Pipeline Infrastructure Management. The Hague March 9th

Pipeline Infrastructure Management The Hague March 9th Gasunie Presentation on: • Pipeline Infrastructure Management by Gasunie • Key Performance ...
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Pipeline Infrastructure Management

The Hague March 9th

Gasunie Presentation on: • Pipeline Infrastructure Management by Gasunie •

Key Performance Indicators

The Hague, March 9th

Gastransport in the Netherlands

Pipeline Management System more than Integrity alone

Pipeline Management

Safety

Integrity management

Risk Management

PM Cost

Client need

Reliability

¾ Safety of the Public, Employees, and the Environment ¾ Reliability for Customers and Suppliers ¾ Cost minimization while maintaining Safety and Reliability

Pipeline Management Legislation Sensoring

GU policy Requirements of planning & sales

Developing Policy

Inventarisation Opportunities Threats Challenges

Means PM Policy

Developing Strategy

R&D

SLA

Constr. specs Mainten. Sched Contract cond

Maintenance Construction & Modification

Implementation

Studies

FFP System Required availability

Standards

KPI’s

Verification & Evaluation

Pipeline Management Legislation Sensoring

PM Policy: GU policy Requirements of planning & sales

Developing Policy

• Life Cycle Cost – based design, –based construction and maintenance

• Cover all threats • Deal with threats proactively • Maintain (national) risk standards • Set performance targets • Involvement in EU legislation & Normalisation

Pipeline Management Threats (Technical) Legislation Sensoring

GU policy Requirements of planning & sales

Developing Policy

Design & Construction : ¾ ¾ ¾

Design failures Delay in construction Material and / or construction failures

Operations: Inventarisation Opportunities

Threats Challenges Opportunities

Studies

¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾

Damage caused by third party Ageing in general Coating degeneration Defects / breakdowns Corrosion and fatigue (to) high insurance claims (unnecessary) Re-routing Re Re-routing (to) high costs of maintenance

Abandonment: ¾ ¾

high costs environmental problems

Cause (percentage) 80 70

74

60 50 40 30 20

K N

ER

M D

D G W

IC

EC

EI

N D

1

0

5

1

TH

2

2

O U

6

10

9

Pipeline Management Legislation Sensoring

GU policy Requirements of planning & sales

Developing Policy

Inventarisation Opportunities Threats Challenges Demands

Means PM Policy

Developing Strategy

Studies Standards

Implementation in 2 sub subprocesses:

Pipeline Management

4a. Construction & Modification 4b. Maintenance Legislation • •

Sensoring Integrity management Right of way management

GU policy Requirements of planning & sales

Developing Policy

Inventarisation Opportunities Threats Challenges Demands

Means PM Policy

Developing Strategy

SLA

Constr. specs Mainten. Sched Contract cond

Construction & Modification Implementation

Studies Standards

Maintenance

FFP System Required availability

Integrity Management Management:: Right of way • Mobile inspections (walk, drive, fly) Legislation Sensoring • Supervision “Third party jobs” (KLIC) • Preventive measures GU policy Requirements of planning & sales

Integrity

Developing Policy

Means PM Policy

SLA

Corrosion prevention • • •

Inventarisation Opportunities Cathodic Protection Developing Threats Strategy CoatingChallenges (primary protection) Demands drainage Stray currents

Inspections of condition Studies • • •

Standards Intelligent Pigging CP control measurements Coating inspections

Integrity Analysis • (Direct) Assessment

Constr. specs Mainten. Sched Contract cond

Maintenance Construction & Modification

Implementation

FFP System Required availability

Pipeline Management

ƒ Marcogaz Î self regulation of the branch ƒ Normalization in CEN and ISO – EN 1594 – TS 15173 – TS 17174

ƒ Marcogaz documents (website for information)

Developing KPI methodology SMS presents in the European Gas Transmission Industry generally the same fundamental structure (Plan, Do, Check and Act). Principles and the architecture philosophy followed for the SMS are described in a document issued by the IGU (2003) (reference)

The management loop

SMS PLAN

ACT

PIMS

DO

The global process guarantees the system’s coherency by managing the loop.

CHECK PERFORMANCE INDICATORS

In the global process an important role is played by the Performance Indicators that shall support the Operator in measuring and monitoring the implementation of environmental and safety policies on a regular basis in order to plan the achievement of safety objectives.

Bow tie model

Work not detected

Fail of PERIODICAL SURVEY

Unespected works

Fail of MARKERS

Fail of CONTROL ZONE

Fail ONE CALL SYSTEM

THIRD PARTY INTERFERENCE

Fault Tree Pipeline Incident External Interference (DRAFT)

Markers aerial survey surveuillance RT

not detected work

KPI?

not detected work

possible coatingdefect after survey

ML defect after excavation

4A

impact machinery dept of cover one call procedure aerial survey during construction work unknown load & ground movement

ground movement load to the pipe tracé control drawing control (z) zet&zak measurements

CP investigation & repair

Chance of a pipeline failure

pressure reduction

aerial survey no one call (KLIC)

insufficient CP CP control measurements

non-critical ML defect

ML defect

corroding defect

KPI?

IE: PIPELINE DAMAGE trained people & procedures inplace

lack of CP

BE: Insufficient CP

Coating defect (DCVG, CIPS, Pearson) Corrosive atmosphere (pH, soil type, Rsoil )

coating defect CP defect non crit. ML-defect gouge or dent gouge in a dent crit. ML-defect

thoughness hoop stress level steelgrade wallthickness int. pressure reduction design pressure defect area size protective measure diameter ? depth of cover norm. CP protection external stresses

pressure reduction immediate repair out of order rehab. scheduling

construction trained constr. workers trench fill coating survey CP control opdruk proef

quality control GTS specs hydrostatic testing deviation reports

pinhole / crack small hole large hole rupture propagated rupture

Gas outflow

y y y y y y

KPI?

thoughness wallthickness int. pressure crack arrestors stress level axial load

IE: GAS OUTFLOW

duty schedule education exercises training motivation mfl pigging defect assessment

7 8 9 10 11

Leakage resistance

Damage resistance y y y y y y y y y y y y

4B

Potential Leakage

Damage to the pipe

known defect

mal functioning CP components

material inspection (FP) GTS specs

KPI?

1 2 3 4 5 6

loss of

one call system (KLIC)

leakage

unexpected work

construction nearby pipe

damage

BE: Unexpected work

Heat radiation

Ignition prohibitors y zoning (IR+GR) y yellow card y inform firefighters/police/ ambulance to keep distances

life property containment Gu transp. Route capacity image 3p

KPI?

Calamity Control

pressure reduction blockvalve (auto CCP) blockvalve (manually) gasflow // pipeline not blocked y enclose calamity area y y y y

TE: CALAMITY

trained people check list yellow card (OEC 4.08) per diameter

Overige Maatregelen y y y y y y y y y y y

pcoupons gascomposition dew point soil investigations pH, SRB pipeline shop inspections geo /caliber / gyro pig pressure safeguarding (monitoring/alarming/registering) dust/sand/fluids in scrubbers pressure cycles temperature profiles

APH 10092004