Parts Catalog

v. 2008

Windshield Cleaning System Frostjet ™.......................................................................................................................... Ground Speed Control Systems Control Point System ............................................................................................................... Data Retrieval (Wireless Data Transfer) ........................................................................... Parts ............................................................................................................................................. Accessories RoadWatch ................................................................................................................ Surface Patrol ............................................................................................................ Gate Height Sensor ................................................................................................... Pre-Wet/Anti-Ice Switch ........................................................................................... Down Pressure Sensor ............................................................................................. Flow Meter ................................................................................................................. Harnesses ................................................................................................................................... System Wiring Diagrams Main Harness ......................................................................................................................... Adapter Harness .................................................................................................................. Switch Module Harness ......................................................................................................

3 4 5 6

7 7 8 8 8 8 9 10 11 12

Service Parts Console .................................................................................................................................... Switch Module ......................................................................................................................

Order List (Liquid) ................................................................................................................... Order List (Combo) .................................................................................................................

LT Spreader Control ....................................................................................................... ICS2000 Control System ............................................................................................... System Wiring Diagram ....................................................................................................... Service Parts ............................................................................................................................. Parts Order List (with ARS Kit) ........................................................................................... Parts Order List (without ARS Kit) ................................................................................... Dual Drop On Actuator Service Parts .............................................................................

13 14 15 16 17 18 19 21 22 23 24

Joystick Controls Multi-Function ............................................................................................................... ControlKING®..................................................................................................................

Hydraulic Valves PVC3000 .......................................................................................................................... P/N Build Worksheet ..................................................................................................... Service Parts .................................................................................................................. Valves - Proportional Hydraulic Dual Flow ......................................................................................................................... P4 and P8 ......................................................................................................................... Valves Hydraulic Servo ............................................................................................................... Flow Meters Pre-Wet & Poly ................................................................................................................. Service Parts .................................................................................................................. 11071-0346-200801

25 27 28 29 30 34 34 35 36 37 1

Sensors Auger/Conveyor .............................................................................................................. Service Parts .....................................................................................................................

38 39

Sensors - Ground Speed Radar II & III Sensors ........................................................................................................ Hall-Effect .......................................................................................................................... Speedometers Mechanical & Electronic ...................................................................................................... Adapters ........................................................................................................................... Service Parts .................................................................................................................................

40 41 42 43 45

Sensors - Accessory Hopper Level .............................................................................................................................. Pressure ........................................................................................................................................

46 46

Valve Drivers Liquid, PWM, Control Valves, Electric Pumps................................................................... PWM, Electric Pump, Liquid Servo....................................................................................... Linear, PWM ..................................................................................................................... Miscellaneous .................................................................................................................

47 48 49 49

Valve Assemblies Liquid Control ............................................................................................................................

50

Valves - Shutoff Liquid Boom .....................................................................................................................

52

Liquid .............................................................................................................................................

53

Valves Actuators Liquid Valve ..................................................................................................................................

54

GC15/31/47 Service Parts .................................................................................................................................

Harnesses .................................................................................................................................................... Connectors Service Parts .................................................................................................................................

55 57 58

Simulators

2

Universal Proportional .............................................................................................................. Ground Speed ..............................................................................................................................

61 61

Manuals/Installation Instructions ....................................................................................

62

Sales Flyers ...........................................................................................................................

62

11071-0346-200801

Frostjet ™ Windshield Cleaning System

Frostjet ™ Frostjet is an easily installed, hot fluid windshield cleaning system for cars, trucks, and SUV's that significantly increases vehicle driver visibility in all weather conditions. In winter driving conditions, the Frostjet operates with existing vehicle washer and wiper systems to remove frost, slush, snow, and freezing rain. For warmer weather climates, Frostjet enhances the efficiency of windshield washer and wiper systems by removing buildup of insects, oil, tar, film, or road dust and debris. 50 amp unit recommended for pickup truck with gas engine. 90 amp unit recommended for diesel pickup, school bus, and heavy-duty chassis.

Frostjet

Vehicle Windshield Washer Fluid Reservoir

Part Number

Description

466492570

Frostjet heated fluid washer system (50 amp w 6' harness)

466492580

Frostjet heated fluid washer system (90 amp w 15' harness)

Supplied Hose Clamp P/N 8153012

Supplied Washer Fluid Hose P/N 8730000 To Vehicle Hose/Washer Nozzles

Vehicle Washer Fluid Hose

Supplied Hose Adapter P/N 8595505 or 8595506 Vehicle Windshield Washer Fluid Pump

Pump Outlet

11071-0346-200801

Supplied Washer Fluid Hose P/N 3310721

Supplied Hose Clamp P/N 8153012

Frost jet TM

3

Control Point® Ground Speed Control Systems

Control Point® Systems

Control Point is a closed-loop control system used for controlling granular and liquid material application rates, spinner speed, and spread width. The system is designed to work with a variety of actuators including drop-on actuators (servo valves), pulse-width modulated valves, electric pumps, and motorized ball valves. The latest Control Point software release 7.0 offers users enhanced capabilities: • Pause function • Wireless communication between computer and truck fleet • Granular rate adjustment based on liquid rate application Software version 7.0 is compatible with all Control Point previous software versions (excluding 466491671 and greater) The Control Point system basic components include: 1. Console 2. Standard Switch Module or Wireless Switch Module 3. Ground Speed Sensor Feedback devices to monitor application rates 4. 5. Actuator devices to regulate application rates 6. Harnesses to interconnect all system devices Base Station (wireless communication only) 7. The detachable keyboard, DaRT (handheld data transfer tool) and PC are considered programming and reporting aids that are not part of the basic Control Point system.

4

Features: • • • • •

Detachable keyboard for simplistic programming Liquid flow One digital accessory with programmable label One analog accessory (pressure or tank level) Standard RS232 port for GPS or printer

Determining System Components To order a Control Point system, the following information is required to ensure the proper system is selected for the correct application. 1. Wireless Communication - Is the compatible software installed (Control Point software version 7.0)? 2. Transmission Type - Which speed sensor adapter is required? 3. Valve Type - What valve will be used to control conveyer, auger, spinner hydraulics? 4. Application Rate Sensor - Which application rate sensor, adapter is required? 5. Cable length - What is the correct cable length required for the application rate sensor? 6. Liquid Components - What liquid components are required for pre-wet/anti-icing application? Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard can be shared among multiple trucks.

11071-0346-200801

Control Point® Ground Speed Control Systems

Data Retrieval SALT

LIQUID

Wireless Data Transfer Wireless transmission of truck fleet data to a computer eliminates the direct connection of computer to Control Point. Wireless download occurs when trucks are stationary and within 400' from the base station and the CP Tools software looping function is activated on the computer.

Connects to Rear side of Console

MPH

435

LBS/MILE GAL/TON 0% SPREAD WIDTH 100% 12:25:PM 8 MAR

RS232 Connector for Computer

Display Console

The following components are required for wireless compatibility: • Control Point Software version 7.28 or higher • CP Tools Software (computer) • Wireless Switch Module (truck) • Wireless Base Station (computer) • External antenna for clear reception (recommended option with Wireless Base Station)

Keyboard Connectors OF

F AU

TO

UN

AD LO

ER

ST MA

BLA ST

60 80 40

0

10 0

4

3

2

1

D

S

A Z

X

C

V

B

, N

'

;

L

K

J

H

G

F

]

[

P

O

I

U

Y

T

R

E

W

Q

0

9

8

7

6

5

=

-

.

0

\ Back Space

Wireless Switch Module

/

M

CP Tools software enhancements provide: • Uploading of Control Point software upgrades • A convenient computer reporting tool with userfriendly interface screen that packages previous software reporting functions.

Keyboard

Dickey-john software CD

The CP Tools software required for wireless communication is also an effective tool for non-wireless users.

Computer

CP Tools software is compatible with Windows 2000 or XP operating systems.

RS232 Cable

Optional: An external antenna kit is recommended for wireless applications and provides reliable reception when a signal is compromised between trucks and base station, i.e. brick buildings, no windows. Antenna provides a line of sight horizontal signal with a straight 400' effective diameter and includes a 100' cable for optimal location.

Base Station

Antenna Brackets Cable

External Antenna Kit

Control Point Wireless Data Retrieval

Fleet Summary Report Example Region: NM

Truck ID: 110011391

Date: 7-Nov-2006

CURRENT 35.7

MILES

Pause

0.00 Blast

TONS

MILES

Auto Material 1

SALT

2

SAND

TONS

MILES

Time

0.0

0.0

0.00 1.04

0.0 0.0

0.0

10.6

35.4

MILES

1

PREWET

53.1

35.4

1.04

0.0

0.0

0.00

2

DEICING

0.0

0.0

0.00

0.0

0.0

0.00

MILES

Material

TONS

MILES

Time

0.0

0.0

0.00

GAL

SAND

1.04

MILES

Pause

0.00 Blast

TONS

MILES

Auto

2

46649-3150S1

CP Tools Software

46649-3200S1

Wireless Switch Module

0.00

46649-3400S1

Wireless Base Station

46649-3600S1

External Antenna Kit (100' external antenna cable, external cable, mounting hardware)

0.0 0.0

0.0

HR Time

0.0

46649-3400S2

Base Station with CP Tools Software

46649-3500S1

100' External Antenna Cable

46649-3600S1

External Antenna with Mounting Hardware

MILES

0.00

10.6

35.4

GAL

MILES

1

PREWET

53.1

35.4

1.04

0.0

0.0

0.00

2

DEICING

0.0

0.0

0.00

0.0

0.0

0.00

Auto

0.0

Time

Material

11071-0346-200801

Control Point Software 7.28

Blast Time

SEASON 1423.2

SALT

Description

CP vrsn 7.28

MILES

0.00

GAL

1

0.0

Time

Material

Auto

0.0

HR

Part Number

0.00

Blast Time

GAL

MILES

Time

5

Control Point® Ground Speed Control Systems

Parts Console Part Number

Description

46649-1670S1

Console

Switch Module

Standard Switch Module

Part Number

Description

46649-3300S1

Standard Switch Module

46649-3200S1

Wireless Switch Module

Wireless Switch Module

Keyboard Part Number

Description

46649-0850S1

Calibration Keyboard (English)

Base Station - Wireless Part Number

Description

46649-3400S1

Base Station

Miscellaneous

6

Part Number

Description (Miscellaneous)

46649-0381S1

Console/Switch Module Mounting Hardware

46649-0391S1

Console Mounting Hardware

46649-1440

Dust Cap Kit

21019-0020

Dust Cap for RS-232 (included in 46649-1440)

21019-0021

Dust Cap for Keyboard (included in 46649-1440)

11071-0346-200801

Control Point® Ground Speed Control Systems

Accessories

Road Temperature Adapter Part Number

Description

46649-2700S1

RoadWatch SS Adapter

Adapter connects the RoadWatch sensor to the Control Point. Version 6.3 or newer software is required to display and record road and air temperature.

Adapter Harness Part Number

Description

46649-2090S1

RoadWatch Adapter Harness

Only required when using the 46649-0480S1 or 46649-0482S1 main harness.

Surface Patrol Adapter

Control Products, Inc. Spreader Interface for U.S. Pat 5,416,476

Part Number

Description

46649-2100S1

Control Products Surface Patrol Adapter

Connects the Control Products Surface Patrol spreader interface to the Control Point. Version 6.3 or newer software is required to display and record road and air temperature.

SURFACE PATROL™ D/A Adapter

11071-0346-200801

7

Control Point® Ground Speed Control Systems

Accessories

Gate Height, Liquid, Hydraulic PSI Gate Height Sensor Part Number

Description

46649-1780S1

Gate Height Sensor

Provides gate height position to the Control Point. Version 6.3 or newer software is required to display and control the conveyer speed to the gate height.

Pre-Wet/Anti-Ice Switch Part Number

Description

46649-1690S1

Pre-Wet/ Anti-ice Switch

Auto signals Control Point ice-control system to change from pre-wet to anti-ice. Allows integration of two flow meters and two valve drivers.

Down Pressure Sensor Part Number

Description

46570-0080S1

Down Pressure Sensor

Provides down pressure feedback from an underbody scraper to the Control Point. Version 6.4 or newer software is required to display and alarm the down pressure.

Flow Meter Part Number

Description

46649-1170S1

Flow Meter (Pre-Wet)

Usage of flow meter with Control Point.

8

11071-0346-200801

Control Point® Ground Speed Control Systems

Harnesses Main Harness (New) Part Number

Description

46649-0485S1

Main Harness (new style)

46649-0487S1

ICS to Control Point Adapter Harness (new style)

Main Harness (Old) Part Number

Description

46649-1210

ICS to Control Point Adapter Harness (old style)

Need more harness length in the cab? The crew cab harness is six feet longer from the main connector to the first breakout. All other functionality is the same between the main harness and the crew cab main harness. Refer to pages 10-13 for wire schematics.

11071-0346-200801

9

Control Point® Ground Speed Control Systems

System Wiring Diagram Main Harness (46649-0485S1) Note: Alpha characters in front of pin numbers indicate pin numbers of console connector. T

3

YEL

Dig Signal

k

7

RED

Dig Signal

u

23

BLK

Gnd (Speed)

31

GRN

Fq1 (Speed) Square Wave 2

N

2 Speed Axle Ignition 1

b

41

RED

+12V (Speed)

3

G

45

WHT

Fq2 (Speed) Sine Wave

4

D

18

RED

C

11

BLK

BOOM2

Dig Signal

B

B

5

BRN

BOOM3

Dig Signal

C

A

1

WHT SEE NOTE Dig Signal

D

U

2

GRY

E

J

47

TAN

ARS

e

37

WHT

Flowmeter

g

24

z

28

n

20

BOOM1

Dig Signal

Ground Speed Input NOTE:

A

Boom Switch Input Connector 21895-0006

1

WHT

BOOM4 or Pause Input

U

2

GRY

BOOM5 or Pre-wet Anti-Ice Switch Input Dig Signal E

Fq Freq Signal

RED A BLK B GRN C

Liquid Fq

Freq Signal

RED A BLK B GRN C

ORG/BK

Spinner Fq

Freq Signal

RED A BLK B GRN C

GRY

Tank Level

Analog Signal

SEE NOTE Dig Signal

ORG

Granular

E

32

LTGRN

Spinner open

26

LTBLU

Granular open

F

39

BLK

BATT GND

M

38

RED

+12V BATT

x w c y

21 14 42 27

WHT RD LTGN/BK WHT/WH LTGN/BK

+12V GND +12V GND Liquid open Liquid closed APER 2 Gate Height

Ang Signal

aa 22 Z 33

LTBLU/BK DKBLU

Pavement Temp Material Level

Ang Signal Dig Signal

r

PUR/WHT

Air Temp

Ang Signal

Tank Level or Down Pressure 46570-0080S1

6 8 14 15 16

Linear Driver 46490-0920S1

RED A BLK B GRN C

RED BLK LTBLU/BK PUR/WHT

Main Harness 46649-0485S1 46649-0486S1

12V Relay Driver 46436-0032S1

Granular PWM Driver 46421-0430S1

A B C D E F

RED A BLK B GRN C D

Main Power Fuse

10

Spinner Sensor (Fq) 46350-0030B

GRN BLU BLK BLK RED

W 12 BRN V 6 WHT i 9 GRY v 15 VLT/WH

Battery

Flowmeter

ORG C BLK B RED A

RED BLK BRN WHT GRY

Dig Signal D

Application Rate (Fq) Sensor 46436-017xS1

GRN C BLK B RED A

+12V Switched Output

p

35

A

A B C D

Gate Height Sensor or Bed Height Input 46649-1780S1

Hopper Level Sensor 46421-0870S1

Material Level Input

Roadwatch SS Adapter 46649-2070S1

11071-0346-200801

Control Point® Ground Speed Control Systems

System Wiring Diagram

11071-0346-200801

Hopper Level Sensor 46421-0870S1

Gate Height Sensor 46649-2370S1

Main Harness (46649-0480S1) replaced by 46649-0485S1

11

Control Point® Ground Speed Control Systems

System Wiring Diagram Switch Module Harness (46649-330051) S D A C K R B E T

BLK WHT RED GRN BRN BLU ORG YEL VLT

M P L N Y X

BRN RED ORG BLK GRN BLU

DCD RD TD DTR GND DSR RST CTS RI

1 2 3 4 5 6 7 8 9

RS232 Connector for Computer Dj# 22039-0001

Ch 2 +5V On/Off GND Channel 1 Spinner

Wireless Switch Module Switch Module Dj# 46649-3200S1 Dj# 46649-3300S1

w7 w25 w13 w26 w1 w21

AD

LO

UN TO

OF

F AU

MAS

TE

R

BL

AS

UN

D LOA

TO ER ST MA

T

F AU OF

60 80

BL AS

T

0 10

40

60

0

80

0 40

V W J Z

BRN BLU BLK GRN

Keyboard Data +5V Keyboard Clock GND

1 4 5 7

10

0

0

Keyboard Connectors

0

Scl Pau NumPrt F11 F12 F9 F10 = F6 F7 F8 0 \ 9 F4 F5 ] 8 F2 F3 [ 7 6 P Back e 5 O I Spac 4 ' 3 U ; Y 1 L T K R E J / . Q W G H , F D M N S A B

ESC F1

2

Z

X

C

V

Keyboard 46649-0850S1 (English)

See next page for harness Connects to Rear side of Console

12

11071-0346-200801

Control Point® Ground Speed Control Systems

Console Service Parts 1

Console Parts

3

Item

Part Number

Description

1

46649-0650

Decal, DICKEY-john logo

2

46649-0660

Decal, Control Point

3

20738-0006

On/Off Pushbutton Switch

4

20738-0010

On/Off Button, Black

4

2

3

5

Console Mounting Hardware

4

Item

2

10

7 8 9

Description

46649-0381S1

Console/Switch Module Mounting Hardware

1

20040-0011

1/4" -20 Hex Nut (2)

2

20014-0005

1/4"-20 x 3/4" Hex Bolt (3)

3

20014-0027

1/4"-20 x 1" Hex Bolt (2)

4

46649-0370

Optional Console Only Mounting Plate

5

46639-0900

Washer, Rubber

1

6

Part Number

6

46649-0590

U Bracket

7

20072-0022

Knob, Screw (2)

8

46649-0580

Combination Mounting Plate

9

21389-0017

#6 x 1/2" Screw (3)

10

46649-0350

Retaining Clip

Mounting hardware to secure the mounting bracket to the dash/mounting panel is not supplied with the kit.

11071-0346-200801

13

Control Point® Ground Speed Control Systems

Switch Module Service Parts 1

Switch Module Parts (Standard and Wireless) Item

8

2

9 4

3

5 6 10

7 11

12 13

14

Part Number

Description

46649-3300S1

Standard Switch Module (refer to pg 6)

46649-3200S1

Wireless Switch Module (refer to pg 6)

1

21265-0010

Rocker Switch SPDT (2)

2

21265-0039

Master Rocker Switch

3

46649-0680

Decal, Master Switch

4

46649-0670

Decal, Blast

5

20738-0011

Blast Push Button Switch

6

20738-0009

Button, Red

7

46649-1300

Decal, Warning

8

46649-0320A

Knob, Spread Width

8A

46649-0321S1

Service Knob, Spread Width (2 piece)

9

21265-0011

Rocker Switch SPST (2)

10

46649-0690

Decal, Spread Width Adjust

11

46649-0300

Switch Module Cover

12

21159-0010

Potentiometer

13

44501-0002

Disc

14

46649-0400

Switch Module Base

15

21389-0054

Screw (4)

Switch module items 1-15 are the same for the Standard and Wireless Switch Modules.

15

14

11071-0346-200801

Control Point® Ground Speed Control Systems

Parts Order List (Liquid) Determining System Components To order a Control Point system, the following information is required to ensure the proper system is selected for the correct application. Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard, p/n 466490850S1, can be shared among multiple trucks. PAGE # Component Notes CPLIQUID KIT includes:

Select

6.3SW AND NEWER CONTROL POINT REG. CAB MAIN HARNESS A/S DUST CAP KIT MANUAL,CONTROL POINT

466490485S1 466491440 110011332 Pg 10-11

Pg 1

Pg 45

Pg 39

Pg 50

Pg 48-50

CONSOLE MOUNTING HARDWARE 466490381S1 466390910S1 OPERATOR SWITCH MODULE OPTIONS 466493200S1 CP software version 7.0 required 466493300S1 SPEED SENSOR OPTIONS 464210507S1 Which speed sensor adapter is 464210508S1 required? 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1 FLOW METER EXTENSION OPTIONS 457901810 What is the correct cable length 457901811 required for the flow meter? 457901812 LIQUID DRIVER EXTENSION OPTIONS 466490961 466490960 LIQUID VALVE DRIVER OPTIONS (Required for electric or pwm pumps) 466490920S1 469400010S1

CPBASICCSLE Pg 37

Pg 7 Pg 47 Pg 8 Pg 51

Select 1

HARDWARE KIT CONSOLE/SWITCH MODULE HARDWARE KIT SWITCH MODULE MOUNT ONLY

Select 1

CNTRL PT SW MODULE WITH WIRELESS COMM PORT CNTRL PT SW MODULE

Select 1

EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRI PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR

Select 1

EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' EXT CABLE ARS/FLOW METER 45'

Select 1

LIQUID DRIVER EXTENSION 30' LIQUID DRIVER EXTENSION 20'

Select 1

LIQUID VALVE DRIVER 15 AMP LIQUID VALVE DRIVER 30 AMP

1 required

CONTROL POINT CONSOLE

What size flow meter is required?

1/2" POLY FLOW METER (.79-7.9GPM) 3/4" POLY FLOW METER (1.85-18.5 GPM) 1" POLY FLOW METER (2.64-26.4 GPM) 1 1/2" POLY FLOW METER (9.25 - 92.5 GPM) 2" POLY FLOW METER (19.0 - 198 GPM) 2" POLY FLOW METER W/ 1 1/2" HOSE BARBS (19.0 - 198 GPM) 3" POLY FLOW METER (39.6 - 396 GPM) 4" POLY FLOW METER (79.0 - 790 GPM) RAVEN FLOW METER ADAPTER PRE WET FLOW METER (.3 - 5 GPM) ROAD WATCH TEMP SENSOR ADAPTOR SURFACE PATROL TEMPERATURE SENSOR ADAPTOR HYDRAULIC PRESSURE SENSOR PRE WET/ANTI SWITCH 4 GPM VALVE 8 GPM VALVE 17/10 HYD VALVE 17/10 HYD VALVE LOAD SENSE 34/10 HYD VALVE 34/10 HYD VALVE LOAD SENSE

OPTIONAL PARTS PM00370018S1 PM00370023S1 PM00370030S1 PM00370040S1 PM00370048S1 PM00370048S2 PM00370068S1 PM00370088S1 466980040S1 4664911701 466492000S1 466492100S1 465700080S1 466491690S1 467092004S1 467092008S1 467092100 467092101 467092110 467092111

Pg 6 Pg 5

466490850S1 466493400S1

Pg 5

110011391

11071-0346-200801

Description

(formula gpm)

Optional accessories

For hydraulic motor-driven liquid pumps

CONTROL POINT PROGRAMMING KEYBOARD CONTROL POINT WIRELESS BASE STATION Wireless Download PC software

CONTROL POINT PC TOOLS SOFTWARE PROGRAM

15

Control Point® Ground Speed Control Systems

Parts Order List (Combo) Determining System Components To order a Control Point system, the following information is required to ensure the proper system is selected for the correct application. Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard, p/n 466490850S1, can be shared among multiple trucks. PAGE #

Component

Notes

Select

Description

CPCOMBO KIT includes: 466490485S1 464210430S1 466491440 110011332 Pg 10-11

Pg 1

P 45

P 39

P 39

P 50

P 48-50

P 58

CONSOLE MOUNTING HARDWARE 466490381S1 466390910S1 OPERATOR SWITCH MODULE OPTIONS 466493200S1 CP software version 7.0 required 466493300S1 SPEED SENSOR OPTIONS 464210507S1 Which speed sensor adapter is required? 464210508S1 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1 APPLICATION RATE SENSOR OPTIONS 464360170S1 Which application rate sensor or adaptor is 464360171S1 required? 464360172S1 464360176S1 464360177S1 464360178S1 464360179S1 464211210S1 ARS/FLOW METER EXTENSION OPTIONS 457901810 What is the correct cable length required for the 457901811 flow meter and/or application rate sensor? 457901812 LIQUID DRIVER EXTENSION OPTIONS 466490961 466490960 LIQUID VALVE DRIVER OPTIONS (Required for electric or pwm pumps) 466490920S1 469400010S1 ARS MOUNTING HARDWARE 457141810 457141850 VALVE EXTENSION OPTIONS 464210512S1 464210513S1 464210514S1 464211180

CPBASICCSLE Pg 37 Pg 47 Pg 47 Pg 8 Pg 51

Pg 6 Pg 5 Pg 49

16

6.3SW AND NEWER CONTROL POINT REG. CAB MAIN HARNESS A/S DRIVER VALVE ICS2000 DUST CAP KIT MANUAL,CONTROL POINT

OPTIONAL PARTS 466491170S1 464210518S1 466492370S1 465700080S1 466491690 467092004S1 467092008S1 467092100 467092101 467092110 467092111 466490850S1 466493400S1 110011391 464360032

Select 1

HARDWARE KIT CONSOLE/SWITCH MODULE HARDWARE KIT SWITCH MODULE MOUNT ONLY

Select 1

CNTRL PT SW MODULE WITH WIRELESS COMM PORT CNTRL PT SW MODULE

Select 1

EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRA PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR

Select 1

SNSR AR 10'CBL WP SNSR AR 15'CBL WP SNSR AR 30'CBL WP SNSR AR 5'CBL WP SNSR AR 22'CBL WP SNSR AR 1'CBL WP SNSR AR 6'CBL WP WHITE SENSORED MOTOR ADAPTOR

Select 1

EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' EXT CABLE ARS/FLOW METER 45'

Select 1

LIQUID DRIVER EXTENSION 30' LIQUID DRIVER EXTENSION 20'

Select 1

LIQUID VALVE DRIVER 15 AMP LIQUID VALVE DRIVER 30 AMP

Select 1

HARDWARE GC1000-S 1" COUPLER HARDWARE GC1000-S 1.25" COUPLER

Select 1

CBL EXT 10' VLV SNSR CBL EXT 20' VLV SNSR CBL EXT 30' VLV SNSR EXT,15' VALVE DRIVER for 464210430S1

1 Required

CONTROL POINT CONSOLE

What liquid flow meter is required for pre-wet/anti-icing application?

PRE WET FLOW METER (.3 - 5 GPM)

What valve type will be used to control conveyer, auger, spinner hydraulics?

Wireless download PC software

HOPPER LEVEL SENSOR GATE HEIGHT SENSOR HYDRAULIC PRESSURE SENSOR PRE WET/ANTI SWITCH 4 GPM VALVE 8 GPM VALVE 17/10 HYD VALVE 17/10 HYD VALVE LOAD SENSE 34/10 HYD VALVE 34/10 HYD VALVE LOAD SENSE CONTROL POINT PROGRAMMING KEYBOARD CONTROL POINT WIRELESS BASE STATION CONTROL POINT PC TOOLS SOFTWARE PROGRAM 12V RELAY

11071-0346-200801

LT Spreader Control Ground Speed Control Systems

LT Spreader Control The LT Spreader Control system has been designed to increase material spreading efficiency and allow for hydraulic spreader control valve installation outside of the cab. When in the automatic mode, the LT Spreader Control varies the speed of the conveyor in proportion to ground speed to maintain a uniform application rate of material on the road. Spreading automatically starts when the vehicle begins to move and automatically stops when the vehicle stops. The LT Spreader Control system consists of three components: • Control console • Ground speed sensor • Valve The console is installed in the cab and connected to the vehicle battery, hydraulic PWM spreader valve, and a ground speed sensor. 2 1

LT Spreader Control

3

Part Number

Description

46766-0041S2

LT Spreader Control Console with Mounting Bracket

46766-0041S1

LT Spread Control Console

46639-0910S1

Mounting Bracket

4

LT Spreader Control Parts

6

Item

Part Number

Description

1

21265-0038

Master Switch

2

46649-0320A

Conveyer/Spinner Knob

3

46766-0071

Decal

4

46766-0061

Housing

5

21159-0010

Potentiometer with Nuts

6

20738-0004

Blast Switch with Nut

5

Don't forget to select a: • Speed sensor • PWM valve

11071-0346-200801

17

ICS2000 Ground Speed Control Systems

ICS2000 Control System ICS2000 systems include a console that must be programmed according to the system application. Console programming varies depending on: • Speed input type • Hydraulic valve type • Application rate sensor • Units of measurement • Language The console program part number MUST be supplied when ordering an ISC2000 system to ensure the correct console is ordered for the system application. ICS2000 Control Systems are used for various truck chassis, spreaders, and hydraulic systems. Kits can vary depending on length of cables required for application rate sensors, extension cables, speed sensors, and hydraulic valve type used. Some kits do not include an application rate sensor, ground speed sensor, or White Sensor Motor adapter cable. The below table provides typical U.S. console programming part numbers. If other console programming numbers are required, call DICKEY-john Sales and Service for assistance.

U.S. Console Programming Part Numbers

Don't forget to select a: • Ground speed sensor • Hydraulic valve • Application rate sensor

Console Part Number

Speed Input

Valve Type

Application Rate Sensor

Unit of Measurement

Language

ICS0 0023

Sine Wave

PWM

DICKEY-john

Standard

English

NOTE: Sine wave speed input is used with an electronic input signal. Square wave speed input is used with a World Transmission or mechanical speed input signal. The White Motor sensor can be used in place of a Dickey-john application rate sensor for ICS2000 consoles.

18

11071-0346-200801

ICS2000 Ground Speed Control Systems

Wiring Diagram

46421-0501S1

46421-0570S1

46421-0502S1

11071-0346-200801

19

ICS2000 Ground Speed Control Systems

Wiring Diagram

46421-0515S1

46421-0510S1

46421-0230S1

46421-0507S1

46421-0508S1

46421-0430S1

46421-0262S1

46421-0506S1

20

11071-0346-200801

ICS2000 Ground Speed Control Systems

Service Parts ICS Console Parts 3

Item

Part Number

Description

46421-0010S1

ICS2000 Console (must be programmed)

1

46421-0270

Front Panel

2

20911-0001

Spread Width Control Pot

4

2

1

5

6 14

13

7

12

8

11 10

11071-0346-200801

9

3

46421-0280

Rear Enclosure

4

21528-0009

On/Off Switch with Nut and Washer

5

20109-0004

Sonalert

6

20072-0022

Mounting Knob

7

20137

Wellnut

8

40344-0041

Mounting Bracket

9

20738-0004

Blast Push Button

10

21047-0003

Spreader Control Switch with Nut

11

46421-0310

Decal, Spread Width/Spreader Control

12

20072-0025

Spread Width Knob with Set Screws

13

46421-0320

Panel Graphics ICS2000

14

46421-0670

Decal, Trim

15

21027-0003

Lamp GE#73 (not pictured)

21

ICS2000 Ground Speed Control Systems

Parts Order List (with ARS Kit) Refer to page 18 for ordering information.

PAGE #

Pg 44

Pg 39

Pg 58

Pg 54

Pg 58

22

Component ICS2000 w/ ARS includes: 464210501S1 464210502S1 464210860S1 457141810 110010950 110010958

Select

SPEED SENSOR OPTIONS 464210507S1 Select 1 464210508S1 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1 APPLICATION RATE SENSOR OPTIONS 464360170S1 Select 1 464360171S1 464360172S1 464360176S1 464360177S1 464360178S1 464360179S1 ARS EXTENSION OPTIONS 457901810 Select 1 457901811 if required 457901812 VALVE DRIVER OPTIONS 464210430S1 Select 1 464210262S1 VALVE EXTENSION OPTIONS 464210512S1 Select 1 464210513S1 if required 464210514S1 464211180 ICS00023 1 required

Description HARN PWR/GND SPEED CBL VLV/SNSR ICS2000 BDL HARDWARE ICS2000 HARDWARE GC1000-S MANUAL DJICS2000 MANUAL CAL&PROGRAM EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRA PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR SNSR AR 10'CBL WP SNSR AR 15'CBL WP SNSR AR 30'CBL WP SNSR AR 5'CBL WP SNSR AR 22'CBL WP SNSR AR 1'CBL WP SNSR AR 6'CBL WP EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' CBL,45 FT EXTENSION DRIVER VALVE ICS2000 DROP ON ACTUATOR (for 2FFL1Z valve) CBL EXT 10' VLV SNSR CBL EXT 20' VLV SNSR CBL EXT 30' VLV SNSR EXT,15' VALVE DRIVER ICS2000 CONSOLE

11071-0346-200801

ICS2000 Ground Speed Control Systems

Parts Order List w/o ARS Kit Refer to page 18 for ordering information.

PAGE #

Component

Select

ICS2000 w/o ARS includes: 464210501S1 464210502S1 464210860S1 110010950 110010958 Pg 44 464210507S1 464210508S1 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1

Select 1

457901810 457901811 457901812

Select 1

464210430S1 464210262S1

Select 1

Pg 58

Pg 54

Pg 58 464210512S1 464210513S1 464210514S1 464211180 Pg 39 464211210S1 ICS00023

11071-0346-200801

1 required

Description HARN PWR/GND SPEED CBL VLV/SNSR ICS2000 BDL HARDWARE ICS2000 MANUAL DJICS2000 MANUAL CAL&PROGRAM SPEED SENSOR OPTIONS EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRA PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR ARS EXTENSION OPTIONS EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' CBL,45 FT EXTENSION VALVE DRIVER OPTIONS DRIVER VALVE ICS2000 DROP ON ACTUATOR (for 2FFL12 valve) VALVE EXTENSION OPTIONS CBL EXT 10' VLV SNSR CBL EXT 20' VLV SNSR CBL EXT 30' VLV SNSR EXT,15' VALVE DRIVER SENSORED MOTOR ADAPTOR WHITE SENSORED MOTOR ADAPTOR ICS2000 CONSOLE

23

Dual Drop On Actuator

Service Parts Dual Drop On Actuator Valves convert manual valves (Danfoss 2FF Series and Gresen QD Series valves) to electrical-actuated valves. Conversions are accomplished by removing the existing knobs and installing the actuator over existing needle valve stems. This actuator provides an economical means of retrofitting a ground speed controller into an existing fleet. Commonly used with the ICS2000 family. The Drop On Actuator is not compatible with the Danfoss or Gresen Valve Load Sense versions.

Dual Drop On Actuator Valve ITEM

2 1

3

4 5 6 7

9

8

9A 10 11

17

13 14

24

12

15

Part Number

Description

46421-0262S1

Dual Motor Drop On Actuator Cable 18" (replaces 46421-0260S1)

46421-0512S1

Drop on Actuator Extension Cable 10 ft.

46421-0513S1

Drop on Actuator Extension Cable 20 ft.

46421-0514S1

Drop on Actuator Extension Cable 30 ft.

1

46421-1200

Motors (both)

2

42282-0005

Valve Actuator Cover

3

21028-0070

O-rings

4

21034-0007

Band Clamp

5

20477-0002

Micro Switches

6

20523-0002

Coupling Clamp

7

46421-0980

Bar Clamp

8

46421-0390

Cable Assembly

9

46421-0160

Coupling

9A

46421-0170

Index (lower coupling)

10

20418-0025

Allen Screws

11

20040-0085

Jam Nut

12

11059-0013

16-Pin Kit with Lock Ring

13

21028-0017

O-rings

14

46421-0180

Adapter Bracket

15

21389-0045

Mounting Bolts

16

20040-0005

Nut

16

11071-0346-200801

Multi-Function Joystick Controls

Retractable Multi-Function Joysticks control all hydraulic plow functions in one system when the truck ignition key is enabled. The joystick provides multi-axis proportional control for up to four independent hydraulic functions: • front plow • dump body • wing • scraper A retractable joystick can be secured underneath the armrest maximizing operator comfort when not in use. The joystick is equipped with a safety trigger to initiate movement of the hydraulic function to ensure operation activates when the operator is ready.

Sliding door to protect joystick when not in use

An emergency wing extract button on side of armrest automatically moves the wing plow into home position to avoid oncoming obstacles. An optional float harness is available for hydraulic systems with float functionality.

Front Plow

Dump Body Scraper

Wing

FEATURES: • Multi-axis • Retractable • Joystick grip with safety trigger to initiate movement of hydraulic function • Auto wing retract • Armrest assembly attaches to driver seat maximizing cab space • Adjustable armrest for operator comfort • LED indication for function selection • 12V convenience plug for accessories APPLICATIONS: • Snow Plows • Tractor Backhoes • Bucket Trucks • Garbage Trucks • Any hydraulic control application

11071-0346-200801

25

Multi-Function Joystick Controls

Retractable 24-pin CPC

Power connector not used. Do not remove dust plug.

Armr

est

ECU

Floa

t Har

Battery

ness

+

-

Plow Main Cab Harness

Dum p Bo dy Pow er

ut er O Pow CAN

Plow Wing nsion Exte ss e Harn

Auxiliary Module

Part Number

Joystick Description

Part Number

Description

MF Basic Gen II (Front Plow and Hoist Control)

MF Plus Gen II (Front Plow, Hoist, Scraper, Wing Control)

46796-0520

HydraForce Multi-Function Joystick Armrest Assembly

46796-0520

HydraForce Multi-Function Joystick Armrest Assembly

46796-0600

Joystick Bracket Seat Assembly

46796-0600

Joystick Bracket Seat Assembly

46796-0710

ECU-MS Controller

46796-0710

ECU-MS Controller

46796-0420

Power Harness

46796-0420

Power Harness

46796-0470

Cab Interface Harness

46796-0470

Cab Interface Harness

46796-0440

Plow Harness

46796-0440

Plow Harness

46796-0450

Dump Body Harness

46796-0450

Dump Body Harness

46796-0480

Body Scraper Harness

Deutsch 2-pin Connectors Part Number

26

to Ignition

er crap ody S b r e Und r inato ve Termnot remo Do

Joystick

Fuse

Description

46796-0430

CAN Power Harness

46796-0740

Auxiliary Module

21959-0022

Plug (harness side)

21960-0001

Socket contact (used with plug)

Service Parts

21959-0024

Receptacle (valve side)

Part Number

Description

21960-0002

Pin contact (used with receptacle)

46796-0460

Float Harness

21959-0023

Wedge

46796-0400

CAN Terminator

46796-0700

Joystick only

46796-0730

Connector 70-pin

11071-0346-200801

ControlKING® Joystick Controls

ControlKING® ControlKing® is a joystick control module used to control proportional hydraulic valves. The module design allows for one to four joysticks to be stacked on a single mounting plate providing the flexibility to customize the cab environment while saving space, installation labor, and money. FEATURES: • Single and dual axis configuration • Total feathering capabilities for adjustable hydraulic speed control • Controls proportional or "bang-bang" valves • Customizable - install multiple joysticks for multiple uses • Automatic float control (dual axis) • Gated for single-motion action • Electromagnetic interference (EMI) and electrostatic discharge (ESD) protected ControlKING Joystick Part Number

Description

46796-0010S1

Joystick Controller, Dual Axis

46796-0020S1

Joystick Controller, Single Axis with Lockout Switch

46796-0030

Kit, Joystick Base Plate, Hardware and Power Harness Cable

Accessories Joystick Accessories

1 Cable, Joystick Main Power

Part Number

Description

46796-0050

Cable, Joystick Controller Main Power

46796-0060

Cable, Joystick Controller Output

46796-0090

Decal Kit, Joystick Controller

46796-0070

End Plate

46796-0080

End Plate with Cable Access

46796-0150

Aluminum Base Plate, 16"

46796-0160

Aluminum Channel, 4"

2 Cable, Joystick Controller Output 11071-0346-200801

27

PVC3000 Hydraulic Valves

PVC3000 The PVC3000 central hydraulic package consists of a base manifold for control of the spreader, spinner, and liquid application that accommodates add-on valve sections for plow and hoist control. The end package can be used with fixed displacement or load sense hydraulic systems. FEATURES: • Base manifold for material application control • Hydraulic flows with a maximum of 20 GPM auger, 8 GPM spinner, and 8 GPM liquid • Manual override for auger, spinner, and liquid • Add-on individual hydraulic sections for plow and hoist control • Each hydraulic section is dual control (plow up/down) • Hydraulic flow ranges for each section available for 1-32 gpm • Compatible with fixed displacement and load sense systems • Optional auger reversing valve The PVC3000 can be used with a Control Point, ICS2000, LT Controller for material spreader control or with a Multi-Function or Control King joystick for plow and hoist control. Hoist (up/down) Plow (left/right) Plow (up/down)

The manifold can be removed for the use of joysticks only. Electric solenoids can be removed for use as a manual only for applications such as tow trucks, log splitters, etc.

Hydraulic Pump Tank

Load Sense

Conveyor (one direction) Conveyor (Bidirectional) Option Conveyor Reversing Valve Location

Pulse Width Modulated Electrical Actuation Technical Data Control signal: Response time: Ambient temperature: Pilot pressure:

0-750 mA (24V) 0-1500 mA (12V) 150-200ms -30 to +80 degrees C 25 bar (PVH)

Spinner Liquid Pre-Wet

28

• • • •

No spool position feedback control 2A, 100-400 Hz pulse width modulated control signals Deutsch connectors 12V or 24V proportional coils

11071-0346-200801

PVC3000 Hydraulic Valves

P/N Build Worksheet PART NUMBER BUILD

P/N Selection

Code ICSV0

Description Base Valve Manifold

ICSVO

Pump Options

Code V F D

Description Variable Displacement Fixed Displacement Double Fixed Displacement

Conveyer Options

Code U B

Description One Direction Two Direction (Reversible)

Pre-Wet Options

Code P X

Description Liquid Pre-Wet Blocking

Pressure Adjustment

Code 22

Description P1 Pressure Adjust

Spinner/ Pressure Adjustment

Code XX 22

Description Manual Spinner Adjust P2 Pressure Adjust

Base Valve Manifold

22

Add-On Sections (Up to 8)

Capacity

Cylinder Action

Pressure Shock Relief Port “A”

Pressure Shock Relief Port “B”

Code Z A B C D E F

Description Valve Section 1.3 gpm Valve Section 2.6 gpm Valve Section 6.6 gpm Valve Section 10.6 gpm Valve Section 17.2 gpm Valve Section 26.4 gpm Valve Section 34.3 gpm

Code C S M F

Description Double Acting Single Acting Motor Control Float Valve

Code X A B C D E F G H I J K L M N O P Q R S T

Description W/O Press Shock Relief 460 psi 725 psi 914 psi 1160 psi 1450 psi 1813 psi 2031 psi 2175 psi 2320 psi 2538 psi 2755 psi 3045 psi 3335 psi 3480 psi 3625 psi 3845 psi 4061 psi 4351 psi 4641 psi 5075 psi

Code X A B C D E F G H I J K L M N O P Q R S T

Description W/O Press Shock Relief 460 psi 725 psi 914 psi 1160 psi 1450 psi 1813 psi 2031 psi 2175 psi 2320 psi 2538 psi 2755 psi 3045 psi 3335 psi 3480 psi 3625 psi 3845 psi 4061 psi 4351 psi 4641 psi 5075 psi

PVC3000

Manifold Description

Section 1

Section 2

Section 3

Section 4

Section 5

Section 6

Section 7

Section 8

Final Part Number ICSVO

22 Manifold Description

/

/ Section 1

/ Section 2

/ Section 3

/ Section 4

/ Section 5

/ Section 6

/ Section 7

Section 8

11002 0566 200712

11071-0346-200801

29

PVC3000 Hydraulic Valves

Service Parts

Inlet Tank

Pressure Gauge (optional)

End Cap Part Number

Description

tbd

End Cap Module (Open Center Circuit)

tbd

End Cap Module (Closed Center Circuit)

tbd

Seals between Basic Module and End Cap Module

tbd

Seals

Load Sense Basic Module Part Number

Description

tbd

Module with Check Valve but not prepared for Shock Valves

tbd

Module with Check Valve and prepared for Shock Valves

tbd

Module with Compensator Valve and Load Sensing Relief Valve but not prepared for Shock Valve (primarly used for float function)

tbd

Seals between Basic Module

tbd

Shock Valve O-ring

Contact DICKEY-john Technical Support at 1-800-637-3302 to order End Cap and Basic Module parts.

30

11071-0346-200801

PVC3000 Hydraulic Valves

Service Parts Mechanical Lever and Electrical Coils

Mechanical Lever

Part Number

Description

467094000

Mechanical Lever

467094005

Seals for Mechanical Lever

467094010

Electrical Activation for Section (coils)

467094015

Seals for Electrical Activation

Electrical Coils Spools for Basic Module Part Number

Description

Cylinder Spool (Double Acting) tbd

1.3 GPM spool 2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool 26.4 GPM spool 34.3 GPM spool

Single Acting Spool tbd

1.3 GPM spool 2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool 26.4 GPM spool

Motor Spool (Double Acting) tbd

1.3 GPM spool 2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool 26.4 GPM spool 34.3 GPM spool

Float Spool (need to use 157B6603 or 157B6633 Basic Module) tbd

2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool

Contact DICKEY-john Technical Support at 1-800-637-3302 to order cylinder spool parts. 11071-0346-200801

26.4 GPM spool

31

PVC3000 Hydraulic Valves

Service Parts Port Relief Valves for Basic Modules Part Number

Description

tbd

Shock Valve adjusted at 460 psi code "A" Shock Valve adjusted at 725 psi code "B" Shock Valve adjusted at 914 psi code "C" Shock Valve adjusted at 1160 psi code "D" Shock Valve adjusted at 1450 psi code "E" Shock Valve adjusted at 1813 psi code "F" Shock Valve adjusted at 2031 psi code "G" Shock Valve adjusted at 2175 psi code "H" Shock Valve adjusted at 2320 psi code "I"

Contact DICKEY-john Technical Support at 1-800-637-3302 to order Shock Valve parts.

Shock Valve adjusted at 2538 psi code "J" Shock Valve adjusted at 2755 psi code "K" Shock Valve adjusted at 3045 psi code "L" Shock Valve adjusted at 3335 psi code "M" Shock Valve adjusted at 3480 psi code "N" Shock Valve adjusted at 3625 psi code "O" Shock Valve adjusted at 3845 psi code "P" Shock Valve adjusted at 4061 psi code "Q" Shock Valve adjusted at 4351 psi code "R" Shock Valve adjusted at 4641 psi code "S" Shock Valve adjusted at 5075 psi code "T" Anti-Cavitation Valve Bolt Kit for Valve Sections

8 mm threads

Part Number

Description

467094020

PVG Valve Bolt Kit (2 section) 20 lbf-ft

467094025

PVG Valve Bolt Kit (3 section) 20 lbf-ft

467094030

PVG Valve Bolt Kit (4 section) 20 lbf-ft

467094035

PVG Valve Bolt Kit (5 section) 20 lbf-ft

467094040

PVG Valve Bolt Kit (6 section) 20 lbf-ft

467094045

PVG Valve Bolt Kit (7 section) 20 lbf-ft

467094050

PVG Valve Bolt Kit (8 section) 20 lbf-ft

467094055

PVG Valve Bolt Kit (9 section) 20 lbf-ft

467094060

PVG Valve Bolt Kit (10 section) 20 lbf-ft

Conveyor, Spinner, Pre-Wet Proportional Valves

32

Part Number

Description

467094065

Proportional Valve for Conveyor

467094070

Proportional Valve for Spinner

467094075

Proportional Valve for Pre-Wet

467094080

Cavity Plug for Valve without Pre-Wet Option

467094085

Coil for any Proportional Valve

11071-0346-200801

PVC3000 Hydraulic Valves

Service Parts Bi-Directional Valve for Conveyor Part Number

Description

467094090

Directional Valve

467094095

Mounting Bolts Set

467094100

Directional Valve Coils

467094105

Seals

467094110

Cover (if bi-directional valve is not used)

Check Valve for Base Manifold

11071-0346-200801

Part Number

Description

467094115

Check Valve

33

Proportional Hydraulic Valves

Proportional

Dual Flow Use with 46421-0430S1 PWM Granular Valve Drive Module

The Dual Flow Spreader Control Valve provides proportional control of the spinner and conveyor/auger motor and can be mounted outside the cab. The valve is a direct replacement for the Fluid Control 2FFL1 2 or equivalent spreader valve and can operate with either a fixed displacement or variable displacement (load sense) pump. Can also run continuously with the spinner circuit shutoff. SPECIFICATIONS: • Operating Pressure: Inlet 4,000 psi • Regulated Flow Rate: 0-17 GPM or 0-34 GPM auger/conveyor 0-10 GPM Spinner • Internal Leakage: 50 cc/min. max at 2,000 psi • Coil Voltage: 12 VDC • Max Control Current: 1,400 ± 100 mA Dual Flow Spreader Control Valve Part Number

Description

46709-2100

Dual Hydraulic Valve (HydraForce) 17 GPM conveyor/10 GPM spinner

46709-2101

Dual Hydraulic Valve (HydraForce) 17 GPM conveyor/10 GPM spinner

46709-2110

Dual Hydraulic Valve (HydraForce) 34 GPM conveyor/10 GPM spinner)

46709-2111

Dual Hydraulic Valve with Load Sense (HydraForce) 34 GPM conveyor/10 gpm spinner)

P4 and P8 P4 and P8 Proportional Flow Control Valves are electrical-variable two-way pressure-compensated spool valves and can be used with either open or closed-center hydraulics by plugging port 2 of the valve body. SPECIFICATIONS: • Operating Pressure: • Regulated flow rate: • Reverse Free Flow Cracking Pressure: • Internal Leakage: • Coil voltage: • Max Control Current:

Inlet 3,500 psi (240 bar) 0-4 GPM (0-15 LPM) p/n 46709-2004S1 0-8 GPM (0-30 LPM) p/n 46709-2008S1 15-20 psi (1-1.4 bar) 0.10 GPM (0.38 LPM) at zero current 12 VDC 1,500 ± 100 mA

Proportional Flow Control Valve

34

Part Number

Description

46709-2050S1

Valve Assembly 25 GPM

46709-2004S1

P4 Valve Assembly 4 GPM

46709-2008S1

P8 Valve Assembly 8 GPM

46709-0360S1

Replacement Coil (4 or 8 GPM Valve)

46709-0380S1

Replacement Cartridge 4 GPM

46709-0370S1

Replacement Cartridge 8 GPM

11071-0346-200801

Hydraulic Servo Valves

Hydraulic Servo

Single Flow Hydraulic Servo Valves are a single-flow control valve. Typical applications include controlling hydraulic flow to a motor that drives a liquid pump or on a spreader where conveyor-only control is required.

Use with Hydraulic Valve Driver Module 46436-0030A

1

2 3 4

5

Part Number

Description

15557-0001

Servo Valve 30 GPM 20 ft. cable

15557-0002

Servo Valve 23 GPM 10 ft. cable

15557-0003

Servo Valve 9 GPM 20 ft. cable

15557-0004

Servo Valve 18 GPM 20 ft. cable

15557-0006

Servo Valve 5 GPM 20 ft. cable

15557-0007

Servo Valve 30 GPM 10 ft. cable

15557-0009

Servo Valve 28 GPM 20 ft. cable

15557-0011

Servo Valve 13 GPM 20 ft. cable

15557-0013

Servo Valve 16 GPM 20 ft. cable

15557-0015

Servo Valve 25 GPM 20 ft. cable

15557-0016

Servo Valve 20 GPM 20 ft. cable

15557-0017

Servo Valve 30 GPM 30 ft. cable

15557-0018

Servo Valve 10 GPM 11 ft. cable

15557-0022

Servo Valve 58 GPM 20 ft. cable

6 7 8 9

10 12

11 13 15

14

16

Connector Pin Outs Pin Color Function 1 Red Signal (0-12V) 2 NC NC 3 Black Signal (0-12V) 4 Green APER

The system must be in operation to make adjustments. Both adjustments are located under the center plate. CAUTION: Be cautious to not overspeed the hydraulic motor. Adjustment 1 (To eliminate creep) 1. Loosen the Allen head screw (large) in the coupling collar. 2. Using pliers, rotate the valve stem until creep stops to establish a closed position. 3. Retighten the collar.

ITEM

Part Number

Description

1

44506-0001

Motor and Coupling

2

45714-0170

Center Coupling

3

45714-0180

Mounting Plate

4

45675-4023

Switch Assembly (black)

5

42282-0002

Valve Cover

6

45714-0120

Center Plate

7

21034-0002

Clamp

8

45675-4022

Switch Assembly (red)

9

42148-0004

Seal

10

21028-0023

O-ring

11

42147-0001

Dust Cover

12

44313-0001

Retainer

13

21093-0001

Seal Ring

14

44316-0001

Clamp

15

11059-0008

Connector Kit

43940-0021

Cable complete 10 ft.

43940-0022

Cable complete 20 ft.

43940-0023

Cable complete 30 ft.

16

Adjustment 2 (Adjust maximum flow rate gpm) 1. Loosen the small Allen head screw in the orifice adjustment collar. 2. Using pliers, turn the orifice adjustment collar counterclockwise to increase flow; clockwise to decrease flow. 3. Retighten orifice collar screw.

11071-0346-200801

35

Pre-Wet & Poly Flow Meters

Pre-Wet & Poly

Pre-Wet Application Flow Meter GEM Part Number

Description

46649-1170S1

Flow Meter, GEM (comes with insertable orifice)

Flow rate with orifice Flow rate without orifice

0.3 - 3 GPM 0.5 - 5 GPM

Output rate of 2,000 pulses per gallon

Poly Poly Flow Meter Part Number

Description

PM00370018S1

1/2" Poly Flow Meter assembly

PM00370023S1

3/4" Poly Flow Meter assembly

PM00370030S1

1" Poly Flow Meter assembly

PM00370040S1

1 1/2" Poly Flow Meter assembly

PM00370048S1

2" Poly Flow Meter assembly

PM00370048S2

2" Poly Flow Meter assembly with 1 1/2" hose barbs

PM00370068S1

3" Poly Flow Meter assembly

PM00370088S1

4" Poly Flow Meter assembly

Flow Rate 1/2"

0.79 - 7.90 GPM

3/4"

1.85 - 18.5 GPM

1"

2.64 - 26.4 GPM

1 1/2"

9.25 - 92.5 GPM

2"

19.0 - 198 GPM

3"

39.6 - 396 GPM

4"

79.0 - 790 GPM

1/2" - 2" Poly Flow Meter assemblies include: • Flow meter body with turbine, axle, and bearings • Hall-Effect sensor with 3-pin Weather Pack connector • 2 hose bars for inlet and outlet • 2 Viton o-ring • 2 coupling nuts

36

11071-0346-200801

Service Parts Flow Meters

Service Parts

Poly Poly Flow Meter Sensor and Parts

3" - 4" Poly flow meter assemblies include: • Flow meter body with turbine, axle, and bearings • Hall-Effect sensor with 3-pin Weather Pack connector • 2 flanges with groove • 2 Viton o-rings • 2 flat flanges (no grooves)

Part Number

Description

PM30304999S1

Poly Flow Meter Sensor

PM29300725S1

1/2" Turbine

PM29301899S1

1/2" Axle and Bearings

PM65403132

1/2" Hose Barb (also fits 3/4" flow meter)

PM80001432

1/2" O-ring (Viton) (also fits 3/4" flow meter)

PM65401732

1/2" Coupling Nut (also fits 3/4" flow meter)

PM30301125S1

3/4" Turbine

PM30305099S1

3/4" Axle and Bearings

PM31300925S1

1" Turbine

PM31303199S1

1" Axle and Bearings

PM67402432

1" Hose Barb

PM80005432

1" O-ring (Viton)

PM67401332

1" Coupling Nut

PM34300325S1

1 1/2" Turbine

PM32302099S1

1 1/2" Axle and Bearings (same as 2")

PM82416432

1 1/2" Hose Barb

PM80004832

1 1/2" O-ring (Viton)

PM20005432

1 1/2" Coupling Nut

PM32300825S1

2" Turbine

PM32302099S1

2" Axle and Bearings (same as 1 1/2")

PM82412632

1 1/2" Hose Barb for 2" Flow Meter

PM82406532

2" Hose Barb

PM80002232

2" O-ring (Viton)

PM30005132

2" Coupling Nut

PM33302632

3" Flange with groove for O-ring

PM33302732

3" Flange, smooth

PM80009300

3" O-ring (Viton)

PM35300532

4" Flange with groove for O-ring

PM35300632

4" Flange, smooth

PM80002500

4" O-ring (Viton)

Adapters Adapter

11071-0346-200801

Part Number

Description

46698-0040S1

Raven Flow Meter Adapter

37

Auger/Conveyor Sensors

Auger/Conveyor Auger/Conveyor sensors provide high resolution accuracy for measuring the rotational speed of a shaft to ensure system accuracy. • • • •

Outputs at 360 pulses per revolution for increased accuracy RPM range 2-2,500 Easily adapts to 1 and 1 1/4" diameter shafts 12V sensor with 5-8 V square-wave signal output

Application Rate Sensor

1" Shaft Coupler

1 1/4" Shaft Coupler

Part Number

Description

46436-0178S1

Sensor, AR with 1 ft. cable

46436-0176S1

Sensor, AR with 5 ft. cable

46436-0179S1

Sensor, AR with 6 ft. cable

46436-0170S1

Sensor, AR with 10 ft. cable

46436-0171S1

Sensor, AR with 15 ft. cable

46436-0177S1

Sensor, AR with 22 ft. cable

46436-0172S1

Sensor, AR with 30 ft. cable

11004-0179

AR Sensor Mounting Hardware (includes 1" coupler)

11004-0305

AR Sensor Mounting Hardware (includes 1 1/4" coupler)

21016-0009

1" Shaft Coupler

21016-0013

1 1/4" Shaft Coupler

46421-1210S1

White Motor Sensor Adapter Cable

45790-1810

AR Sensor Extension Harness 15 ft.

45790-1811

AR Sensor Extension Harness 30 ft.

45790-1812

AR Sensor Extension Harness 45 ft.

45007-0066

AR Sensor Tester

An Application Rate Sensor Tester quickly and effectively tests application rate sensors even when installed on the truck. The tester provides an audible alarm with each degree of rotation from the application rate sensor.

Application Rate Sensor Tester

38

11071-0346-200801

Auger/Conveyor Sensors

Service Parts 1

Application Rate Application Rate Sensor Parts

4

2 3

5 6 7 8 9 10 20 19 16

15

17 18

11

14

13 12

NOTE: All Rev. D sensors use an updated housing and bearing assembly and a different shaft seal. Shaft seal (not shown) is 21002-0011.

Item

Part Number

Description

1

20126-0013

PNH Tap Screw

2

20065-0012

#8 Lockwasher

3

42458

Mounting Bracket

4

46436-0161

Housing & Bearing Assembly (all but Rev. D)

4B

46436-0161B

Housing & Bearing Assembly (Rev. D only)

5

45714-1750

Grating Assembly

6

20000-0099

Stainless Steel Shim

7

45714-1050

Disk Retaining Washer

8

45714-0931

Slotted Disk, 360

9

20000-0098

Washer (1/8" thick)

10

20134-0040

#10-32 x 1/2" Hex Head Screw

11

20242-0088

Decal

12

21389-0030

#8 x 1/2" Stainless Steel Screw

13

45714-0920

Cover Plate

14

21028-0064

Sensor Plate O-ring

15

20032-0007

Internal Lockwasher

16

21389-0028

#6 x 1/2" Screw

17

46436-0200A

Circuit Board Assembly

18

Various

Cable Assembly

19

45382-2150

Nut Seal

20

21028-0040

O-ring

21

45714-0940A

Shaft (not shown)

Cable Assembly

11071-0346-200801

46436-0198

1 ft. Cable

46436-0196

5 ft. Cable

46436-0199

6 ft. Cable

46436-0190

10 ft. Cable

46436-0191

15 ft. Cable

46436-0197

22 ft. Cable

46436-0192

30 ft. Cable

Pin

Color

Function

A

Red

+12V

B

Black

Ground

C

Green

Signal

39

Radar II & III Sensors - Ground Speed

Radar II & III Radar II Part Number

Description

45640-1912S9

Radar II Kit with Mounting Brackets

45640-1912

Radar II Ground Speed Sensor only

45640-2090

Flat Radar Mounting Plate

45640-2100

Radar Pipe Mounting Bracket

43940-0024

10 ft. Ground Speed Sensor Extension

Radar II

Radar III Part Number

Description

46783-1000S9

Radar III Kit with Mounting Brackets

46783-1000S1

Radar III only

Radar III

Radar II & III Connector Pin Outs Rear of Truck

Pin

Color

Function

1

Black

Ground

2

Green

Signal (sq. wave)

3

Red

+12V

4

Connected to Pin 3

Radar presence

35°

Radar Mounting Angle

40

11071-0346-200801

Hall-Effect Sensors - Ground Speed

Hall-Effect Hall-Effect Speed Sensor

Hall-Effect Sensor (smooth)

Part Number

Description

46350-0030S1

Hall-Effect Speed Sensor (smooth)

46697-0014S1

Hall-Effect Speed Sensor (threaded)

20040-0089

Jam Nut for threaded Hall-Effect Sensor

46350-0120

Hall-Effect Sensor to Radar Extension 15.5 ft.

Hall-Effect Sensor (threaded)

11071-0346-200801

41

Speedometers & Adapters Sensors - Ground Speed

Mechanical/Electronic Ground Speed Sensor Adapters

46436-0230S1 For use on trucks that have mechanical speedometers or cable-driven speedometers.

Part Number

Description

46436-0230S1

Manual Speedometer/Speed Sensor (sq. wave)

43940-0024

10 ft. Ground Speed Sensor Extension

46421-0507S1

Electronic Speedometer Adapter Navistar (sine wave)

46421-0508S1

Electronic Speedometer Adapter Beede (Ford) (sine wave)

46421-0509S1

Electronic Speedometer Adapter (Metri Pack connector) (sine wave)

46421-1450

Electronic Speedometer Adapter (Deutch connector (sine wave)

46421-0520

Adapter Cable for Chevy Kodiac/GMC TopKick 1987-1990 (used with 46421-0507S1)

46421-0521

Adapter Cable for Chevy Kodiac/GMC TopKick 1987-1990 (used with 46421-0520)

46421-1440

Electronic Speedometer Adapter for World Transmission (sq. wave)

46317-0191

Electronic Speedometer Adapter (fly leads) (sq. wave)

46317-0192

Electronic Speedometer Adapter (ring terminals) (sq. wave)

46649-2130S1

Ground Speed Isolation Buffer

46317-0033S1

Navistar Truck Speed Adapter (Weather Pack connector) (sq. wave)

46421-0507S1 For use on Navistar and Ford trucks with automatic or manual non-World Transmissions. This adapter utilizes the Weather Pack connection on the transmission speed sensor to obtain a signal.

red = signal

Black = speed

46421-0508S1 For use on trucks with automatic or manual nonWorld Transmissions. Use when direct connection to transmission speed sensor is not available and a splice connection to speed signal is required. 42

11071-0346-200801

Speedometer Adapters Sensors - Ground Speed

Electronic Clear = Signal

Black = Grd Speed

46421-0509S1 For use on trucks with an automatic or manual nonWorld Transmission and utilizes the Metri-Pack connection on the transmission speed sensor to obtain signal.

46317-0191 For use on trucks with an Allison World Transmission and connects to wire 157 of ECU module when "V20" is not available (fly leads).

Black = Grd Speed

Clear = Signal

46421-1450 For use on Navistar trucks with a manual transmission and connects to a speed sensor in the transmission via a Deutsch connector.

46317-0192 For use on trucks with an Allison World Transmission and connects to wire 157 of ECU module when "V20" is not available (ring terminals).

Black = Grd Speed

Red = Signal

46421-1440 For use on trucks with an Allison World Transmission and connects direct to socket "V20" on ECU module. 11071-0346-200801

46649-2130S1 For use on Navistar 5000/7000 Series trucks with the 12 VVW option. This adapter utilizes the fly lead connection on the engine compartment firewall to obtain a signal. 43

Speedometer Adapters Sensors - Ground Speed

Electronic

46317-0033S1 For use on Chevy, Dodge, Ford, and GMC 1 ton chassis with Weather Pack connectors. Connects to speed sensor in transmission. Converts sine wave to square wave speed signal.

44

11071-0346-200801

Speedometers Sensors - Ground Speed

Service Parts 4

Speedometer Sensor

5

Item

6

Part Number

Description

46436-0230S1

Mechanical Speedometer Sensor

1

42465-0002

Housing

2

21028-0029

O-ring

3

42468-0001

Disc and Shaft Assembly

4

42465-0005

Housing

5

20011-0022

6 x 5/8 screw Type B (6)

6

43335-0001

Nut Cover

7

21028-0004

O-ring

8

21028-0040

O-ring

3

1 2

7

8

12

10 11

9

9

46436-0250

Cable Assembly

10

45382-2150

Nut Seal

11

46436-0240

Circuit Board Assembly

12

21028-0004

O-ring

13

21138-0003

0.5/0.252/0.378 Bearing (2) not shown

Connector Pin Outs

11071-0346-200801

Pin

Color

Function

1

Black

Ground

2

Green

Signal

3

Red

+12V

45

Accessory Sensors

Hopper Level - Granular Granular Hopper Level Sensors Part Number

Description

46421-0518S1

Hopper Level Sensor with Mounting Bracket

46421-0870S1

Hopper Level Sensor (Granular)

46421-0506S1

Hopper Level Sensor Extension Harness 20 ft.

Connector Pin Outs Weather Pack Pin

Color

Function

A

Red

+12V

B

Black

Ground

C

Green

Signal (0-12V)

D

N.C.

46421-0518S1 Connector Pin Outs (46421-0870S1) Weather Pack Pin

Color

Function

A

Red

+12V

B

Black

Ground

C

Green

Signal

D

Plugged

46421-0870S1

Pressure - Liquid Liquid Pressure Sensors Part Number

Description

46570-0010

Pressure Sensor (0 - 100 psi)

46570-0020

Pressure Sensor (0 - 650 psi)

46570-0040

Pressure Sensor (0 - 225 psi)

Connector Pin Outs

46

Pin

Color

Function

A

Red

+12V

B

Black

Ground

C

Green

Signal (0-5)

11071-0346-200801

Liq, PWM, Control Valves, Electric Pumps Valve Drivers

Liq, PWM, Control Valves, Electric Pumps Item

(1) 16 pin Amp kit w/lock ring

Valve Driver SMD (46421-0430S1) Used with granular PWM valves.

Valve Driver (SMD version)

11059-0013

Amp Kit with lock ring 16-pin

2

21895-0002

2 pin Weather Pack connector kit

3

21896-0002

Socket contact (not shown)

4

21894-0002

Connector plug (not shown)

5

20013-0032

Mounting bolts (not shown)

Connector Pin Outs Pin

Color

Function

6

Brown

Spinner open

8

White

Conveyor open

15 16

Item

(1) 6 pin Weather-Pack connector kit

(2) 4 pin Amp kit w/lock ring

Hydraulic Valve Driver (46436-0030A) Used with DICKEY-john 15557-xxxx hydraulic valves. Requires an ICS/CCS adapter cable when used with ICS systems.

Description

46421-0430S1 1

(2) 2 pin WeatherPack connector kit

Part Number

Black Red

Ground

lock ring

Linear Valve Driver (46649-0920S1) Used with Control Point to operate 12V liquid pump or PWM valve on hydraulic spraying system. 11071-0346-200801

Color

Function

A

White

+12V

B

Gray

Ground

(Spinner)

+12V

A

Brown

+12V

B

Black

Ground

Part Number

Description Valve Driver (Hydraulic)

1

46627-0730

Weather-Pack connector kit 6-pin, flat

2

11059-0007

Amp kit with lock ring 4-pin

3

20013-0032

Mounting bolts (not shown)

Connector Pin Outs (Weather-Pack 6 pin)

Connector Pin Outs (Amp 4 pin)

Pin

Color

Function

Pin

Color

Function

A

Red

+12V

1

Yellow

Signal (0-12V)

B

Black

Ground

2

NC

C

Brown

Open (0-12V)

3

Orange

Signal (0-12V)

D

White

Close (0-12V)

4

Gray

APER

E

Gray

APER

F

NC

Part Number

Description

46649-0920S1

Valve Driver (Linear) max 15 amp

1

46627-0730

6 pin Weather-Pack connector kit , flat

2

11059-0023

3 pin AMP connector kit

3

20013-0032

Mounting bolts (not shown)

Connector Pin Outs (Weather-Pack)

(2) 3 pin Amp kit with

Pin

46436-0030A

Item

(1) 6 pin WeatherPack connector kit

Connector Pin Outs (Conveyor/Auger)

Connector Pin Outs (AMP)

Pin

Color

Function

Pin

Color

Function

A

Red

+12V

1

Green

Signal (0-12V)

B

Black

Ground

2

Black

Ground

C

Brown

Actuator 1 (PWM)

3

NC

D

NC

E

NC

F

NC

47

PWM, Electric Pump, Liquid Servo Valve Drivers

PWM, Electric Pump, Liquid Servo Item

Part Number

Description

46421-0433S1

Valve Driver (KZ)

1

46627-0720

4 pin Weather-Pack connector kit

2

11059-0013

16 pin Amp connector kit

(2) 16 pin Amp connector kit

Connector Pin Outs (Weather-Pack)

(1) 4 pin Weather-Pack connector kit

KZ Valve Driver (46421-0433S1) Used with ICS1500 to operate KZ 3-way valve (95H-62-U). Adapter cable is required when used with Control Point (46649-2320).

(3) 3 pin WeatherPack connector kit

(1) 6 pin Weather-Pack connector kit

(2) 2 pin Weather-Pack connector kit

KZ Valve Driver w/Limit Switch (46649-25305S1) Used with F6H-50-Y K2 Valve to indicate valve full open.

Pin

Color

A B

Connector Pin Outs (AMP) Function

Pin

Color

Function

Black

Power (-)

8

White

Output A

Brown

Output B

9

Brown

Output B

C

White

Output A

15

Black

Power (-)

D

Red

Power (+)

16

Red

Power (+)

E

NC

F

NC

Item

Part Number

Description

46649-2530S1

Valve Driver (KZ) w/limit switch

1

46627-0730

6 pin Weather-Pack connector kit

2

46627-0250

2 pin Weather-Pack connector kit

3

46627-0260

3 pin Weather-Pack connector kit

Connector Pin Outs (Weather-Pack)

Connector Pin Outs (Weather-Pack)

Pin

Color

Function

Pin

A

Red

12V

A

Brown

Output A

B

Black

Ground

B

White

Output A Return

C

White

Input A

D

Brown

Input B

E

Gray

Control

F

NC

Item

Part Number

(2) 3 pin WeatherPack connector kit

12V Relay (46436-0032) Used with Control Point to shutoff the main boom valve simultaneously with liquid channel requirements. 48

Function

Connector Pin Outs (Weather-Pack) Pin

Color

A

NC

Function

B

Black

Output B

C

Gray

Output B Return

Description

46436-0032

Relay 12V

1

46627-0710

4 pin Weather-Pack connector kit

2

46627-0260

3 pin Weather-Pack connector kit

Connector Pin Outs (Weather-Pack)

(1) 4 pin Weatherpack connector kit

Color

Connector Pin Outs (Amp)

Pin

Color

Function

Pin

Color

A

Red

12V

A

Orange

B

Black

Ground

B

Yellow

C

Brown

Switched 12V

C

Red

D

NC

Function

12V

11071-0346-200801

Linear, PWM Valve Drivers

Linear, PWM Item

(4) Eyelet (1) 6 pin Weather-Pack connector kit

(2) Fuse Holder (3) 30 Amp Fuse

Part Number

Description

46649-0010S1

Valve Driver (Linear) max 30 Amp

1

46627-0730

6-pin Weather-Pack connector kit , flat

2

20108-0014

Fuse holder

3

20112-0006

30 Amp Fuse

4

20004-0010

Eyelet, 5/16" ring terminal ins.

5

11059-0023

3-pin Amp connector kit

6

20013-0032

Mounting bolts (not shown)

Connector Pin Outs (Weather-Pack 6 pin)

(5) 3 pin Amp kit w/Locking Ring 46490-0010S1 Linear Valve Driver Used with Control Point, ICS, and CCS products to operate an electric motor when current requirements are greater than 15 amps. Direct battery connection required. Max 30 amps

Connector Pin Outs (AMP 3 pin)

Pin

Color

Function

Pin

Color

Function

A

Red

+12V

1

Green

Signal (0-12V)

B

Black

Ground

2

Black

Ground

C

Brown

Actuator 1 (PWM)

3

NC

D

NC

E

NC

F

NC

Item

Eyelets (Ring Terminals)

Part Number

(1) 6 pin Weather-Pack connector kit

46421-0431S1 PWM Valve Driver Used with CCS products and connects to the solenoids of a PWM hydraulic valve.

Function

Red

+12V

Black

Ground

Description

46421-0431S1

Valve Driver (Pulse Width)

1

46627-0730

6-pin Weather-Pack connector kit, flat

2

46627-0240

2-pin Weather-Pack connector kit

3

20013-0032

Mounting bolts (not shown)

Connector Pin Outs (Weather-Pack 6 pin)

(2) 2 pin Weather-Pack connector kit

Color

Connector Pin Outs (Weather-Pack 2 pin)

Pin

Color

Function

Pin

Color

Function

A

Red

+12V

A

Red

B

Black

Ground

ACT/ACT2 (PWM)

C

Brown

Actuator 1 (PWM)

B

Black

Ground

D

White

Actuator 2 (PWM)

E

Gray

APER

F

NC

Miscellaneous

11071-0346-200801

Part Number

Description

46639-0180

Banjo Regulating Valve Driver Adapter Cable used w/464360030

49

Liquid Control Valve Assemblies

Liquid Control Two-way regulating control valves, stainless steel, available in 3/8", 1/2", 3/4", 1", 2" and 3". Valve Parts Part Number

Valve Size

Description

46709-5010

3/8"

Stainless Steel Valve, 2 way with EH3 actuator

46709-5020

1/2"

Stainless Steel Valve, 2 way with EH3 actuator

46709-5300

3/4"

Stainless Steel Valve, 2 way with EH2 actuator (used with NH3 TTU kit)

46709-5290

1"

Stainless Steel Valve, 2 way with actuator

46709-5150

2"

Stainless Steel Valve, 2 way with EH2 actuator

46709-5170

3"

Stainless Steel Valve. 2 way with EH5 actuator

2 way Stainless Steel Valve with EH2 Actuator (3/4", 1", 2")

Two-way Poly regulating control valves available in 3/4", 1". Valve Parts

2 way Stainless Steel Valve with EH3 Actuator (3/8", 1/2")

Part Number

Valve Size

Description

46709-5030

3/4"

Poly Valve, 2 way with EH3 actuator

46709-5280

1"

Poly Valve, 2 way with EH3 actuator

Two-way regulating control valve, carbon steel, available in 1". Valve Parts Part Number

Valve Size

Description

46709-5040

1"

Carbon Steel Valve, 2 way with EH2 actuator

2 way Stainless Steel Valve with EH5 Actuator (3")

2 way Poly Valve with EH3 Actuator (3/4", 1 ") 50

2 way Carbon Steel Valve with EH2 Actuator 11071-0346-200801

Liquid Control Valve Assemblies

Liquid Control Three-way regulating control valve assemblies available in 3/8", 1.5", 2".

Valve Parts Part Number

Valve Size

Description

46709-5220

3/8"

Stainless Steel Valve, 3 way with EH3 actuator

46709-5050

1.5"

Poly Valve, 3 way Poly with EH2 actuator

46709-5140

1.5"

Stainless Steel Valve, 3 way with EH2 actuator

46709-5160

2"

Stainless Steel Valve, 3 way with EH5 actuator

3 way Stainless Steel Valve with EH3 Actuator (3/8")

3 way Stainless Steel Valve with EH2 Actuator (1.5")

3 way Stainless Steel Valve with EH5 Actuator (1.5", 2")

11071-0346-200801

51

Liquid Boom Shutoff Valves

Liquid Boom Shutoff Liquid Boom Shutoff Valves (on/off ) available in 3/4" and 1".

Valve Parts Part Number

Valve Size

Description

46709-6000

3/4"

Single Shutoff Valve and Actuator

46709-6010

3/4"

3 Bank Shutoff Valve and Actuator

46709-6020

3/4"

5 Bank Shutoff Valve and Actuator

46709-5130

1"

Single Shutoff Valve and Actuator

Single Shutoff Valve and Actuator (3/4", 1") Actuators Part Number

Used With

46709-5260

46709-6000 46709-6010 46709-6020

Actuator Assembly EH5 On/Off

46709-6030

46709-5130

Actuator Assembly Shuftoff Valve

Description

3 Bank Shutoff Valve and Actuator (3/4")

5 Bank Shutoff Valve and Actuator (3/4")

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11071-0346-200801

Liquid Valves

Liquid Valve body without actuator available in 3/8", 1/2", 3/4", 1", 1.5" 2", and 3".

Valve Parts

3 way Stainless Steel Valve (3/8")

Part Number

Valve Size

Description

46709-5080

3/8"

Stainless Steel Valve, 2 way

46709-5230

3/8"

Stainless Steel Valve, 3 way

46709-5090

1/2"

Stainless Steel Valve, 2 way

46709-5310

3/4"

Stainless Steel Valve, 2 way

46709-5100

3/4"

Poly Valve, 2 way

46709-5110

1"

Carbon Steel Valve, 2 way

46709-5180

1"

Poly Valve, 2 way

46709-5120

1.5"

Poly Valve, 3 way

46709-5190

1.5"

Stainless Steel Valve, 3 way

46709-5200

2"

Stainless Steel Valve, 2 way

46709-5210

2"

Stainless Steel Valve, 3 way

46709-5240

3"

Stainless Steel Valve, 2 way

2 way Stainless Steel Valve (3/8", 1/2", 3/4")

2 way Poly Valve (3/4", 1")

2 way Stainless Steel Valve (2", 3")

3 way Poly Valve (1.5") 3 way Stainless Steel Valve (1.5", 2") 11071-0346-200801

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Liquid Valve Actuators

Liquid Valve Actuators Part Number

Used With

46709-5060

46709-5310 46709-5110 46709-5120 46709-5190 46709-5200

Actuator Assembly EH2 (used with Continental 1.25" NH3 valve

46709-5070

46709-5080 46709-5230 46709-5090 46709-5100 46709-5180

Actuator Assembly EH3

46709-5250

46709-5210 46709-5240

Actuator Assembly EH5

46709-5260

46709-6000 46709-6010 46709-6020

Actuator Assembly EH5 On/Off

46709-6030

46709-5130

Actuator Assembly Shuftoff Valve

Actuator Assembly EH3

Description

Actuator Assembly EH2

Actuator Assembly Shutoff Valve

Adaptor Bracket and Coupler (for use with Continental 1.25" NH3 Valve) Part Number

Coupler

Description

46709-7000

EH2 Actuator to Continental NH3 Valve Bracket (used to mount EH2 actuator on 1.25" valve)

46709-7010

EH2 Actuator to Continental NH3 Valve Coupler (used to mount EH2 actuator on 1.25" Valve)

Adaptor Bracket 54

11071-0346-200801

GC15/31/47 Ground Speed Control Systems

Service Parts Limited service parts are available for the Granular Spreader Control (GC) and Automated Servo Control (ASC). Locate the product part number on the end of the console to order replacement parts. All orders accepted for the Granular Spreader Control and Automated Servo Control are final. No returns or cancellations are accepted. Speed-O-Meter Adapter Part Number

Description

46317-0020S1

Electronic Speed-O-Meter Adapter (Dixson Head)

46317-0030S1

Electronic Speed-O-Meter Adapter (Ford)

46317-0031S1

Electronic Speed-O-Meter Adapter (Navistar/GMC/ Volvo)

Application Rate Sensor for GC15 & 31 Systems Part Number

Description

15097-0001

Application Rate Sensor 1:1 (6' cable)

15097-0004

Application Rate Sensor 1:1 (14' cable)

15097-0025

Application Rate Sensor 15:1 (24' cable)

Granular Control Valve with Manual Override

11071-0346-200801

Part Number

Old Part Number

Description

15225-0008

15210-1008

Without Manual Override (1.5' cable)

55

GC15/31/47 Ground Speed Control Systems

Service Parts Granular Control Valve with Manual Override Part Number

Old Part Number Description

15225-0010

15210-1010

GC15 Valve (1.5' cable)

Limited service parts are available for the Granular Spreader Control (GC) and Automated Servo Control (ASC). Locate the product part number on the end of the console to order replacement parts. All orders accepted for the Granular Spreader Control and Automated Servo Control are final. No returns or cancellations are accepted.

System Cables Order Number

Description

GC15 System Cables 43227-0044

Cable Assembly ( Valve 20' Cable/AR Sensor 24' Cable)

43227-0045

Cable Assembly (Valve 30' Cable/AR Sensor 24' Cable)

GC31 System Cables 43227-0012

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Cable Assembly (Valve 8'/AR Sensor 24')

11071-0346-200801

Harnesses Harnesses Harnesses Part Number

10' Ground Speed Extension

Description

43940-0024

Ground Speed Extension 10' (4 pin)

45790-1810

Sensor Extension Cable 15' (3 pin)

45790-1811

Sensor Extension Cable 30' (3 pin)

45790-1812

Sensor Extension Cable 45' (3 pin)

45790-1813

Sensor Extension Cable 7' (3 pin)

45790-1820

Liquid Valve Extension 15' (6 pin)

45790-1821

Liquid Valve Extension 30' (6 pin)

46421-0506S1

Sensor Extension 20' (4 pin square)

46421-0512S1

Valve/Driver Extension 10' (16 pin)

46421-0513S1

Valve/Driver Extension 20' (16 pin)

46421-0514S1

Valve/Driver Extension 30' (16 pin)

46421-1180

Dual PWM Valve Extension 2 15' (2 pin connectors)

46421-1460

Dual Sensor Extension 2 30' (3 pin connectors)

7' Sensor Extension

10' Valve Driver Extension

15' Liquid Valve Extension

15' Dual PWM Valve Extension 2 20' Hopper Level Extension

11071-0346-200801

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Service Parts Connectors

Service Parts

Weather Pack Socket contacts, pin contacts, and seals are the same part numbers for all Weather Pack plugs and receptacles. Weather Pack connector kits and accessories page 59.

5 6

Plug Body

2 or 4

Receptacle Body

5

1 or 3

6

Seal

Item

Part Number

Description

1

21896-0001

Pin Contact 18-20 ga.

2

21896-0002

Socket Contact 18-20 ga.

3

21896-0003

Pin Contact 14-16 ga.

4

21896-0004

Socket Contact 14-16 ga.

5

21897-0001

Seal (hole through center) (sealed around wire)

6

21897-0002

Seal (solid center) (seals unused hole)

AMP

Plug Body

1 or 3

Receptacle Body 2 or 4

Clamp

Clamp

Socket contacts and pin contacts are the same part numbers for all AMP CPC plugs and receptacles. AMP connector kits and accessories page 64. Item

Part Number

Description

1

21089-0001

Pin Contact (20-24 ga.)

2

21088-0001

Socket Contact (20-24 ga.)

3

21089-0002

Pin Contact (14-18 ga.)

4

21088-0002

Socket Contact (14-18 ga.)

Item

Part Number

Description

6

6

ITT Cannon

5

5

ITT Cannon Kit 23-pin

7

2 7

3

4

4

1

1

22048-2001

Connector Receptacle Body

2

22048-5002

Socket Contact (16-20 ga.)

3

22048-5003

Socket Contact (20-22 ga.)

4

22048-9003

Strain Relief

5

22048-9001

Strain Relief

6

22048-4002

Receptacle Body 48-pin

7

22048-5007

Pin Contact

Item

Part Number

Description

1

21959-0022

Plug (harness side)

2

21960-0001

Socket Contact (used with plug)

3

21959-0024

Receptacle (valve side)

4

21960-0002

Pin Contact (used with receptacle)

5

21959-0023

Wedge

DEUTSCH 5

1 2

3

4

Fuse

AMP 1

2

3

58

Item

Part Number

Description

20112-0046

Fuse 5 Amp

1

21895-0007

Fuse Cap

2

21896-0005

Fuse Sockets

3

21894-0007

Fuse Body

11071-0346-200801

Connectors & Kits Service Parts

Connectors & Kits

Weather Pack

Part Number

Description

Part Number

Description

46682-0770S1

1 Pin Connector Kit

46682-0770S1

1 Pin Receptacle Kit

21894-0001

Plug Body (male)

21895-0001

Receptacle Body (female)

21896-0002

Socket Contact (18-20 ga.)

21896-0001

Pin Contact (18-20 ga.)

21896-0004

Socket Contact (14-16 ga.)

21896-0003

Pin Contact (14-16 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0002

Seal, hole (14-16 ga.)

21897-0002

Seal, hole (14-16 ga.)

Part Number

Description

Part Number

Description

46627-0250

2 Pin Connector Kit

46627-0240

2 Pin Receptacle Kit

21894-0002

Plug Body (male)

21895-0002

Receptacle Body (female)

21896-0002

Socket Contact (18-20 ga.)

21896-0001

Pin Contact (18-20 ga.)

21896-0004

Socket Contact (14-16 ga.)

21896-0003

Pin Contact (14-16 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0002

Seal, hole (14-16 ga.)

21897-0002

Seal, hole (14-16 ga.)

Part Number

Description

Part Number

Description

46627-0270

3 Pin Connector Kit

46627-0260

3 Pin Receptacle Kit

21894-0003

Plug Body (male)

21895-0003

Receptacle Body (female)

21896-0002

Socket Contact (18-20 ga.)

21896-0001

Pin Contact (18-20 ga.)

21896-0004

Socket Contact (14-16 ga.)

21896-0003

Pin Contact (14-16 ga.)

Seal, hole (18-20 ga.)

21897-0001

Seal, hole (18-20 ga.)

Seal, hole (14-16 ga.)

21897-0002

Seal, hole (14-16 ga.)

Part Number

Description

Part Number

Description

46627-0710

4 Pin Connect Kit, Flat

46627-0720

4 Pin Receptacle Kit, Flat

21894-0004

Plug Body (male)

21895-0004

Receptacle Body (female)

21896-0002

Socket Contact (18-20 ga.)

21896-0001

Pin Contact (18-20 ga.)

21896-0004

Socket Contact (14-16 ga.)

21896-0003

Pin Contact (14-16 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0002

Seal, hole (14-16 ga.)

21897-0002

Seal, hole (14-16 ga.)

Part Number

Description

Part Number

Description

46627-0290

4 Pin Connector Kit, Square

46627-0280

4 Pin Receptacle Kit, Square

21894-0005

Plug Body (male)

21895-0005

Receptacle Body (female)

21896-0002

Socket Contact (18-20 ga.)

21896-0001

Pin Contact (18-20 ga.)

21896-0004

Socket Contact (14-16 ga.)

21896-0003

Pin Contact (14-16 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0002

Seal, hole (14-16 ga.)

21897-0002

Seal, hole (14-16 ga.)

Part Number

Description

Part Number

Description

46627-0730

6 Pin Connector Kit, Slat

46627-0740

6 Pin Receptacle Kit, Flat

21894-0006

Plug Body (male)

21895-0006

Receptacle Body (female)

21896-0002

Socket Contact (18-20 ga.)

21896-0001

Pin Contact (18-20 ga.)

21896-0004

Socket Contact (14-16 ga.)

21896-0003

Pin Contact (14-16 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0001

Seal, hole (18-20 ga.)

21897-0002

Seal, hole (14-16 ga.)

21897-0002

Seal, hole (14-16 ga.)

21897-0001 21897-0002

11071-0346-200801

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Connectors & Kits Service Parts

Connectors & Kits

AMP

Part Number

Description

Part Number

Description

11059-0007

4 Pin w/Locking Ring Kit

11059-0008

4 Pin without Locking Ring Kit

21090-0001

Plug Body

21091-0001

Connector Body

21090-0004

Connector Body

21091-0003

Connector Body

21088-0001

Socket Contact (20-24 ga.)

21088-0001

Socket Contact (20-24 ga.)

21088-0002

Socket Contact (14-18 ga.)

21088-0002

Socket Contact (14-18 ga.)

21089-0001

Pin Contact (20-24 ga.)

21089-0001

Pin Contact (20-24 ga.)

21089-0002

Pin Contact (14-18 ga.)

21089-0002

Pin Contact (14-18 ga.)

21092-0001

Clamp

21092-0001

Clamp

Part Number

Description

Part Number

Description

11059-0009

9 Pin with Locking Ring Kit

11059-0010

6 Pin without Locking Ring Kit

21090-0006

Connector Body

21091-0006

Connector Body

21088-0001

Socket Contact (20-24 ga.)

21089-0001

Pin Contact (20-24 ga.)

21088-0002

Socket Contact (14-18 ga.)

21089-0002

Pin Contact (14-18 ga.)

21092-0004

Clamp

21092-0004

Clamp

Part Number

Description

Part Number

Description

11059-0011

14 Pin with Locking Ring Kit

11059-0012

14 Pin without Locking Ring Kit

21090-0003

Connector Body

21091-0004

Connector Body

21088-0001

Socket Contact (20-24 ga.)

21089-0001

Pin Contact (20-24 ga.)

21088-0002

Socket Contact (14-18 ga.)

21089-0002

Pin Contact (14-18 ga.)

21092-0007

Clamp

21092-0007

Clamp

Part Number

Description

Part Number

Description

11059-0013

16 Pin with Locking Ring Kit

11059-0014

16 Pin without Locking Ring Kit

21090-0002

Connector Body

21091-0002

Connector Body

21088-0001

Socket Contact (20-24 ga.)

21089-0001

Pin Contact (20-24 ga.)

21088-0002

Socket Contact (14-18 ga.)

21089-0002

Pin Contact (14-18 ga.)

21092-0007

Clamp

21092-0007

Clamp

Part Number

Description

Part Number

Description

11059-0005

37 Pin with Locking Ring Kit

11059-0016

37 Pin without Locking Ring Kit

21090-0005

Connector Body

21101-0005

Connector Body

21088-0001

Socket Contact (20-24 ga.)

21089-0001

Pin Contact (20-24 ga.)

21088-0002

Socket Contact (14-18 ga.)

21089-0002

Pin Contact (14-18 ga.)

21092-0003

Clamp

21092-0003

Clamp

60

11071-0346-200801

Simulators Simulators Universal Proportional

Ground Speed

The Universal Proportional Simulator allows demonstration of a Control Point, ICS1100, ICS1500, ICS2000, or LT Control and simulates ground speed and feedback of application rate sensors, flow meter, etc. Appropriate adapter cable required. Universal Proportional Simulators Part Number

Control Point

Description

SIMPW

Universal Proporational Simulator with Adapter Cables

46790-0010S1

Universal Proportional Simulator

46790-0050

Control Point UPS Adapter Cable

46790-0060

ICS UPS Adapter Cable

46790-0090

LT Control UPS Adapter Cable

ICS

Ground Speed A Ground Speed simulator generates a ground speed signal useful for troubleshooting. Ground Speed Simulator

11071-0346-200801

Part Number

Description

45640-4511S1

Ground Speed Simulator VGS-200

61

Manuals Manuals/Installation Instructions Part Number

Description

11001-0950

ICS2000 Ice Control System Operator's Manual

11001-0958

ICS2000 Calibration & Programming Operator's Manual

11001-0972

ICS2000 French Canadian Operator's Manual

11001-0993

ICS2000 French Canadian Calibration & Programming Operator's Manual

11001-1042

ICS2000 Instruction with Printer

11001-1172

ICS1500 Calibration & Programming Operator's Manual

11001-1173

DaRT Installation Instruction

11001-1174

DaRT PC Tools Operator's Manual

11001-1183

ICS1100 Operator's Manual

11001-1211

DaRT PC Tools Manual Addendum

11001-1323

LT Control Operator's Manual

11001-1332

Control Point Operator's Manual

11001-1391

Control Point Wireless Instruction

11001-1451

Frostjet Instruction

11001-1454

PVC3000 Installation Instruction

11001-1462

Control Point Wireless Antenna Kit

11001-1465

Multi-Function Joystick Installation Instruction

Part Number

Description

11071-0181

Radar II

11071-0313

Radar III

11071-0197

DJ Capabilities

11071-0228A

Control Point

Sales Flyers

62

11071-0263

Solenoid Flow Control Cartridge (SFCC15)

11071-0264

Application Rate Sensor

11071-0265

DaRT

11071-0266

ICS1100

11071-0267

ICS1500

11071-0268

ICS2000

11071-0269

Vickers Spreader Control Valve

11071-0271

HydraForce PWM Valve

11071-0272

LT Control

11071-0340

PVC3000

11071-0350

Multi-Function Joystick

11071-0356

Control Point Wireless

11071-0346-200801

Specifications subject to change without notice.

Dickey-john Corporation 5200 Dickey-john Road Auburn, IL 62615 USA Toll Free: 1-800-637-3302 PH: 217-438-3371 www.dickey-john.com © 2008 DICKEY-john Corporation 11071-0346-200801

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