Planline

Glass-System System specification, installation

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Technische Änderungen vorbehalten

Planline

System specification Interior construction, dry-wall construction

What is Planline? Planline is a glass module system which is flush-fitted to the frame or wall joint in order to construct multifunctional glass dividing walls / dividing wall glazing, sophisticated both in terms of appearance and safety. Planline glass can be manufactured in thicknesses up to 150 mm and individually tailored to the required frame or wall thickness. Glass walls, skylight glazing and dry-wall windows are thus able to be constructed either as uninterrupted glazing or aperture windows with a filigree appearance without obtrusive mullions. Frame construction The frame construction can be in aluminium, wood or steel. A special framework system is available which allows the flush-fitting installation of the Planline dry-wall window into dry walls up to 150 mm thickness. The frame is invisible after the wall has been cladded. Sealing system The Planline glass modules are fixed mechanically, but invisibly, in their respective frame constructions by means of a design-protected sealing system. This sealing system is the constructive interface between the frame and the glass module. Multi-functionality and multi compatibility The Planline glass module system offers multi-functional and multi-compatible functional components and performance characteristics: Fire protection, noise protection, personal protection, safety, privacy protection / darkening (by means of integrated Venetian- and roller-blinds) and radiation protection are combinable as desired, depending on the requirements. - fire-protection classes E 30, El 30, El 60 - high noise protection, up to 57 dB - safety against falling, safety against ball impact, bullet resistance, traffic safety from both sides - with Venetian blinds (electrical and manual) and roller blinds (electrical) in the space b etween the panes - with special glass panes for X-ray and laser protection in hospitals and laboratories Advantages - glass panes always flush-fitted to frames and walls - glass butt-jointed without profile - frame profile in Aluminium, Wood or Steel - frame profile invisibly integrated in the dry-wall construction - mechanically invisible glass fixing, no glazing bars, no dust/dirt on the profiles - no protruding edges and corners, no danger through sharp edges and off-sets between glass and frame - individual design possibilities using silk-screen printing, coating, sand blasting etc. - all-round edge enamelling in the colour of your choice - simple, straightforward installation and disassembly (reusability) of the glass module Plandoor in Planline The Planline Glass-Module-System is complemented by the possibility of integrating the Plandoor glass doors as hinged single- or double-doors or sliding doors. Planline’s all-glass appearance is maintained by the Plandoor door. The Plandoor is also tested for fire- and smoke protection. Plandoor’s hidden fittings allow the flush mounting of the frame and door leaf.

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Subject to modifications

2

System overview Interior construction, dry-wall construction

Planline

The various flush-fitting Planline Glass-Systems are: Planline N (normal/standard requirements), Planline S (with built-in privacy protection / darkening systems), Planline E / EI (F) (fire protection) and Planline dry-wall construction systems with frames).

Planline N

Planline S (see own Tab.)

Planline E/EI(F)

2,3

2000 x 3000 mm

1500 x 3000 mm

1500 x 2870 mm

1600 x 3000 mm

400 x 400 mm

450 x 400 mm

400 x 400 mm

400 x 400 mm

Weighted noise reduction RWP 33-57 dB value

RWP 33-57 dB

RWP 39-55 dB

RWP 40-55/57 dB

E 30 EI 30 EI 60

E 30 EI 30

(W x H)

Min. Glass dimensions (W x H)

1

up to 150 mm

Glass thickness Max. Glass dimensions

Planline dry-wall

Fire resistance class Weight/m²

> 25 kg

≥ 25 kg

≥ 65 kg

25 - 65 kg

Edging mask

≥ 20 mm

≥ 20 mm

≥ 39 mm

20 - 39 mm

Planline S 3

The following Glastec-Systems can be built into Planline S as an option . ISO-Roll

ISO-Shadow

Electrically operated privacy and glare protection as well as darkening blinds

Electrically or manually operated Venetian blinds for privacy protection

1

Combinable with fire-protective glazing and privacy protection systems dependent on the total thickness 3 the corresponding special system characteristics are valid, especially with reference to their maximum and minimum dimensions respectively 2

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

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Planline

System specifications EI 30, EI 60 Interior construction, dry-wall construction

Non-load-bearing fire protection glazing EI 30, EI 60 The Planline systems EI 30 and EI 60 are glazing systems, flush-fitted to the framework construction and rated in the fire-resistance Classes EI 30 and EI 60, tested to DIN 4102 and EN 1364-1:1999-10, classified to DIN 4102-13 and EN 13501-2:2003. Thus, it is ensured that, for a fire duration of 30 or 60 minutes respectively, there is a protective barrier and that the insulation requirements (temperature increase on the outside surface of no more than 140°C mean, and maximum temperature increase of no more than 180°C above the initial mean temperature) are adhered to. The fire protection glazing Planline EI 30 and EI 60 are manufactured from special glass, a frame, fittings, seals and fixing materials. When using materials that are not described in this system specification or in other technical guidelines, it must be considered that statutory approvals or permission from the competent authorities may have to be obtained before manufacturing or installing. Technical element specification Planline EI 30 and EI 60 can be mounted in wooden frames, Planline EI 30 also in thermally separated steel profiles, forster fuego light from Forster Rohr- & Profiltechnik AG, Wicona-Aluminium tubular profile from Hydro Building System GmbH or with a special dry-wall frame in dry-walling, embedded on 2, 3 or 4 sides respectively. The individual panes can also be butt-jointed together using a connecting spring. The glass composite construction consists of a triple assembly from the combination of two external safety glasses as cover panes and a fire-resistant Class EI 30 or EI 60 composite glass panel in the middle.

Sectional diagram Planline EI 30

Sectional diagram Planline EI 60

The composite glazing, including the locking mechanism, is manufactured by Glastec. The fire-protective glazing can be divided into several partial surfaces, whereby these surfaces can be arranged horizontally or vertically as desired. An asymmetrically constructed fire protection glazing meets the requirements of the fire resistance Classes EI 30 and EI 60, independent of the direction of the exposure to fire.

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Subject to modifications

4

Planline

System specifications EI 30, EI 60 Interior construction, dry-wall construction

Planline EI 30 and EI 60 can be manufactured in unlimited lengths and, depending on the approval notice, also be equipped with fire-protective doors. The construction components of Planline EI 30 and EI 60 may be painted, coated or varnished and the panes may be decorated with foil, silk-screen printing or sand-blasting so that, also with regard to design, almost every wish can be fulfilled. Further requirements with regard to the physical-technical properties can also be met, e.g. laser or X-ray protection, noise and heat insulation, protection against falling, safety, traffic nuisance etc. The functionality of the Planline EI 30 and EI 60 fire-protection glazing can only be guaranteed when the further specifications/regulations concerning the frame manufacture and installation are conformed with.

Technical data Planline EI 30 Fire resistance duration to EN 13501

EI 30

Glass thickness

from 48 mm

Weight

ca. 70 kg/m² *

Light transmission

72%

Weighted sound insulation value

Rw 39-55 dB

Maximum manufacturing dimensions, W x H

1600 x 2900 mm

Maximum tested dimensions, W x H

1500 x 2880 mm wood / 2870 mm steel

Technical data Planline EI 60 Fire resistance duration to EN 13501

EI 60

Glass thickness

105 mm

Weight

ca. 92 kg/m² *

Light transmission

70%

Weighted sound insulation value

Rw 39-55 dB

Maximum manufacturing dimensions, W x H

1600 x 2900 mm

Maximum tested dimensions, W x H

1500 x 2860 mm

* 2 x TSG 6 mm, 1 x composite glazing Class EI 30 and EI 60 respectively

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Subject to modifications

5

Planline

System specification, dry-wall construction Dry-wall windows and frames

What is a Planline dry-wall window? Planline dry-wall windows are flush-fitting from both sides and are designed for multi-functional dry-walling, sophisticated from the optical and from the safety point of view. The Planline dry-wall glass can be manufactured in thicknesses up to 150 mm and individually tailored to the required frame or wall thickness. Thus, dry-wall windows, sky-light glazing and corner glazing, model flexibility, continuous glazing without mullions or aperture windows in filigree optic are possible. Planline dry-wall windows: versatile, safe, flush-fitting Planline dry-wall windows implement in ideal fashion every wish and demand of architects and home owners on dry-walling - even in large-surface glazing. A wide variety of glazing variations, such as noise protection - fire protection - protection of privacy - darkening - radiation protection, fulfil every wish and demand on function and design, without sacrificing homogeneity of design! Frame construction The special frame system for Planline dry-wall windows, which enables the mounting into dry-wall construction, is invisible after mounting, as well as all fixing components. The flexible and installation friendly frame construction provides for absolute flush fitting to the wall and defines the plasterboard joints. The frame can be adapted to model profiles and non-linear dry-wall (office) dividing walls. The invisible locking fixings which serve to fix the glass mechanically, provide a speedy installation and removal – thus allowing Planline dry-wall windows to be reused in renovation cases, without destroying the plasterboard wall! Planline dry-wall: Invisible fixing

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Planline dry-wall: Frame

Subject to modifications

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Planline

Reference list Interior construction, dry-wall construction

 Aerospace & Technologie ASTO Park, München/Garching*  Allgemeines Krankenhaus AKH, Wien (A)*  Arnulfpark Gewerbebau, München*  Augenklinik Barmherzige Brüder, Linz (A)*  AOK Pflegestützpunkt, Weiden i. d. Oberpfalz*  BayVGH Bayerischer Verwaltungsgerichtshof, München*  Berufsförderungswerk Bfw, München-Kirchseeon*  Bundessozialgericht, Kassel  Clara-Wieck-Gymnasium, Zwickau*  De La Salle Schule, Wien (A)**

 Discothek Harry Klein H2K Club, München  Europäischer Gerichtshof (cour de justice européenne), EuGH (LU)  Evangelische Johannestäuferkirche, Magstadt b. Stuttgart*

 Hamberger Industriewerke GmbH, Rosenheim*  Haus der Natur, Museum, Salzburg (A)  Heinrich-Braun-Klinikum, Zwickau*  Hotel Thiersee (A)  Infraserv GmbH & Co. Höchst KG, Frankfurt a. Main*  IDEALO Internet GmbH, Berlin*  Kantonspital, St. Gallen (CH)**  Kantonspital, Zollikerberg (CH)**  Kindergarten St. Franziskus, Laaber b. Regensburg*  Kindergarten St. Michael, Oberammergau  Klinikum Bayreuth*  Klinikum München Pasing GmbH, München*  Klinikum rechts der Isar, München*  Krankenhaus, Spremberg*  Lomapharm Rudolf Lohmann GmbH & KG, Emmerthal*  LMU Ludwig Maximilian Universität, München*  Medizinisches Zentrum, Kaufbeuren*  Montessorischule, Aufkirchen  Novartis AG, Nyon (CH)  Pensionskasse Sika AG, Zürich (CH)  Raiffeisenbank, Weissenstein (CH)  Siloah Krankenhaus, Hannover*  Sprachen und Dolmetscherinstitut SDI, München*  Sporthalle Universität Göttingen  W. L. Goré & Associates Deutschland GmbH, Feldkirchen*  Wirtschaftschule Alpenland, Bad Aibling  ZOB München, Zentraler Omnibusbahnhof Hackerbrücke** * Dry-wall construction ** Interior construction and dry-wall construction Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Subject to modifications

7

Planline

Tender specification Interior construction

Planline flush-fitting glass-system: .......... Piece(s) Planline glazing elements for flush-fitting mounting in doors or non-load-bearing interior dividing walls, as single element or endless glazing with butt joints. Total thickness of single element tailored to mounting situation up to 150 mm thickness. Mechanical fixing of the Planline glass elements by means of design-protected W4 fastenings, pre-fitted in the glazing cut-out on the doors or the frame construction. The connecting and butt joints are to be constructed as ca. 5 mm wide, all-round shadow gap and to be sealed with a jointing compound (silicon, Ottoseal S 10), for fire protection requirements, for instance Ottoseal S94. Glazing The Planline glass elements are made up in standard construction (without special requirements) of 2 panes of min. ESG 5 mm, edges matt ground, with all-round edge enamelling 20-22mm width, to manufacturers' colour chart, if fire protection requirements exist, 39 mm wide or or corresponding requirement. The fire-protective glass is positioned in the middle (minimum 3 panes) and fixed mechanically. Additional requirements Additional requirements such as, for instance, increased noise protection, fire protection, Laser protection, Xray protection, privacy protection or darkening are to be noted in the individual positions. Noise reduction value (DIN 410) Rw,P,Glass / (EN ISO 717-1) Rw (C; Ctr)

.................... dB

Fire resistance EI 30 / EI 60 acc. to DIN 4102-4 /EN 13501-2)

.........................

Safety requirements / lead equivalent value

..................... Pb

Privacy protection- / darkening systems Electrically operated (lift/lower/turn)

( ) ISO-Shadow ( ) yes ( ) no ( ) ISO-Roll

Possible sources of supply Rosenheimer Glastechnik GmbH, Neue Straße 9, D-83071 Stephanskirchen Tel. +49(0)8031 / 94148-30, Fax -48, [email protected] Glastec's application engineers will be pleased to help you to formulate a more detailed tender specification for a specific object!

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Subject to modifications

8

Planline

Tender specification dry-wall construction

Planline flush-fitting glass-system with frame .......... Piece(s) Planline flush-fitting glazing elements for mounting in non-load-bearing interior dividing walls as metal stud walls. Standard construction with double cladding of structural panels (pla sterboard, MDF, Fermacell etc.) with a total thickness of 25 mm per side. Special construction with deviating total thickness on request. ........... Piece(s) system frames, consisting of 4 pieces pre-fabricated frame corners and 2 each vertical/ horizontal traverses. In the basic construction/dry-wall profile according to DIN EN 1495, the system frame is screwed together. This is prepared for the hidden mechanical fixation of the Planline glazing by means of the design-protected W4 locking mechanisms which are invisible after the cladding has been fitted. Glazing The Planline glass elements are made up in standard construction (without special requirements) of 2 panes of min. TSG 5 mm, with all-round edge enamelling of 20 mm width. If fire protection is required, this is to be 39 mm wide all round and the fire-protective glass is positioned in the middle (min. 3 panes). The connecting and butt joints are to be constructed as ca. 5 mm wide, all-round shadow gap and to be sealed with a jointing compound (silicon, Ottoseal S10), for fire protection requirements, for instance Ottoseal S94 . Wall thickness metal stud wall (100, 125, 150 mm) Construction opening size / Frame inside measurement Wall height

.................... mm Width Height

.................... mm .................... mm .................... mm

Noise reduction value (DIN 410) Rw,P,Glass / (EN ISO 717-1) Rw (C; Ctr)

.................... dB

Fire resistance EI 30 / EI 60 to DIN 4102-4 /EN 13501-2)

...........................

Radiation protection / lead equivalent value ………………………. Pb

( ) RD 30

( ) RD 50

Laser protection according to special risk analysis

( ) yes

( ) no

Privacy protection- / darkening systems Electrically operated (lift/lower/turn)

( ) ISO-Shadow ( ) yes ( ) no RAL, NCS ………… ( ) ISO-Roll RAL, NCS …………

Colour of edge enamelling cover glazing (Standard: black/grey/white)

RAL, NCS ……………..

Manufacture/supply Installation/glazing work

..................... €/piece ..................... €/piece

Possible sources of supply Rosenheimer Glastechnik GmbH, Neue Straße 9, D-83071 Stephanskirchen Tel. +49(0)8031 / 94148-30, Fax -48, [email protected] Glastec's application engineers will be pleased to help you to formulate a more detailed tender specification for a specific object! Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

Subject to modifications

9

Planline Dry-wall

Installation instruction System frames

NOTE: The dry-wall construction system frames are normally delivered to the site secured for transport and ready for installation. Storing, unpacking, carrying and setting down of the individual system frames must be carried out with appropriate care. The relevant guidelines according to the currently valid EN Standards and/or DIN Norms as well as the regulations of the manufacturing/supply industry are to be complied with!

The construction of the metal stud wall from CW-UW-/UA profiles provides for an initial sizing, positioning (vertically in the X and Y directions) as well as the fixing of both external vertical profiles according to the given construction opening size. Further to this, the lower horizontal lintel is fixed, this must be either crimped or screwed across the angle to fix it to the vertical stud profiles (left and right). Riveting is not permitted!

Further profiles are to be installed according to specifications or requirements. The Planline system frames can now be installed. The frames must fit easily and without tension into the opening. Under no circumstances may the frames be pushed into the opening using force! The wooden bearings for the profiles are to be examined. (Note: The frame must sit evenly all round on the lintels and on both external stud profiles!)

After checking the X and Y directions (horizontal and vertical), it helps if a temporary fixing is carried out using releasable fastenings before the final fixing takes place. The screw fixing with suitable fixing materials now takes place at max. 400 mm spacings under permanent control of the dimensional accuracy. The screw fixing should take place all round on the inside of the metal profiles and into the wooden backing of the system frame.

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

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Planline Dry-wall

Installation instruction System frames

General, special notices, warranty!

In the next step, the top horizontal lintel is installed and also crimped to both external vertical stud profiles. The final screw fixing should also take place at a maximum clearance of 400 mm. The 4 corner angles must show an exact 90 degree rightangle so that no optical discrepancies occur when subsequently glazing and sealing!

Once the system frame has been finally mounted, the size and position of the frame sections must be transferred to the plasterboard panels. The edges are to be bevelled and should fit tension-free on to the profile of the system frame! The plasterboard panels are now to be screw-fitted to the stud construction. The Aluminium profile of the system frame serves here as stop edge. A direct screw connection in the profile of the system frame is not necessary!

The limited projection of the frame allows for rapid rendering and filling. The free spaces will be filled with a suitable filling compound for the 1st and 2nd cladding bearing. Tip: A primer will improve the grip of the adhesive. The filling compound will be then smoothed as normal after the stipulated drying period. The glazing occurs as a rule after finishing all other tasks, for instance painter, floor layer, etc.

Questions? Telephone + 49 (0) 8031 / 94148-30 ; Fax: +49 (0) 8031 / 94148-48 ; eMail: [email protected]

Copyright by GLASTEC – Rosenheimer Glastechnik GmbH – 1/2012

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Planline Dry-wall

Installation instructions Glass composite elements

NOTE: The Planline glass composite elements are usually delivered packed on special glass carrier racks or otherwise in crates. Storing, unpacking, carrying and setting down of the individual system frames must be carried out with appropriate care, so that damage, for instance to the projecting glass edges, can be avoided!

Before setting the glass composite elements in the drywall system frames, which have previously been installed flush and in the perpendicular, it must be ensured that all glass retainers have been unlocked (in the 0° position). Glass retainers which project into the glass opening (i.e. in 90° position) are to be moved to the unlocked position and cleaned if necessary.

Before the Planline glass composite elements are set, 2 of the glass bearing blocks (hardwood blocks supplied with glazing) are to be laid directly beside the two lower glass retainers in such a way (ca. 10 cm from the corners) that the direct contact between the Planline glass composite element and the dry-wall system frame is ruled out.

Setting of the Planline glass composite elements is carried out, dependent on the weight, either by means of suitable suction lifting tools or with hoists. It is recommended that the setting of the glazing be carried out by at least two persons! It must be ensured that the edges of the external cover glazing are supported on the bearing blocks at least to one half of the thickness of the glass - by no means should these protrude.

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Planline Dry-wall

Installation instructions Glass composite elements

General, special notices, warranty!

After setting down on the bearing blocks (3), the Planline glass composite elements are to be aligned in such a way that the glass surfaces are level with the adjacent wall surfaces. The glass retainers are then pivoted into the locating groove of the Planline glass composite elements (90° position) by means of the key provided. This leads to an invisible mechanical locking.

In their locked condition (4), the Planline glass composite elements will then be aligned in the system frame using suitable block levers, usually made of wood, and glass bearing / spacer blocks in such a way that an all-round even joint of ca. 5 mm is created.

Following this, the joint between the Planline glass composite elements and the enclosing frame is to be pointed with a permanently elastic sealer (Silicon, for instance Ottoseal). The depth of injection is to be limited to a maximum of 10 mm by the insertion of suitable filling material (round cord). Care must be taken that the glass retainers are not restricted in their function. An appropriate drying time must be kept - "finger testing" often leads to loss of optical quality! Questions? Telephone: + 49 (0) 8031 / 94148-30 ; Fax: +49 (0) 8031 / 94148-48 ; eMail: [email protected]

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Subject to modifications

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