PARTS MANUAL FOR LARGE TILT SERIES TRAILERS

PARTS MANUAL FOR LARGE TILT SERIES TRAILERS 1101 HERITAGE PARKWAY ● MANSFIELD, TX 76063 ● 800-433-5384 A note from Interstate Trailers to our value...
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PARTS MANUAL FOR LARGE TILT SERIES TRAILERS

1101 HERITAGE PARKWAY ● MANSFIELD, TX 76063 ● 800-433-5384

A note from Interstate Trailers to our valued dealers and customers. The scope of this manual is to provide parts and service information for year model 1998 and newer TDL and APC large tilt series trailers. We have made our best effort to document the common replacement parts for these trailers. However, Interstate Trailers Inc. builds many custom trailers which may be equipped with parts and options not listed in this manual. Also, trailers older than model year 1998 have some differences and will require help from the factory staff to locate the correct parts. If you encounter such a situation please call our factory at 1-800-433-5384 between the hours of 8 a.m. to 5 p.m. standard time, M-F excluding holidays. Interstate Trailers recommends that you always have your VIN number (trailer serial) ready when calling a dealer or the factory to assist in locating the correct parts for your trailer. Interstate Trailers will make every effort to help find the correct replacement parts for your trailer and will strive to make your ownership experience as trouble free as possible. Contact Information Interstate Trailers Inc. 1101 Heritage parkway Mansfield, TX 76063 1-800-433-5384 phone 817-453-2672 parts department fax www.interstatetrailers.com web address Thank you! The Interstate Trailers team.

LARGE TILTS PARTS MANUAL INDEX SUBJECT

PAGE

40-50TDL/APC AIR BRAKES

1

HUB PILOTED HUB AND DRUM

2

STUD PILOTED HUB AND DRUM

3

3-SPOKE HUB AND DRUM

4

3-SPOKE DRUM IDENTIFICATION INFORMATION

5

40-50DLA SUSPENSION

6

40TDL/APC AIR SYSTEM

7

50TDL/APC AIR SYSTEM

8

40TDL STANDARD DECK HARNESS DIAGRAM

9

40TDL STANDARD DECK WIRING DIAGRAM

10

40TDL W/STATIONARY DECK, 40APC HARNESS DIAGRAM

11

50TDL/APC HARNESS DIAGRAM

12

40TDL W/STAT. DECK, 50TDL, AND 40-50APC WIRING DIAG.

13

LIGHTING

14

APC RAMPS AND LINKAGE

15

HITCH AND NOSEPLATE

16

LANDING GEAR

17

TILT BED LATCH COMPONENTS

18

CUSHION CYLINDER AND BED

19

UNDER RIDE BUMPER AND PLUMBING

20

MISCELLANEOUS PARTS

21

DECAL KITS AND APPEARANCE

22

MAINTENANCE SCHEDULE AND SAFETY WARNINGS

23

40-50TDL/APC AIR BRAKES

ITEM#

QTY PER WHEEL END

1 2 3 4 5 6 7 8 9 10 10* 11 12 13 14 15 16 17

1 1 1 1 VARIABLE VARIABLE VARIABLE 1 2 1 1 1 1 4 4 2 4 1

DESCRIPTION

PART NUMBER

OUTER SPINDLE NUT TANG WASHER SPINDLE BEARING LOCK WASHER INNER SPINDLE NUT ABS SENSOR MOUNTING BLOCK ABS SENSOR RETAINER CLIP ABS SENSOR BRAKE SHOE HARWARE KIT BRAKE SHOE AIR CHAMBER, TYPE 30 SPRING BRAKE CHAMBER TYPE 30/30 SLACK ADJUSTER, 28 SPLINE AUTOMATIC S-CAM REPAIR KIT CAMSHAFT RETAINER PLATE NUT CAMSHAFT RETAINER PLATE LOCKWASHER CAMSHAFT RETAINER PLATE CAMSHAFT RETAINER PLATE BOLT S-CAM 1 1/2" 28 SPLINE

5344 5838 5837 5836 7005 7002 7003 6235 5842-1 5205 6299 5207 6215 6290 6289 6288 6287 CALL FACTORY

*ITEMS NOT SHOWN ON BREAKDOWN

9.2006

8 BOLT HUB PILOTED HUB AND DRUM

ITEM#

QTY PER HUB

1 2 3 3 4 5 6 7 8 * * *

1 8 1 1 1 1 1 8 1 1 1 1

DESCRIPTION

PART NUMBER

INNER BEARING CUP WHEEL STUD HUB, W/CUPS AND STUDS NON-ABS HUB, W/CUPS AND STUDS ABS OUTER BEARING CUP BRAKE DRUM, OUTBOARD MOUNTED OIL CAP GASKET FLANGED WHEEL NUT OIL CAP WITH GASKET INNER BEARING CONE OUTER BEARING CONE OIL SEAL

5834 7501 7576 7577 5832 5535 5157 7502 5831 5835 5833 5824

*ITEMS NOT SHOWN ON BREAKDOWN

4.2006

10 BOLT "BUDD" HUB AND DRUM

ITEM#

QTY PER HUB

1 1 1 1 3 4 5 5 6 7 8 9 9 10 10 11 12 * * *

1 1 1 1 1 1 10 10 1 10 10 10 10 10 19 1 1 1 1 1

DESCRIPTION

PART NUMBER

HUB, WITH CUPS AND STUDS R/H NON-ABS HUB, WITH CUPS AND STUDS L/H NON-ABS HUB, WITH CUPS AND STUDS R/H ABS HUB, WITH CUPS AND STUDS L/H ABS INNER BEARING CUP OUTER BEARING CUP WHEEL STUD R/H WHEEL STUD L/H BRAKE DRUM, INBOARD MOUNTED DRUM MOUNTING WASHER DRUM MOUNTING NUT INNER LUGNUT R/H INNER LUGNUT L/H OUTER LUGNUT R/H OUTER LUGNUT L/H OIL CAP GASKET OIL CAP, WITH GASKET & FILL PLUG INNER BEARING CONE OUTER BEARING CONE OIL SEAL

5088-1 5088-2 5088-3 5088-4 5834 5832 5537 5700 5534 5349 5348 5226 5227 5228 5229 5157 5831 5835 5833 5824

*ITEMS NOT SHOWN ON BREAKDOWN

4.2006

3-SPOKE HUB AND DRUM

ITEM#

QTY PER HUB

1 1 2 2 3 4 5 6 7 8 * * * * *

1 1 1 1 1 3 6 6 1 1 1 1 1 1 1

DESCRIPTION

PART NUMBER

DRUM, "WEBB" PATTERN SEE NOTES BELOW DRUM, "DAYTON" PATTERN SEE NOTES BELOW HUB & DRUM, WITH CUPS,STUDS, CLAMPS NON-ABS HUB & DRUM, WITH CUPS,STUDS, CLAMPS ABS SPACER RING CLAMP WEDGE FOR "WEBB" HUB CLAMP WEDGE STUD FOR "WEBB" HUB CLAMP WEDGE NUT FOR "WEBB" HUB OIL CAP GASKET OIL CAP, WITH GASKET & FILL PLUG INNER BEARING CONE OUTER BEARING CONE INNER BEARING CUP OUTER BEARING CUP OIL SEAL

5083-1 5083-2 5083 5083-4 5346 5045 5087 5224 5157 5831 5835 5833 5834 5832 5824

DUE TO SUPPLY ISSUES INTERSTATE TRAILERS EQUIPPED WITH THE 3-SPOKE HUB/WHEEL DESIGN HAVE BEEN BUILT WITH TWO DIFFERENT PATTERN HUBS, THE "DAYTON" AND "WEBB" PATTERNS MENTIONED ABOVE. THE END USER OF THE TRAILER MUST USE THE IDENTIFIER DIAGRAM ON THE NEXT PAGE OF THE PARTS MANUAL TO SELECT WHICH PATTERN IS FITTED TO THEIR TRAILER. REPLACEMENT DRUMS ARE CURRENTLY AVAILABLE FOR BOTH PATTERNS AS OF THE THE WRITING OF THIS MANUAL (04/2006). HOWEVER, REPLACEMENT HUBS AND SERVICE PARTS FOR THE HUB SUCH AS CLAMP WEDGES, STUDS, AND NUTS ARE ONLY AVAILABLE IN THE "WEBB" PATTERN.

*ITEMS NOT SHOWN ON BREAKDOWN 4.2006

40-50TDL STANDARD MULTI-POINT SUSPENSION

ITEM#

*QTY PER TRAILER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2 4 4 8 2 2 4 8 8 2 2 8 6 2 2 2

DESCRIPTION

PART NUMBER

FRONT HANGER 3-LEAF SPRING AXLE SEAT U-BOLT WITH NUTS AND WASHERS CENTER HANGER WITH EQUALIZER REAR HANGER BOTTOM PLATE TORQUE ARM BOLT TORQUE ARM NUT FIXED TORQUE ARM ADJUSTABLE TORQUE ARM TORQUE ARM BUSHING REBOUND BOLT WITH SLEEVE AND NUT EQUALIZER WITH BUSHING EQUALIZER BUSHING EQUALIZER BOLT KIT

5116 5136 5127 5129 5114 5117 5128 5133 5134 5132 5131 5132-1 5125-3 5125 5125-2 5125-1

*LISTED QUANTITIES ARE FOR A STANDARD 40TDL IF YOUR SUSPENSION DIFFERS FROM DIAGRAM CALL FACTORY FOR FURTHER INFORMATION. 6.2006

40TDL-40APC AIR SYSTEM

ITEM#

QTY PER TRAILER

1 2 3 4 5 6 7 8 9 10 11

1 1 2 1 2 1 1 1 1 1

9.2006

DESCRIPTION

PART NUMBER

SERVICE GLADHAND SERVICE AIR HOSE ASM. W/GLADHAND & FITTINGS BULKHEAD FITTING AND ELBOW FITTING SERVICE AIR FILTER AIR TANK SPRING BRAKE CONTROL VALVE ABS VALVE/MODULE ASSEMBLY EMERGENY AIR FILTER EMERGENY AIR HOSE ASM. W/GLADHAND & FITTINGS EMERGENCY GLADHAND AIR HOSE, VARIOUS SIZES -CALL FACTORY

5361 5686 5359 5331-1 5354 5353-1 5353-2 5331 5687 5360

50TDL-50APC AIR SYSTEM

ITEM#

QTY PER TRAILER

1 2 3 4 5 6 7 8 9 10 11

1 1 2 1 3 1 1 1 1 1

9.2006

DESCRIPTION

PART NUMBER

SERVICE GLADHAND SERVICE AIR HOSE ASM. W/GLADHAND & FITTINGS BULKHEAD FITTING AND ELBOW FITTING SERVICE AIR FILTER AIR TANK SPRING BRAKE CONTROL VALVE ABS VALVE/MODULE ASSEMBLY EMERGENY AIR FILTER EMERGENY AIR HOSE ASM. W/GLADHAND & FITTINGS EMERGENCY GLADHAND AIR HOSE, VARIOUS SIZES -CALL FACTORY

5361 5686 5359 5331-1 5354 5353-1 5353-4 5331 5687 5360

40TDL STANDARD DECK HARNESS DIAGRAM

9.2006

ITEM#

QTY PER TRAILER

1 1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 2 1 1 1 1 2 1 2

DESCRIPTION

PART NUMBER

NOSE HARNESS 7-WAY STANDARD NOSE HARNESS 6-WAY OPTIONAL JUNCTION BOX LEAD OUT HARNESS FRONT MARKER LIGHT WRAP AROUND HARNESS MAIN HARNESS, WITH JUNCTION BOX 72" ABS SENSOR EXTENSION HARNESS ABS ECU POWER WIRE ABS MAIN HARNESS CENTER MARKER HARNESS MARKER HARNESS EXTENSION CORNER MARKER HARNESS REAR CENTER MARKER HARNESS REAR HARNESS, INCLUDES ITEM 10 AND 11

102-2 102-4 5993-1 108-1 0101-3 0100-2 0100-5 0100-1 145 146 0122-2 0126-2 0104-1

40TDL STANDARD DECK WIRING DIAGRAM

9.2006

40TDL W/STATIONARY DECK AND 40APC WIRING HARNESS DIAGRAM

9.2006

ITEM#

QTY PER TRAILER

1 1 2 3 4 5 6 7 8 9 10 11 12 13

1 1 1 1 1 2 2 1 1 1 2 1 2 1

DESCRIPTION

PART NUMBER

NOSE HARNESS 7-WAY STANDARD NOSE HARNESS 6-WAY OPTIONAL JUNCTION BOX LEAD OUT HARNESS FRONT MARKER LIGHT HARNESS MAIN HARNESS, WITH JUNCTION BOX 72" ABS SENSOR EXTENSION HARNESS CENTER MARKER HARNESS ABS ECU POWER WIRE ABS MAIN HARNESS MAIN HARNESS EXTENSION, 48" MARKER HARNESS EXTENSION REAR HARNESS, INCLUDES ITEM 11 AND 13 CORNER MARKER HARNESS REAR CENTER MARKER HARNESS

102-2 102-4 5993-1 108 0101-3 0100-2 145 0100-5 0100-1 0130-2 146 0104-1 0122-2 0126-2

50TDL AND 50APC WIRING HARNESS DIAGRAM

9.2006

ITEM#

QTY PER TRAILER

1 1 2 3 4 5 6 7 8 9 10 11 12 13

1 1 1 1 1 4 1 1 2 2 2 1 1 1

DESCRIPTION

PART NUMBER

NOSE HARNESS 7-WAY STANDARD NOSE HARNESS 6-WAY OPTIONAL JUNCTION BOX LEAD OUT HARNESS FRONT MARKER LIGHT HARNESS MAIN HARNESS, WITH JUNCTION BOX 72" ABS SENSOR EXTENSION HARNESS ABS ECU POWER WIRE ABS MAIN HARNESS CENTER MARKER HARNESS MARKER HARNESS EXTENSION CORNER MARKER HARNESS REAR HARNESS, INCLUDES ITEM 10 AND 12 REAR CENTER MARKER HARNESS MAIN HARNESS EXTENSION 72"

102-2 102-4 5993-1 108 0101-3 0100-2 0100-5 0100-1 145 146 0122-2 0104-1 0126-2 130

40TDL W/STATIONARY DECK, 50TDL, AND 40-50APC WIRING DIAGRAM

9.2006

LIGHTING

ITEM#

1 2 3 4 4 4 5 6 7 7 7

4.2006

DESCRIPTION

PART NUMBER

TAG LIGHT 4" TAIL LIGHT MOUNTING GROMMET 4" INCANDESCANT TAIL LIGHT 2" INCANDESCANT MARKER LIGHT, RED 2.5" INCANDESCANT MARKER LIGHT, RED 2.5" INCANDESCANT MARKER LIGHT, AMBER 2.5" MARKER LIGHT MOUNTING GROMMET 4" L.E.D. TAIL LIGHT 2" L.E.D. MARKER LIGHT, RED 2.5" LED MARKER LIGHT, RED 2.5" LED MARKER LIGHT, AMBER

7074 7067 7068 5170 7070 7071 7069 7068-2 5170-2 7070-2 7071-2

APC RAMPS AND LINKAGE

ITEM#

1 2 3 4

DESCRIPTION

PART NUMBER

APC RAMP (SHADED AREA IS WOOD DECKING) RAMP LINKAGE, APC (SHADED AREA) RAMP ASSIST SPRING, TWO COIL RAMP PIVOT PIN, APC

8145 4896 4639 4640-10

*THIS BREAKDOWN IN INTENDED TO PROVIDE GENERAL INFORMATION FOR THE RAMPS AND LINKAGES FOR STANDARD APC TRAILERS. YOUR TRAILER MAY DIFFER FROM THESE DRAWINGS, IF SO PLEASE CONTACT FACTORY WITH YOUR VIN NUMBER FOR UNIT SPECIFIC INFORMATION. 9.2006

HITCH AND NOSEPLATE

ITEM#

1 1 2 3 4 5 6 7 8*

DESCRIPTION

PART NUMBER

PINTLE HITCH, NO HARDWARE PINTLE HITCH, WITH HARDWARE (2-7) HITCH BOLT HITCH BACKING PLATE 1.5" LOCK WASHER 1.5" NUT 2" LOCK WASHER 2" NUT NOSE PLATE, WITH CHAIN ANCHORS (NOT SHOWN)

4751 4791 4734 5258 4731 4730 4756 4752 6125-2

*MUST PROVIDE TRAILER VIN# WHEN ORDERING.

9.2006

LANDING GEAR

ITEM#

1 2 3 4 5

DESCRIPTION

PART NUMBER

JACK HANDLE, FITS ALL SIDEWIND JACKS TWO SPEED 25K JACK WITH DROP FOOT* 10K TOPWIND JACK WITH DROP FOOT 12K SIDE WIND JACK WITH DROP FOOT 25K TWO SPEED JACK SET INCLUDES BOTH JACKS, CROSS SHAFT, HANDLE, AND HEADBOARD MOUNTS

5648 7129* 7114 7130 7125-1

*ORIGINAL EQUIPMENT FOR 50TDL AND 50APC 9.2006

CUSHION CYLINDER AND BED

ITEM#

1 2

ITEM#

1

10.2005

DESCRIPTION

PART NUMBER

CLEVIS PIN AND CLIP COMPLETE CYLINDER, INCLUDES 2 EA PINS & CLIPS

5252 5246

DESCRIPTION

PART NUMBER

COMPLETE BED ASSEMBLY *SPECIAL ORDER, CALL FACTORY

6204

UNDER RIDE BUMPER AND PLUMBING

ITEM#

1 2

ITEM#

1 2 3 4

DESCRIPTION

PART NUMBER

UNDER RIDE BUMPER, LARGE TILTS AIR BAG, UNDER RIDE BUMPER

5684* 5685

DESCRIPTION

PART NUMBER

REGULATOR, AIR BAG FLIP SWITCH, AIRBAG FITTING, 3/8 NPT-3/8 COMP 90 DEGREE FITIING, 1/8 NPT-3/8 COMP STRAIGHT

6558-1 6558 PP-200-E90-002 PP-200-CON-006

*UNDER RIDE BUMPER REQUIRES VIN NUMBER WHEN ORDERING 9.2006

MISCELLANEOUS PARTS

ITEM#

1 1 1 1 2 3 4 4

DESCRIPTION

PART NUMBER

TIRE, 215/75 R17.5 16 PLY DUAL WHEEL RIM, 17.5" FOR THREE SPOKE WHEEL DUAL WHEEL, 17.5" 10 BOLT STUD PILOT DUAL WHEEL, 17.5" 8 BOLT HUB PILOT D-RING WITH CLIP 1/2" SAFETY HOOK GRADE 43 1/2" SAFETY CHAIN WITH HOOK GRADE 43 (SILVER) 1/2" SAFETY CHAIN WITH HOOK GRADE 70 (GOLD)

6141 6139 6140 7036 4792 6849 4739* 4739-1*

*PHOTO OF WHEEL AND TIRE ARE FOR ILLUSTRATION PURPOSES ONLY AND MAY APPEAR DIFFERENT THAN THE WHEEL AND TIRE ON YOUR TRAILER, GOLD COLOR GRADE 70 CHAINS AND HOOKS ARE USED 25TON TRAILERS. 9.2006

DECAL KIT

ITEM#

1

DESCRIPTION

PART NUMBER

DECAL KIT, ALL LARGE TILT SERIES TRAILERS *MUST PROVIDE SERIAL NUMBER AND COLOR OF TRAILER WHEN ORDERING.

6095-2

INTERSTATE GRAY PAINT CODE: DUPONT 57704 INDUSTRIAL ENAMEL INTERSTATE BLACK PAINT CODE: UNIVERSAL PAINT CODE 99 GLOSS BLACK ENAMEL

9.2006

MAINTENANCE SCHEDULE TIRES WHEEL LUGS

WHEEL BEARINGS BRAKES

SUSPENSION

- CHECK DAILY - MAINTAIN 215/75 R 17.5 TIRES @ 125 PSI COLD. - CHECK WEEKLY TORQUE DEMOUNTABLE RIM CLAMP NUTS TO 210-260 FT. LBS. TORQUE INNER AND OUTER LUG NUTS ON 10 BOLT HUBS TO 450-500 FT. LBS. TORQUE FLANGED LUGNUTS ON HUB PILOT WHEELS TO 275-325 FT. LBS. - CHECK OIL LEVEL DAILY. USE SAE 80W-90 API-GL-5 OIL - SHOULD BE CHECKED FOR ADJUSTMENT MONTHLY. BRAKE LININGS SHOULD BE REPLACED WHEN LININGS ARE WORN TO RIVET HEADS (AIR) OR BACKING PLATE (ELECTRIC). DO NOT WEAR LININGS PAST RIVET HEADS OR INTO BACKING PLATE.

- THE HUTCHENS 9700 SUSPENSION DOES NOT REQUIRE LUBRICATION. THE SUSPENSION SHOULD BE INSPECTED FOR WEAR PERIODICALLY AND ANY WORN PARTS SHOULD BE REPLACED IMMEDIATELY.

TOW RING

- INSPECT FOR TIGHTNESS DAILY BEFORE USE. RING PLATE MUST BE TIGHT AGAINST NOSE PLATE TO PREVENT NOSE PLATE DEFORMATION. RING SHOULD BE INSPECTED DAILY AND REPLACED IF RING SHOWS EXCESSIVE WEAR. TO INSTALL RING ON TRAILER DETERMINE PROPER HEIGHT ACCORDING TO THE TOW VEHICLE WHICH WILL BE USED. INSTALL TOW RING WITH BOLT IN THE LOWER POSITION WHENEVER POSSIBLE. TIGHTEN NUTS ON BOLT AND STUD UNTIL BOTH LOCK WASHER ARE FULLY COMPRESSED. DO NOT USE WITH A TOW HITCH THAT IS EXCESSIVELY LOOSE OR ONE THAT BINDS WHEN TURNING.

LIGHTS

- CHECK PLUG FOR CONDITION AND TIGHTNESS OF TERMINALS. INSPECT ALL LIGHTS FOR PROPER OPERATION DAILY AND REPLACE BULBS AS NEEDED.

JACK(S)

- CHECK JACK DAILY FOR ANY PHYSICAL DAMAGE OR LACK OF OPERATION DUE TO RUST OR CORROSION. REPLACE IF SEVERELY RUSTED OR DAMAGED. CHECK MOUNTING BOLTS FOR TIGHTNESS AND BE SURE LOCKING HARDWARE IS USED.

SPECIAL NOTE ON PAINT

- IN AREAS WHERE DE-ICING CHEMICALS ARE USED BE SURE TO WASH TRAILER REGULARLY DURING WINTER MONTHS TO PREVENT DAMAGE FROM CORROSIVE DE-ICING AGENTS. INTERSTATE TRAILERS INC. WILL NOT HONOR PAINT WARRANTY CLAIMS IF DAMAGE IS DETERMINED TO BE CAUSED BY PROLONGED CONTACT WITH DE-ICING AGENTS. *WARNINGS*

*WARNING*

- BE SURE TRAILER IS CONNECTED TO TOW VEHICLE WHEN LOADING AND UNLOADING MACHINERY. LOCK TRUCK BRAKES BEFORE LOADING AND UNLOADING

*WARNING*

- CHECK TIRE INFLATION DAILY

*WARNING*

- CHECK WHEEL LUGS WEEKLY

*WARNING*

- USE CAUTION WHEN RAISING OR LOWERING BED. DO NOT PLACE HANDS OR FEET UNDER BED WHEN RAISING OR LOWERING!

*WARNING*

- TRAILER SHOULD BE LEVEL WHEN FULLY LOADED. ADJUST HITCH TO MAKE TRAILER LEVEL WHEN LOADED.

*WARNING*

- MAKE SURE PLATFORM LATCHES ARE FULLY DISENGAGED BEFORE MOVING EQUIPMENT OFF TRAILER. FAILURE TO UNLOCK LATCHES WILL CAUSE PERMANENT DAMAGE TO BED.

*WARNING*

- DO NOT CARRY ANY LOAD BEHIND THE RED ARROW DECALS ON THE SIDE OF THE BED, CARRYING A LOAD BEHIND THE DECALS WILL CAUSE PERMANENT DAMAGE TO BED.