Plastic Pipes in Ukraine Special Market Report
2004 www.market-cis.com
Plastic Pipes in Ukraine - 2004
Definitions in Report ................................................................................... 4 Methods of Research ............................................................................................ 4 Consumption Markets........................................................................................... 4 Manufacturers ..................................................................................................... 4 Prices ................................................................................................................ 4 Investments ....................................................................................................... 5 Diagrams and Tables............................................................................................ 5 Forecast ............................................................................................................. 5 Growth Indices .................................................................................................... 5
1. Evaluation of Polymer Pipe Market in Ukraine ........................................ 6 1.1. General state of pipe industry in Ukraine .............................................. 6 1.2. Normative Basis for Application of Polymer Pipes in Ukraine .................... 9 1.3. Consumption of polymer pipes by types of raw materials ...................... 10 1.3.1. Polyethylene ............................................................................................ 14 1.3.2. PVC ........................................................................................................ 28 1.3.3. Other...................................................................................................... 30
1.4. Consumption of Plastic Pipes by Markets............................................. 31 1.4.1. Water Supply and Sewerage....................................................................... 36 1.4.2. Heat Systems .......................................................................................... 39 1.4.3. Gas Supply Systems ................................................................................. 42 1.4.4. Other...................................................................................................... 44
2. Domestic Production Statistics .............................................................. 45 3. Import Statistics ................................................................................... 50 4. Export Statistics .................................................................................... 59 5. Companies in the Ukrainian Market of Polymer Pipes ............................ 60 5.1. Ukrpolymerconstruction, Kyiv............................................................ 63 5.2. Vodpolymer, Borispol ....................................................................... 64 5.3. Elplast, Lviv .................................................................................... 64 5.4. Ukrgazifikatsiya Yug, Odessa............................................................. 65 5.5. DAK, Donetsk.................................................................................. 65 6. Perspectives of Market Development in Ukraine.................................... 66 7. Investments in the Ukrainian Pipe Market............................................. 68 8. Market News in 2003-2004.................................................................... 71
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Plastic Pipes in Ukraine - 2004
Market report includes consumption, production, export and import analysis of plastic pipes in Ukraine by types of raw materials, markets of consumption, producers. Also there is detailed sales statistics for the first 10 market players. Report provides the data from 2000 to 2003 as well as market forecast for 2004.
Current trends and perspectives for plastic pipes market in Ukraine are presented in the report. Pipe consumption in Ukraine is analyzed for two sectors – by types of raw materials and by markets. It is analyzed consumption of PE, PP and PVC pipes. PE pipes is presented by different brands. Markets include water supply and sewerage, gas supply systems and heat systems. The analysis of the state budget resources on development of new investment projects connected with pipes and for prevention of breakdowns in housing and communal services is presented in the report. Domestic production, import and export of plastic pipes were analyzed in detail (by types of raw materials, diameters and markets). The ratings of domestic pipes producers and importers are in the report. The news during 2003-2004 presented separately.
Also you could find here answers for the following questions: Why PE 80 brand will be the leader of pipes production in the nearest future? Why the share of Russian PE suppliers falls? Which are positions of large suppliers of pipe PE into Ukraine? What is the perspective of development for PP and PVC pipe markets? What is the volume of pipe sales by Ukrainian and foreign producers? In which directions and volumes state resources are distributed? Which is ukrainian production and import of pipes by diameters? Investments of which companies will influence to market consumption of polymers of pipe brands in the nearest future? Which is demand on pipes by markets (water, heat, gas)? How does develop the consumption of pipes by regions in Ukraine?
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Plastic Pipes in Ukraine - 2004
Statistics of report: 74 pages, 75 tables, 27 diagrams, 20 782 words, number of companies mentioned - 117. Format: PDF file or color paper version. Contact:
[email protected]
List of tables 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37.
38. 39.
The general length of networks and the length of networks, which are to be replaced The length of networks in Russia, which need replacement Components of the Ukrainian plastic pipes market, 2000-2004, tons Consumption of pipes by types of raw materials in Europe, thousand tons Consumption of pipes by types of raw materials in Ukraine, tons Production of pipes by types of raw materials in Ukraine, tons Import of pipes by types of raw materials in Ukraine, tons Characteristics of PE pipes in accordance with GOST 18599-2001 Requirements to pipe PE in accordance with GOST 18599-2001 Pressure reduction index for different PE brands Requirements to PE for gas pipes Technical characteristics of gas pipes Types of PE production in CIS Consumption of pipe polyethylene in Ukraine, tons Consumption of pipe PE in Ukraine by types, tons Consumption of pipe PE in Russia by types, tons Production of pipe PE in Russia, tons Rating of suppliers of pipe PE into Ukraine, % Rating of suppliers of pipe PE into Ukraine, tons Supplies of pipe PE into Ukraine in January-May 2004, tons Supplies of pipe PE into Ukraine in January-May 2000-2004, tons Supplies of pipe PE 63 into Ukraine, tons Supplies of pipe PE 80 into Ukraine, tons Supplies of pipe PE 100 into Ukraine, tons Supplies of pipe PE into Ukraine by manufacturers, tons Supplies of pipe PE 63 into Ukraine by brands, tons Supplies of pipe PE 80 into Ukraine by brands, tons Supplies of pipe 100 into Ukraine by brands, tons Rating of pipe PE sales in Ukraine, % Purchasers of pipe PE in Ukraine, tons Manufacturers of PVC pipes in Ukraine, tons Foreign suppliers of PVC pipes into Ukraine, tons Foreign suppliers of PP pipes into Ukraine, tons Import of polymer pipes by markets, % Import of polymer pipes by markets, tons Resources from the state budget connected with the pipe industry, UAH The sum of state subventions allocated for projects and measures connected with the prevention of breakdowns in housing and communal servicing in the area of water supply and sewerage, UAH ‘000 The weight of pipes, needed for the amount of resources allocated by the state for water supply and sewerage systems, tons The weight of pipes, needed for the amount of resources allocated by the state for water supply and sewerage systems, km
40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75.
The sum of the state resources meant for investment projects and actions to prevent breakdowns in housing and communal servicing in the area of heat supply systems, UAH ‘000 The weight of pipes, needed for the amount of resources allocated by the state for heat supply development, tons The weight of pipes needed for the amount of resources allocated by the state for heat supply, kilometers The sum of the state resources allocated for investment projects and actions to prevent breakdowns in housing and communal servicing in the area of gas supply, UAH ‘000 The weight of pipes needed for the amount of resources allocated by the state for gasification, tons The weight of pipes needed for the amount of resources allocated by the state for gasification, kilometers Production of plastic pipes in Ukraine Production of plastic pipes in Ukraine by types of material, tons Rating of the manufacturers of plastic pipes in Ukraine, tons Rating of manufacturers of plastic pipes in Ukraine, % Dynamics of import of plastic pipes into Ukraine, tons Import of polymer pipes by markets, tons Import of polymer pipes by diameter, tons The volume of import by main markets and diameters, % The volume of pipes import by main markets and diameters, tons Import of polymer pipes by types of raw materials, % Import of polymer pipes by types of materials, tons The volume of import of pipes by types of raw materials and main markets, % The volume of import of pipes by types of raw materials and main markets, tons Rating of importers of pipes into Ukraine, % Rating of importers of pipes into Ukraine, tons Rating of importers of pipes by main markets, % Rating of importers of pipes by main markets, tons Dynamics of export of plastic pipes, tons Export of plastic pipes out of Ukraine by markets, % Net sales of pipe manufacturers in Ukraine, USD Return on equity of pipe manufacturers in Ukraine, % Profitability of sales of pipe manufacturers in Ukraine, % Net profit of pipe manufacturers in Ukraine, USD Turnover of stocks of pipe manufacturers in Ukraine, days Turnover of accounts receivable of pipe manufacturers in Ukraine, days Consumption potential for plastic pipes by regions of Ukraine, 2004, tons Assets of top ten pipe manufacturers in Ukraine, USD Fixed assets of pipe manufacturers in Ukraine, USD The number of investments into pipe production in Ukraine Purchases of import equipment for pipe manufacturing in Ukraine, USD
List of Diagrams 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
The volume of the Ukrainian plastic pipes market, 2003, tons Consumption of plastic pipes in Ukraine, thousand tons World consumption of pipes by types of raw materials, 2007, % Consumption of pipes by types of raw materials in Ukraine, 2003, % Consumption of polymers by pipes producers in Ukraine, 2003, % Import of pipes by types of raw materials into Ukraine, 2003, % Consumption of pipe polyethylene in Ukraine, thousand tons Consumption of pipe PE in Russia, 2003, % Consumption of pipe PE by types in Ukraine, 2003, % Consumption of pipe PE in Russia, 2007, forecast, % Consumption of pipe PE in Ukraine, 2007, forecast, % Consumption of pipe PE in Ukraine, 2003, thousand tons Consumption of pipe PE in Ukraine, 2003, % Consumption of PVC by pipes market in Ukraine, thousand tons Demand for replacement of pipelines in Ukraine by markets, 2003, % to tons
16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
Demand for replacement of pipelines in Russia by markets, 2003, % to tons Consumption of pipes in Ukraine by markets, 2003, % to tons Consumption of imported pipes by markets in Ukraine, 2003, % to tons State resources for pipes systems in Ukraine, 2004, % to UAH million Production of plastic pipes in Ukraine, tons Production of plastic pipes by diameters in Ukraine, mm, 2003, % The biggest producers of plastic pipes in Ukraine, 2003, % Import of plastic pipes into Ukraine, tons Import of pipes by markets, 2003, % to tons Import of pipes by diameters, 2003, % to tons Export of plastic pipes from Ukraine, tons Characteristics of pipe market by regions of Ukraine
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Plastic Pipes in Ukraine - 2004
List of companies mentioned
1
AMI
40 SABIC/ DSM
79
Металлпласт Metalplast
2
Aquatherm Gmbh
41 Tece
80
3
Atofina
42 Telwolt
81
ПАКС PAKS
4
Basell Orlen
43 Termolux
82
Пластмодерн Plastmodern
5
Borealis
44 Texor
83
Пластпайп Plastpipe
6
BP Solvay Polyethylene
45 TVK
84
Поливтор Polyvtor
7
Bесum
46 Valsir
85
Полимер-Акация Polymer-Akatsiya
8
Chemopetrol
47 Wavin
86
Полимергаз Polymergas
9
Chemspol
48 Wiplast
87
Полимерпромтекс Polymerpromtex
10
Czaplinski
49 Агригазполимер Agrigazpolymer
88
Полимир Polymir
11
Ekoplastik
50 Аквапласт Aquaplast
89
Поли-Пак Poly-pack
12
Elplast+
51 Акватерм-Украина Aquatherm-Ukraine
90
Проминь Promin
13
Firat
52 Биолог Biolog
91
Рабмер-Украина Rabmer-Ukraine
14
Freedonia
53 Бир Пекс Bir Pex
92
Розма Rozma
15
FV-Plast
54 Большевик Bolshevik
93
Нафтогаз Украины Naftogaz Ukraine
Рубежанский казенный химический завод “Заря” Rubezhanskiy State Chemical Plant “Zarya” Броварский завод пластмасс
Gamart
55
17
Genova
56 Вавин Украина Wavin Ukraine
95
Санарм Sanarm
18
Henco
57 Водполимер Vodpolymer
96
Сантехмонтаж Santechmontazh
19
InstaPlast
58 Воронеж-Пласт Voronezh-Plast
97
Сизакор Sizakor
20
Kaczmarek
59 Газ Украины Gas of Ukraine
98
21
Krauss Maffei
60 Газтрубпласт Gastrubplast
99
Brovary Plastic Plant
94
Самборский завод металлооснастки
16
Sambor Metal Components Plant
Симферопольский з-д пластмасс Simferopol Plastic Plant Софт Сервис Гоголев Soft Service Gogolev
22
KWD
61 Гаммапласт Gammaplast
100
Союзинвест Soyuzinvest
23
KWH Pipe
62 Грат Grat
101
Ставролен Stavrolen
24
Leoni Hungaria
63 ДАК DAK
102
Техноком Technokom
25
Metalchem
64 Дельта Delta
103
Укргазификация Юг Ukrgasification Yug
26
Nibco
65 Европласт Europlast
104
27
NMC
66 Евротрубпласт Eurotrubplast
105
Укрпромсоюз Ukrpromsoyuz
28
Olmas
67
106
Упак Upak
29
Organika
68 Зикс Zyx
107
Фаберпласт Faberplast
Здолбуновский завод Искра Zdolbunov Plant Iskra Инвесторполимербуд
30
Ostendorf
69
31
Pannonpipe
70 Инсталпласт-ХВ Installplast-ХВ
109
32
Petrohemija
71 Кабельный завод Cable Plant
110
Investorpolymerbud
108
Укрполимерконструкция Ukrpolymerconstruction
Харьковский монтажный з-д Kharkov Adjusting Plant Химпласт Chemplast Хмельницкий з-д экспериментального производства Khmelnitskiy Experimental Plant
33
Phillip Townsend Associates
72 Казаньоргсинтез Kazanorgsyntez Киевский завод сантехзаготовок
111
Шуртанский газохимкомплекс Shurtan Gas & Chemical Complex
34
Pipelife
73
35
Plastimex
74
36
Profil
75 Луга-Пласт Luga-Plast
114
37
Rabmer
76 Лукойл-нефтехим Lukoil-neftechem
115
Эльпласт-Львов Elplast-Lviv
38
Rehau
77 Луцкпластмасс Lutskplastmass
116
Энергокомплект Energokomplekt
39
Reifenhauser
78 Маринол Marinol
117
Юнипласт Uniplast
Kyiv Plant of Sanitary and Technical Components Комбинат стройиндустрии Complex of building industry
112
Экополимер Ecopolymer
113
ЭксПо ExPo Электромаш-комплект Elektromash-Komplekt
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Plastic Pipes in Ukraine - 2004
… extract from report…
1. Evaluation of Polymer Pipe Market in Ukraine 1.1. General state of pipe industry in Ukraine At present, Ukrainian system of housing and communal servicing is in extremely difficult situation. The general length of Ukrainian pipes networks of different kinds constitutes more than 400 thousand kilometers. About 33% out of 112 thousand kilometers of water supply networks and about 29% out of 35 thousand kilometers of sewerage systems are in emergency state. 40% of aggregates at pump stations are to be replaced. The average index for the replacement of all water supply pipes makes up 15% (Table 1.1.1). The situation in gas supply is less critical. The share of problematic gas distribution networks constitutes 3% of all distribution networks. However, the market of gas pipes is of great interest, taking into account active program on gasification of new territories in Ukraine. At the communal heat-and-power engineering plants they run 6 758 thousand of boilers with the total power 72 903 giga calories per year. 29% of them have been run for more than 20 years. 10 thousand kilometers or 41% of heating networks and 1 760 The situation in Ukraine is also close to “complete communal catastrophe”
or 29% of heat-and-power plants are in emergency state. The length of heating networks in double-pipe terms makes up 23 704 kilometers, including preliminary heat-insulated pipes, which constitute 854 kilometers.
Table 1.1.1. The general length of networks and the length of networks, which are to be replaced Sector
General length ‘000 kilometers
Gas supply
‘000 tons **
Need replacement ‘000 kilometers
‘000 tons**
% for replacement
Sample Page
Water supply
Please see full data in our Report
Sewerage Heat supply Total
* - estimation of Market Report (according to other data - 1,3 thousand kilometers) ** - converting into PE
Source: State Housing and Communal Servicing Committee, Naftogas Ukraine
In general, the state of things in Ukrainian pipe sector is very similar to Russian realities. President of Eurotrubplast, Mr. Gorylovskiy, described that situation in Russia as “an immediate proximity to complete communal catastrophe”. The general length of Russian networks, which need replacement, makes up 294 thousand kilometers or 4,13 million tons converting into PE.
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Plastic Pipes in Ukraine - 2004
… extract from report …
1.2. Consumption of polymer pipes by types of raw materials 1.3.1. Polyethylene Consumption of PE in Ukraine is regulated by several normative documents. Thus, in accordance with intergovernmental GOST 18599-2001 pertaining to waterpipes, in Ukraine it is allowed to use PE with MRS 3,2; 6,3; 8,0; 10,0 MPa (PE 32, PE 63, PE 80, PE 100). On agreement with the customer it is allowed to use pipes for technical purposes using secondary raw materials of the same brand, which is obtained in the process of own production in accordance with the existing standard. The growth of pipe PE market is not similar for different types of PE. Consumption of PE 80 is growing very quickly, although, PE 63 is still the leader in consumption (Table 1.3.1.8).
Table 1.3.1.8. Consumption of pipe PE in Ukraine by types, tons Type
2000
2001
2002
2003
2004 forecast
PE 63 PE 80
Sample Page
PE 32
Please see full data in our Report
PE 100 Other Total Source: Market Report
In 2003, 63% of supplies of pipe PE into Ukraine belonged to two Russian manufacturers. In 2003, TVK began to work more active in the market, its supplies made up 20% (Table 1.3.1.11).
Table 1.3.1.11. Rating of suppliers of pipe PE into Ukraine, % Producer
2000
2001
2002
2003
Kazanorgsyntez Stavrolen / Lukoil-Neftechim TVK BP Solvay Polyethylene Petrohemija
Sample Page Please see full data in our Report
Shurtan Gas & Chemical Complex Polymir Chemopetrol SABIC/ DSM Atofina Others Borealis Total Source: Market Report
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Plastic Pipes in Ukraine - 2004
… extract from report …
1.4. Consumption of Plastic Pipes by Markets
We considered consumption of plastic pipes by markets in different aspects. We analyzed present consumption, import of pipes by types, allocation of resources from the state budget during 2003-2004 to implement investment projects connected with pipes and allocation of budgetary resources to prevent breakdowns in housing and communal services. In accordance with the experts’ evaluations, at present, almost half of the total consumption volume belongs to water supply pipes, then follow gas pipes and sewerage systems pipes (Diagram 1.4.3).
D. 1.4.3. Consumption of pipes in Ukraine by markets, 2003, % to tons
8%
2%
1%
Sample Page
23%
Please see full data in our Report 17%
49%
Gas supply
Water supply
Sewerage
Heat supply
Insulation
Others
Source: Market Report
As accroding to the existing standards plastic pipes cannot be painted, we studied, in particular, application of yellow and orange colors by the manufacturers of PE 80 and 100 pipes in order to determine their production, for instance, production volume of gas pipes. Particularly, analyses of PE sales verified that the share of gas pipes in Ukrainian production is in terms of 20%. Another important moment in studying the structure of the pipes market is the analysis of the planned expenditures on replacement of pipe systems and on development of new investment projects at the expense of subventions form the state budget of Ukraine. Such analysis proves that in the nearest future we can expect fast growth of the gas pipes market. From the point of view of state resources meant for prevention of breakdowns in housing and communal services, the main markets consuming pipes are water supply and sewerage systems. © www.market-cis.com /
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Plastic Pipes in Ukraine - 2004
… extract from report …
2. Domestic Production Statistics Ukrainian market of plastic pipes is characterized by a stable growth of production volumes. In 2003, domestic production of pipes rose by 82%. The general rating of the Ukrainian manufacturers is represented in Table 2.3. As it is seen from the Table, the most part of the players constantly increase their production.
Table 2.3. Rating of the manufacturers of plastic pipes in Ukraine, tons Producer
The first five producers provide for 67% of production
Region
1
Ukrpolymerconstruction*
Kyiv region
2
Elplast-Lviv
Lvov region
3
Installplast-ХВ
Lvov region
4
Vodpolymer*
Kyiv region
5
Energokomplekt
Lvov region
6
Europlast
Lvov region
7
Brovary Plastic Plant
8
Promin
Donetsk region
9
Ukrgasification Yug*
Odessa region
2001
2002
2003
Growth in 2003, %
Sample Page
Kyiv region
Please see full data in our Report
10
Plastmodern
11
Luga-Plast
Kyiv region
12
Sizakor
13
Biolog
14
DAK
Donetsk region
15
Ecopolymer
Kharkov region
16
Elektromash-Komplekt
17
Simferopol Plastic Plant
18
Polymergas
Lugansk region Crimea Kherson region
Kyiv region Crimea Vinnitsa region
19
Grat
20
Polyvtor
Kyiv region
21
Rozma
22
Complex of building industry
23
Zdolbunov Plant Iskra
Crimea Chernovtsy region Kyiv region Rovno region
24
Kharkov Adjusting Plant
25
Khmelnitskiy Experimental Plant
Kharkov region
26
Delta
27
Lutskplastmass
28
Upak
29
Chemplast
Donetsk region
30
Cable Plant
Khmelnitskiy region
31
Others
Khmelnitskiy region Kherson region Volyn region Chernigov region
Total * Evaluation of Market Report
Source: Market Report
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Plastic Pipes in Ukraine - 2004
… extract from report…
3. Import Statistics Import of plastic pipes into Ukraine is growing as quick as consumption of pipes in general. Within the recent four years the volume of import has increased by almost five times (Diagram 3.1).
D.3.1. Import of plastic pipes into Ukraine, tons 18 000
Sample Page 9 000
Please see full data in our Report
0 2000
2001
2002
2003
2004 forecast
Source: Market Report
Pipes with a small diameter, less than 200 mm, prevail in sales of imported pipes.
Table 3.4. The volume of import by main markets and diameters, % Market
Diameters of pipes
2000
2001
2002
2003
Less than 200 mm Water supply
More than 200 mm Fittings Total
Sample Page Please see full data in our Report
Less than 200 mm Sewerage
More than 200 mm Fittings Total Less than 200 mm
Insulation
Fittings Others Total Less than 200 mm
Gas supply
More than 200 mm Fittings Total Less than 200 mm
Heat supply
More than 200 mm Fittings Total Source: Market Report
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