Power Supply
Power Supply Contents
Overview 214 IP20 Single-phase Power Supplies
216
IP20 Three-phase Power Supplies
220
IP67 Intelligent Power Supplies
222
Compact IP20 Power Supplies
226
Industrial automation is becoming more demanding than ever, and the complexity of tasks is forever increasing. Efficient operation of equipment and machines demands reliable power sources. Balluff power supplies: the powerful solution for fault-free operation of your system. Take advantage of the special benefits of Balluff power supplies: ■■Full product line – choose just what you need ■■Short circuit and overload protection in industrial environments ■■High availability of all devices ■■Unlimited, precise power for increased demands ■■Long life for reliable operation ■■Worldwide approvals for use anywhere
Power Supply
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Power Supply
IP67 machine mount power supplies
A Power Supply You Can Trust Intelligent power supplies with HeartBeat technology give reliable feedback on the real time and long term status of the supply. Built with the roughest applications in mind, these power supplies provide many great advantages: ■■Highly energy efficient (>93% efficiency) ■■Electrically durable (power boost 150% for 4 seconds) ■■Long lasting (minimum service life of 15 years) ■■Vibration and shock resistant ■■IP67 – Outside the cabinet rated
Flange mounting
7/8" industry standard power connectors
IP67 Fully potted housing
HEARTBEAT™ visual feedback
HEARTBEAT™ Stress level Reversible in medium term Stress level indicates the physical and thermal loads. A change in the load status delays the "pulse" of the device slightly.
Lifetime Irreversible in long term Lifetime indicates the remaining useful life of the device and is based on the combination of all loads.
Load level Reversible in short term Load level indicates the current load on the device. The display indicates the load without delay.
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Network Auxiliary Power This fully potted power supply can be installed virtually anywhere in an industrial manufacturing environment and provide efficient and reliable power. Easy to see indicators communicate the status of the power supply for simple preventative maintenance plan. With greater than 93% efficiency you can improve plant performance and decrease waste power consumption.
Power Supply
Reliable control power
Parallel/Single mode When more power is needed, multiple units can be connected in parallel mode (most models) Ready output Informs control system that power supply is operational (most models) Adjustable output Adjust voltage output to compensate for losses in wiring and distributed components
Rugged DIN rail mount
CE, UL/cUL, & TUV approvals
IP20-rated metal housing (most models)
Status indication LED for DC power ON and DC power LO indication (most models)
Control and Network Power These power supplies were designed by Balluff with control products in mind, so you can be sure they will integrate perfectly with your control suite. The PS Series of ultra reliable power supplies come in a wide range of 24 V DC models with single or 3-phase inputs. With current ranges from 0.75 A (18 W) to 40 A (960 W), there is a size for most applications. But if more power is needed, connect multiple power supplies together (parallel mode) for additive current capacity.
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Finger-safe terminals No additional guarding is necessary
Seamless Installation Reliable power has never been this easy to install. It starts with convenient DIN mounting with Balluff’s heavy-duty, built-in mounting system. Screw terminals are oriented to allow AC power to enter from the bottom and DC power to exit from the top. Finger-safe terminals require no additional guarding.
Power Supply
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Power Supply IP20 standard Single-phase 12 V, 24 V output
Output values
1.5 A @ 12 V DC 0.75 A @ 24 V DC 18 W 100...240 V AC BAE0036 BAE0001 50 mV Yes > 100 kHz 77% typical / 77% typical -25 °C to +71 °C IP 20 Air free convection Plastic CE, UL/cUL, TUV, Class 2
Output wattage Input voltage 12 VDC 24 VDC Ripple and noise Short Circuit Protection Switching frequency Efficiency (12 V / 24 V) Ambient temperature Degree of protection per IEC 60529 Cooling Housing material Approvals
-
+
24 VDC / 0.75 A
LO
VOUT
90
ON
BAE0001 BAE PS-XA1W-24-007-001
100-240 VAC 0.5 A 47-63 Hz
N L
23
Siemens S7-300 rail adapter
216
BAM01FH
114
Power Supply IP20 standard Single-phase 12 V, 24 V output
2.5 A @ 12 V DC 1.25 A @ 24 V DC 30 W 100...240 V AC BAE0039 BAE0004 50 mV Yes > 100 kHz 84% typical / 86% typical -25 °C to +71°C IP 20 Air free convection Plastic CE, UL/cUL, TUV, Class 2 - - + + Rdy
5.0 A @ 12 V DC 2.5 A @ 24 V DC 60 W 100...240 V AC BAE003E BAE0005 50 mV Yes > 100 kHz 86% typical / 89% typical -25 °C to +71°C IP 20 Air free convection Plastic CE, UL/cUL, TUV, Class 2 - - + + Rdy
24 VDC / 1.25 A
24 VDC / 2.5 A
90
Vout
90
Vout ON
ON
BAE0004
BAE0005
BAE PS-XA-1W-24-012-002
BAE PS-XA-1W-24-025-002
100-240 VAC 0.8 A 47-63 Hz
100-240 VAC 1.5 A 47-63 Hz
N
L
41
N
114
41
L
114
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Power Supply
IP20 standard Single-phase 12 V, 24 V, 48 V output
Output values
3.8 A @ 24 V DC (SELV)
Output wattage Input voltage 12 V 24 V 48 V Ripple and noise Short Circuit Protection Switching frequency Efficiency (12 V / 24 V / 48 V) Ambient temperature Degree of protection per IEC 60529 Cooling Housing material Approvals
91.20 W 115/230 V AC (Auto-Select) BAE003J 50 mV Yes > 55 kHz (typically) - - - / 85% typically / - - –25...+71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV, Class 2, ODVA certified
-
-
+ + Rdy
LO ON
124
LO ON
BAE0006
BAE PS-XA-1W-24-050-003
BAE PS-XA-1W-24-038-003
115/230 VAC 2.8/1.4 A 47-63 Hz
115/230 VAC 2.8/1.4 A 47-63 Hz
L
64
+ + Rdy
24 VDC / 5 A Vout
BAE003J
218
-
Single Parallel
24 VDC / 5 A Vout
124
-
Single Parallel
10 A @12 V DC 5 A @ 24 V DC 2.5 A @ 48 V DC 120 W 115/230 V AC (auto select) BAE003H BAE0006 BAE003K 50 mV Yes > 80 kHz 84% typically / 86% typically / 87% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
L
N
116
64
N
116
Power Supply IP20 standard Single-phase 24 V, 48 V output
10 A @ 24 V DC 5 A @ 48 V DC
20 A @ 24 V DC 10 A @ 48 V DC
240 W 115/230 V AC (auto select)
480 W 115/230 V AC (auto select)
BAE0002 BAE003L 100 mV Yes > 80 kHz - - - / 89% typically / 90% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
BAE0003 BAE003M 100 mV Yes > 100 kHz - - - / 89% typically / 90% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
Single Parellel
Vout
-
-
+
+
Rdy
24 VDC / 10 A
BAE0002
BAE0003
BAE PS-XA-1W-24-200-005
BAE PS-XA-1W-24-100-004
115/230 VAC 7/3.5A 47-62Hz
115/230 VAC 5.4/2.2 A 47-63 Hz
L
124
124
LO ON
24 VDC / 20 A ON
N
N
L
Vout
LO
Rdy + + - -
Parrallel Single
86
116
175
115
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Power Supply IP20 standard Three-phase 24 V output
Output values Output wattage Input voltage Ripple and noise Short Circuit Protection Switching frequency Efficiency Ambient temperature Degree of protection per IEC 60529 Cooling Housing material Approvals
5 A @ 24 V DC 120 W 3x 340...575 V AC BAE0007 100 mV Yes > 100 kHz 89% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
10 A @ 24 V DC 240 W 3x 340...575 V AC BAE0008 100 mV Yes > 100 kHz 90% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
Vout
BAE0007
LO ON
124
+ + - -
24 VDC / 5 A
124
Rdy
BAE0008
BAE PS-XA-3Y-24-100-006
BAE PS-XA-3Y-24-050-009
LO ON Vout
3PH 400-500 VAC 0.85 A phase 47-63 Hz
3PH 400-500 VAC 0.5 A phase 47-63 Hz
24 VDC / 10 A
+
L1 L2 L3
L1 L2 L3
+
-
Parellel
-
Single
Rdy
75
220
112
89
112
Power Supply IP20 standard Three-phase 24 V output
BAE0009
BAE000A
BAE PS-XA-3Y-24-400-008
BAE PS-XA-3Y-24-200-007
3PH 400-500 VAC 2.4 A phase 47-63 Hz
3PH 400-500 VAC 1.4 A phase 47-63 Hz
24 VDC / 40 A
Continuous Discontinuous
24 VDC / 20 A
Single Parellel
L1 L2 L3
126
40 A @ 24 V DC 960 W 3x340...575 V AC BAE003R 80 mV Yes > 100 kHz 92% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
124
20 A @ 24 V DC 480 W 3x 340...575 V AC BAE0009 100 mV Yes > 100 kHz 90% typically -25 °C to +71 °C IP 20 Air free convection Metal CE, UL/cUL, TUV
Vout
Rdy
+
+
-
+
-
-
Vout
LO ON
150
+
LO ON
L1 L2 L3
-
112
276
112
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Power Supply
Intelligent power supplies
Power supplies are key components in automation but can easily be overlooked or last on the agenda. When a power supply fails, the sensors, actuators and the controller all come to a halt to figure out which part of the system has failed. It is up to the controller to figure out which part caused the halt in production. The power supply is often replaced long before it is necessary to prevent the risk of automation component failure, which ultimately leads to loss of productivity. The Balluff Difference Balluff’s HEARTBEAT® function, which consists of stress level indicator, load level indicator and life expectancy indicator, lets the user visually know how the power supply is doing and when a power supply would need to be replaced. Ultimately this will allow the full life of the power supply, years longer than the standard replacement time.
Stress Level
Load Level Symbol
Meaning
Symbol
Yellow
Yellow
The load level (Bars) provides information about the actual load condition on the output. If the standard load is too much for one power supply, the bar level will turn yellow. This will indicate either load needs to be removed or another power supply is needed. By taking action to reduce the load, this ensures no damage to the power supply.
Meaning Power supply with long service life
Pulse speed increasing: thermal load not optimum. No immediate risk of overheating. Slightly accelerated aging. Reduce the load or improve ventilation!
Service life less than 3 years, replace during next maintenance cycle Yellow Power supply at end of service life, replace immediately
High pulse speed: poor internal thermal state, service life at serious risk. Check the load and improve ventilation!
>100...150% load, typically when a higher current is required, max. 4 s Red
Symbol
Green
Green 81...100% load
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Meaning Low pulse speed: everything OK, a long service life can be expected.
0...80% load
Green
Life Expectancy
Red
The stress indicator (Pulse) takes into account the load as well as the ambient temperature to determine the stress level. Temperature is one of the factors that will reduce the life of a power supply. If the stress level is up but not the load level, it is a clear indicator the temperature is too high and is causing stress on the power supply.
Red
Visually the HEARTBEAT® function informs users of the life expectancy display (Hour glass) with a minimum service life of 15 years at 100% load and 40ºC. The red hourglass indicates it is time to replace the power supply.
Power Supply
Intelligent power supplies Machine mount IP67
Machine Mount IP67 Intelligent Power Supplies Degree of protection per IEC 60529 Output current Output power Output voltage Input voltage Isolated output (4-pin),DeviceNet Aux, SELV & GND Isolated output (4-pin), EtherNet IP Aux, SELV Grounded output (4-pin) EtherNet IP Aux, PELV Isolated output (5-pin), PROFI & CC-Link Aux, SELV & GND Efficiency MTBF Input Output Operating temperature Storage temperature range Mounting Housing material Service life Warranty
IP 67 3.8 A 91.2 W 24 V DC (SELV) 100...240 V AC, Single phase BAE00EN BAE00FW BAE00EP BAE00ER High efficiency > 93 % > 800,000 h 3-pin (male) 4-pin (female), 2 circuits 5-pin (female) for DN Network Power −25...+70 °C −40...+80 °C Panel, wall and field mounting Metal, fully enclosed Almost 15 years 2 years
6x Ø5.5 27.5 27.5
6x Ø5.5
BAE00ET BAE00FY BAE00FL
68
43
43
7/8" - 16UN 150
129
140
90
118 129 139
83.5
7/8" - 16UN
58
IP 67 8A 192 W 24 V DC (SELV) 100...240 V AC, Single phase
56
61
50
67
86 116
Power Supply
Standard Cable Information 3-wire Female 2 m Straight Right Angle 4-wire Male 2m Straight Right Angle 5-wire Male 2m Straight Right Angle
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BCC099E BCC099L BCC0917 BCC091E BCC0ACY BCC0AE2
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Power Supply
Compact and Intelligent IP20 Power Supply Units BAE With IO-Link
10 A 240 W 24 V DC (SELV, PELV) 115 V/230 V AC (automatic setting) BAE00LJ High efficiency Typically > 93%
20 A 480 W 24 V DC (SELV, PELV) 115 V/230 V AC (automatic setting) BAE00M3 High efficiency Typically > 94%
IP 20
IP 20
IP 20
IP 20
15
IO-Link adapter BAE00TF
224
135
35 15
15
79 127
128
125 14
125
5 15
11
15
Load level
Heartbeat
Life expectancy
Load level ■■Reversible in short term
Stress level ■■Reversible in medium term
Lifetime ■■Irreversible in long term
Load level indicates the current load on the device. The display indicates the load without any delay.
Stress level indicates the physical and thermal loads. Changing the load has an effect on device wear.
Lifetime shows the remaining service life of the device, based on the total of all loads.
11
All indicators show the status of the device and are multi-colored: green yellow red
35
12
127
12
125 14
135
35
127
11
15
79 127
35
115 60 111 14
5
127
38 20
60 14
127
134
127
92 88
134
15
127
5
5
115 111
38 20
15
35
134 127
24 10
35
134 127
92 88
135
24 10
35
Efficiency Degree of protection as per IEC 60529
BAE00TR High efficiency Typically > 88%
5A 120 W 24 V DC (SELV, PELV) 115 V/230 V AC (automatic setting) BAE00T4 High efficiency Typically > 92%
135
2.5 A 80 W 24 V DC (SELV, PELV) 115…230 V AC
35
Output current Output wattage Output voltage Input voltage
11
Power Supply
Compact and Intelligent IP20 Power Supply Units BAE With IO-Link
In industrial automation, the focus continues to shift more towards decentralized installation without control cabinets. Balluff power supply units with IP 67 degree of protection are absolutely ideal for meeting this change. They can be used in the field directly and under harsh conditions.
Continuous transmission of process data ■■Output voltage ■■Output current The power supply emits a message automatically if any of the following events occur: ■■DC alarm ■■Stress level alarm ■■Lifetime alarm ■■Critical temperature ■■Power boost
Special sensors in the device continuously monitor wear factors such as temperature, overload, interference and other basic conditions.
Additional retrieval of service data ■■Charge life ■■Current input voltage ■■Absolute temperature minimum and maximum ■■Power boost counter
Machine Mount IP20 Intelligent Power Supplies Output current 3.8 A Output wattage 91.2 W Output voltage 24 V DC (SELV) Input voltage 100…240 V AC Isolated ouput, DeviceNet BAE00TH Isolated output, EtherNet BAE00TP Grounded output, EtherNet BAE00TJ Isolated output, PROFI & CC-Link BAE00TK Efficiency High efficiency, typically > 91% Degree of protection as per IEC 60529 IP 67
8A 192 W 24 V DC (SELV) 100…240 V AC BAE00TL BAE00TN BAE00TM High efficiency, typically > 91% IP 67
117 M12x1 57
5.5 (6x)
43
85
69
43
Power Supply
7/8" - 16UN 70
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7/8" - 16UN
128
7/8" - 16UN
M12x1
56
90
27.5 27.5
129 139
~83
5.5 (6x)
60
49 72.6
116
150
85.4
This compilation is an excerpt from the complete portfolio.
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In addition to the visualized interface, the devices provide the option of transmitting parameters using IO-Link for the first time. This means the power supply unit can now be conveniently monitored from a control station even for inaccessible applications.
7/8" - 16UN
225
Power Supply
Compact IP20 devices with wide-range input
Power supplies for applications without a control cabinet ■■Output voltage versions: 5 V DC, 12 V DC, 15 V DC, 24 V DC ■■Power ranges: 20 W, 35 W, 60 W, 100 W, 150 W ■■Secondary voltage regulation +/- 10 % ■■Short-circuit protected ■■UL certified ¶
¶
¶ Enclosed power supplies are ideal for small and medium-size applications where no control cabinet is used, eliminating an additional distribution board. Their compact form factor makes enclosed power supplies ideal for small, self-contained applications such beverage vending machines, slot machines or machine modules. They are installed directly in the device enclosure. In addition to the compact form factor, enclosed power supplies offer a good price-performance ratio.
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Power Supply
Compact IP20 devices with wide-range input
Output current Output wattage Output voltage Input voltage Efficiency Degree of protection per IEC 60529
0,9 A 21,6 W 24 V DC 100...240 V AC BAE00LT 87 % typ. IP20
Also available in other versions with comparable output wattage: Output voltage 5 V DC BAE00M4 Output voltage 12 V DC BAE00M5 Output voltage 15 V DC BAE00M6
Output current Output wattage Output voltage Input voltage Efficiency Degree of protection per IEC 60529
4,5 A 108 W 24 V DC 100...240 V AC BAE00LY 89 % typ. IP20
Also available in other versions with comparable output wattage: Output voltage 5 V DC BAE00MA Output voltage 12 V DC BAE00MC Output voltage 15 V DC BAE00ME
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1,5 A 36 W 24 V DC 100...240 V AC BAE00LU 87 % typ. IP20
2,5 A 60 W 24 V DC 100...240 V AC BAE00LW 89 % typ. IP20
BAE00MK BAE00ML BAE00MM
BAE00M7 BAE00M8 BAE00M9
6,5 A 156 W 24 V DC 100...240 V AC BAE00LZ 92 % typ. IP20
BAE00MF BAE00MH BAE00MJ
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