Plugs SSD Drives - Plugs

Product Manual 12-01-E-V0804.doc

Further descriptions, that relate to this document. UL: 12-02 Product Manual Cables

©SSD Drives GmbH. All rights reserved. No portion of this description may be produced or processed in any form without the consent of the company. Changes are subject to change without notice. SSD Drives has registered in part trademark protection and legal protection of designs. The handing over of the descriptions may not be construed as the transfer of any rights.

Made in Germany, 2004

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Product Manual Type: Plug

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Contents Seite

The most important thing first .......................................................................... 4 1

General ...................................................................................................... 5

2

Power plugs .............................................................................................. 6

2.1 2.1.1 2.2 2.2.1 2.2.2

Type code for power plugs (circular plug) ...................................................................................... 6 Typical example .............................................................................................................................. 6 Motor mating plugs ......................................................................................................................... 7 for motors:....................................................................................................................................... 7 for standard motors and NX - HIPERHACE® - motors: .................................................................. 7

3

Signal plugs .............................................................................................. 8

3.1 3.1.1 3.2 3.2.1

Type code for signal plugs (circular connector).............................................................................. 8 Typical example .............................................................................................................................. 8 Resolver connector......................................................................................................................... 9 For all SSD Drives standard motors ............................................................................................... 9

4

SUB – D - Signal plugs ........................................................................... 10

4.1 4.1.1 4.2 4.2.1 4.3 4.3.1

Type code for Subminiature D connector ..................................................................................... 10 Typical example ............................................................................................................................ 10 SUB D – connector Ÿ metallized plastic hood .............................................................................. 11 Standard – design SUB D 09 .. SUB D 25 ................................................................................... 11 SUB D – connector Ÿ metal hood................................................................................................. 11 UL – design................................................................................................................................... 11 (UL recognized File No. E168813) ............................................................................................... 11

5

Communication – plug for servo drive 635 and 637 ........................... 12

5.1 5.1.1 5.2 5.2.1

Type code for Communication – plug........................................................................................... 12 Typical example ............................................................................................................................ 12 Plug for COM1 .............................................................................................................................. 12 Communication – plug for............................................................................................................. 12

6

Bus plugs ................................................................................................ 13

6.1 6.1.1 6.2 6.2.1

Type code for Bus plugs ............................................................................................................... 13 ypical example .............................................................................................................................. 13 Plug for COM2 .............................................................................................................................. 13 Plug for Profibus DP, Type: S PDP A ........................................................................................... 13

7

Plug converter RJ 45 .............................................................................. 14

7.1 7.1.1 7.2 7.2.1 7.2.2 7.3 7.3.1 7.3.2 7.4 7.4.1 7.4.2

Type code für Plug converter RJ 45 ............................................................................................. 14 Typical example ............................................................................................................................ 14 Plug X2x........................................................................................................................................ 15 Dimensions ................................................................................................................................... 15 Pin assignments ........................................................................................................................... 15 Plug X4x........................................................................................................................................ 16 Dimensions ................................................................................................................................... 16 Pin assignments ........................................................................................................................... 16 Plug X2x/4x................................................................................................................................... 17 Dimensions ................................................................................................................................... 17 Anschlussbelegung....................................................................................................................... 17

8

Plug conversion Subminiature female connector............................... 18

8.1 8.1.1 8.2

Type code for Plug conversion SUB............................................................................................. 18 Typical example ............................................................................................................................ 18 Subminiature female connector 25 pin ......................................................................................... 19

9

Modification Record ............................................................................... 20

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3

The most important thing first Thanks for your confidence choosing our product. These operating instructions present themselves as an overview of the technical data and features. Please read the operating instructions before operating the product. If you have any questions, please contact your nearest SSD Drives representative. Improper application of the product in combination with dangerous voltage can lead to injuries. In addition, damage can also occur to motors or other products. Therefore please observe our safety precautions strictly. Safety precautions We assume that, as an expert, you are familiar with the relevant safety regulations, especially in accordance with VDE 0100, VDE 0113,VDE 0160, EN 50178, the accident prevention regulations of the employers liability insurance company and the DIN regulations and that you are able to use and apply them. As well, relevant European Directives must be observed. Depending on the kind of application, additional regulations e.g. UL, DIN are subject to be observed. If our products are operated in connection with components from other manufacturers, their operating instructions are also subject to be observed strictly.

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Product Manual Type: Plug

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1

General

The SSD Drives mating plugs are not included in the standard delivery, but can be delivered upon request. Important: All plugs, which are equipped with gland, are equipped at present still with PG gland.

Recommendation ! We recommend to use SSD Drives - accessories, because this offers a technical optimal solution in connection with our standard motors and servo drives !

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Product Manual Type: Plug

5

2

Power plugs

2.1

Type code for power plugs (circular plug) Standard

Marking Typ:

a S

b MB

c XXXXXX

Marking a b c

d

e

2.1.1

d XXX/X

e XX

Description S

= Plug Use for connection: MB = Motor and brake for motor type: R = Motor type R RPM = Motor type R, Mn GM2nRn = Motor type G, M2n NXH = Motor type NX with HIPERFACE® (black chromed) for motor size: BG0/2 = Size 0 - 2 BG0/3 = Size 0 - 3 BG4 = Size 4 BG3/8 = Size NX2 - NX8 Design: = Not reported Ÿ solder design C = Crimp contact

Typical example

Example for the ordering information according to type code: Type: SMBGM2nRnBG0/3-C S MB GM2nRn BG0/3 -C

= = = = =

Plug Motor and brake Motor type M2n Size 0 - 3 Crimp contact

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Power plugs 2.2

Motor mating plugs

2.2.1

for motors: AC Mn BG 0 … 2; AC Mn BG 3; AC R BG 1 … 2; AC R BG 3; AC R BG 4 dimension:

A

A

F

B

B

E C

Plug - Type:

SSD Drives

-

Item No. -

SMB RPM BG0/2 SMB R BG 3 SMB R BG 4

ST.0100.0001 ST.0100.1001 ST.0100.2001

motor dimension PG s size A B gland [mm] [mm] 0-2 3 4

D

possible possible type of connection

71,5 28,0 PG 13,5 90,0 35,6 PG 21 99,0 43,2 PG 29

core ∅ [mm2]

cable ∅ [mm]

-

Item No. -

1,0 - 1,5 1,5 - 2,5 4,0 - 6,0

10,7 12,3 16,3

X X X

-

2.2.2 for standard motors and NX - HIPERHACE® - motors: AC M2n BG 0 … 3; AC M2G BG 0 … 3; AC G BG 01.x; NX BG 2 … 6 dimension:

A

3 2

B

D

4

C

B 1 A

Plug - Type:

SSD Drives

-

Item No. -

motor dimension PG - possible possible type of connection s size A B gland core ∅ cable ∅ Item No. 2 [mm] [mm] [mm ] [mm] -

SMBGM2nRn BG0/3-C ST.0100.3001

0-3

75,5 27,0

non

0,5 - 2,5

9 - 14

-

X

SMBNXH BG3/8-C

0-3

75,5 27,0

non

0,5 - 2,5

9 - 14

-

X

ST.0100.4001

Technical data: ¾ Continuous rated current ¾ Nominal voltage ¾ Test voltage L -L ¾ Type of protection (plugged) ¾ Temperature range ¾ Standardize and regulation

Power Signal 30A 10A 630V AC/DC 250V AC/DC 6000V 2500V IP67 -40°C...130°C VDE - Plugs certifies in acc. with VDE, Reg.-Nr. 119 017 UL - CYJV8

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3

Signal plugs

3.1

Type code for signal plugs (circular connector) Standard

Marking Type:

a S

b XX

Marking a b

d -

Description S

= Signal plug Signal: = Incremental encoder and resolver (motor-side) = HIPERFACE® Design: = Solder contact = black chromed Option: on request

IR HF c L S d

3.1.1

Options c XX

Typical example

Example for the ordering information according to type code: Type: S IR L S IR L

Resolver connector = Plug = Incremental encoder and resolver (motor-side) = Solder contact

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Product Manual Type: Plug

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Signal plugs 3.2

Resolver connector

3.2.1

For all SSD Drives standard motors dimension:

A

9

8 7

B

SSD Drives

-

Item No. -

dimension PG s A B gland [mm] [mm] -

SIR ST.0200.0001 54,0 26,0 SIR L ST.0200.0802 54,0 26,0 S HF - S ST.0400.0001 54,0 26,0

Technical data: ¾ Continuous rated current ¾ Nominal voltage ¾ Test voltage L -L ¾ Type of protection (plugged) ¾ Temperature range ¾ Standardize and regulation

non non non

2

6

3 5

Plug - Type:

1

12 10

possible

possible

core ∅ [mm2]

cable ∅ [mm]

0,14 – 0,5 8,0 – 12,5 0,14 – 0,5 8,0 – 12,5 0,14 – 0,5 8,0 – 12,5

11 4

type of connection

-

Item No. -

X X

X -

10A 125V AC/DC 2500V IP67 -40°C...130°C VDE Plugs certifies in acc. with VDE, Reg.-Nr. 119 017 UL – CYJV8

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4

SUB – D - Signal plugs

4.1

Type code for Subminiature D connector Standard

Marking Type:

a SUB D

Marking a b

c

d

4.1.1

b XXXX X

Options c /X

d -

Description SUB D

= Subminiature Connection: 09 S = 9 pole male connector 09 B = 9 pole female connector 15 S = 15 pole male connector 15 B = 15 pole female connector 25 S = 25 pole male connector n 25 B = 25 pole female connector HD26 S = 26 pole male connector, High Density Design: /M = Metallized plastic hood /V = Metal hood Option: on request

Typical example

Example for the ordering information according to type code: Type: SUB D – 09 S/M SUB D 09 S /M

= Subminiature = 9 pole male connector = Metallized plastic hood

Use SUB – D connector Plug - Type Use SUB D - 09 S.. drive connection X30 and COM2 SUB D - 09 B.. drive connection X40 SUB D - 15 S drive connection X20 SUB D - 25 S drive connection X10 and X200 SUB D - HD 26 S E/A Option .. for servo drive 637’Serie

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SUB – D - Signal plugs 4.2

SUB D – connector Ÿ metallized plastic hood

4.2.1

Standard – design SUB D 09 .. SUB D 25 dimension:

A

E

6

C

B 9

Plug - Type:

1

5

-

SSD Drives Item No. -

A [mm]

dimensions possible B C E core ∅ [mm] [mm] [mm] [mm2]

SUB D - 09 S/M SUB D - 09 B/M SUB D - 15 S/M SUB D - 15 B/M SUB D - 25 S/M SUB D - 25 B/M

ST.1002.2001 ST.1001.2001 ST.1002.2002 ST.1001.2002 ST.1002.2003 ST.1001.2003

37,0 37,0 37,0 37,0 41,0 41,0

31,5 31,5 39,5 39,5 53,8 53,8

20,0 20,0 28,0 28,0 42,0 42,0

4.3

SUB D – connector Ÿ metal hood

4.3.1

UL – design (UL recognized File No. E168813)

15,5 15,5 15,5 15,5 15,5 15,5

possible cable ∅ [mm]

0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 8,5 - 11,0 0,14 - 0,5 8,5 - 11,0

Type of connectionst solder crimp X X X X X X

SUB D 09 .. SUB D 26 High Density dimension:

Plug - Type:

SSD Drives Item No.

possible possible Type connection core ∅ cable ∅(F) solder crimp [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm2] [mm] A

B

C

dimensions D E G

H

SUB D - 09 S/V ST.1002.2101 15,0 25,0 31,8 39,5 15,4 20,8 42,4 SUB D – 26 HD S/V ST.1902.0006 16,0 33,3 40,3 41,0 15,4 23,3 43,5

J

M2 M2

0,14 -0,5 3,0 – 9,5 0,14 -0,5 3,0 – 11,5

X X

-

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5

Communication – plug for servo drive 635 and 637

5.1

Type code for Communication – plug Standard

Marking Type:

a S

b n

c XXXXX

Marking

d -

Description Plug: S = Communication – plug = design: n = new design Use for connection: XA0/COM1 = For servo drive 635 and 637 (port COM1) Option: on request

a b c

d

5.1.1

Options

Typical example

Example for the ordering information according to type code: Type: S n XA0 / COM1 S n XA0 / COM1

5.2

Plug for COM1

5.2.1

Communication – plug for

= Communication – plug = new design = port XA0 or COM1

dimension:

Lötseite solder side E

A

Plug-Type: -

3

SSD Drives dimensions possible Item No. A B E core ∅ [mm] [mm] [mm] [mm2]

Sn XA0 / COM1 ST.9701.0001 32,9

9,0

7,0

1

2

B

possible cable ∅ [mm]

0,14

4,0

Type connection solder crimp X

-

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6

Bus plugs

6.1

Type code for Bus plugs Standard

Marking Type:

a S

Marking a

c -A

d -

Description S

b PDP c -A d

6.1.1

Options

b PDP

= Plugs Use for connection: = Profibus DP Cable entry: = Axial Option on request

Typical example

Example for the ordering information according to type code: Type: S PDP -A S

= Plug = Profibus DP = Cable entry Axial

PDP -A

6.2

Plug for COM2

6.2.1

Plug for Profibus DP, Type: S PDP A Feature: 2 Axial Cable entry dimension: fixing bolt top housing cover

strain relief compensator

terminal box slide switch

bottom housing cover

Plug-Type: S PDP A

SSD Drives Item No. ST.0930.1702

possible core ∅ [mm2] 0,12 - 0,5

possible cable ∅ [mm] max. 8,0

type of connection screw connection X

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7

Plug converter RJ 45

7.1

Type code für Plug converter RJ 45 Standard

Marking Type:

a ADAP

b Xx/Xx

Marking a

d -XX

c -

Description ADAP

b X2x X4x X2x/4x c CAN-DB9 INKR-DB9 C/I d -B -S -KL e

7.1.1

Options

c XXXXXXX

= Adaptor plug Plug converter: = Servo drive 631, connection X20 or X21 = Servo drive 631, connection X40 or X41 = Servo drive 631, connection X20 or X21 / X40 oder X41 after: = Servo drive 635 / 637’Serie, connection COM2, RP CAN (SUB D female 9-pole) = Servo drive 635 / 637’series, connection X40 (SUB D male 9-polig) = sprin-loaded terminal (CAN/INKR) Plug - dsign: = female = male = spring-loaded terminal Option: on request

Typical example

Example for the ordering information according to type code: Type: ADAP X2x CAN-DB9-B ADAP X2x CAN-DB9 -B

= Adaptor plug = Servo drive 631, connection X20 or X21 = Servo drive 635 / 637’series, connection COM2, RP CAN (SUB D female 9-pole) = female

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Plug converter RJ 45 7.2

Plug X2x

7.2.1

Dimensions

A

E X2x

Montage: Über Universalfuß aufrastbar auf alle DIN EN - Tragschinen 32/35

X CAN B

Mounting: Latching on all DIN EN mounting rails via general-purpose foot

C Plug-Type: ADAP X2//CAN-DB9-B

7.2.2

SSD Drives Item No. BT.0909.5002

Dimesions B C [mm] [mm] 82,0 32,0

E [mm] 22,0

Pin assignments

X2x Modular Jack 8-pole, screened

*

A [mm] 47,0

Function Plug conversion 631 (X20/21) ⇔ 635, 637 (COM2, RP CAN) in acc. with CIA DR-303-V0.1

X CAN SUB-D female 9-pole

Pin 8 7 6 5 4 3

optional CAN_V+ via Jp 1 * CAN_GND, like Pin 3 optional CAN_V+ via Jp 2 * CAN_H CAN_L CAN_GND, reference potential

Pin 9 3 9 7 2 6

1, 2

not connected

1, 4, 5

case

screen

case

The mains voltage CAN_V+ can be dragged optionally on Pin 8 or Pin 6 of X20/21, in acc. with CIA DR-303-V0.1. Jp1 and Jp2 are on the wiring side of the adapter. These are accessible, when removing the case lateral part. Delivering status: both jumper open.

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Plug converter RJ 45 7.3

Plug X4x

7.3.1

Dimensions

E

A

X4x

Montage:

X INKR

Über Universalfuß aufrastbar auf alle DIN EN - Tragschinen 32/35 Mounting:

B

Latching on all DIN EN mounting rails via general-purpose foot

C Plug-Type: ADAP X4//INKR-DB9-S

7.3.2

SSD Drives Item No. BT.0909.5003

A [mm] 47,0

Dimesions B C [mm] [mm] 82,0 32,0

E [mm] 22,0

Pin assignments

X4x Modular Jack 8-pole, screened

Pin 8 7 6 5 4 3 2 1 case

Function Plug conversion 631 (X40/41) ⇔ 635, 637 (X40) compatible compatible l

GND /Z Z /B B /A A 5VI screen

X INKR SUB-D male 9-pole

Pin 9 4 5 1 2 8 7 6 case -3- Faston 6,3x0,8

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Plug converter RJ 45 7.4

Plug X2x/4x

7.4.1

Dimensions

A

E X2x/4x

Montage:

XCAN/INKR

Über Universalfuß aufrastbar auf alle DIN EN - Tragschinen 32/35

8 7 6 5 4 3 2 1

B

Mounting: Latching on all DIN EN mounting rails via general-purpose foot

C Plug-Type: ADAP X2/4//C/I-KL

7.4.2

SSD Drives Item No. BT.0909.5001

A [mm] 47,0

Dimesions B C [mm] [mm] 82,0 32,0

E [mm] 22,0

Anschlussbelegung

X2x/4x Modular Jack 8-pole, screened

Pin 8 7 6 5 4 3 2 1 case

Funktion Plug conversion 631 (X20/21, X40/41) ⇔ Spring-loaded terminal

XCAN/INKR Spring-loaded terminal

Pin 8 7 6 5 4 3 2 1 screen

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8

Plug conversion Subminiature female connector

8.1

Type code for Plug conversion SUB Standard

Marking Typ:

a ADAP

Marking a

d /XX

c -

= Adaptor plug = Manufacturer code Plug converter after: = Servo drive 635 / 637’series, connection X10 (SUB D female 25-pole) Plug - design: = Double - level terminal Option: not possible

c X10 d /KL e

8.1.1

Options

c XXX

Description ADAP K

b

b K

Typical example

Example for the ordering information according to type code: Type: ADAP K X10 /KL ADAP K X10 /KL

= Adaptor plug = Manufacturer code = Servo drive 635 / 637’series, connection X10 (SUB D female 25-pole) = Double - level terminal

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Plug conversion Subminiature female connector 8.2

Subminiature female connector 25 pin Plug -Type: ADAP K X10/KL

SSD Drives Item No. BT.0909.5005

Transfer module for Subminiature female connector 25 pin. For snap onto DIN rails EN 50022 and EN 50035 Passive transfer element from female connector to screw terminal. Number of pins: 25 contacts Not suited for brake connections !

Technical data: Sockets Design Nominal voltage Current carrying per contact Contact pin material Screw interlocking

female connector 25pin 125 VAC / 125 VDC 2.5 A at 70 °C Ni / Au 4 – 40 UNC

Technical data: Screw terminal Kind of terminal Sprag Resistance to leakage current Moulded case Certifications

Double-level terminal Brass, nickel-plated KB 500 PA6GV / PBTP Ul, SA (terminals)

Remaining data: Permissible ambient temperature Status display Case: Plastic Mounting (position) Kind of connection: Screw connection Air and creepage distance Case dimensions: B x H x T

-20 °C to +70 °C no Snap-on mounting on DIN rails arrangeable in any series single-core 4mm2, flexible 2.5mm2 according to DIN VDE 0110 80mm x 86mm x 65mm

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9

Modification Record

Version

Modification

Chapter

Date

Name

V02.10ST99 V03.17ST99

new chapter Complements: new plugs

08.03.1999 18.05.1999

K. Stadler K. Stadler

V04.29ST99

Text addition Text addition Key to the model Complements: new plugs Text addition modify new hoods English Version cut down to actual products SSD Drives

3+4 2.1 3.1 3.3 2 3 2, 3, 4, 5 4, 5

19.07.1999

K. Stadler

10.04.2000

K. Stadler

4.2 3.4 3.4.1.3 all -

19.05.2000

K. Stadler

V05.13ST00

V06.20ST00 V0703

V0804

Comment

UL - design 23.10.2003

N. Dreilich Logos

19.11.2004

N. Dreilich

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AUSTRALIA Eurotherm Pty Ltd Unit 1 20-22 Foundry Road Seven Hills New South Wales 2147 Tel: +61 2 9838 0099 Fax: +61 2 9838 9288

CANADA SSD Drives Inc 880 Laurentian Drive Burlington Ontario Canada, L7N 3V6 Tel: +1 905 333-7787 Fax: +1 905 632-0107

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GERMANY SSD DRIVES GmbH Von-Humboldt-Straße 10 64646 Heppenheim Tel: +49 6252 7982-00 Fax: +49 6252 7982-05

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IRELAND SSD Drives 2004/4 Orchard Ave Citywest Business Park Naas Rd, Dublin 24 Tel: +353 1 4691800 Fax: +353 1 4691300

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JAPAN PTI Japan Ltd 7F, Yurakucho Building 10-1, Yuakucho 1-Chome Chiyoda-ku, Tokyo 100-0006 Tel: +81 3 32132111 Fax: +81 3 32131900

KOREA SSD Korea Co., Ltd. 1308, Daeryung Techno Town 8th Bldg., 481-11 Gasan-Dong, Geumcheon-Gu, Seoul 153-803 Tel: +82 2 2163 6677 Fax: +82 2 2163 8982

NETHERLANDS Eurotherm BV Genielaan 4 2404CH Alphen aan den Rijn Tel: +31 172 411 752 Fax: +31 172 417 260

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Romania Servosisteme SRL Sibiu 17 061535 Bukarest Tel: +40 723348999 Fax: +40 214131290

SCHWEDEN SSD Drives AB Montörgatan 7 S-30260 Halmstad Tel: +46 35 177300 Fax: +46 35 108407

SPAN Eurotherm Espana S.A. Pol. Ind. Alcobendas C/ La Granja, 74 28108 Madrid Tel: +34 91 661 60 01 Fax: +34 91 661 90 93

SWITZERLAND Indur Antriebstechnik AG Margarethenstraße 87 CH 4008 Basel Tel: +41 61 27929-00 Fax: +41 61 27929-10

United Kingdom SSD Drives Ltd New Courtwick Lane Littlehampton West Sussex BN17 7RZ Tel: +44 1903 737000 Fax: +44 1903 737100

U.S.A SSD Drives Inc. 9225 Forsyth Park Drive Charlotte North Carolina 28273-3884 Tel: +1 704 588 3246 Fax: +1 704 588 3249

Local availability and service support also in: Argentina · Austria · Bangladesh · Brazil · Chile · Colombia · Costa Rica · Cyprus · Czech Republic · Ecuador · Greece · Hungary · Indonesia Iceland · Israel · Kuwait · Lithuania · Malaysia · Marocco · Mexico · New Zealand · Nigeria · Peru · Philippines · Portugal · Saudi Arabia · Singapore · Slovenia · Sri Lanka · South Africa · Taiwan · Thailand · Turkey · United Arab Emirates · Vietnam

SSD Drives GmbH Head Office

Plant Servosystems

Von-Humboldt-Straße 10, D-64646 Heppenheim Telefon +49 (0)6252 7982-00, Fax +49 (0)6252 7982-05

www.SSDdrives.com

·

Im Sand 14, D-76669 Bad Schönborn Telefon +49 (0)7253 9404-0, Fax +49 (0)7253 9404-99

[email protected]