Plugs SSD Drives - Plugs
Product Manual 12-01-E-V0804.doc
Further descriptions, that relate to this document. UL: 12-02 Product Manual Cables
©SSD Drives GmbH. All rights reserved. No portion of this description may be produced or processed in any form without the consent of the company. Changes are subject to change without notice. SSD Drives has registered in part trademark protection and legal protection of designs. The handing over of the descriptions may not be construed as the transfer of any rights.
Made in Germany, 2004
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Product Manual Type: Plug
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Contents Seite
The most important thing first .......................................................................... 4 1
General ...................................................................................................... 5
2
Power plugs .............................................................................................. 6
2.1 2.1.1 2.2 2.2.1 2.2.2
Type code for power plugs (circular plug) ...................................................................................... 6 Typical example .............................................................................................................................. 6 Motor mating plugs ......................................................................................................................... 7 for motors:....................................................................................................................................... 7 for standard motors and NX - HIPERHACE® - motors: .................................................................. 7
3
Signal plugs .............................................................................................. 8
3.1 3.1.1 3.2 3.2.1
Type code for signal plugs (circular connector).............................................................................. 8 Typical example .............................................................................................................................. 8 Resolver connector......................................................................................................................... 9 For all SSD Drives standard motors ............................................................................................... 9
4
SUB – D - Signal plugs ........................................................................... 10
4.1 4.1.1 4.2 4.2.1 4.3 4.3.1
Type code for Subminiature D connector ..................................................................................... 10 Typical example ............................................................................................................................ 10 SUB D – connector Ÿ metallized plastic hood .............................................................................. 11 Standard – design SUB D 09 .. SUB D 25 ................................................................................... 11 SUB D – connector Ÿ metal hood................................................................................................. 11 UL – design................................................................................................................................... 11 (UL recognized File No. E168813) ............................................................................................... 11
5
Communication – plug for servo drive 635 and 637 ........................... 12
5.1 5.1.1 5.2 5.2.1
Type code for Communication – plug........................................................................................... 12 Typical example ............................................................................................................................ 12 Plug for COM1 .............................................................................................................................. 12 Communication – plug for............................................................................................................. 12
6
Bus plugs ................................................................................................ 13
6.1 6.1.1 6.2 6.2.1
Type code for Bus plugs ............................................................................................................... 13 ypical example .............................................................................................................................. 13 Plug for COM2 .............................................................................................................................. 13 Plug for Profibus DP, Type: S PDP A ........................................................................................... 13
7
Plug converter RJ 45 .............................................................................. 14
7.1 7.1.1 7.2 7.2.1 7.2.2 7.3 7.3.1 7.3.2 7.4 7.4.1 7.4.2
Type code für Plug converter RJ 45 ............................................................................................. 14 Typical example ............................................................................................................................ 14 Plug X2x........................................................................................................................................ 15 Dimensions ................................................................................................................................... 15 Pin assignments ........................................................................................................................... 15 Plug X4x........................................................................................................................................ 16 Dimensions ................................................................................................................................... 16 Pin assignments ........................................................................................................................... 16 Plug X2x/4x................................................................................................................................... 17 Dimensions ................................................................................................................................... 17 Anschlussbelegung....................................................................................................................... 17
8
Plug conversion Subminiature female connector............................... 18
8.1 8.1.1 8.2
Type code for Plug conversion SUB............................................................................................. 18 Typical example ............................................................................................................................ 18 Subminiature female connector 25 pin ......................................................................................... 19
9
Modification Record ............................................................................... 20
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The most important thing first Thanks for your confidence choosing our product. These operating instructions present themselves as an overview of the technical data and features. Please read the operating instructions before operating the product. If you have any questions, please contact your nearest SSD Drives representative. Improper application of the product in combination with dangerous voltage can lead to injuries. In addition, damage can also occur to motors or other products. Therefore please observe our safety precautions strictly. Safety precautions We assume that, as an expert, you are familiar with the relevant safety regulations, especially in accordance with VDE 0100, VDE 0113,VDE 0160, EN 50178, the accident prevention regulations of the employers liability insurance company and the DIN regulations and that you are able to use and apply them. As well, relevant European Directives must be observed. Depending on the kind of application, additional regulations e.g. UL, DIN are subject to be observed. If our products are operated in connection with components from other manufacturers, their operating instructions are also subject to be observed strictly.
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Product Manual Type: Plug
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1
General
The SSD Drives mating plugs are not included in the standard delivery, but can be delivered upon request. Important: All plugs, which are equipped with gland, are equipped at present still with PG gland.
Recommendation ! We recommend to use SSD Drives - accessories, because this offers a technical optimal solution in connection with our standard motors and servo drives !
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Product Manual Type: Plug
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2
Power plugs
2.1
Type code for power plugs (circular plug) Standard
Marking Typ:
a S
b MB
c XXXXXX
Marking a b c
d
e
2.1.1
d XXX/X
e XX
Description S
= Plug Use for connection: MB = Motor and brake for motor type: R = Motor type R RPM = Motor type R, Mn GM2nRn = Motor type G, M2n NXH = Motor type NX with HIPERFACE® (black chromed) for motor size: BG0/2 = Size 0 - 2 BG0/3 = Size 0 - 3 BG4 = Size 4 BG3/8 = Size NX2 - NX8 Design: = Not reported Ÿ solder design C = Crimp contact
Typical example
Example for the ordering information according to type code: Type: SMBGM2nRnBG0/3-C S MB GM2nRn BG0/3 -C
= = = = =
Plug Motor and brake Motor type M2n Size 0 - 3 Crimp contact
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Power plugs 2.2
Motor mating plugs
2.2.1
for motors: AC Mn BG 0 … 2; AC Mn BG 3; AC R BG 1 … 2; AC R BG 3; AC R BG 4 dimension:
A
A
F
B
B
E C
Plug - Type:
SSD Drives
-
Item No. -
SMB RPM BG0/2 SMB R BG 3 SMB R BG 4
ST.0100.0001 ST.0100.1001 ST.0100.2001
motor dimension PG s size A B gland [mm] [mm] 0-2 3 4
D
possible possible type of connection
71,5 28,0 PG 13,5 90,0 35,6 PG 21 99,0 43,2 PG 29
core ∅ [mm2]
cable ∅ [mm]
-
Item No. -
1,0 - 1,5 1,5 - 2,5 4,0 - 6,0
10,7 12,3 16,3
X X X
-
2.2.2 for standard motors and NX - HIPERHACE® - motors: AC M2n BG 0 … 3; AC M2G BG 0 … 3; AC G BG 01.x; NX BG 2 … 6 dimension:
A
3 2
B
D
4
C
B 1 A
Plug - Type:
SSD Drives
-
Item No. -
motor dimension PG - possible possible type of connection s size A B gland core ∅ cable ∅ Item No. 2 [mm] [mm] [mm ] [mm] -
SMBGM2nRn BG0/3-C ST.0100.3001
0-3
75,5 27,0
non
0,5 - 2,5
9 - 14
-
X
SMBNXH BG3/8-C
0-3
75,5 27,0
non
0,5 - 2,5
9 - 14
-
X
ST.0100.4001
Technical data: ¾ Continuous rated current ¾ Nominal voltage ¾ Test voltage L -L ¾ Type of protection (plugged) ¾ Temperature range ¾ Standardize and regulation
Power Signal 30A 10A 630V AC/DC 250V AC/DC 6000V 2500V IP67 -40°C...130°C VDE - Plugs certifies in acc. with VDE, Reg.-Nr. 119 017 UL - CYJV8
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3
Signal plugs
3.1
Type code for signal plugs (circular connector) Standard
Marking Type:
a S
b XX
Marking a b
d -
Description S
= Signal plug Signal: = Incremental encoder and resolver (motor-side) = HIPERFACE® Design: = Solder contact = black chromed Option: on request
IR HF c L S d
3.1.1
Options c XX
Typical example
Example for the ordering information according to type code: Type: S IR L S IR L
Resolver connector = Plug = Incremental encoder and resolver (motor-side) = Solder contact
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Product Manual Type: Plug
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Signal plugs 3.2
Resolver connector
3.2.1
For all SSD Drives standard motors dimension:
A
9
8 7
B
SSD Drives
-
Item No. -
dimension PG s A B gland [mm] [mm] -
SIR ST.0200.0001 54,0 26,0 SIR L ST.0200.0802 54,0 26,0 S HF - S ST.0400.0001 54,0 26,0
Technical data: ¾ Continuous rated current ¾ Nominal voltage ¾ Test voltage L -L ¾ Type of protection (plugged) ¾ Temperature range ¾ Standardize and regulation
non non non
2
6
3 5
Plug - Type:
1
12 10
possible
possible
core ∅ [mm2]
cable ∅ [mm]
0,14 – 0,5 8,0 – 12,5 0,14 – 0,5 8,0 – 12,5 0,14 – 0,5 8,0 – 12,5
11 4
type of connection
-
Item No. -
X X
X -
10A 125V AC/DC 2500V IP67 -40°C...130°C VDE Plugs certifies in acc. with VDE, Reg.-Nr. 119 017 UL – CYJV8
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4
SUB – D - Signal plugs
4.1
Type code for Subminiature D connector Standard
Marking Type:
a SUB D
Marking a b
c
d
4.1.1
b XXXX X
Options c /X
d -
Description SUB D
= Subminiature Connection: 09 S = 9 pole male connector 09 B = 9 pole female connector 15 S = 15 pole male connector 15 B = 15 pole female connector 25 S = 25 pole male connector n 25 B = 25 pole female connector HD26 S = 26 pole male connector, High Density Design: /M = Metallized plastic hood /V = Metal hood Option: on request
Typical example
Example for the ordering information according to type code: Type: SUB D – 09 S/M SUB D 09 S /M
= Subminiature = 9 pole male connector = Metallized plastic hood
Use SUB – D connector Plug - Type Use SUB D - 09 S.. drive connection X30 and COM2 SUB D - 09 B.. drive connection X40 SUB D - 15 S drive connection X20 SUB D - 25 S drive connection X10 and X200 SUB D - HD 26 S E/A Option .. for servo drive 637’Serie
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SUB – D - Signal plugs 4.2
SUB D – connector Ÿ metallized plastic hood
4.2.1
Standard – design SUB D 09 .. SUB D 25 dimension:
A
E
6
C
B 9
Plug - Type:
1
5
-
SSD Drives Item No. -
A [mm]
dimensions possible B C E core ∅ [mm] [mm] [mm] [mm2]
SUB D - 09 S/M SUB D - 09 B/M SUB D - 15 S/M SUB D - 15 B/M SUB D - 25 S/M SUB D - 25 B/M
ST.1002.2001 ST.1001.2001 ST.1002.2002 ST.1001.2002 ST.1002.2003 ST.1001.2003
37,0 37,0 37,0 37,0 41,0 41,0
31,5 31,5 39,5 39,5 53,8 53,8
20,0 20,0 28,0 28,0 42,0 42,0
4.3
SUB D – connector Ÿ metal hood
4.3.1
UL – design (UL recognized File No. E168813)
15,5 15,5 15,5 15,5 15,5 15,5
possible cable ∅ [mm]
0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 3,0 - 8,5 0,14 - 0,5 8,5 - 11,0 0,14 - 0,5 8,5 - 11,0
Type of connectionst solder crimp X X X X X X
SUB D 09 .. SUB D 26 High Density dimension:
Plug - Type:
SSD Drives Item No.
possible possible Type connection core ∅ cable ∅(F) solder crimp [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm2] [mm] A
B
C
dimensions D E G
H
SUB D - 09 S/V ST.1002.2101 15,0 25,0 31,8 39,5 15,4 20,8 42,4 SUB D – 26 HD S/V ST.1902.0006 16,0 33,3 40,3 41,0 15,4 23,3 43,5
J
M2 M2
0,14 -0,5 3,0 – 9,5 0,14 -0,5 3,0 – 11,5
X X
-
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5
Communication – plug for servo drive 635 and 637
5.1
Type code for Communication – plug Standard
Marking Type:
a S
b n
c XXXXX
Marking
d -
Description Plug: S = Communication – plug = design: n = new design Use for connection: XA0/COM1 = For servo drive 635 and 637 (port COM1) Option: on request
a b c
d
5.1.1
Options
Typical example
Example for the ordering information according to type code: Type: S n XA0 / COM1 S n XA0 / COM1
5.2
Plug for COM1
5.2.1
Communication – plug for
= Communication – plug = new design = port XA0 or COM1
dimension:
Lötseite solder side E
A
Plug-Type: -
3
SSD Drives dimensions possible Item No. A B E core ∅ [mm] [mm] [mm] [mm2]
Sn XA0 / COM1 ST.9701.0001 32,9
9,0
7,0
1
2
B
possible cable ∅ [mm]
0,14
4,0
Type connection solder crimp X
-
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Product Manual Type: Plug
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6
Bus plugs
6.1
Type code for Bus plugs Standard
Marking Type:
a S
Marking a
c -A
d -
Description S
b PDP c -A d
6.1.1
Options
b PDP
= Plugs Use for connection: = Profibus DP Cable entry: = Axial Option on request
Typical example
Example for the ordering information according to type code: Type: S PDP -A S
= Plug = Profibus DP = Cable entry Axial
PDP -A
6.2
Plug for COM2
6.2.1
Plug for Profibus DP, Type: S PDP A Feature: 2 Axial Cable entry dimension: fixing bolt top housing cover
strain relief compensator
terminal box slide switch
bottom housing cover
Plug-Type: S PDP A
SSD Drives Item No. ST.0930.1702
possible core ∅ [mm2] 0,12 - 0,5
possible cable ∅ [mm] max. 8,0
type of connection screw connection X
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7
Plug converter RJ 45
7.1
Type code für Plug converter RJ 45 Standard
Marking Type:
a ADAP
b Xx/Xx
Marking a
d -XX
c -
Description ADAP
b X2x X4x X2x/4x c CAN-DB9 INKR-DB9 C/I d -B -S -KL e
7.1.1
Options
c XXXXXXX
= Adaptor plug Plug converter: = Servo drive 631, connection X20 or X21 = Servo drive 631, connection X40 or X41 = Servo drive 631, connection X20 or X21 / X40 oder X41 after: = Servo drive 635 / 637’Serie, connection COM2, RP CAN (SUB D female 9-pole) = Servo drive 635 / 637’series, connection X40 (SUB D male 9-polig) = sprin-loaded terminal (CAN/INKR) Plug - dsign: = female = male = spring-loaded terminal Option: on request
Typical example
Example for the ordering information according to type code: Type: ADAP X2x CAN-DB9-B ADAP X2x CAN-DB9 -B
= Adaptor plug = Servo drive 631, connection X20 or X21 = Servo drive 635 / 637’series, connection COM2, RP CAN (SUB D female 9-pole) = female
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Plug converter RJ 45 7.2
Plug X2x
7.2.1
Dimensions
A
E X2x
Montage: Über Universalfuß aufrastbar auf alle DIN EN - Tragschinen 32/35
X CAN B
Mounting: Latching on all DIN EN mounting rails via general-purpose foot
C Plug-Type: ADAP X2//CAN-DB9-B
7.2.2
SSD Drives Item No. BT.0909.5002
Dimesions B C [mm] [mm] 82,0 32,0
E [mm] 22,0
Pin assignments
X2x Modular Jack 8-pole, screened
*
A [mm] 47,0
Function Plug conversion 631 (X20/21) ⇔ 635, 637 (COM2, RP CAN) in acc. with CIA DR-303-V0.1
X CAN SUB-D female 9-pole
Pin 8 7 6 5 4 3
optional CAN_V+ via Jp 1 * CAN_GND, like Pin 3 optional CAN_V+ via Jp 2 * CAN_H CAN_L CAN_GND, reference potential
Pin 9 3 9 7 2 6
1, 2
not connected
1, 4, 5
case
screen
case
The mains voltage CAN_V+ can be dragged optionally on Pin 8 or Pin 6 of X20/21, in acc. with CIA DR-303-V0.1. Jp1 and Jp2 are on the wiring side of the adapter. These are accessible, when removing the case lateral part. Delivering status: both jumper open.
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Plug converter RJ 45 7.3
Plug X4x
7.3.1
Dimensions
E
A
X4x
Montage:
X INKR
Über Universalfuß aufrastbar auf alle DIN EN - Tragschinen 32/35 Mounting:
B
Latching on all DIN EN mounting rails via general-purpose foot
C Plug-Type: ADAP X4//INKR-DB9-S
7.3.2
SSD Drives Item No. BT.0909.5003
A [mm] 47,0
Dimesions B C [mm] [mm] 82,0 32,0
E [mm] 22,0
Pin assignments
X4x Modular Jack 8-pole, screened
Pin 8 7 6 5 4 3 2 1 case
Function Plug conversion 631 (X40/41) ⇔ 635, 637 (X40) compatible compatible l
GND /Z Z /B B /A A 5VI screen
X INKR SUB-D male 9-pole
Pin 9 4 5 1 2 8 7 6 case -3- Faston 6,3x0,8
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Plug converter RJ 45 7.4
Plug X2x/4x
7.4.1
Dimensions
A
E X2x/4x
Montage:
XCAN/INKR
Über Universalfuß aufrastbar auf alle DIN EN - Tragschinen 32/35
8 7 6 5 4 3 2 1
B
Mounting: Latching on all DIN EN mounting rails via general-purpose foot
C Plug-Type: ADAP X2/4//C/I-KL
7.4.2
SSD Drives Item No. BT.0909.5001
A [mm] 47,0
Dimesions B C [mm] [mm] 82,0 32,0
E [mm] 22,0
Anschlussbelegung
X2x/4x Modular Jack 8-pole, screened
Pin 8 7 6 5 4 3 2 1 case
Funktion Plug conversion 631 (X20/21, X40/41) ⇔ Spring-loaded terminal
XCAN/INKR Spring-loaded terminal
Pin 8 7 6 5 4 3 2 1 screen
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8
Plug conversion Subminiature female connector
8.1
Type code for Plug conversion SUB Standard
Marking Typ:
a ADAP
Marking a
d /XX
c -
= Adaptor plug = Manufacturer code Plug converter after: = Servo drive 635 / 637’series, connection X10 (SUB D female 25-pole) Plug - design: = Double - level terminal Option: not possible
c X10 d /KL e
8.1.1
Options
c XXX
Description ADAP K
b
b K
Typical example
Example for the ordering information according to type code: Type: ADAP K X10 /KL ADAP K X10 /KL
= Adaptor plug = Manufacturer code = Servo drive 635 / 637’series, connection X10 (SUB D female 25-pole) = Double - level terminal
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Plug conversion Subminiature female connector 8.2
Subminiature female connector 25 pin Plug -Type: ADAP K X10/KL
SSD Drives Item No. BT.0909.5005
Transfer module for Subminiature female connector 25 pin. For snap onto DIN rails EN 50022 and EN 50035 Passive transfer element from female connector to screw terminal. Number of pins: 25 contacts Not suited for brake connections !
Technical data: Sockets Design Nominal voltage Current carrying per contact Contact pin material Screw interlocking
female connector 25pin 125 VAC / 125 VDC 2.5 A at 70 °C Ni / Au 4 – 40 UNC
Technical data: Screw terminal Kind of terminal Sprag Resistance to leakage current Moulded case Certifications
Double-level terminal Brass, nickel-plated KB 500 PA6GV / PBTP Ul, SA (terminals)
Remaining data: Permissible ambient temperature Status display Case: Plastic Mounting (position) Kind of connection: Screw connection Air and creepage distance Case dimensions: B x H x T
-20 °C to +70 °C no Snap-on mounting on DIN rails arrangeable in any series single-core 4mm2, flexible 2.5mm2 according to DIN VDE 0110 80mm x 86mm x 65mm
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9
Modification Record
Version
Modification
Chapter
Date
Name
V02.10ST99 V03.17ST99
new chapter Complements: new plugs
08.03.1999 18.05.1999
K. Stadler K. Stadler
V04.29ST99
Text addition Text addition Key to the model Complements: new plugs Text addition modify new hoods English Version cut down to actual products SSD Drives
3+4 2.1 3.1 3.3 2 3 2, 3, 4, 5 4, 5
19.07.1999
K. Stadler
10.04.2000
K. Stadler
4.2 3.4 3.4.1.3 all -
19.05.2000
K. Stadler
V05.13ST00
V06.20ST00 V0703
V0804
Comment
UL - design 23.10.2003
N. Dreilich Logos
19.11.2004
N. Dreilich
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AUSTRALIA Eurotherm Pty Ltd Unit 1 20-22 Foundry Road Seven Hills New South Wales 2147 Tel: +61 2 9838 0099 Fax: +61 2 9838 9288
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SCHWEDEN SSD Drives AB Montörgatan 7 S-30260 Halmstad Tel: +46 35 177300 Fax: +46 35 108407
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United Kingdom SSD Drives Ltd New Courtwick Lane Littlehampton West Sussex BN17 7RZ Tel: +44 1903 737000 Fax: +44 1903 737100
U.S.A SSD Drives Inc. 9225 Forsyth Park Drive Charlotte North Carolina 28273-3884 Tel: +1 704 588 3246 Fax: +1 704 588 3249
Local availability and service support also in: Argentina · Austria · Bangladesh · Brazil · Chile · Colombia · Costa Rica · Cyprus · Czech Republic · Ecuador · Greece · Hungary · Indonesia Iceland · Israel · Kuwait · Lithuania · Malaysia · Marocco · Mexico · New Zealand · Nigeria · Peru · Philippines · Portugal · Saudi Arabia · Singapore · Slovenia · Sri Lanka · South Africa · Taiwan · Thailand · Turkey · United Arab Emirates · Vietnam
SSD Drives GmbH Head Office
Plant Servosystems
Von-Humboldt-Straße 10, D-64646 Heppenheim Telefon +49 (0)6252 7982-00, Fax +49 (0)6252 7982-05
www.SSDdrives.com
·
Im Sand 14, D-76669 Bad Schönborn Telefon +49 (0)7253 9404-0, Fax +49 (0)7253 9404-99
[email protected]