Pratt & Whitney Customer Training

Pratt & Whitney

Customer Training Course Catalog

It’s in our power.

TM

Table of Contents 2

MRO Leadership Program

3

Training Program Consulting Services

4

ATA Specification 104/ Definitions for Training Levels

4

European Aviation Safety Agency (EASA)

6

General Courses

7

Engineering Courses

8

PW4000 Engine Series Courses

10

PW2000 Engine Series Courses

11

PW6000 Engine Series Courses

11

V2500 Engine Series Courses

12

JT8D-7/-17 and JT8D-200 Engine Series Courses

14

JT9D Engine Series Courses

15

F117 Engine Series Courses

16

F100 Engine Series Courses

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e-Learning

19

Web-Based Training

19

Computer-Based Training

20

Training Aids

22

Educational Resources

22

General/Engineering Training Guides

23

Performance/Engineering Training Guides

24

Maintenance Training Guides

26

How to Enroll in a Course

27

Order/Registration Form

Pratt & Whitney Customer Training Center

Pratt & Whitney China Customer Training Center

Pratt & Whitney Customer Training Pratt & Whitney Customer Training delivers a focused learning experience to students from around the world. Our curriculum blends classroom instruction with computer-based technologies and hands-on engine practice. We provide comprehensive and effective training solutions at our state-of-the-art training centers, one of our satellite network locations or on-site at a customer facility. We support both commercial and military engine maintenance training, engineering and engine performance courses, leadership program initiatives and educational resources. All of our courses emphasize proactive safety, reliability, performance and quality. Self-paced online courses are available to support your training needs. For more information about Pratt & Whitney Customer Training services, please contact us directly at 860-565-8600 or speak with your local Pratt & Whitney representative. The 24-Hour Help Center is also available to assist with any inquiries at 800-565-0140 (Domestic) or 860-565-0140 (International).

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MRO Leadership Program Experienced maintenance, repair and overhaul (MRO) leadership is key to the safety and reliability of the world fleet and the evolving international supply chain. The MRO Leadership Program shares knowledge, experience and best practices with participants from various industries to address maintenance, repair and overhaul talent in a rapidly changing business environment. This five-day program challenges participants to find new ways to improve the safety and reliability of the world fleet, drive lean operations across the enterprise, address the complex supply chain and focus on people as key resources. The MRO Leadership Program is offered by Pratt & Whitney in cooperation with university professors and industry experts and associations.

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Key topics include: • Lean Operations • Regulatory Environment • Logistics and Supply-Chain Management • Managing a Cross-Cultural Global Workforce • Leadership and Change Management • MRO Cost Management • Human Factors Awareness • State-of-the-Industry and Market Considerations Content is tailored to program participants. Instructor activities and team projects focus on topics that are critical to the MRO industry and the role of leadership. Tours to a UTC engine overhaul facility or part repair operation may also be provided.

Training Program Consulting Services Customer Training provides consulting services on engine performance, engine maintenance, visual inspections and field issues. We also offer services that can be tailored to your organization, including train-the-trainer programs, cross-facility utilization and regional training. Customer Training offers a total learning management approach, focusing on human performance improvement and value-added services.

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ATA Specification 104/ Definitions for Training Levels Level I: General Familiarization Personnel must be familiar with current equipment and have a general knowledge of turbine-powered transport aircraft. Level I provides a brief overview of the airframe, systems and power plant as outlined in the Systems Description Section of the Aircraft Maintenance Manual.

Level II: Ramp and Transit Personnel must be familiar with turbine-powered transport aircraft digital electronic equipment and have experience in ramp, transit and turnaround activity. Level II provides a basic system overview; a description of controls, indicators and principal components including their location; and practical training on servicing and minor troubleshooting.

European Aviation Safety Agency (EASA) Pratt & Whitney Customer Training is an approved European Aviation Safety Agency (EASA) Part 147 Maintenance Training Organization. Certification allows Pratt & Whitney Customer Training to provide “type training” for European aircraft and power plant technicians as required by their respective EASA Part 66 curricula. Part 147 certification also ensures that Pratt & Whitney Customer Training’s facility, processes, records, personnel, equipment and examinations continuously meet the highest standards. Experienced and qualified instructors undergo training every year to stay current with the latest technical upgrades, training techniques and regulatory requirements. In addition, our EASA-qualified examiners provide hands-on assessments and exams following each class. Part 66 Appendix III type-training levels are based upon ATA 104 (Air Transport Association) corresponding-type training levels.

Level III: Line and Base Maintenance Training Personnel attending Level III training should, in addition to requirements for Levels I and II, possess the knowledge and experience required to maintain turbine-powered transport aircraft. Level III provides a detailed description of the operation, component location, removal/installation and troubleshooting procedures to maintenance manual level.

Level IV: Specialized Training Entry level is defined by subject matter. Personnel must have considerable experience in the field in which training will be received. Level IV provides a detailed description, component location, in-depth troubleshooting, adjustment, test procedures, rigging, in-depth use of wiring diagrams, schematics and engineering data.

Level V: Component Overhaul Training Entry level is defined by subject matter. Personnel must meet prerequisites established by the vendor. Specialized overhaul training is conducted by airframe/engine manufacturers and/or their suppliers to a component maintenance manual level.

EASA Certificate 4

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General Courses Jet Engine Introduction (2 Days) Class Size: 18 Course Code: 109

Standard Practices Used in Maintenance of Pratt & Whitney Engines (2 Days) Class Size: 15 Course Code: 205

Designed for personnel who need general knowledge of the gas turbine engine. The student will be able to identify the major gas turbine engine, nacelle and engine system components; name the different types of gas turbine engines; and state, in general terms, engine economics. Effective Training and Presentation Techniques (3 Days) Class Size: 12 Course Code: 216

Provides knowledge and understanding of classroom management skills, speaking skills, use of audiovisual materials, giving and receiving instructor feedback and adult learning theory. Two days of classroom instruction are followed by one full day of practice teaching scenarios where students apply what they have learned, then receive immediate feedback on their performance. The course satisfies the requirements of FAR145 for instructor training.

Designed for personnel responsible for performing or supervising maintenance on Pratt & Whitney engines. Students will be able to reference proper resources and will be able to perform recommended maintenance practices. A variety of hand tools, precision measuring equipment and shop engines provide handson experience with Standard Practices. The human factor and its role in maintenance will be discussed. CFM56® Engine Maintenance Training Pratt & Whitney Customer Training is expanding its training capabilities to include ATA maintenance courses for the CFM56 engine. Please contact us for more information on how we can tailor your CFM56 engine training program.

OJT: Teaching Job Knowledge and Skills (1 Day) Class Size: 12 Course Code: 501

Designed for subject-matter experts who train new employees both in the classroom and on the shop floor. Provides knowledge and ability to apply the characteristics of an effective instructor, verbal and nonverbal communications and the coach-and-pupil learning strategy. This course consists of presentations and discussions combined with classroom activities designed to improve individual communications skills. 6

CFM and CFM56 are trademarks of CFM International.

Engineering Courses Introduction to Engine Failure Analysis (5 Days)

Engine Design and Repair (5 Days)

Class Size: 15 Course Code: 200

Class Size: 15 Course Code: 209

Teaches how to analyze jet engine system/part failures from in-flight or test cell incidents to help determine root cause. Case studies from course participants are used as examples in the classroom. This course is applicable to all Pratt & Whitney engine models and includes classroom presentations, discussions and workshop sessions. Students will learn important information from listening to experiences shared by other participants and from hands-on exercises.

Provides a general overview of the structural design and performance features of Pratt & Whitney’s commercial gas turbine engines. The course defines the relationship between these features and required inspection and repair procedures. Additional topics include a review of engine management using risk analysis and the application of the failure analysis process. The experience is designed to enhance the student’s skill level in the evaluation, repair and management process for engine parts.

Introduction to Engine Fleet Management (5 Days)

P&W EHM (Engine Health Monitoring) (5 Days )

Class Size: 15 Course Code: 201

Class Size: 12 Course Code: 210

Teaches procedures for evaluating and optimizing an airline’s engine fleet in the areas of engine performance, test cell operations, onwing health management, engine workscope and engine maintenance and removal planning.

Designed for personnel responsible for conducting engine performance analysis using in-flight data and Pratt & Whitney’s P&W EHM software program. Students will be able to perform engine health-monitoring procedures, analyze the engine health monitoring reports and apply the features of the P&W EHM computer program. Students are encouraged to bring a copy of their P&W EHM database to class to gain experience applying the EHM program features to their own engine fleet. Students must be employed by companies who have or are registered to receive P&W EHM software.

Module Performance Analysis Using MAPNET (4 Days) Class Size: 15 Course Code: 203

Develops competency in implementing and using the Module Analysis Program Network (MAPNET) program to accomplish engine and module performance analysis and to plan corrective action using engine test cell data.

Engine Condition Monitoring II (ECM II)/ECM (5 Days) Class Size: 12 Course Code: 202

Advanced Diagnostic and Engine Management (ADEM) (5 Days) Class Size: 12 Course Code: 222

Designed for personnel responsible for conducting on-wing engine performance and health monitoring or those who have a Fleet Management Program (FMP) or Engine Management Program (EMP) contract with Pratt & Whitney. The primary ADEM tools and features are identified, discussed and used to determine the cause of engine faults and document analyses. Students will have the ability to access their own ADEM fleet data to immediately apply the topics learned in class. The course also emphasizes the benefits of preventive maintenance and early fault detection.

Develops competency in implementing and using the Pratt & Whitney engine condition monitoring program (ECM II) to accomplish on-wing engine performance analysis. This course is intended for users who do not have P&W EHM software.

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PW4000 Engine Series Courses System Familiarization – All Models ATA Level: I Class Size: 15 Course Code: 4000 B747/767/PW4000 (4 Days) 4100 A300/PW4100 (5 Days) 4400 MD11/PW4400 (5 Days) 4130 A330/PW4100-100 inch (5 Days) 4030 B777/PW4000-112 inch (4 Days)

Provides an introduction to engine design features and an overview of engine systems, performance and ground operations. Airbus PW4100 and MD11/PW4400 classes also cover thrust-reverser systems. Line and Base Maintenance – All Models ATA Level: III Class Size: 12 Course Code: 4003 B747/767/PW4000 (8 Days) 4103 A300/PW4100 (10 Days) 4403 MD11/PW4400 (10 Days) 4133 A330/PW4100-100 inch (10 Days) 4033 B777/PW4000-112 inch (10 Days)

Designed for maintenance technicians and other personnel associated with line and base maintenance. This course provides a detailed description of system operation, component location, onboard reporting systems and fault isolation procedures to aircraft maintenance manual level. Borescope Inspection Procedures – All Models (2 Days) ATA Level: IV Class Size: 4 Course Code: 4002 B747/767/PW4000 4102 A300/PW4100 4132 A330/PW4100-100 inch 4032 B777/PW4000-112 inch

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, training engine, mockups and worksheets to develop critical investigative and interpretive skills. Compressor Blade Blending – All Models ATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days) Course Code: 4004 B747/767/PW4000 (5th, 6th and 7th Stage) 4104 A300/PW4100 (5th through 15th Stage) 4404 MD11/PW4400 4134 A330/PW4100-100 inch (5th through 15th Stage) 4034 B777/PW4000-112 inch (5th through 15th Stage)

Provides important hands-on experience required to develop necessary investigative and interpretative skills while using specialized equipment to detect, interpret, evaluate and repair damage in the compressor gaspath. Customer must supply blade-blending equipment required for this training. Requires Pratt & Whitney source approval.

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Post-Maintenance Test – All Models (5 Days)

Maximum Heavy Maintenance (B3) – All Models

ATA Level: IV Class Size: 12 Course Code: 4005 B747/767/PW4000 4105 A300/PW4100 4405 MD11/PW4400 4135 A330/PW4100-100 inch 4035 B777/PW4000-112 inch

(See note for class duration.)

Designed for mechanics, technicians and propulsion engineers responsible for engine testing and analysis. Students will develop the skills necessary to perform engine test procedures, monitor performance and evaluate the engine’s condition. Practical experience will be gained using test logs and data to monitor performance and troubleshoot engines. Heavy Maintenance (B1-B2) – All Models ATA Level: V Class Size: 6 to 8 Course Code: 4007 B747/767/PW4000 (10 Days) 4107 A300/PW4100 (10 Days) 4407 MD11/PW4400 (10 Days) 4137 A330/PW4100-100 inch (10 Days) 4037 B777/PW4000-112 inch (15 Days)

Designed for personnel who are responsible for performing and supervising limited and major engine assembly and disassembly. The course provides practical hands-on training on the assembly and on the disassembly of major build groups, using special tooling, equipment and appropriate technical manuals.

ATA Level: V Class Size: 2 to 4 Course Code: 4006 B747/767/PW4000 4106 A300/PW4100 4406 MD11/PW4400 4136 A330/PW4100-100 inch 4036 B777/PW4000-112 inch

Designed for personnel who are responsible for performing and supervising limited and major engine assembly and disassembly. The course provides practical hands-on training on the assembly and on the disassembly of major build groups, using special tooling, equipment and appropriate technical manuals. This course is offered only at the customer’s facility using the customer’s tooling and engine-build groups. Note: The number of build groups selected for training determines total course length. Training days = 3 to 35 days based on an eight-hour day.

Engine Change – Bootstrap Method – All Models (2 Days) ATA Level: V Class Size: 4 to 6 Course Code: 4111 A300/PW4100 4411 MD11/PW4400 4141 A330/PW4100-100 inch 4041 B777/PW4000-112 inch

Gives engine-change team members the knowledge required to remove and install an engine using the bootstrap method. Engine bootstrap tooling installation and removal tasks will be performed. The course will cover the maintenance manual procedure for preparing the engine for removal and installation.

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PW2000 Engine Series Courses System Familiarization – All Models (2 Days) ATA Level: I Class Size: 15 Course Code: 2031 (B757)

Provides an introduction to engine design features and an overview of engine systems, performance and ground operations. Line and Base Maintenance – All Models (8 Days) ATA Level: III Class Size: 12 Course Code: 2033 (B757)

Designed for maintenance technicians and other personnel associated with line and base maintenance. This course provides a detailed description of system operation, component location, onboard reporting systems and fault isolation procedures to aircraft maintenance manual level.

Heavy Maintenance (B1-B2) – All Models (10 Days) ATA Level: V Class Size: 6 to 8 Course Code: 2007 (B757)

Borescope Inspection Procedures – All Models (2 Days) ATA Level: IV Class Size: 4 Course Code: 2030 (B757)

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, a training engine, mockups and worksheets to develop critical investigative and interpretive skills.

Designed for personnel responsible for performing and supervising limited and major engine assembly and disassembly. The course provides practical hands-on training on the disassembly of major build groups and assembly using necessary special tooling, equipment and appropriate technical manuals. Maximum Heavy Maintenance (B3) – All Models (See note for class duration.)

Compressor Blade Blending – All Models ATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days) Course Code: 2012 (6th through 9th Stage)

Provides important hands-on experience required to develop necessary investigative and interpretative skills while using specialized equipment to detect, interpret, evaluate and repair damage in the compressor gaspath. Customer must supply blade-blending equipment required for this training. Requires Pratt & Whitney source approval.

ATA Level: V Class Size: 2 to 4 Course Code: 2006 (B757)

Designed for personnel responsible for performing and supervising limited and major engine assembly and disassembly. The course provides practical hands-on training on the disassembly of major build groups and assembly using necessary special tooling, equipment and appropriate technical manuals. This course is offered only at the customer’s facility using the customer’s tooling and engine-build groups. Note: Training days = 3 to 35 days. The number of build groups selected for training determines total course length.

Post-Maintenance Test – All Models (5 Days) ATA Level: IV Class Size: 12 Course Code: 2005 (B757)

Designed for mechanics, technicians and propulsion engineers responsible for engine testing and analysis. Students will develop the skills necessary to perform engine test procedures, monitor engine performance and evaluate engine condition. Practical experience will be gained using engine test logs and data to monitor performance and to troubleshoot engines.

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Bootstrap Equipment Installation – All Models (2 Days) ATA Level: IV Class Size: 4 to 6 Course Code: 2011 (B757)

Teaches members how to remove and install an engine using the bootstrap method. Engine bootstrap tooling installation and removal tasks will be performed. The course will cover the maintenance manual procedure for preparing the engine for removal and installation.

PW6000 Engine Series Courses System Familiarization (2 Days)

Post-Maintenance Test (5 Days)

ATA Level: I Class Size: 15 Course Code: 6101

ATA Level: IV Class Size: 12 Course Code: 6108

Provides an introduction to engine design features and an overview of systems, performance and ground operations.

Designed for mechanics, technicians and propulsion engineers responsible for engine testing and analysis. Students will develop the skills necessary to perform engine test procedures, monitor performance and evaluate engine condition. Practical experience will be gained using test logs and data to monitor performance and to troubleshoot engines.

T1 PW6100 Engine Only for Airbus A318 (5 Days) EASA Level: III Class Size: 12 Course Code: 6103

Designed for maintenance technicians and other personnel associated with line and base maintenance. This course provides a detailed description of system operation, component location, onboard reporting systems and fault isolation procedures to aircraft maintenance manual level. Borescope Inspection Procedures – All Models (2 Days) ATA Level: IV Class Size: 4 Course Code: 6100

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, a training engine, mockups and worksheets to develop critical investigative and interpretative skills.

Engine Change – Bootstrap Method – All Models (2 Days) ATA Level: IV Class Size: 4 to 6 Course Code: 6107

Gives engine-change team members the knowledge and hands-on experience needed to remove and replace an engine from the on-wing position. A training engine installed on mockup pylon and bootstrap equipment is used for the practical shop training. Team practice at task and safety procedures is emphasized.

V2500 Engine Series Courses General Familiarization (2 Days)

Interactive Electronic Technical Manual (1 Day)

ATA Level: I Class Size: 15 Course Code: 2500

ATA Level: N/A Class Size: 12 Course Code: 2504

Provides an introduction to engine design features and an overview of systems, performance and ground operations.

Provides an introduction to the format, navigation, functions and features of the Interactive Electronic Technical Manual (IETM) and the International Aerospace Engines (IAE) manuals contained within.

Borescope Inspection Procedures – All Models (2 Days) ATA Level: IV Class Size: 4 Course Code: 2503

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, a training engine, mockups and worksheets to develop critical investigative and interpretative skills.

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JT8D-7/-17 and JT8D-200 Engine Series Courses General Familiarization

Compressor Blade Blending – All Models

ATA Level: I Class Size: 15 Course Code: 821 JT8D-Standard (2 Days) 850 JT8D-200 (3 Days)

ATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days) Course Code: 804 JT8D-Standard 854 JT8D-200

Provides an introduction to engine design features and an overview of systems, performance and ground operations.

Provides important hands-on experience required to develop necessary investigative and interpretative skills while using specialized equipment to detect, interpret, evaluate and repair damage in the compressor gaspath. Customer must supply blade-blending equipment required for the training.

Line and Base Maintenance (8 Days) ATA Level: III Class Size: 12 Course Code: 823 JT8D-Standard 873 JT8D-200

Designed for maintenance technicians and other personnel associated with line and base maintenance. This course provides a detailed description of system operation, component location, onboard reporting systems and fault isolation procedures to aircraft maintenance manual level. Borescope Inspection Procedures (2 Days) ATA Level: IV Class Size: 4 Course Code: 820 JT8D-Standard 870 JT8D-200

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, a training engine, mockups and worksheets to develop critical investigative and interpretative skills to evaluate engine gaspath condition. 12

Heavy Maintenance (B1-B2) (10 Days) ATA Level: V Class Size: 6 to 8 Course Code: 807 JT8D-Standard 857 JT8D-200

Designed for personnel who are responsible for performing and supervising limited and major engine assembly and disassembly. The course provides practical hands-on training on the assembly and on the disassembly of major build groups, using special tooling, equipment and appropriate technical manuals. Troubleshooting (5 Days) ATA Level: IV Class Size: 12 Course Code: 824 JT8D-Standard 859 JT8D-200

Designed for personnel involved in performing and supervising line and base engine troubleshooting and fault analysis. The course provides practical hands-on training on engine features and systems characteristics.

Maximum Heavy Maintenance (B3) – All Models (See note for class duration.)

ATA Level: V Class Size: 2 to 4 Course Code: 806 JT8D-Standard 856 JT8D-200

Designed for personnel who are responsible for performing and supervising limited and major engine assembly and disassembly. The course provides practical hands-on training on the assembly and on the disassembly of major build groups, using special tooling, equipment and appropriate technical manuals. This course is offered only at the customer’s facility using the customer’s tooling and engine-build groups. Note: Training days = 3 to 35 days. The number of build groups selected for training determines total course length.

Post-Maintenance Test (5 Days) ATA Level: IV Class Size: 10 Course Code: 805 JT8D-Standard 855 JT8D-200

Designed for mechanics, technicians and propulsion engineers responsible for engine testing and analysis. Students will develop the skills necessary to perform engine test procedures, monitor performance and evaluate the engine’s condition. Practical experience will be gained using test logs and data to monitor performance and to troubleshoot engines.

JT8D-7/-17 Combustion Chamber Borescope Inspection (ASB5639) (4 Days)1 ATA Level: IV Class Size: 4 Course Code: 100

Develops skills in using borescope equipment to detect, interpret and evaluate deterioration and damage in the combustion chamber of a JT8D-7/-17 engine per ASB5639. JT8D-200 Combustion Chamber Borescope Inspection (SB5741) (4 Days)1 ATA Level: IV Class Size: 4 Course Code: 101

Develops skills in using borescope equipment to detect, interpret and evaluate deterioration and damage in the combustion chamber of a JT8D-200 engine per SB5741. JT8D-7/-17 and -200 Borescope Inspection Procedures Gaspath Special (1 Day) ATA Level: IV Class Size: 4 Course Code: 102

Develops skills in using borescope equipment to evaluate deterioration and damage in the engine gaspath. Note: Attendees must have attended and successfully completed the Combustion Chamber Borescope Inspection course (no. 100 or 101).

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Including gaspath, course duration is 5 days. 13

JT9D Engine Series Courses System Familiarization – All Models ATA Level: I Class Size: 15 Course Code: 900 -7A, F, J (2 Days) 910 59A (2 Days) 920 -70A (2 Days) 930 -7Q (2 Days) 940 7R4 Boeing (2 Days) 950 7R4 Airbus (3 Days) 960 7R4G2 Boeing (2 Days)

Introduces engine design features with an overview of systems, performance and ground operations. Line and Base Maintenance – All Models ATA Level: III Class Size: 12 Course Code: 903 -7A, F, J (8 Days) 913 59A (8 Days) 923 -70A (8 Days) 933 -7Q (8 Days) 943 7R4 Boeing (8 Days) 953 7R4 Airbus (10 Days) 963 7R4G2 Boeing (8 Days)

Designed for maintenance technicians and other personnel associated with line and base maintenance. This course provides a detailed description of system operation, component location, onboard reporting systems and fault isolation procedures to aircraft maintenance manual level. Borescope Inspection Procedures – All Models (2 Days) ATA Level: IV Class Size: 4 Course Code: 902 -7A, F, J 912 59A 922 -70A 932 -7Q 942 7R4 Boeing 952 7R4 Airbus 962 7R4G2 Boeing

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, a training engine, mockups and worksheets to develop critical investigative and interpretive skills.

Post-Maintenance Test (5 Days) ATA Level: IV Class Size: 12 Course Code: 905 -7A, F, J 915 59A 925 -70A 935 -7Q 945 7R4 Boeing 955 7R4 Airbus 965 7R4G2 Boeing

Designed for mechanics, technicians and propulsion engineers responsible for engine testing and analysis. Students will develop the skills necessary to perform test procedures, monitor performance and evaluate engine condition. Practical experience will be gained using test logs and data to monitor performance and to troubleshoot engines. Compressor Blade Blending ATA Level: IV Class Size: 2 to 3 (3 Days); 4 (4 Days) Course Code: 117 (5th through 15th stage)

Provides important hands-on experience required to develop necessary investigative and interpretative skills while using specialized equipment to detect, interpret, evaluate and repair damage in the compressor gaspath. Customer must supply blade-blending equipment required for the training. Requires Pratt & Whitney source approval.

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F117 Engine Series Courses Military training programs are restricted to audiences using and/or supporting the military product and meeting U.S. Department of Defense export/licensing requirements. Attendance at military training programs requires the appropriate sponsorship of the Pratt & Whitney customer Integrated Logistics Support (ILS) manager or the United States Air Force (USAF). All training courses listed are based on six hours of actual instruction per day unless otherwise noted. Systems Familiarization (2 days)

Borescope Inspection Procedures (3 Days)

Class Size: 15 Course Code: 7000

Class Size: 6 Course Code: 7002

Provides an introduction to engine design features and an overview of systems, performance and ground operations.

Designed for technicians responsible for performing borescope inspection of the engine gaspath condition. The course consists primarily of practical exercises using borescope equipment, a training engine, mockups and worksheets to develop critical investigative and interpretive skills.

Line and Base Maintenance (5 days) Class Size: 12 Course Code: 7003

Designed for technicians responsible for performing line and base maintenance. Provides knowledge and understanding of engine design features, line replacement unit (LRU) identification, engine operation, systems operation and rigging and inspection.

Engine Blade Blending (1 day) Class Size: 2 to 6 Course Code: 7004

Provides general knowledge of inspections and blending techniques for Pratt & Whitney military engine blades. The course consists of support equipment identification, definition of blade damage and proper inspection and blending techniques.

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F100 Engine Series Courses Engine Familiarization (3 Days)

F100 Borescope/Fiberscope Inspection (5 Days)

Class Size: 4 to 12 Course Code: 1040 F100-PW-220 1050 F100-PW-229

Class Size: 2 to 6 Course Code: 1036 F100-PW-220 1037 F100-PW-229

This course enables the student to explain basic facts and state general principles about military engine construction features and systems design. This course will prepare the student for all subsequent military engine training courses.

Provides knowledge and experience to perform F100 engine borescope/fiberscope inspections. The course consists of classroom presentations and practical hands-on experience. F100 Engine Blade Blending (1 day)

F100 Interactive Electronic Technical Manual System (IETMS) (1 day)

Class Size: 2 to 6 Course Code: 1015

Course Code: 1014

Provides general knowledge of inspections and blending techniques for Pratt & Whitney military engine blades. The course consists of support equipment identification, definition of blade damage and proper inspection and blending techniques.

Enables the student to navigate through the F100-PW-220/229 Intermediate Maintenance Manual Set (IMMS) and use it within the maintenance environment. This course prepares the student for the Intermediate Maintenance and Intermediate Maintenance On-the-Job-Training (OJT) courses. F100 Engine Systems and Troubleshooting (10 Days) Class Size: 4 to 12 Course Code: 1041 F100-PW-220 1051 F100-PW-229

Provides comprehensive and in-depth training of F100 engine systems operation, diagnostic equipment operation, troubleshooting techniques and line replacement unit (LRU) maintenance.

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F100 Intermediate Maintenance (55 Days)1 Class Size: 4 to 6 Course Code: 1019 F100-PW-220 1052 F100-PW-229

Working as team members, students will disassemble, inspect and reassemble the engine and/or associated modules using F100-unique special tooling, technical manuals and precision measuring equipment.

F100 Intermediate Maintenance OJT (59 Days)2

F100 Depot Maintenance1, 2

Class Size: 4 to 6 Course Code: 1020 F100-PW-220 1056 F100-PW-229

Class Size: 4 to 6 Course Code: Engine (includes all courses below) (47 Days) Fan Module (5 Days) Core Module (15 Days) Rear Compressor Drive Turbine (3 Days) Fan Drive Turbine Module (5 Days) Gearbox (3 Days) Augmentor (4 Days)

The course is designed to enhance the knowledge and experience gained in the Intermediate Maintenance course by providing further knowledge and experience performing those tasks most frequently encountered in an actual maintenance environment. Students work as a team, making necessary decisions about the requirements and procedures for a given situation. The instructor(s) serves in an advisory/observer capacity during the training period. Students will be evaluated on the proficiency level attained during training.

F100-PW-220

F100-PW-229

1034 1023 1022 1027 1025 1048 1045

1057 1095 1038 1039 1064 1100 1103

Working as a team, students will disassemble, inspect and reassemble the engine and/or associated modules using F100-unique tooling, technical manual and precision measuring equipment.

F100 Intermediate Test Operator (5 Days)1 Class Size: 4 to 6 Course Code: 1042 F100-PW-220 1053 F100-PW-229

Designed for customers already operating the engine. Enables the student to install and remove an F100 engine on the test stand, conduct a run of the engine and perform pre- and post-run inspections of the engine and test stand. F100 Intermediate Test Operator (10 Days) Class Size: 4 to 6 Course Code: 1043 F100-PW-220 1054 F100-PW-229

Enables the student to install and remove an F100 engine on the test stand, conduct a run of the engine and perform pre- and post-run inspections of the engine and test stand. F100 Engine Monitoring System Component Intermediate Maintenance Repair (10 Days) Class Size: 2 to 4 Course Code: 1070

Provides a basic knowledge and the practical experience required to perform intermediate-level maintenance repair of F100 enginemonitoring-system components.

F100 Depot Maintenance OJT 1, 2 Class Size: 4 to 6 Course Code: Engine (includes all courses below) (67 Days) Fan Module (8 Days) Core Module (20 Days) Rear Compressor Drive Turbine (5 Days) Fan Drive Turbine Module (8 Days) Gearbox (5 Days) Augmentor (6 Days)

F100-PW-220

F100-PW-229

1035 1024 1079 1029 1026 1049 1047

1059 1088 1089 1102 1090 1101 1104

This course enhances the Depot Maintenance course with the opportunity to gain further knowledge and experience performing those tasks most frequently encountered in an actual maintenance environment. The students work as a team, making necessary decisions about the requirements and procedures for a given situation. The instructor(s) serves in an advisory/observer capacity during the training period. Students will be evaluated on the proficiency level attained during this training period. F100 Depot Test Operator (5 Days)1 Class Size: 4 to 6 Course Code: 1028 F100-PW-220 1058 F100-PW-229

Designed for customers already operating the engine. Enables the student to install and remove an F100 engine on the test stand, conduct a run of the engine and perform pre- and post-run inspections of the engine and test stand. F100 Depot Test Operator (10 Days)1 Class Size: 4 to 6 Course Code: 1033 F100-PW-220 1060 F100-PW-229

Enables the student to install and remove an F100 engine on the test stand, perform an operational performance run of the engine and perform pre- and post-run inspections of the engine and test stand.

1

Class conducted at customer location.

2

Designed for the entire engine or for modules specified by the customer.

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e-Learning e-Learning Products and Services Customer Training has developed a range of e-Learning solutions in response to customer demand, providing students convenient, cost-effective methods for acquiring knowledge and skills. Web-Based Training courses are ideal for students who do not have the opportunity to attend classes at one of our training locations, and allows students to learn at their own pace in a format that is delivered at their convenience. A range of courses are being made available at www.pwcustomertraining.com on topics ranging from human factors awareness to jet engine introduction to engine familiarization. Computer-Based Training courses are available in CD format and on-site at our training centers for specific engine models and topics. For a complete listing, please visit the shopping cart on www.pwcustomertraining.com. Interactive Distance Learning is available through a variety of formats and technologies, offering interaction between Customer Training instructors and students in different locations. Rapid-Electronic Performance Support (R-EPS) job refreshment aids have been created in cooperation with Customer Technical Support to help customers familiarize themselves with the important details of a service procedure before performing a specific maintenance task. R-EPS are not intended to replace or supercede any official Pratt & Whitney technical publication, and are available on the Pratt & Whitney Online Services portal.

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Web-Based Training Jet Engine Introduction This e-Learning familiarization course introduces the fundamentals of jet engine design, including the concepts of propulsion and bypass ratio; the function of various gas turbine engine components; the development of the dual spool engine, and the evolution of gas turbine engines in response to marketplace demands. Course duration: one hour.

Advanced Jet Engine Operation This companion to Jet Engine Introduction examines in detail the operation of the fuel, oil, and air systems, and provides an overview of environmental, regulatory and cost issues. Course duration: one hour. Human Factors Awareness Human Factors Awareness continues to gain importance as a crucial means for ensuring aviation health and safety. This course explores the theory behind various human factors models; illustrates everyday situations that invite error and mistakes; depicts serious, real-life incidents involving “The Dirty Dozen,” and describes methods to ensure continued training and awareness. Course duration: two hours.

PW4000 (112-inch Fan) Engine Operation and Construction ATA Level: I

Provides an overview of jet engine operation and details of the internal construction of the PW4000 112-inch fan engine. PW2000 Engine Operation and Construction (Student-Paced CBT) ATA Level: I

Provides an overview of jet engine operation and details of the internal construction of the PW2000 engine. JT8D (-7 through -17) On-Wing Maintenance ATA Level: I, II and III

Provides an overview of JT8D design specifications and features. It also explains engine systems and components, aircraft interfaces, engine performance and ground operations. And for the ATA Level III student, it also introduces basic troubleshooting techniques. This is essentially three courses in one, providing access to course content in ATA Levels I, II and III commensurate with student needs.

Computer-Based Training Introduction to Borescope Inspection of Gas Turbine Engines ATA Level: IV

Provides knowledge and understanding of borescope inspection fundamentals. It offers mastery of borescope equipment, techniques, inspection practices and engine damage recognition. PW4000 (100-inch Fan) Engine Operation and Construction ATA Level: I

Provides an overview of jet engine operation and details of the internal construction of the PW4000 100-inch fan engine.

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Training Aids Commercial Engines Pratt & Whitney Secondary Flow and Lubrication Systems Schematics Each schematic illustrates in full color the secondary air sources and uses of the various stages of air throughout the engine’s systems. Careful attention is given to the proper identification of all compressor and turbine stages, flanges and gaspath stations. In addition, the engine lubrication system is depicted detailing the pressure, scavenge and breather air subsystems. Schematics are available in handout and wall chart sizes. See order numbers below. Order No:

P090-H P092-H P093-H P094-H P099-H P132-H

Secondary Flow Handouts (Handouts measure 11 inches x 17 inches) Sold in packages of 25. PW2000 PW4000 94-Inch Fan PW4000 100-Inch Fan PW4000 112-Inch Fan PW6124 JT8D-217C/-219

The schematics are printed on high-quality white laser paper and are ideally sized for handouts, insertion into training guides, or display in an office area. Order No: P090-W P092-W P093-W P094-W P099-W P132-W

Secondary Flow Wall Charts (Wall charts measure 36 inches x 51 inches) PW2000 PW4000 94-Inch Fan PW4000 100-Inch Fan PW4000 112-Inch Fan PW6124 JT8D-217C/219 Note: This wall chart measures 26 inches x 50 inches

The wall charts are laminated with a clear dry-erase material for use in a classroom or shop setting.

Pratt & Whitney Engine Build Groups The build groups cross-section shows the engine assembly parts and engine build groups identified by ATA chapter sections. Flange locations are also identified. Order No: P135-H P137-H

Engine Build Groups Handouts (Handouts measure 11 inches x 17 inches) PW4000 94-Inch Fan PW4000 100-Inch Fan

P135-W P137-W

Engine Build Groups Wall Chart (Wall charts measure 36 inches x 51 inches) PW4000 94-Inch Fan PW4000 100-Inch Fan

Military Engines Order No: P091-H P113-H P111-H P139-H P142-H P110-H P119-H P140-H P141-H P112-H P114-H P115-H

(Handouts measure 11 inches x 17 inches) Sold in packages of 25. F117 Secondary Flow and Lubrication Schematic F119-PW-100 Cross Section F100-PW-220 Cross Section F100-PW-220 Lubrication Systems Schematic F100-PW-220 Engine Modules F100-PW-229 Cross Section F100-PW-229 Access Ports F100-PW-229 Lubrication Systems Schematic F100-PW-229 Engine Modules F135-PW-100 CTOL/CV Cross Section F135 CTOL/CV Airflow Map F135 STOVL Airflow Map

Order No: P091-W P113-W P111-W P139-W P142-W P110-W P119-W P140-W P141-W P112-W P114-W P115-W

(Wall chart sizes vary. See legend below.) F117 Secondary Flow and Lubrication Schematic1 F119-PW-100 Cross Section2 F100-PW-220 Cross Section2 F100-PW-220 Lubrication Systems Schematic4 F100-PW-220 Engine Modules4 F100-PW-229 Cross Section2 F100-PW-229 Access Ports1 F100-PW-229 Lubrication Systems Schematic4 F100-PW-229 Engine Modules4 F135-PW-100 CTOL/CV Cross Section2 F135 CTOL/CV Airflow Map3 F135 STOVL Airflow Map3

Wall chart sizes: 1 36 inches x 51 inches 2 28 inches x 68 inches 3 30 inches x 68 inches 4 36 inches x 68 inches Sample of Secondary Flow and Lubrication Systems Schematic

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Please visit Pratt & Whitney’s Online Services to place an order and complete a purchase at https://portal.pw.utc.com

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Educational Resources Books/References Name

Description

Book Code

Aeronautical Vestpocket Handbook

Offers a detailed engineering technical reference. It contains compressible flow functions, standard altitude data and properties of gases, materials and elements. In addition, the book covers a range of aircraft, engine and general aviation topics. Shipping charges are included in the price for this book.

P&W 79500

The Aircraft Gas Turbine Engine and Its Operation

Provides a complete engine familiarization handbook. It describes the general aero-thermodynamic principles underlining operation and performance, different types of engines and a detailed component description. The book also discusses the various internal and external systems, such as the secondary flow and lubrication systems, as well as operational performance and the many factors that affect it. Shipping charges are included in the price.

P&W 182408

Engine Nomenclature

Provides definitions of commonly used technical and engineering terms oriented toward commercial turbofan engines.

P098

General/Engineering Training Guides

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Certified Training Instructor

Contains illustrations and related text about instructor skills, communications, audiovisual materials and their use in the classroom, evaluating other instructors and the use and creation of instructor guides.

P060

On-the-Job-Training – Teaching Job Knowledge and Skills

Contains illustrations and related text addressing communications, providing feedback to students, safety, managing students and teaching physical skills.

P066

Standard Practices Used in Maintenance

Contains text, tables, line charts and photographs used to instill knowledge about torquing practices, the use of locking devices, O-ring, lubricant, precision measuring, clamping of tubes and harnesses, applying markings to parts and handling bearings. Resources for Standard Practices are also included.

P016

Engine Design and Repair

Contains text, tables, line charts and photographs used to instill knowledge about the design and performance features of Pratt & Whitney’s commercial gas turbine engines and the required inspection and repair procedures. Additional topics include a review of engine management using risk analysis and the application of the failure analysis process.

463

To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

Performance/Engineering Training Guides Name

Description

Book Code

Engine Condition Monitoring II (ECM II)

Covers application of gas generator baseline curves, the ECM II computer program, data acquisition by the flight crew and the characteristics of monitored parameters. Contains charts and tables commonly used in solving engine-condition-monitoring problems. Applicable to both the mainframe and personal computer versions of the ECM II program.

440

Module Performance Analysis Using MAPNET

Contains text, tables and line charts used to analyze engine component deficiencies, program capabilities, data requirements, output interpretation and workscope simulation features. Basic gas turbine performance including component characteristics and their deterioration impacts is also included.

450

P&W EHM (Engine Health Contains illustrations, trend-monitoring-report examples and explanations for the application of Monitoring) P&W EHM software. The content is divided into several areas: fleet configuration management, data collection requirements, cruise and takeoff data processing, analysis and management. Also included are report layouts and options, trend analysis, UNIGRAPH plotting workshop and EHM student assessment.

437

Introduction to Engine Failure Analysis (EFA)

Contains illustrations and related text about the basic knowledge of how to investigate engine system or part failures to help find the root cause. Also described are the procedures used to write a failure analysis report.

462

Engine Fleet Management

Contains illustrations and related text about evaluation and optimization of the engine fleet management program. Areas of discussion include engine and module performance, fleet ranking, fleet analysis and maintenance scheduling.

456

To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

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Maintenance Training Guides

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Name

Description

Engine Model

Book Code

Engine System Familiarization Level I

Contains illustrations and related text about the basic features and principles of engine construction and systems.

PW4000 94-inch Fan PW4000 112-inch Fan PW4100 94-inch Fan PW4100 100-inch Fan PW4400 94-inch Fan PW2000 PW6000 V2500 JT8D-7/-17 JT8D-200

601 675 622 643 651 411B B6101 542 027 094

Line and Base Maintenance Level III

Contains illustrations and related text about engine construction features, performance and rating characteristics, engine systems and system components, purpose, location, operation, operational tests and troubleshooting.

PW4000 94-inch Fan PW4084 112-inch Fan PW4090 112-inch Fan PW4100 100-inch Fan PW4100 94-inch Fan PW4400 94-inch Fan PW2000 JT8D-7/-17 JT8D-200 JT9D-7Q JT9D-7A, F, J JT9D-59A, -70A JT9D-7R4, E, F JT9D-7R4D1 JT9D-7R4G2

600 663 670 623 B4163 651 410B B0823 090 180 210 230 280 330 390

Engine Heavy Maintenance (B1-B2) Level IV

Contains text, schematics, cross-sectional drawings and system diagrams covering various steps in engine disassembly and assembly and use of tooling.

PW4000 94-inch Fan PW4100 100-inch Fan PW4000 112-inch Fan PW2000 JT8D-7/-17 JT8D-200 JT9D-7, 7Q, 7A, F

635 648 665 420 032 100 200

Intermediate and Depot Level Maintenance (Military)

Contains text, schematics, cross-sectional drawings and system diagrams covering various steps in engine disassembly and assembly and use of tooling.

F100-PW-220 Intermediate Depot F100-PW-229 Intermediate Depot

1007 1034 1022 1023

To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

Maintenance Training Guides Name

Description

Engine Model

Book Code

Borescope Inspection

Contains basic information of borescope terminology, equipment and types of compressor, combustor and turbine distress. Also shown are borescope access port locations, specific airfoil dimensions and combustion chamber liner inspection maps.

PW4000 94-inch Fan PW4000 112-inch Fan PW4100 100-inch Fan PW2000 PW6000 JT8D-7/-17 and -200 V2500

645 669 649 423 B6100 031 541

Post-Maintenance Test

Contains illustrations and text of the test facility, support equipment, engine test parameters, test cell connections, test profiles and operating limits.

PW4000 94-inch Fan PW4000 112-inch Fan PW4100 100-inch Fan PW2000 JT8D-7/-17 JT8D-200 F100-PW-220 F100-PW-229

640 666 644 421 048 089 1040 1008

Compressor Blade Blending, 5th- to 15th-Stage

PW4400 94-inch Fan Contains illustrations and related text of the procedures, equipment and practice skills necessary to do on-wing compressor blade blending.

680

Engine Heavy Maintenance (B3)

Contains text, schematics, cross-sectional drawings and system diagrams of various steps in engine module disassembly and assembly and use of tooling.

PW4000 94-inch Fan JT8D-7/-17 JT8D-200

635 035 099

Compressor Blade Blending, 6th- to 9th-, 11th- to 13th-, 15thto 17th-Stage

PW2000/PW2300 Contains illustrations and related text of the procedures, equipment and practice skills necessary to do on-wing compressor blade blending.

F100 Engine Blade Inspection and Blend Repair

Contains illustrations and related text of the procedures, equipment and practice necessary to inspect and blend repair the F100 engine compressor blades.

F100-PW-220/229

1038

Interactive Electronic Technical Manual (IETM)

Contains illustrations and related text of IETM navigation, front matter, publications and features.

V2500 F100

543 1060

PW2000/B757 Open-Cowl Inspection

Contains illustrations and related text to conduct an open-cowl inspection.

PW2000/B757

695

JT8D, JT8D-200 Troubleshooting

Contains illustrations and related text of engine external features, performance and rating characteristics, systems operation, operational tests, and troubleshooting.

JT8D-7/-17 JT8D-200 F100-PW-220

028 095 Vol I 1014 Vol II 1015 Vol I 1011 Vol II 1012

Contains text and cross-sectional drawings of various steps in performing a hot-section inspection and use of tooling.

JT8D-7/-17 JT8D-200

Hot-Section Inspection

F100-PW-229

413

041 092

To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

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How to Enroll in a Course 1

Our Website Open your Internet browser and go to http://www.pwcustomertraining.com

1

2

3

2

Course Catalog You can browse our dynamic Course Catalog to view current offerings and availability. Select the Courses & Registration tab and the button for the desired course category. Note: This feature is available with public access, but it is necessary to Log On to register for courses. After Log On, the Register Now button will appear for each class/course.

3

New User For full access to system features, including course registration, please submit a New User Request Form. Requests will be processed within one business day and login information, including User Name and Password, will follow by E-mail. Note: If you registered/completed training with Pratt & Whitney Customer Training after January 2008, your profile already exists. Contact us for login assistance as necessary.

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Order/Registration Form Ship To Address

Bill To Address

Company

Company

Name

Name

Address

Address

City, State, Postal Code

City, State, Postal Code

Country

Country

Phone Number

Send Orders To Pratt & Whitney Customer Training Center Mail Stop 122-18 400 Main Street East Hartford, CT 06108

Fax: 860-755-6131 E-mail: [email protected]

Class registration also available online at www.pwcustomertraining.com

Classes are conducted in English unless otherwise specified. Upon request, a class can be conducted in another language using a customer supplied interpreter. Use of interpretive services may extend the length of the class.

Training Courses Course Name

Course Code

Start Date

Page No.

Price per Day

No. of Days

Total Price

Page No.

Quantity

Unit Price

Total Price

Names of Students

Training Aids/Educational Resources Description

Applicable shipping charges and taxes will be applied.

Book Code/Order No.

Carrier

Account No.

Standard

Express

Conditions of Order Acceptance by Pratt & Whitney All orders and registrations for training are contingent upon entering into a training agreement with Pratt & Whitney and are subject to the terms and conditions of such agreement.

Customer Name (Print)

Customer Signature 27

www.pw.utc.com East Hartford, CT Pratt & Whitney Customer Training Center M/S 122-18 400 Main Street East Hartford, CT 06108 USA

Beijing, China Pratt & Whitney China Customer Training Center 8A Tianzhu Road, Tianzhu Airport Industrial Zone, Shunyi District, Beijing, China, 101312

Registrar: +1-860-565-5221 Student Services: +1-860-565-5221 Reception/Main Number: +1-860-565-8600 Fax: +1-860-755-6131 E-mail: [email protected]

Registrar: +(86)10-8048-6677 Ext.1111 Student Services: +(86)10-8048-6677 Ext.1100 Reception/Main Number: +(86)10-8048-6677 Fax: +(86)10-8048-6329 E-mail: [email protected]

To view class schedules and register for training, please visit Customer Training’s web site at: http://www.pwcustomertraining.com To order training materials, please visit Pratt & Whitney’s Online Services at https://portal.pw.utc.com

PWTC.06.09