

Rail bridge for lateral loading

ManuaL oPerateD BLast caBInet tYPe K

TYPE K Width Blast cabin

Blast chamber

Depth Height

1200/BIG

1.500 mm

1.700 mm

1.900 mm

900 mm

1.100 mm

1.300 mm

2.100 mm

2.100 mm

2.100 mm

Width

800 mm

Height

Blast Gun

Consumption

1000/MEDIUM

350

Load

Blast system

800/SMALL

Weight

Depth

10 I   11

kg

410

kg

480

kg

1.000 mm

1.200 mm

750 mm

950 mm

1.150 mm

1.000 mm

1.000 mm

1.000 mm

200

kg

200

kg

200

kg

1 x SPA 70

1 x SPA 80

1 x SPA 80

Air Nozzle

3,0 mm

4,0 mm

4,0 mm

Blast Nozzle

6,5 mm

11,0 mm

11,0 mm

0,73 m3/min

0,73 m3/min

Pressure Air Power

0,41 m3/min 1,0 KW

1,0 KW

1,0 KW

the K-series offers maximum volume in the blast chamber particularly for the treatment of large and bulky workpieces. the blast cabin has a front door and a lateral door. for the loading with crane we optionally supply the K-version with a foldable canopy on the roof.

Wing door and front door

Doubled chamber width for specially long workpieces

Stable work platform

WET BLASTING CABINETS N

aLL staInLess steeL.

SCOPE OF SUPPLY:

ACCORDING TO STANDARD ❖

Lateral wing door with safety switch

❖

Stable work grate with approx. 200 kg of load

❖

Fest eingebaute Schutzhandschuhe

❖

Window with large pane of security glass

❖

Switchbox according to VDE 0013

❖

Abluftventilator

❖

Druckminderer und Manometer

❖

Double Foot switch

❖

Automatic pane flushing

OPTIONALLY ❖

Available with turning basket made of high-grade steel for the automatic batch processing

hts LED-lig for high y visibilit

NEW!

Automatic turntable

Robust and compact building, made of stainless steel

Blast chamber with wall protectio

ManuaL oPerateD BLast caBInet tYPe n

TYPE N

blast cabin

Blast chamber

800/SMALL

1000/MEDIUM

1400/BIG

Width

1.150 mm

1.350 mm

1.750 mm

Depth

1.100 mm

1.300 mm

1.400 mm

Height

2.000 mm

2.000 mm

2.000 mm

Weight

350

Width

800 mm

1.000 mm

1.400 mm

800 mm

1.100 mm

1.200 mm

1.000 mm

1.000 mm

1.000 mm

Depth Height Load Blast Gun

Blast system

Air Nozzle Blast Nozzle

Consumption

12 I   13

200

kg

kg

480

200

kg

kg

580

200

kg

kg

1 x SPN 80

1 x SPN 80

1 x SPN 80

5,0 mm

5,0 mm

5,0 mm

13,0 mm

13,0 mm

13,0 mm

Pressure Air

1,2 m3/min

1,2 m3/min

1,2 m3/min

Power

2,5 KW

2,5 KW

2,5 KW

wet blasting cabinets made of stainless steel for the careful treatment of surfaces. Ideally suitably for the pre- and post processing of tools before and after the coating. with our patented wet blast technology you work on most sensitive tools, forms and parts extremely effectively.

Automatic turning basket

High performance submerged pump

Specially large window

SATELLITE BLAST MACHINES wIth varIaBLe ProPeLLeD sateLLItes for the InDIvIDuaL treatMent of worKPIecessateLLIten.

➜ the workpieces which can be blasted are taken up at the receiving station

by a special turntable – the satellite. afterwards the satellite is clocked into the blast chamber and so supplied to the blast beam for individual treatment. Accurately fixed workpiece mountings, freely scale and swivelling satellites as well as 3-axis gun movement guarantee an optimum

Water blasting of turbine blades

24 satellites

Doubling act machine

scope of supply according to standard: ❖ 4 to 12 blast pistols ❖ 2 to 24 satellites ❖ Double air-lock slide gate ❖ Light barrier ❖ Central control cabinet with SPS and OI

Technical data Max. clearance diameter Turntable diameter Satellites Satellite diameter

700 mm 600–2.000 mm 2–40 50–500 mm

Machine width (min/max)

1.000–2.400 mm

Machine length (min/max)

1.000–2.700 mm

Machine height (min/max)

1.900–5.000 mm

14 I   15

BLast MachInes sateLLIte BLast MachInes & tunneL BLast MachInes

TUNNEL BLAST MACHINES

for the effIcIent treatMent of

worKPIeces wIth LarGe nuMBers of IteMs.

➜ our tunnel blast machines can be easily integrated into your production

lines. the cycle times are freely variable according to your workpiece capacities and production cycles. By selection of the suitable conveyors, role courses or overhead conveyors all workpieces go through the blast machine successively. In the blast chamber the work pieces are blasted from above or below with blast grain providing you with an even surface result for all workpieces.

Conveyor from special rubber

Role course

Blasting in the run

scope of supply according to standard: High speed blast guns ❖ Transportation belts from rubber, steel plates or wire belt ❖ Infinitely variable flow velocities ❖ Screw and bucket conveyor for mechanical blast grain cycle ❖ Cyclone separator for blast grain feedback ❖ Central control cabinet with SPS and OI ❖

Technical data Max. workpiece length Blast Guns Air nozzle

10.000 mm SPA 80 4 mm

Blast nozzle

11 mm

Flow velocity

0,5–6 m/min

Machine width (min/max)

300 –1.000 mm

Machine length (min/max)

1.500 –10.000 mm

Machine height

2.000–5.000 mm

TURNTABLE MACHINES

forM cLeanInG anD Batch

ProcessInG of worKPIeces wIth LoaDs uP to 5 tons.

➜ With AUER turntable machines you can work on the most different tools, forms

and construction units in a simple and effective way. Besides also the batch processing of workpieces with different weights and sizes is easily feasible. The parts lying on the turntable are led continuously recurring by the blast range and received such an even blast pattern. additionally forms can be purposefully partially blasted fully automatic with a three-dimensional displaceable nozzle movement.

Automatic movable turntable

Pneumatic lift doors on both sides

Three-dimensional nozzle movement

scope of supply according to standard: ❖ Front door with view window ❖ Rail bridge on the left or on the right ❖ Trolley turntable ❖ Central control unit with separate operating panel, fixed or turntable ❖ Pneumatic lift doors

Technical data Turntable diameter

600 –2.000 mm

Max. workpiece diameter

500 mm

Max. load weight

400 kg

Machine width (min/max)

1.000 –2.400 mm

Machine length (min/max)

1.000 –2.700 mm

Machine height

2.000 –5.000 mm

Dust extracting installation

900–3.600 m3/h

BLast MachInes turntaBLe MachInes & tuMBLe BeLt BLast MachInes

TUMBLE BELT BLAST MACHINES

16 I   17

for the effIcI-

ent Batch ProcessInG of BuLK MaterIaL.

➜ our hollow volume machines with resistant special rubber band are ideally

suitable for the load treatment of rollable workpieces made of steel, va, aluminium die casting or brass. here piece weights of 3 kg are possible. the maximum load weight is currently about 45 kg.

Tumble belt

Efficient batch processing

Special rubber band

optional scope of supply: ❖ Special perforated tumble belt ❖ Feeder and unloading shaking gutter ❖ Separators ❖ Cartridge dust sampler, also in explosion-proof version ❖ SPS program control

Technical data Max. load volumes

0,028 m3

Max. load weight

35 kg

Max. piece weight

3 kg

Blast Guns

2

Air nozzle/Blast nozzle Hollow range

4/11 mm 500 mm

Machine width

1.400 mm

Machine length

1.300 mm

Machine height

2.300 mm

ROLLING AND TUBING BLAST MACHINES

PIPe LenGths

uP to 3 Meter, three PIPes BLast at the saMe tIMe.

➜ rolling and tubing blast machines with alternatively lateral supply over a

rail bridge or front loading over automatic drawers or stroke doors. Depending on the pipe diameter the blast treatment takes place either with injector or pressure tank nozzles.

Automatic drawer

Front charging

3-D nozzle movement

optional scope of supply: ❖ Pressure tank nozzles, injector nozzles, Laval blast nozzles ❖ Multi-axis nozzle movements ❖ Rail bridge with freely movable rail wagons ❖ Elevating platforms, lifting doors ❖ Roller carrier ❖ PLC program control ❖ Automatically retractable loading stations

Technical data Pipe diameter Workpiece weight max. Blast Guns Automatically retractable

50–300 mm 500 kg SPA 80 8–13 mm laval

load drawers Machine width (min/max)

1.400–3.500 mm

Machine length (min/max)

800–1.200 mm

Machine height (min/max)

1.900–5.000 mm

BLast MachInes roLLInG anD tuBInG BLast MachInes & InDustrY-sPecIfIc BLastInG MachInes

INDUSTRY-SPECIFIC BLASTING MACHINES sPecIaL soLutIons for the entIre ManufacturInG InDustrY.

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–

18 I   19

Germany ➜

Paul Auer GmbH Bad-Kreuznacher Str. 18 68309 Mannheim

Phone: 0621/72769-0 Fax: 0621/72769-88 Email: [email protected]

POLAND ➜

AUER Polska Sp. z o.o. Oficjalny przedstawiciel firmy Georg RENDER w Polsce ul. Warszawska 15 PL-05-152 CZOSNÓW

Phone: +48 22/785 98 10 Fax: +48 22/785 98 12 Email: [email protected]

TURKEY ➜

AUER Yüzey Kumlama Tekniği Ticaret Ltd.Şti. Rasathane Caddesi,Menekşe Phone: +90 216/462 48 62 Sokak No: 19 Fax: +90 216/308 74 45 Küçüksu Mahallesi Email: [email protected] 34684 Üsküdar – İSTANBUL

sales representative romania ➜

AUER Romania @ S.C. Dameio Distribution S.R.L. Piata 1 Mai Nr. 3 400051 Cluj-Napoca

Phone: +40 744 795481 Fax: +40 744 437188 Email: [email protected]

for more information go to: www.auer.tc