Pipe P ortal S ystems Portal Systems Technical Product Information
SINCE 1977
New construction flashings with roof curb mountings
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Pipe Portal System
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Double Pipe Portal System
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Pipe Portal System is a registered trade mark of Roof Products & Systems Corp.
P ref abric ated Roof Accessories ffor or efabric abricated All Roof S ystems Systems
Pipe Portal Systems Technical Product Information SINCE 1977
New construction flashings with roof curb mountings A versatile, leak proof and weathertight solution to routing pipes through the roof. The Pipe Portal System is designed to allow for both vertical and horizontal pipe movement, yet provide maintenance free permanent installation, which accommodates pipe sizes of .375" up to 12". The curb cover is molded from ABS plastic (Acrylonitrile Butadiene Styrene) with a laminated acrylic coating, which gives high resistance to both ozone and ultraviolet sun rays, as well as serviceable temperature range of -40F to + 160F. The molded sealing rings on the collared opening of the cover mated with the grooves in the rubber cap assures a "Weather tite Pressure Seal" and mechanical lock. The protective rubber caps are compression molded of EPDM (Ethylene Propylene Diene Monomer) rubber with a serviceable temperature range of -60F to + 270F, and also have high resistance to both ozone and ultraviolet sun rays. The conically shaped steps of the cap provide a taut waterproof seal around the pipe and the Stainless Steel Snaplock Swivel Action clamps provided give the added protection to guarantee the pipe seal. The swivel action of the clamp cuts installation time by 75%.
Available adapters to fit most Pipe Portal Pipe Flashings (See adapter ring chart section for proper sizing)
Round Adapters .5" to 3.5" (.25" Increments)
Angle Iron 1.75", 3", 4"
Square Tube 3" and 4"
SELECT A CAP FOR EACH BASE REQUIRED
C-126 1 - 2" TO 6" PIPE
C-412 4 - 1" TO 2" PIPES
C-481 4 - .375" TO 1" PIPES
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
C-212 2 - .375" TO 1" PIPES 2 - 1" TO 2" PIPES
C-182 1 - 8" TO 12" PIPE
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Pipe Portal with C-126 Cap SPECIFICATION
Furnish and install the Portals Plus Pipe Portal System as manufactured by Portals Plus, Inc., Bensenville, IL, at all points where one penetration 2" - 6" in diameter penetrates the roof. The Pipe Portal shall include an 18 gauge galvanized roof curb model RC-___A with integral base plate, continuously welded corner seams, factory-installed wood nailer, and 1.5" 3lb. rigid fiberglass insulation. The Pipe Portal shall be furnished with a laminated, acrylic coated, ABS plastic curb cover with prepunched holes and molded sealing ring on an 8" collared opening. An EPDM (Ethylene Propylene Diene Monomer) compression molded cap model C-126 shall be utilized. All Caps shall include Portals Plus' stainless steel Snaplock Clamp. Attachment and installation of the Pipe Portal shall be done in accordance with Portals Plus' instructions and the roofing membrane manufacturer's recommendations. MIN. MAX. 2.35" - 3.00" 3.40" - 4.20" 4.40" - 4.60" 5.50" - 5.60" 6.50" - 6.65"
NOTE: ALL DIMENSIONS ARE I.D. OF CONICAL SHAPED NIPPLES
4.75" 5.5"
4" 3.25" 2.5"
1.5"
8"
4"
14" 1.5"
12" 9"
4"
1.5"
4"
12" 9"
11" DECK INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
2 RC-2A
RC-3A
For Decks with Lightweight Fill or Tapered Insulation
For NonInsulated Decks
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
12" 9"
1.5 " THICK 3 LB. RIGID INSULATION
8" 1.5 " THICK 3 LB. RIGID INSULATION
1.5"
9.5"
1.5"
RC-4A For Decks with Rigid Insulation
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Pipe Portal with C-212 Cap SPECIFICATION
Furnish and install the Portals Plus Pipe Portal System as manufactured by Portals Plus, Inc., Bensenville, IL, at all points where up to two pipes .375" - 1" in diameter and two pipes 1" - 2" in diameter penetrate the roof. The Pipe Portal shall include an 18 gauge galvanized roof curb model RC___A with integral base plate, continuously welded corner seams, factory-installed wood nailer, and 1.5" 3lb. rigid fiberglass insulation. The Pipe Portal shall be furnished with a laminated, acrylic coated, ABS plastic curb cover with prepunched holes and molded sealing ring on an 8" collared opening. An EPDM (Ethylene Propylene Diene Monomer) compression molded cap model C-212 shall be utilized. All Caps shall include Portals Plus' stainless steel Snaplock Clamps. Attachment and installation of the Pipe Portal shall be done in accordance with Portals Plus' instructions and the roofing membrane manufacturer's recommendations. NOTE: All dimensions are I.D. of conical shaped nipples
MIN. MAX. 1.30" - 1.70" 1.80" - 2.00" 2.25" - 2.40"
2.5"
MIN. MAX. 0.65" - 0.90" 0.97" - 1.10" 1.275" - 1.375"
1.5" .5"
1.5"
8"
4"
14" 1.5"
12" 9"
4"
1.5"
4"
12" 9"
11" DECK INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
RC-2A
RC-3A
For Decks with Lightweight Fill or Tapered Insulation
For NonInsulated Decks
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
12" 9"
1.5 " THICK 3 LB. RIGID INSULATION
8" 1.5 " THICK 3 LB. RIGID INSULATION
1.5"
9.5"
1.5"
RC-4A For Decks with Rigid Insulation
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
New construction flashings with roof curb mountings A versatile, leak proof and weathertight solution to routing pipes through the roof. The Double Pipe Portal System is designed to allow for both vertical and horizontal pipe movement, yet provide maintenance free permanent installation, which accommodates pipe sizes of .375" up to 6". The curb cover is molded from ABS plastic (Acrylonitrile Butadiene Styrene) with a laminated acrylic coating, which gives high resistance to both ozone and ultraviolet sun rays, as well as serviceable temperature range of -40F to + 160F. The molded sealing rings on the collared openings of the cover mated with the grooves in the rubber caps assure a "Weather tite Pressure Seal" and mechanical lock. The protective rubber caps are compression molded of EPDM (Ethylene Propylene Diene Monomer) rubber with a serviceable temperature range of -60F to + 270F, and also have high resistance to both ozone and ultraviolet sun rays. The conically shaped steps of the cap provide a taut waterproof seal around the pipe and the Stainless Steel Snaplock Swivel Action clamps provided give the added protection to guarantee the pipe seal. The swivel action of the clamp cuts installation time by 75%. The Double Pipe Portal is ideally used to bring the line sets to condensing units, ice-makers, and chillers etc. Also ideal for mounting roof top satellite dishes.
Available adapters to fit most Pipe Portal Pipe Flashings (See adapter ring chart section for proper sizing)
Round Adapters .5" to 3.5" (.25" Increments)
Angle Iron 1.75", 3", 4"
Square Tube 3" and 4"
SELECT TWO CAPS FOR EACH BASE REQUIRED
C-126 1 - 2" TO 6" PIPE
C-481 4 - .375" TO 1" PIPES
C-412 4 - 1" TO 2" PIPES
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
C-212 2 - .375" TO 1" PIPES 2 - 1" TO 2" PIPES
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Double Pipe Portal with C-126 & C- 212 Caps SPECIFICATION
Furnish and install the Portals Plus Double Pipe Portal as manufactured by Portals Plus, Inc., Bensenville, IL, at all points where up to two pipes .375" - 1" in diameter, up to two pipes 1" - 2" in diameter and one pipe 2" - 6" in diameter penetrate the roof. The Pipe Portal shall include an 18 gauge galvanized roof curb model RC-___A with integral base plate, continuously welded corner seams, factory-installed wood nailer, and 1.5" 3lb. rigid fiberglass insulation. The Pipe Portal shall be furnished with a laminated, acrylic coated, ABS plastic curb cover with prepunched holes and molded sealing rings on two 8" collared openings. Two EPDM (Ethylene Propylene Diene Monomer) compression molded caps model C-126 & C-212 shall be utilized. All Caps shall include Portals Plus' stainless steel Snaplock Clamps. Attachment and installation of the Pipe Portal shall be done in accordance with Portals Plus' instructions and the roofing membrane manufacturer's recommendations. MIN. MAX. 1.30" - 1.70" 1.80" - 2.00" 2.25" - 2.40"
2.5" 1.5" .5"
MIN. MAX. 0.65" - 0.90" 0.97" - 1.10" 1.275" - 1.375"
MIN. MAX. 2.35" - 3.00" 3.40" - 4.20" 4.40" - 4.60" 5.50" - 5.60" 6.50" - 6.65"
4.75" 4"
5.5"
3.25" 1.5"
NOTE: All dimensions are I.D. of conical shaped nipples
2.5"
1.5
8"
8"
4"
13" x 28.5 15.5" 12" x 27.5 1.5"
4"
12" x 27.5
1.5"
12" x 27.5 9"
1.5"
4" 11" DECK INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
2 RC-2A
RC-3A
For Decks with Lightweight Fill or Tapered Insulation
For NonInsulated Decks
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
1.5 " THICK 3 LB. RIGID INSULATION
8"
9.5"
1.5"
RC-4A For Decks with Rigid Insulation TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Double Pipe Portal with two C- 126 Caps SPECIFICATION
Furnish and install the Portals Plus Double Pipe Portal as manufactured by Portals Plus, Inc., Bensenville, IL, at all points where two pipes 2" - 6" in diameter penetrate the roof. The Pipe Portal shall include an 18 gauge galvanized roof curb model RC-___A with integral base plate, continuously welded corner seams, factory-installed wood nailer, and 1.5" 3lb. rigid fiberglass insulation. The Pipe Portal shall be furnished with a laminated, acrylic coated, ABS plastic curb cover with prepunched holes and molded sealing rings on two 8" collared openings. Two EPDM (Ethylene Propylene Diene Monomer) compression molded caps model C-126 shall be utilized. All Caps shall include Portals Plus' stainless steel Snaplock Clamps. Attachment and installation of the Pipe Portal shall be done in accordance with Portals Plus' instructions and the roofing membrane manufacturer's recommendations.
MIN. MAX. 2.35" - 3.00" 3.40" - 4.20" 4.40" - 4.60" 5.50" - 5.60" 6.50" - 6.65"
4.75" 5.5"
4"
4"
3.25"
4.75" 5.5"
3.25" 2.5"
NOTE: All dimensions are I.D. of conical shaped nipples
2.5"
1.5
1.5
8"
8"
4"
13" x 28.5 15.5" 12" x 27.5 1.5"
4"
12" x 27.5
1.5"
12" x 27.5 9"
1.5"
4" 11" DECK INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
2 RC-2A
RC-3A
For Decks with Lightweight Fill or Tapered Insulation
For NonInsulated Decks
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
1.5 " THICK 3 LB. RIGID INSULATION
8"
9.5"
1.5"
RC-4A For Decks with Rigid Insulation TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Double Pipe Portal with two C- 481 Caps SPECIFICATION
Furnish and install the Portals Plus Double Pipe Portal as manufactured by Portals Plus, Inc., Bensenville, IL, at all points where up to eight pipes .375" - 1" in diameter penetrate the roof. The Pipe Portal shall include an 18 gauge galvanized roof curb model RC-___A with integral base plate, continuously welded corner seams, factory-installed wood nailer, and 1.5" 3lb. rigid fiberglass insulation. The Pipe Portal shall be furnished with a laminated, acrylic coated, ABS plastic curb cover with prepunched holes and molded sealing rings on two 8" collared openings. Two EPDM (Ethylene Propylene Diene Monomer) compression molded caps model C-481 shall be utilized. All Caps shall include Portals Plus' stainless steel Snaplock Clamps. Attachment and installation of the Pipe Portal shall be done in accordance with Portals Plus' instructions and the roofing membrane manufacturer's recommendations.
4"
MIN. MAX. 0.65" - 0.90" 0.97" - 1.10" 1.275" - 1.375"
4"
3" 2"
1.5"
1.5"
NOTE: All dimensions are I.D. of conical shaped nipples
8"
2"
3"
8"
4"
13" x 28.5 15.5" 12" x 27.5 1.5"
4"
12" x 27.5
1.5"
12" x 27.5 9"
1.5"
4" 11" DECK INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
1.5 " THICK 3 LB. RIGID INSULATION
2 RC-2A
RC-3A
For Decks with Lightweight Fill or Tapered Insulation
For NonInsulated Decks
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
1.5 " THICK 3 LB. RIGID INSULATION
8"
9.5"
1.5"
RC-4A For Decks with Rigid Insulation TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Installation Instructions PIPE PORTAL CAP INSTALLATION TECHNIQUES WITH INSULATED PIPE CUT INSULATION AWAY TO CLEAR CLAMP ADJ SCREW
PIPE INSULATION PIPE
INSULATION CLAMP
CLAMP CAP
CAP
INSTALL CAP OVER PIPE INSTALL CAP OVER PIPE
SECURE W/CLAMP INSTALL INSULATION OVER TOP STEP OF CAP AND CLAMP (CUT INSULATION AWAY TO CLEAR CLAMP ADJ SCREW
INSTALL INSULATION OVER TOP STEP OF CAP SECURE W/CLAMP
1
2
TYPICAL DETAIL METAL JACKETED INSULATION *
INSULATION
INSULATION
PIPE CLAMP CAP
PIPE CLAMP CAP
INSTALL CAP OVER PIPE INSTALL INSULATION OVER PIPE INSTALL CAP OVER INSULATION SECURE W/CLAMP
SECURE W/CLAMP INSTALL INSULATION ABOVE CAP
3 PIPE LAYOUT REFERENCE CHART
4
3"
A B
B
4.25"
A 4.25" CAP MODEL C-212 C-412 C-481
C .375" 1" .375"
A D .75" 1.5" .75"
E 1" 2" 1"
C 1" 1" .375"
B D 1.5" 1.5" .75"
E 2" 2" 1"
*Note: With installation 2 and 4, watertightness depends directly upon watertightness of metal jacketed insulation.
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Snaplock Clamp
SPECIFICATION
Furnish and install SNAPLOCK Stainless Steel Clamp Band as manufactured by Portals Plus, Inc., Bensenville, IL at all penetrations on the roof, walls and floors or as shown on drawings. The Snaplock Clamp Band shall be constructed with a stainless steel band and housing, zinc-plated, yellow chromate, carbon steel bridge and .3125" screw. Clamp band shall conform to all drawings shown.
PPI PART NO.
Clamp Diameters English (inches)
Min.
Metric (mm)
Min.
Max.
19
44
M001
.75
Max. 1.75
M002
.875
2.75
23
70
M007
1
4
26
100
M005
2
6
51
152
M003
2
7
51
176
M004 2.3125
8.5
60
215
M006
15
42
378
1-3/4
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
Pipe Portal Systems Technical Product Information SINCE 1977
Installation Instructions
STEP 1 Check parts to insure that all necessary components are available.
STEP 2 Flash curb in accordance with roof manufacturer's recommendations and slip curb cover over pipe(s) and seat on curb.
CUT
STEP 3 Nail (or screw) curb cover to curb using prepunched holes in cover.
STEP 4 Select proper step on rubber cap to accomodate pipe(s) being used - cut off nipple above index ring.
STEP 5 Slip cap down over pipe(s) and on to collar - Press around edges to be sure rubber cap is properly seated around the beaded ring of the collar.
STEP 6 Install stainless steel clamp around rubber and tighten screw. Complete installation.
R
Pipe Portal System is a registered trade mark of Roof Products & Systems Corp.
PORTALS PLUS, INC. 639 Thomas Drive, Bensenville, IL 60106 © Copyright, April, 2004 by Portals Plus, Inc. All Rights Reserved.
TEL: (630) 766-5240 FAX: (630) 595-7868
All information is subject to change without notice. Dimensions and specifications shown are within manufacturing tolerances.
