Parts Catalog
v. 2008
Windshield Cleaning System Frostjet ™.......................................................................................................................... Ground Speed Control Systems Control Point System ............................................................................................................... Data Retrieval (Wireless Data Transfer) ........................................................................... Parts ............................................................................................................................................. Accessories RoadWatch ................................................................................................................ Surface Patrol ............................................................................................................ Gate Height Sensor ................................................................................................... Pre-Wet/Anti-Ice Switch ........................................................................................... Down Pressure Sensor ............................................................................................. Flow Meter ................................................................................................................. Harnesses ................................................................................................................................... System Wiring Diagrams Main Harness ......................................................................................................................... Adapter Harness .................................................................................................................. Switch Module Harness ......................................................................................................
3 4 5 6
7 7 8 8 8 8 9 10 11 12
Service Parts Console .................................................................................................................................... Switch Module ......................................................................................................................
Order List (Liquid) ................................................................................................................... Order List (Combo) .................................................................................................................
LT Spreader Control ....................................................................................................... ICS2000 Control System ............................................................................................... System Wiring Diagram ....................................................................................................... Service Parts ............................................................................................................................. Parts Order List (with ARS Kit) ........................................................................................... Parts Order List (without ARS Kit) ................................................................................... Dual Drop On Actuator Service Parts .............................................................................
13 14 15 16 17 18 19 21 22 23 24
Joystick Controls Multi-Function ............................................................................................................... ControlKING®..................................................................................................................
Hydraulic Valves PVC3000 .......................................................................................................................... P/N Build Worksheet ..................................................................................................... Service Parts .................................................................................................................. Valves - Proportional Hydraulic Dual Flow ......................................................................................................................... P4 and P8 ......................................................................................................................... Valves Hydraulic Servo ............................................................................................................... Flow Meters Pre-Wet & Poly ................................................................................................................. Service Parts .................................................................................................................. 11071-0346-200801
25 27 28 29 30 34 34 35 36 37 1
Sensors Auger/Conveyor .............................................................................................................. Service Parts .....................................................................................................................
38 39
Sensors - Ground Speed Radar II & III Sensors ........................................................................................................ Hall-Effect .......................................................................................................................... Speedometers Mechanical & Electronic ...................................................................................................... Adapters ........................................................................................................................... Service Parts .................................................................................................................................
40 41 42 43 45
Sensors - Accessory Hopper Level .............................................................................................................................. Pressure ........................................................................................................................................
46 46
Valve Drivers Liquid, PWM, Control Valves, Electric Pumps................................................................... PWM, Electric Pump, Liquid Servo....................................................................................... Linear, PWM ..................................................................................................................... Miscellaneous .................................................................................................................
47 48 49 49
Valve Assemblies Liquid Control ............................................................................................................................
50
Valves - Shutoff Liquid Boom .....................................................................................................................
52
Liquid .............................................................................................................................................
53
Valves Actuators Liquid Valve ..................................................................................................................................
54
GC15/31/47 Service Parts .................................................................................................................................
Harnesses .................................................................................................................................................... Connectors Service Parts .................................................................................................................................
55 57 58
Simulators
2
Universal Proportional .............................................................................................................. Ground Speed ..............................................................................................................................
61 61
Manuals/Installation Instructions ....................................................................................
62
Sales Flyers ...........................................................................................................................
62
11071-0346-200801
Frostjet ™ Windshield Cleaning System
Frostjet ™ Frostjet is an easily installed, hot fluid windshield cleaning system for cars, trucks, and SUV's that significantly increases vehicle driver visibility in all weather conditions. In winter driving conditions, the Frostjet operates with existing vehicle washer and wiper systems to remove frost, slush, snow, and freezing rain. For warmer weather climates, Frostjet enhances the efficiency of windshield washer and wiper systems by removing buildup of insects, oil, tar, film, or road dust and debris. 50 amp unit recommended for pickup truck with gas engine. 90 amp unit recommended for diesel pickup, school bus, and heavy-duty chassis.
Frostjet
Vehicle Windshield Washer Fluid Reservoir
Part Number
Description
466492570
Frostjet heated fluid washer system (50 amp w 6' harness)
466492580
Frostjet heated fluid washer system (90 amp w 15' harness)
Supplied Hose Clamp P/N 8153012
Supplied Washer Fluid Hose P/N 8730000 To Vehicle Hose/Washer Nozzles
Vehicle Washer Fluid Hose
Supplied Hose Adapter P/N 8595505 or 8595506 Vehicle Windshield Washer Fluid Pump
Pump Outlet
11071-0346-200801
Supplied Washer Fluid Hose P/N 3310721
Supplied Hose Clamp P/N 8153012
Frost jet TM
3
Control Point® Ground Speed Control Systems
Control Point® Systems
Control Point is a closed-loop control system used for controlling granular and liquid material application rates, spinner speed, and spread width. The system is designed to work with a variety of actuators including drop-on actuators (servo valves), pulse-width modulated valves, electric pumps, and motorized ball valves. The latest Control Point software release 7.0 offers users enhanced capabilities: • Pause function • Wireless communication between computer and truck fleet • Granular rate adjustment based on liquid rate application Software version 7.0 is compatible with all Control Point previous software versions (excluding 466491671 and greater) The Control Point system basic components include: 1. Console 2. Standard Switch Module or Wireless Switch Module 3. Ground Speed Sensor Feedback devices to monitor application rates 4. 5. Actuator devices to regulate application rates 6. Harnesses to interconnect all system devices Base Station (wireless communication only) 7. The detachable keyboard, DaRT (handheld data transfer tool) and PC are considered programming and reporting aids that are not part of the basic Control Point system.
4
Features: • • • • •
Detachable keyboard for simplistic programming Liquid flow One digital accessory with programmable label One analog accessory (pressure or tank level) Standard RS232 port for GPS or printer
Determining System Components To order a Control Point system, the following information is required to ensure the proper system is selected for the correct application. 1. Wireless Communication - Is the compatible software installed (Control Point software version 7.0)? 2. Transmission Type - Which speed sensor adapter is required? 3. Valve Type - What valve will be used to control conveyer, auger, spinner hydraulics? 4. Application Rate Sensor - Which application rate sensor, adapter is required? 5. Cable length - What is the correct cable length required for the application rate sensor? 6. Liquid Components - What liquid components are required for pre-wet/anti-icing application? Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard can be shared among multiple trucks.
11071-0346-200801
Control Point® Ground Speed Control Systems
Data Retrieval SALT
LIQUID
Wireless Data Transfer Wireless transmission of truck fleet data to a computer eliminates the direct connection of computer to Control Point. Wireless download occurs when trucks are stationary and within 400' from the base station and the CP Tools software looping function is activated on the computer.
Connects to Rear side of Console
MPH
435
LBS/MILE GAL/TON 0% SPREAD WIDTH 100% 12:25:PM 8 MAR
RS232 Connector for Computer
Display Console
The following components are required for wireless compatibility: • Control Point Software version 7.28 or higher • CP Tools Software (computer) • Wireless Switch Module (truck) • Wireless Base Station (computer) • External antenna for clear reception (recommended option with Wireless Base Station)
Keyboard Connectors OF
F AU
TO
UN
AD LO
ER
ST MA
BLA ST
60 80 40
0
10 0
4
3
2
1
D
S
A Z
X
C
V
B
, N
'
;
L
K
J
H
G
F
]
[
P
O
I
U
Y
T
R
E
W
Q
0
9
8
7
6
5
=
-
.
0
\ Back Space
Wireless Switch Module
/
M
CP Tools software enhancements provide: • Uploading of Control Point software upgrades • A convenient computer reporting tool with userfriendly interface screen that packages previous software reporting functions.
Keyboard
Dickey-john software CD
The CP Tools software required for wireless communication is also an effective tool for non-wireless users.
Computer
CP Tools software is compatible with Windows 2000 or XP operating systems.
RS232 Cable
Optional: An external antenna kit is recommended for wireless applications and provides reliable reception when a signal is compromised between trucks and base station, i.e. brick buildings, no windows. Antenna provides a line of sight horizontal signal with a straight 400' effective diameter and includes a 100' cable for optimal location.
Base Station
Antenna Brackets Cable
External Antenna Kit
Control Point Wireless Data Retrieval
Fleet Summary Report Example Region: NM
Truck ID: 110011391
Date: 7-Nov-2006
CURRENT 35.7
MILES
Pause
0.00 Blast
TONS
MILES
Auto Material 1
SALT
2
SAND
TONS
MILES
Time
0.0
0.0
0.00 1.04
0.0 0.0
0.0
10.6
35.4
MILES
1
PREWET
53.1
35.4
1.04
0.0
0.0
0.00
2
DEICING
0.0
0.0
0.00
0.0
0.0
0.00
MILES
Material
TONS
MILES
Time
0.0
0.0
0.00
GAL
SAND
1.04
MILES
Pause
0.00 Blast
TONS
MILES
Auto
2
46649-3150S1
CP Tools Software
46649-3200S1
Wireless Switch Module
0.00
46649-3400S1
Wireless Base Station
46649-3600S1
External Antenna Kit (100' external antenna cable, external cable, mounting hardware)
0.0 0.0
0.0
HR Time
0.0
46649-3400S2
Base Station with CP Tools Software
46649-3500S1
100' External Antenna Cable
46649-3600S1
External Antenna with Mounting Hardware
MILES
0.00
10.6
35.4
GAL
MILES
1
PREWET
53.1
35.4
1.04
0.0
0.0
0.00
2
DEICING
0.0
0.0
0.00
0.0
0.0
0.00
Auto
0.0
Time
Material
11071-0346-200801
Control Point Software 7.28
Blast Time
SEASON 1423.2
SALT
Description
CP vrsn 7.28
MILES
0.00
GAL
1
0.0
Time
Material
Auto
0.0
HR
Part Number
0.00
Blast Time
GAL
MILES
Time
5
Control Point® Ground Speed Control Systems
Parts Console Part Number
Description
46649-1670S1
Console
Switch Module
Standard Switch Module
Part Number
Description
46649-3300S1
Standard Switch Module
46649-3200S1
Wireless Switch Module
Wireless Switch Module
Keyboard Part Number
Description
46649-0850S1
Calibration Keyboard (English)
Base Station - Wireless Part Number
Description
46649-3400S1
Base Station
Miscellaneous
6
Part Number
Description (Miscellaneous)
46649-0381S1
Console/Switch Module Mounting Hardware
46649-0391S1
Console Mounting Hardware
46649-1440
Dust Cap Kit
21019-0020
Dust Cap for RS-232 (included in 46649-1440)
21019-0021
Dust Cap for Keyboard (included in 46649-1440)
11071-0346-200801
Control Point® Ground Speed Control Systems
Accessories
Road Temperature Adapter Part Number
Description
46649-2700S1
RoadWatch SS Adapter
Adapter connects the RoadWatch sensor to the Control Point. Version 6.3 or newer software is required to display and record road and air temperature.
Adapter Harness Part Number
Description
46649-2090S1
RoadWatch Adapter Harness
Only required when using the 46649-0480S1 or 46649-0482S1 main harness.
Surface Patrol Adapter
Control Products, Inc. Spreader Interface for U.S. Pat 5,416,476
Part Number
Description
46649-2100S1
Control Products Surface Patrol Adapter
Connects the Control Products Surface Patrol spreader interface to the Control Point. Version 6.3 or newer software is required to display and record road and air temperature.
SURFACE PATROL™ D/A Adapter
11071-0346-200801
7
Control Point® Ground Speed Control Systems
Accessories
Gate Height, Liquid, Hydraulic PSI Gate Height Sensor Part Number
Description
46649-1780S1
Gate Height Sensor
Provides gate height position to the Control Point. Version 6.3 or newer software is required to display and control the conveyer speed to the gate height.
Pre-Wet/Anti-Ice Switch Part Number
Description
46649-1690S1
Pre-Wet/ Anti-ice Switch
Auto signals Control Point ice-control system to change from pre-wet to anti-ice. Allows integration of two flow meters and two valve drivers.
Down Pressure Sensor Part Number
Description
46570-0080S1
Down Pressure Sensor
Provides down pressure feedback from an underbody scraper to the Control Point. Version 6.4 or newer software is required to display and alarm the down pressure.
Flow Meter Part Number
Description
46649-1170S1
Flow Meter (Pre-Wet)
Usage of flow meter with Control Point.
8
11071-0346-200801
Control Point® Ground Speed Control Systems
Harnesses Main Harness (New) Part Number
Description
46649-0485S1
Main Harness (new style)
46649-0487S1
ICS to Control Point Adapter Harness (new style)
Main Harness (Old) Part Number
Description
46649-1210
ICS to Control Point Adapter Harness (old style)
Need more harness length in the cab? The crew cab harness is six feet longer from the main connector to the first breakout. All other functionality is the same between the main harness and the crew cab main harness. Refer to pages 10-13 for wire schematics.
11071-0346-200801
9
Control Point® Ground Speed Control Systems
System Wiring Diagram Main Harness (46649-0485S1) Note: Alpha characters in front of pin numbers indicate pin numbers of console connector. T
3
YEL
Dig Signal
k
7
RED
Dig Signal
u
23
BLK
Gnd (Speed)
31
GRN
Fq1 (Speed) Square Wave 2
N
2 Speed Axle Ignition 1
b
41
RED
+12V (Speed)
3
G
45
WHT
Fq2 (Speed) Sine Wave
4
D
18
RED
C
11
BLK
BOOM2
Dig Signal
B
B
5
BRN
BOOM3
Dig Signal
C
A
1
WHT SEE NOTE Dig Signal
D
U
2
GRY
E
J
47
TAN
ARS
e
37
WHT
Flowmeter
g
24
z
28
n
20
BOOM1
Dig Signal
Ground Speed Input NOTE:
A
Boom Switch Input Connector 21895-0006
1
WHT
BOOM4 or Pause Input
U
2
GRY
BOOM5 or Pre-wet Anti-Ice Switch Input Dig Signal E
Fq Freq Signal
RED A BLK B GRN C
Liquid Fq
Freq Signal
RED A BLK B GRN C
ORG/BK
Spinner Fq
Freq Signal
RED A BLK B GRN C
GRY
Tank Level
Analog Signal
SEE NOTE Dig Signal
ORG
Granular
E
32
LTGRN
Spinner open
26
LTBLU
Granular open
F
39
BLK
BATT GND
M
38
RED
+12V BATT
x w c y
21 14 42 27
WHT RD LTGN/BK WHT/WH LTGN/BK
+12V GND +12V GND Liquid open Liquid closed APER 2 Gate Height
Ang Signal
aa 22 Z 33
LTBLU/BK DKBLU
Pavement Temp Material Level
Ang Signal Dig Signal
r
PUR/WHT
Air Temp
Ang Signal
Tank Level or Down Pressure 46570-0080S1
6 8 14 15 16
Linear Driver 46490-0920S1
RED A BLK B GRN C
RED BLK LTBLU/BK PUR/WHT
Main Harness 46649-0485S1 46649-0486S1
12V Relay Driver 46436-0032S1
Granular PWM Driver 46421-0430S1
A B C D E F
RED A BLK B GRN C D
Main Power Fuse
10
Spinner Sensor (Fq) 46350-0030B
GRN BLU BLK BLK RED
W 12 BRN V 6 WHT i 9 GRY v 15 VLT/WH
Battery
Flowmeter
ORG C BLK B RED A
RED BLK BRN WHT GRY
Dig Signal D
Application Rate (Fq) Sensor 46436-017xS1
GRN C BLK B RED A
+12V Switched Output
p
35
A
A B C D
Gate Height Sensor or Bed Height Input 46649-1780S1
Hopper Level Sensor 46421-0870S1
Material Level Input
Roadwatch SS Adapter 46649-2070S1
11071-0346-200801
Control Point® Ground Speed Control Systems
System Wiring Diagram
11071-0346-200801
Hopper Level Sensor 46421-0870S1
Gate Height Sensor 46649-2370S1
Main Harness (46649-0480S1) replaced by 46649-0485S1
11
Control Point® Ground Speed Control Systems
System Wiring Diagram Switch Module Harness (46649-330051) S D A C K R B E T
BLK WHT RED GRN BRN BLU ORG YEL VLT
M P L N Y X
BRN RED ORG BLK GRN BLU
DCD RD TD DTR GND DSR RST CTS RI
1 2 3 4 5 6 7 8 9
RS232 Connector for Computer Dj# 22039-0001
Ch 2 +5V On/Off GND Channel 1 Spinner
Wireless Switch Module Switch Module Dj# 46649-3200S1 Dj# 46649-3300S1
w7 w25 w13 w26 w1 w21
AD
LO
UN TO
OF
F AU
MAS
TE
R
BL
AS
UN
D LOA
TO ER ST MA
T
F AU OF
60 80
BL AS
T
0 10
40
60
0
80
0 40
V W J Z
BRN BLU BLK GRN
Keyboard Data +5V Keyboard Clock GND
1 4 5 7
10
0
0
Keyboard Connectors
0
Scl Pau NumPrt F11 F12 F9 F10 = F6 F7 F8 0 \ 9 F4 F5 ] 8 F2 F3 [ 7 6 P Back e 5 O I Spac 4 ' 3 U ; Y 1 L T K R E J / . Q W G H , F D M N S A B
ESC F1
2
Z
X
C
V
Keyboard 46649-0850S1 (English)
See next page for harness Connects to Rear side of Console
12
11071-0346-200801
Control Point® Ground Speed Control Systems
Console Service Parts 1
Console Parts
3
Item
Part Number
Description
1
46649-0650
Decal, DICKEY-john logo
2
46649-0660
Decal, Control Point
3
20738-0006
On/Off Pushbutton Switch
4
20738-0010
On/Off Button, Black
4
2
3
5
Console Mounting Hardware
4
Item
2
10
7 8 9
Description
46649-0381S1
Console/Switch Module Mounting Hardware
1
20040-0011
1/4" -20 Hex Nut (2)
2
20014-0005
1/4"-20 x 3/4" Hex Bolt (3)
3
20014-0027
1/4"-20 x 1" Hex Bolt (2)
4
46649-0370
Optional Console Only Mounting Plate
5
46639-0900
Washer, Rubber
1
6
Part Number
6
46649-0590
U Bracket
7
20072-0022
Knob, Screw (2)
8
46649-0580
Combination Mounting Plate
9
21389-0017
#6 x 1/2" Screw (3)
10
46649-0350
Retaining Clip
Mounting hardware to secure the mounting bracket to the dash/mounting panel is not supplied with the kit.
11071-0346-200801
13
Control Point® Ground Speed Control Systems
Switch Module Service Parts 1
Switch Module Parts (Standard and Wireless) Item
8
2
9 4
3
5 6 10
7 11
12 13
14
Part Number
Description
46649-3300S1
Standard Switch Module (refer to pg 6)
46649-3200S1
Wireless Switch Module (refer to pg 6)
1
21265-0010
Rocker Switch SPDT (2)
2
21265-0039
Master Rocker Switch
3
46649-0680
Decal, Master Switch
4
46649-0670
Decal, Blast
5
20738-0011
Blast Push Button Switch
6
20738-0009
Button, Red
7
46649-1300
Decal, Warning
8
46649-0320A
Knob, Spread Width
8A
46649-0321S1
Service Knob, Spread Width (2 piece)
9
21265-0011
Rocker Switch SPST (2)
10
46649-0690
Decal, Spread Width Adjust
11
46649-0300
Switch Module Cover
12
21159-0010
Potentiometer
13
44501-0002
Disc
14
46649-0400
Switch Module Base
15
21389-0054
Screw (4)
Switch module items 1-15 are the same for the Standard and Wireless Switch Modules.
15
14
11071-0346-200801
Control Point® Ground Speed Control Systems
Parts Order List (Liquid) Determining System Components To order a Control Point system, the following information is required to ensure the proper system is selected for the correct application. Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard, p/n 466490850S1, can be shared among multiple trucks. PAGE # Component Notes CPLIQUID KIT includes:
Select
6.3SW AND NEWER CONTROL POINT REG. CAB MAIN HARNESS A/S DUST CAP KIT MANUAL,CONTROL POINT
466490485S1 466491440 110011332 Pg 10-11
Pg 1
Pg 45
Pg 39
Pg 50
Pg 48-50
CONSOLE MOUNTING HARDWARE 466490381S1 466390910S1 OPERATOR SWITCH MODULE OPTIONS 466493200S1 CP software version 7.0 required 466493300S1 SPEED SENSOR OPTIONS 464210507S1 Which speed sensor adapter is 464210508S1 required? 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1 FLOW METER EXTENSION OPTIONS 457901810 What is the correct cable length 457901811 required for the flow meter? 457901812 LIQUID DRIVER EXTENSION OPTIONS 466490961 466490960 LIQUID VALVE DRIVER OPTIONS (Required for electric or pwm pumps) 466490920S1 469400010S1
CPBASICCSLE Pg 37
Pg 7 Pg 47 Pg 8 Pg 51
Select 1
HARDWARE KIT CONSOLE/SWITCH MODULE HARDWARE KIT SWITCH MODULE MOUNT ONLY
Select 1
CNTRL PT SW MODULE WITH WIRELESS COMM PORT CNTRL PT SW MODULE
Select 1
EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRI PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR
Select 1
EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' EXT CABLE ARS/FLOW METER 45'
Select 1
LIQUID DRIVER EXTENSION 30' LIQUID DRIVER EXTENSION 20'
Select 1
LIQUID VALVE DRIVER 15 AMP LIQUID VALVE DRIVER 30 AMP
1 required
CONTROL POINT CONSOLE
What size flow meter is required?
1/2" POLY FLOW METER (.79-7.9GPM) 3/4" POLY FLOW METER (1.85-18.5 GPM) 1" POLY FLOW METER (2.64-26.4 GPM) 1 1/2" POLY FLOW METER (9.25 - 92.5 GPM) 2" POLY FLOW METER (19.0 - 198 GPM) 2" POLY FLOW METER W/ 1 1/2" HOSE BARBS (19.0 - 198 GPM) 3" POLY FLOW METER (39.6 - 396 GPM) 4" POLY FLOW METER (79.0 - 790 GPM) RAVEN FLOW METER ADAPTER PRE WET FLOW METER (.3 - 5 GPM) ROAD WATCH TEMP SENSOR ADAPTOR SURFACE PATROL TEMPERATURE SENSOR ADAPTOR HYDRAULIC PRESSURE SENSOR PRE WET/ANTI SWITCH 4 GPM VALVE 8 GPM VALVE 17/10 HYD VALVE 17/10 HYD VALVE LOAD SENSE 34/10 HYD VALVE 34/10 HYD VALVE LOAD SENSE
OPTIONAL PARTS PM00370018S1 PM00370023S1 PM00370030S1 PM00370040S1 PM00370048S1 PM00370048S2 PM00370068S1 PM00370088S1 466980040S1 4664911701 466492000S1 466492100S1 465700080S1 466491690S1 467092004S1 467092008S1 467092100 467092101 467092110 467092111
Pg 6 Pg 5
466490850S1 466493400S1
Pg 5
110011391
11071-0346-200801
Description
(formula gpm)
Optional accessories
For hydraulic motor-driven liquid pumps
CONTROL POINT PROGRAMMING KEYBOARD CONTROL POINT WIRELESS BASE STATION Wireless Download PC software
CONTROL POINT PC TOOLS SOFTWARE PROGRAM
15
Control Point® Ground Speed Control Systems
Parts Order List (Combo) Determining System Components To order a Control Point system, the following information is required to ensure the proper system is selected for the correct application. Any Control Point systems ordered require a calibration keyboard for entry of calibration and programming data. One keyboard, p/n 466490850S1, can be shared among multiple trucks. PAGE #
Component
Notes
Select
Description
CPCOMBO KIT includes: 466490485S1 464210430S1 466491440 110011332 Pg 10-11
Pg 1
P 45
P 39
P 39
P 50
P 48-50
P 58
CONSOLE MOUNTING HARDWARE 466490381S1 466390910S1 OPERATOR SWITCH MODULE OPTIONS 466493200S1 CP software version 7.0 required 466493300S1 SPEED SENSOR OPTIONS 464210507S1 Which speed sensor adapter is required? 464210508S1 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1 APPLICATION RATE SENSOR OPTIONS 464360170S1 Which application rate sensor or adaptor is 464360171S1 required? 464360172S1 464360176S1 464360177S1 464360178S1 464360179S1 464211210S1 ARS/FLOW METER EXTENSION OPTIONS 457901810 What is the correct cable length required for the 457901811 flow meter and/or application rate sensor? 457901812 LIQUID DRIVER EXTENSION OPTIONS 466490961 466490960 LIQUID VALVE DRIVER OPTIONS (Required for electric or pwm pumps) 466490920S1 469400010S1 ARS MOUNTING HARDWARE 457141810 457141850 VALVE EXTENSION OPTIONS 464210512S1 464210513S1 464210514S1 464211180
CPBASICCSLE Pg 37 Pg 47 Pg 47 Pg 8 Pg 51
Pg 6 Pg 5 Pg 49
16
6.3SW AND NEWER CONTROL POINT REG. CAB MAIN HARNESS A/S DRIVER VALVE ICS2000 DUST CAP KIT MANUAL,CONTROL POINT
OPTIONAL PARTS 466491170S1 464210518S1 466492370S1 465700080S1 466491690 467092004S1 467092008S1 467092100 467092101 467092110 467092111 466490850S1 466493400S1 110011391 464360032
Select 1
HARDWARE KIT CONSOLE/SWITCH MODULE HARDWARE KIT SWITCH MODULE MOUNT ONLY
Select 1
CNTRL PT SW MODULE WITH WIRELESS COMM PORT CNTRL PT SW MODULE
Select 1
EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRA PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR
Select 1
SNSR AR 10'CBL WP SNSR AR 15'CBL WP SNSR AR 30'CBL WP SNSR AR 5'CBL WP SNSR AR 22'CBL WP SNSR AR 1'CBL WP SNSR AR 6'CBL WP WHITE SENSORED MOTOR ADAPTOR
Select 1
EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' EXT CABLE ARS/FLOW METER 45'
Select 1
LIQUID DRIVER EXTENSION 30' LIQUID DRIVER EXTENSION 20'
Select 1
LIQUID VALVE DRIVER 15 AMP LIQUID VALVE DRIVER 30 AMP
Select 1
HARDWARE GC1000-S 1" COUPLER HARDWARE GC1000-S 1.25" COUPLER
Select 1
CBL EXT 10' VLV SNSR CBL EXT 20' VLV SNSR CBL EXT 30' VLV SNSR EXT,15' VALVE DRIVER for 464210430S1
1 Required
CONTROL POINT CONSOLE
What liquid flow meter is required for pre-wet/anti-icing application?
PRE WET FLOW METER (.3 - 5 GPM)
What valve type will be used to control conveyer, auger, spinner hydraulics?
Wireless download PC software
HOPPER LEVEL SENSOR GATE HEIGHT SENSOR HYDRAULIC PRESSURE SENSOR PRE WET/ANTI SWITCH 4 GPM VALVE 8 GPM VALVE 17/10 HYD VALVE 17/10 HYD VALVE LOAD SENSE 34/10 HYD VALVE 34/10 HYD VALVE LOAD SENSE CONTROL POINT PROGRAMMING KEYBOARD CONTROL POINT WIRELESS BASE STATION CONTROL POINT PC TOOLS SOFTWARE PROGRAM 12V RELAY
11071-0346-200801
LT Spreader Control Ground Speed Control Systems
LT Spreader Control The LT Spreader Control system has been designed to increase material spreading efficiency and allow for hydraulic spreader control valve installation outside of the cab. When in the automatic mode, the LT Spreader Control varies the speed of the conveyor in proportion to ground speed to maintain a uniform application rate of material on the road. Spreading automatically starts when the vehicle begins to move and automatically stops when the vehicle stops. The LT Spreader Control system consists of three components: • Control console • Ground speed sensor • Valve The console is installed in the cab and connected to the vehicle battery, hydraulic PWM spreader valve, and a ground speed sensor. 2 1
LT Spreader Control
3
Part Number
Description
46766-0041S2
LT Spreader Control Console with Mounting Bracket
46766-0041S1
LT Spread Control Console
46639-0910S1
Mounting Bracket
4
LT Spreader Control Parts
6
Item
Part Number
Description
1
21265-0038
Master Switch
2
46649-0320A
Conveyer/Spinner Knob
3
46766-0071
Decal
4
46766-0061
Housing
5
21159-0010
Potentiometer with Nuts
6
20738-0004
Blast Switch with Nut
5
Don't forget to select a: • Speed sensor • PWM valve
11071-0346-200801
17
ICS2000 Ground Speed Control Systems
ICS2000 Control System ICS2000 systems include a console that must be programmed according to the system application. Console programming varies depending on: • Speed input type • Hydraulic valve type • Application rate sensor • Units of measurement • Language The console program part number MUST be supplied when ordering an ISC2000 system to ensure the correct console is ordered for the system application. ICS2000 Control Systems are used for various truck chassis, spreaders, and hydraulic systems. Kits can vary depending on length of cables required for application rate sensors, extension cables, speed sensors, and hydraulic valve type used. Some kits do not include an application rate sensor, ground speed sensor, or White Sensor Motor adapter cable. The below table provides typical U.S. console programming part numbers. If other console programming numbers are required, call DICKEY-john Sales and Service for assistance.
U.S. Console Programming Part Numbers
Don't forget to select a: • Ground speed sensor • Hydraulic valve • Application rate sensor
Console Part Number
Speed Input
Valve Type
Application Rate Sensor
Unit of Measurement
Language
ICS0 0023
Sine Wave
PWM
DICKEY-john
Standard
English
NOTE: Sine wave speed input is used with an electronic input signal. Square wave speed input is used with a World Transmission or mechanical speed input signal. The White Motor sensor can be used in place of a Dickey-john application rate sensor for ICS2000 consoles.
18
11071-0346-200801
ICS2000 Ground Speed Control Systems
Wiring Diagram
46421-0501S1
46421-0570S1
46421-0502S1
11071-0346-200801
19
ICS2000 Ground Speed Control Systems
Wiring Diagram
46421-0515S1
46421-0510S1
46421-0230S1
46421-0507S1
46421-0508S1
46421-0430S1
46421-0262S1
46421-0506S1
20
11071-0346-200801
ICS2000 Ground Speed Control Systems
Service Parts ICS Console Parts 3
Item
Part Number
Description
46421-0010S1
ICS2000 Console (must be programmed)
1
46421-0270
Front Panel
2
20911-0001
Spread Width Control Pot
4
2
1
5
6 14
13
7
12
8
11 10
11071-0346-200801
9
3
46421-0280
Rear Enclosure
4
21528-0009
On/Off Switch with Nut and Washer
5
20109-0004
Sonalert
6
20072-0022
Mounting Knob
7
20137
Wellnut
8
40344-0041
Mounting Bracket
9
20738-0004
Blast Push Button
10
21047-0003
Spreader Control Switch with Nut
11
46421-0310
Decal, Spread Width/Spreader Control
12
20072-0025
Spread Width Knob with Set Screws
13
46421-0320
Panel Graphics ICS2000
14
46421-0670
Decal, Trim
15
21027-0003
Lamp GE#73 (not pictured)
21
ICS2000 Ground Speed Control Systems
Parts Order List (with ARS Kit) Refer to page 18 for ordering information.
PAGE #
Pg 44
Pg 39
Pg 58
Pg 54
Pg 58
22
Component ICS2000 w/ ARS includes: 464210501S1 464210502S1 464210860S1 457141810 110010950 110010958
Select
SPEED SENSOR OPTIONS 464210507S1 Select 1 464210508S1 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1 APPLICATION RATE SENSOR OPTIONS 464360170S1 Select 1 464360171S1 464360172S1 464360176S1 464360177S1 464360178S1 464360179S1 ARS EXTENSION OPTIONS 457901810 Select 1 457901811 if required 457901812 VALVE DRIVER OPTIONS 464210430S1 Select 1 464210262S1 VALVE EXTENSION OPTIONS 464210512S1 Select 1 464210513S1 if required 464210514S1 464211180 ICS00023 1 required
Description HARN PWR/GND SPEED CBL VLV/SNSR ICS2000 BDL HARDWARE ICS2000 HARDWARE GC1000-S MANUAL DJICS2000 MANUAL CAL&PROGRAM EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRA PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR SNSR AR 10'CBL WP SNSR AR 15'CBL WP SNSR AR 30'CBL WP SNSR AR 5'CBL WP SNSR AR 22'CBL WP SNSR AR 1'CBL WP SNSR AR 6'CBL WP EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' CBL,45 FT EXTENSION DRIVER VALVE ICS2000 DROP ON ACTUATOR (for 2FFL1Z valve) CBL EXT 10' VLV SNSR CBL EXT 20' VLV SNSR CBL EXT 30' VLV SNSR EXT,15' VALVE DRIVER ICS2000 CONSOLE
11071-0346-200801
ICS2000 Ground Speed Control Systems
Parts Order List w/o ARS Kit Refer to page 18 for ordering information.
PAGE #
Component
Select
ICS2000 w/o ARS includes: 464210501S1 464210502S1 464210860S1 110010950 110010958 Pg 44 464210507S1 464210508S1 464210509S1 464211450 464211440 463170192 463170191 466492130S1 464360230S1
Select 1
457901810 457901811 457901812
Select 1
464210430S1 464210262S1
Select 1
Pg 58
Pg 54
Pg 58 464210512S1 464210513S1 464210514S1 464211180 Pg 39 464211210S1 ICS00023
11071-0346-200801
1 required
Description HARN PWR/GND SPEED CBL VLV/SNSR ICS2000 BDL HARDWARE ICS2000 MANUAL DJICS2000 MANUAL CAL&PROGRAM SPEED SENSOR OPTIONS EL SPEEDO NAVISTAR SINE WAVE EL SPEEDO FORD SINE WAVE EL SPEEDO W/ METRA PACK CONNECTORS SINE WAVE EL SPEEDO NAVISTAR W/ DEUTSCH CONNECTORS SINE WAVE EL SPEEDO WORLD TRANS ECU V20 SOCKET CONN SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO WORLD TRANS WIRE 157 SQ WAVE EL SPEEDO NAVISTAR 5000/7000 12VVW OPTION MECHANICAL SPEEDO SENSOR ARS EXTENSION OPTIONS EXT CABLE ARS/FLOW METER 15' EXT CABLE ARS/FLOW METER 30' CBL,45 FT EXTENSION VALVE DRIVER OPTIONS DRIVER VALVE ICS2000 DROP ON ACTUATOR (for 2FFL12 valve) VALVE EXTENSION OPTIONS CBL EXT 10' VLV SNSR CBL EXT 20' VLV SNSR CBL EXT 30' VLV SNSR EXT,15' VALVE DRIVER SENSORED MOTOR ADAPTOR WHITE SENSORED MOTOR ADAPTOR ICS2000 CONSOLE
23
Dual Drop On Actuator
Service Parts Dual Drop On Actuator Valves convert manual valves (Danfoss 2FF Series and Gresen QD Series valves) to electrical-actuated valves. Conversions are accomplished by removing the existing knobs and installing the actuator over existing needle valve stems. This actuator provides an economical means of retrofitting a ground speed controller into an existing fleet. Commonly used with the ICS2000 family. The Drop On Actuator is not compatible with the Danfoss or Gresen Valve Load Sense versions.
Dual Drop On Actuator Valve ITEM
2 1
3
4 5 6 7
9
8
9A 10 11
17
13 14
24
12
15
Part Number
Description
46421-0262S1
Dual Motor Drop On Actuator Cable 18" (replaces 46421-0260S1)
46421-0512S1
Drop on Actuator Extension Cable 10 ft.
46421-0513S1
Drop on Actuator Extension Cable 20 ft.
46421-0514S1
Drop on Actuator Extension Cable 30 ft.
1
46421-1200
Motors (both)
2
42282-0005
Valve Actuator Cover
3
21028-0070
O-rings
4
21034-0007
Band Clamp
5
20477-0002
Micro Switches
6
20523-0002
Coupling Clamp
7
46421-0980
Bar Clamp
8
46421-0390
Cable Assembly
9
46421-0160
Coupling
9A
46421-0170
Index (lower coupling)
10
20418-0025
Allen Screws
11
20040-0085
Jam Nut
12
11059-0013
16-Pin Kit with Lock Ring
13
21028-0017
O-rings
14
46421-0180
Adapter Bracket
15
21389-0045
Mounting Bolts
16
20040-0005
Nut
16
11071-0346-200801
Multi-Function Joystick Controls
Retractable Multi-Function Joysticks control all hydraulic plow functions in one system when the truck ignition key is enabled. The joystick provides multi-axis proportional control for up to four independent hydraulic functions: • front plow • dump body • wing • scraper A retractable joystick can be secured underneath the armrest maximizing operator comfort when not in use. The joystick is equipped with a safety trigger to initiate movement of the hydraulic function to ensure operation activates when the operator is ready.
Sliding door to protect joystick when not in use
An emergency wing extract button on side of armrest automatically moves the wing plow into home position to avoid oncoming obstacles. An optional float harness is available for hydraulic systems with float functionality.
Front Plow
Dump Body Scraper
Wing
FEATURES: • Multi-axis • Retractable • Joystick grip with safety trigger to initiate movement of hydraulic function • Auto wing retract • Armrest assembly attaches to driver seat maximizing cab space • Adjustable armrest for operator comfort • LED indication for function selection • 12V convenience plug for accessories APPLICATIONS: • Snow Plows • Tractor Backhoes • Bucket Trucks • Garbage Trucks • Any hydraulic control application
11071-0346-200801
25
Multi-Function Joystick Controls
Retractable 24-pin CPC
Power connector not used. Do not remove dust plug.
Armr
est
ECU
Floa
t Har
Battery
ness
+
-
Plow Main Cab Harness
Dum p Bo dy Pow er
ut er O Pow CAN
Plow Wing nsion Exte ss e Harn
Auxiliary Module
Part Number
Joystick Description
Part Number
Description
MF Basic Gen II (Front Plow and Hoist Control)
MF Plus Gen II (Front Plow, Hoist, Scraper, Wing Control)
46796-0520
HydraForce Multi-Function Joystick Armrest Assembly
46796-0520
HydraForce Multi-Function Joystick Armrest Assembly
46796-0600
Joystick Bracket Seat Assembly
46796-0600
Joystick Bracket Seat Assembly
46796-0710
ECU-MS Controller
46796-0710
ECU-MS Controller
46796-0420
Power Harness
46796-0420
Power Harness
46796-0470
Cab Interface Harness
46796-0470
Cab Interface Harness
46796-0440
Plow Harness
46796-0440
Plow Harness
46796-0450
Dump Body Harness
46796-0450
Dump Body Harness
46796-0480
Body Scraper Harness
Deutsch 2-pin Connectors Part Number
26
to Ignition
er crap ody S b r e Und r inato ve Termnot remo Do
Joystick
Fuse
Description
46796-0430
CAN Power Harness
46796-0740
Auxiliary Module
21959-0022
Plug (harness side)
21960-0001
Socket contact (used with plug)
Service Parts
21959-0024
Receptacle (valve side)
Part Number
Description
21960-0002
Pin contact (used with receptacle)
46796-0460
Float Harness
21959-0023
Wedge
46796-0400
CAN Terminator
46796-0700
Joystick only
46796-0730
Connector 70-pin
11071-0346-200801
ControlKING® Joystick Controls
ControlKING® ControlKing® is a joystick control module used to control proportional hydraulic valves. The module design allows for one to four joysticks to be stacked on a single mounting plate providing the flexibility to customize the cab environment while saving space, installation labor, and money. FEATURES: • Single and dual axis configuration • Total feathering capabilities for adjustable hydraulic speed control • Controls proportional or "bang-bang" valves • Customizable - install multiple joysticks for multiple uses • Automatic float control (dual axis) • Gated for single-motion action • Electromagnetic interference (EMI) and electrostatic discharge (ESD) protected ControlKING Joystick Part Number
Description
46796-0010S1
Joystick Controller, Dual Axis
46796-0020S1
Joystick Controller, Single Axis with Lockout Switch
46796-0030
Kit, Joystick Base Plate, Hardware and Power Harness Cable
Accessories Joystick Accessories
1 Cable, Joystick Main Power
Part Number
Description
46796-0050
Cable, Joystick Controller Main Power
46796-0060
Cable, Joystick Controller Output
46796-0090
Decal Kit, Joystick Controller
46796-0070
End Plate
46796-0080
End Plate with Cable Access
46796-0150
Aluminum Base Plate, 16"
46796-0160
Aluminum Channel, 4"
2 Cable, Joystick Controller Output 11071-0346-200801
27
PVC3000 Hydraulic Valves
PVC3000 The PVC3000 central hydraulic package consists of a base manifold for control of the spreader, spinner, and liquid application that accommodates add-on valve sections for plow and hoist control. The end package can be used with fixed displacement or load sense hydraulic systems. FEATURES: • Base manifold for material application control • Hydraulic flows with a maximum of 20 GPM auger, 8 GPM spinner, and 8 GPM liquid • Manual override for auger, spinner, and liquid • Add-on individual hydraulic sections for plow and hoist control • Each hydraulic section is dual control (plow up/down) • Hydraulic flow ranges for each section available for 1-32 gpm • Compatible with fixed displacement and load sense systems • Optional auger reversing valve The PVC3000 can be used with a Control Point, ICS2000, LT Controller for material spreader control or with a Multi-Function or Control King joystick for plow and hoist control. Hoist (up/down) Plow (left/right) Plow (up/down)
The manifold can be removed for the use of joysticks only. Electric solenoids can be removed for use as a manual only for applications such as tow trucks, log splitters, etc.
Hydraulic Pump Tank
Load Sense
Conveyor (one direction) Conveyor (Bidirectional) Option Conveyor Reversing Valve Location
Pulse Width Modulated Electrical Actuation Technical Data Control signal: Response time: Ambient temperature: Pilot pressure:
0-750 mA (24V) 0-1500 mA (12V) 150-200ms -30 to +80 degrees C 25 bar (PVH)
Spinner Liquid Pre-Wet
28
• • • •
No spool position feedback control 2A, 100-400 Hz pulse width modulated control signals Deutsch connectors 12V or 24V proportional coils
11071-0346-200801
PVC3000 Hydraulic Valves
P/N Build Worksheet PART NUMBER BUILD
P/N Selection
Code ICSV0
Description Base Valve Manifold
ICSVO
Pump Options
Code V F D
Description Variable Displacement Fixed Displacement Double Fixed Displacement
Conveyer Options
Code U B
Description One Direction Two Direction (Reversible)
Pre-Wet Options
Code P X
Description Liquid Pre-Wet Blocking
Pressure Adjustment
Code 22
Description P1 Pressure Adjust
Spinner/ Pressure Adjustment
Code XX 22
Description Manual Spinner Adjust P2 Pressure Adjust
Base Valve Manifold
22
Add-On Sections (Up to 8)
Capacity
Cylinder Action
Pressure Shock Relief Port “A”
Pressure Shock Relief Port “B”
Code Z A B C D E F
Description Valve Section 1.3 gpm Valve Section 2.6 gpm Valve Section 6.6 gpm Valve Section 10.6 gpm Valve Section 17.2 gpm Valve Section 26.4 gpm Valve Section 34.3 gpm
Code C S M F
Description Double Acting Single Acting Motor Control Float Valve
Code X A B C D E F G H I J K L M N O P Q R S T
Description W/O Press Shock Relief 460 psi 725 psi 914 psi 1160 psi 1450 psi 1813 psi 2031 psi 2175 psi 2320 psi 2538 psi 2755 psi 3045 psi 3335 psi 3480 psi 3625 psi 3845 psi 4061 psi 4351 psi 4641 psi 5075 psi
Code X A B C D E F G H I J K L M N O P Q R S T
Description W/O Press Shock Relief 460 psi 725 psi 914 psi 1160 psi 1450 psi 1813 psi 2031 psi 2175 psi 2320 psi 2538 psi 2755 psi 3045 psi 3335 psi 3480 psi 3625 psi 3845 psi 4061 psi 4351 psi 4641 psi 5075 psi
PVC3000
Manifold Description
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7
Section 8
Final Part Number ICSVO
22 Manifold Description
/
/ Section 1
/ Section 2
/ Section 3
/ Section 4
/ Section 5
/ Section 6
/ Section 7
Section 8
11002 0566 200712
11071-0346-200801
29
PVC3000 Hydraulic Valves
Service Parts
Inlet Tank
Pressure Gauge (optional)
End Cap Part Number
Description
tbd
End Cap Module (Open Center Circuit)
tbd
End Cap Module (Closed Center Circuit)
tbd
Seals between Basic Module and End Cap Module
tbd
Seals
Load Sense Basic Module Part Number
Description
tbd
Module with Check Valve but not prepared for Shock Valves
tbd
Module with Check Valve and prepared for Shock Valves
tbd
Module with Compensator Valve and Load Sensing Relief Valve but not prepared for Shock Valve (primarly used for float function)
tbd
Seals between Basic Module
tbd
Shock Valve O-ring
Contact DICKEY-john Technical Support at 1-800-637-3302 to order End Cap and Basic Module parts.
30
11071-0346-200801
PVC3000 Hydraulic Valves
Service Parts Mechanical Lever and Electrical Coils
Mechanical Lever
Part Number
Description
467094000
Mechanical Lever
467094005
Seals for Mechanical Lever
467094010
Electrical Activation for Section (coils)
467094015
Seals for Electrical Activation
Electrical Coils Spools for Basic Module Part Number
Description
Cylinder Spool (Double Acting) tbd
1.3 GPM spool 2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool 26.4 GPM spool 34.3 GPM spool
Single Acting Spool tbd
1.3 GPM spool 2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool 26.4 GPM spool
Motor Spool (Double Acting) tbd
1.3 GPM spool 2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool 26.4 GPM spool 34.3 GPM spool
Float Spool (need to use 157B6603 or 157B6633 Basic Module) tbd
2.6 GPM spool 6.6 GPM spool 10.6 GPM spool 17.2 GPM spool
Contact DICKEY-john Technical Support at 1-800-637-3302 to order cylinder spool parts. 11071-0346-200801
26.4 GPM spool
31
PVC3000 Hydraulic Valves
Service Parts Port Relief Valves for Basic Modules Part Number
Description
tbd
Shock Valve adjusted at 460 psi code "A" Shock Valve adjusted at 725 psi code "B" Shock Valve adjusted at 914 psi code "C" Shock Valve adjusted at 1160 psi code "D" Shock Valve adjusted at 1450 psi code "E" Shock Valve adjusted at 1813 psi code "F" Shock Valve adjusted at 2031 psi code "G" Shock Valve adjusted at 2175 psi code "H" Shock Valve adjusted at 2320 psi code "I"
Contact DICKEY-john Technical Support at 1-800-637-3302 to order Shock Valve parts.
Shock Valve adjusted at 2538 psi code "J" Shock Valve adjusted at 2755 psi code "K" Shock Valve adjusted at 3045 psi code "L" Shock Valve adjusted at 3335 psi code "M" Shock Valve adjusted at 3480 psi code "N" Shock Valve adjusted at 3625 psi code "O" Shock Valve adjusted at 3845 psi code "P" Shock Valve adjusted at 4061 psi code "Q" Shock Valve adjusted at 4351 psi code "R" Shock Valve adjusted at 4641 psi code "S" Shock Valve adjusted at 5075 psi code "T" Anti-Cavitation Valve Bolt Kit for Valve Sections
8 mm threads
Part Number
Description
467094020
PVG Valve Bolt Kit (2 section) 20 lbf-ft
467094025
PVG Valve Bolt Kit (3 section) 20 lbf-ft
467094030
PVG Valve Bolt Kit (4 section) 20 lbf-ft
467094035
PVG Valve Bolt Kit (5 section) 20 lbf-ft
467094040
PVG Valve Bolt Kit (6 section) 20 lbf-ft
467094045
PVG Valve Bolt Kit (7 section) 20 lbf-ft
467094050
PVG Valve Bolt Kit (8 section) 20 lbf-ft
467094055
PVG Valve Bolt Kit (9 section) 20 lbf-ft
467094060
PVG Valve Bolt Kit (10 section) 20 lbf-ft
Conveyor, Spinner, Pre-Wet Proportional Valves
32
Part Number
Description
467094065
Proportional Valve for Conveyor
467094070
Proportional Valve for Spinner
467094075
Proportional Valve for Pre-Wet
467094080
Cavity Plug for Valve without Pre-Wet Option
467094085
Coil for any Proportional Valve
11071-0346-200801
PVC3000 Hydraulic Valves
Service Parts Bi-Directional Valve for Conveyor Part Number
Description
467094090
Directional Valve
467094095
Mounting Bolts Set
467094100
Directional Valve Coils
467094105
Seals
467094110
Cover (if bi-directional valve is not used)
Check Valve for Base Manifold
11071-0346-200801
Part Number
Description
467094115
Check Valve
33
Proportional Hydraulic Valves
Proportional
Dual Flow Use with 46421-0430S1 PWM Granular Valve Drive Module
The Dual Flow Spreader Control Valve provides proportional control of the spinner and conveyor/auger motor and can be mounted outside the cab. The valve is a direct replacement for the Fluid Control 2FFL1 2 or equivalent spreader valve and can operate with either a fixed displacement or variable displacement (load sense) pump. Can also run continuously with the spinner circuit shutoff. SPECIFICATIONS: • Operating Pressure: Inlet 4,000 psi • Regulated Flow Rate: 0-17 GPM or 0-34 GPM auger/conveyor 0-10 GPM Spinner • Internal Leakage: 50 cc/min. max at 2,000 psi • Coil Voltage: 12 VDC • Max Control Current: 1,400 ± 100 mA Dual Flow Spreader Control Valve Part Number
Description
46709-2100
Dual Hydraulic Valve (HydraForce) 17 GPM conveyor/10 GPM spinner
46709-2101
Dual Hydraulic Valve (HydraForce) 17 GPM conveyor/10 GPM spinner
46709-2110
Dual Hydraulic Valve (HydraForce) 34 GPM conveyor/10 GPM spinner)
46709-2111
Dual Hydraulic Valve with Load Sense (HydraForce) 34 GPM conveyor/10 gpm spinner)
P4 and P8 P4 and P8 Proportional Flow Control Valves are electrical-variable two-way pressure-compensated spool valves and can be used with either open or closed-center hydraulics by plugging port 2 of the valve body. SPECIFICATIONS: • Operating Pressure: • Regulated flow rate: • Reverse Free Flow Cracking Pressure: • Internal Leakage: • Coil voltage: • Max Control Current:
Inlet 3,500 psi (240 bar) 0-4 GPM (0-15 LPM) p/n 46709-2004S1 0-8 GPM (0-30 LPM) p/n 46709-2008S1 15-20 psi (1-1.4 bar) 0.10 GPM (0.38 LPM) at zero current 12 VDC 1,500 ± 100 mA
Proportional Flow Control Valve
34
Part Number
Description
46709-2050S1
Valve Assembly 25 GPM
46709-2004S1
P4 Valve Assembly 4 GPM
46709-2008S1
P8 Valve Assembly 8 GPM
46709-0360S1
Replacement Coil (4 or 8 GPM Valve)
46709-0380S1
Replacement Cartridge 4 GPM
46709-0370S1
Replacement Cartridge 8 GPM
11071-0346-200801
Hydraulic Servo Valves
Hydraulic Servo
Single Flow Hydraulic Servo Valves are a single-flow control valve. Typical applications include controlling hydraulic flow to a motor that drives a liquid pump or on a spreader where conveyor-only control is required.
Use with Hydraulic Valve Driver Module 46436-0030A
1
2 3 4
5
Part Number
Description
15557-0001
Servo Valve 30 GPM 20 ft. cable
15557-0002
Servo Valve 23 GPM 10 ft. cable
15557-0003
Servo Valve 9 GPM 20 ft. cable
15557-0004
Servo Valve 18 GPM 20 ft. cable
15557-0006
Servo Valve 5 GPM 20 ft. cable
15557-0007
Servo Valve 30 GPM 10 ft. cable
15557-0009
Servo Valve 28 GPM 20 ft. cable
15557-0011
Servo Valve 13 GPM 20 ft. cable
15557-0013
Servo Valve 16 GPM 20 ft. cable
15557-0015
Servo Valve 25 GPM 20 ft. cable
15557-0016
Servo Valve 20 GPM 20 ft. cable
15557-0017
Servo Valve 30 GPM 30 ft. cable
15557-0018
Servo Valve 10 GPM 11 ft. cable
15557-0022
Servo Valve 58 GPM 20 ft. cable
6 7 8 9
10 12
11 13 15
14
16
Connector Pin Outs Pin Color Function 1 Red Signal (0-12V) 2 NC NC 3 Black Signal (0-12V) 4 Green APER
The system must be in operation to make adjustments. Both adjustments are located under the center plate. CAUTION: Be cautious to not overspeed the hydraulic motor. Adjustment 1 (To eliminate creep) 1. Loosen the Allen head screw (large) in the coupling collar. 2. Using pliers, rotate the valve stem until creep stops to establish a closed position. 3. Retighten the collar.
ITEM
Part Number
Description
1
44506-0001
Motor and Coupling
2
45714-0170
Center Coupling
3
45714-0180
Mounting Plate
4
45675-4023
Switch Assembly (black)
5
42282-0002
Valve Cover
6
45714-0120
Center Plate
7
21034-0002
Clamp
8
45675-4022
Switch Assembly (red)
9
42148-0004
Seal
10
21028-0023
O-ring
11
42147-0001
Dust Cover
12
44313-0001
Retainer
13
21093-0001
Seal Ring
14
44316-0001
Clamp
15
11059-0008
Connector Kit
43940-0021
Cable complete 10 ft.
43940-0022
Cable complete 20 ft.
43940-0023
Cable complete 30 ft.
16
Adjustment 2 (Adjust maximum flow rate gpm) 1. Loosen the small Allen head screw in the orifice adjustment collar. 2. Using pliers, turn the orifice adjustment collar counterclockwise to increase flow; clockwise to decrease flow. 3. Retighten orifice collar screw.
11071-0346-200801
35
Pre-Wet & Poly Flow Meters
Pre-Wet & Poly
Pre-Wet Application Flow Meter GEM Part Number
Description
46649-1170S1
Flow Meter, GEM (comes with insertable orifice)
Flow rate with orifice Flow rate without orifice
0.3 - 3 GPM 0.5 - 5 GPM
Output rate of 2,000 pulses per gallon
Poly Poly Flow Meter Part Number
Description
PM00370018S1
1/2" Poly Flow Meter assembly
PM00370023S1
3/4" Poly Flow Meter assembly
PM00370030S1
1" Poly Flow Meter assembly
PM00370040S1
1 1/2" Poly Flow Meter assembly
PM00370048S1
2" Poly Flow Meter assembly
PM00370048S2
2" Poly Flow Meter assembly with 1 1/2" hose barbs
PM00370068S1
3" Poly Flow Meter assembly
PM00370088S1
4" Poly Flow Meter assembly
Flow Rate 1/2"
0.79 - 7.90 GPM
3/4"
1.85 - 18.5 GPM
1"
2.64 - 26.4 GPM
1 1/2"
9.25 - 92.5 GPM
2"
19.0 - 198 GPM
3"
39.6 - 396 GPM
4"
79.0 - 790 GPM
1/2" - 2" Poly Flow Meter assemblies include: • Flow meter body with turbine, axle, and bearings • Hall-Effect sensor with 3-pin Weather Pack connector • 2 hose bars for inlet and outlet • 2 Viton o-ring • 2 coupling nuts
36
11071-0346-200801
Service Parts Flow Meters
Service Parts
Poly Poly Flow Meter Sensor and Parts
3" - 4" Poly flow meter assemblies include: • Flow meter body with turbine, axle, and bearings • Hall-Effect sensor with 3-pin Weather Pack connector • 2 flanges with groove • 2 Viton o-rings • 2 flat flanges (no grooves)
Part Number
Description
PM30304999S1
Poly Flow Meter Sensor
PM29300725S1
1/2" Turbine
PM29301899S1
1/2" Axle and Bearings
PM65403132
1/2" Hose Barb (also fits 3/4" flow meter)
PM80001432
1/2" O-ring (Viton) (also fits 3/4" flow meter)
PM65401732
1/2" Coupling Nut (also fits 3/4" flow meter)
PM30301125S1
3/4" Turbine
PM30305099S1
3/4" Axle and Bearings
PM31300925S1
1" Turbine
PM31303199S1
1" Axle and Bearings
PM67402432
1" Hose Barb
PM80005432
1" O-ring (Viton)
PM67401332
1" Coupling Nut
PM34300325S1
1 1/2" Turbine
PM32302099S1
1 1/2" Axle and Bearings (same as 2")
PM82416432
1 1/2" Hose Barb
PM80004832
1 1/2" O-ring (Viton)
PM20005432
1 1/2" Coupling Nut
PM32300825S1
2" Turbine
PM32302099S1
2" Axle and Bearings (same as 1 1/2")
PM82412632
1 1/2" Hose Barb for 2" Flow Meter
PM82406532
2" Hose Barb
PM80002232
2" O-ring (Viton)
PM30005132
2" Coupling Nut
PM33302632
3" Flange with groove for O-ring
PM33302732
3" Flange, smooth
PM80009300
3" O-ring (Viton)
PM35300532
4" Flange with groove for O-ring
PM35300632
4" Flange, smooth
PM80002500
4" O-ring (Viton)
Adapters Adapter
11071-0346-200801
Part Number
Description
46698-0040S1
Raven Flow Meter Adapter
37
Auger/Conveyor Sensors
Auger/Conveyor Auger/Conveyor sensors provide high resolution accuracy for measuring the rotational speed of a shaft to ensure system accuracy. • • • •
Outputs at 360 pulses per revolution for increased accuracy RPM range 2-2,500 Easily adapts to 1 and 1 1/4" diameter shafts 12V sensor with 5-8 V square-wave signal output
Application Rate Sensor
1" Shaft Coupler
1 1/4" Shaft Coupler
Part Number
Description
46436-0178S1
Sensor, AR with 1 ft. cable
46436-0176S1
Sensor, AR with 5 ft. cable
46436-0179S1
Sensor, AR with 6 ft. cable
46436-0170S1
Sensor, AR with 10 ft. cable
46436-0171S1
Sensor, AR with 15 ft. cable
46436-0177S1
Sensor, AR with 22 ft. cable
46436-0172S1
Sensor, AR with 30 ft. cable
11004-0179
AR Sensor Mounting Hardware (includes 1" coupler)
11004-0305
AR Sensor Mounting Hardware (includes 1 1/4" coupler)
21016-0009
1" Shaft Coupler
21016-0013
1 1/4" Shaft Coupler
46421-1210S1
White Motor Sensor Adapter Cable
45790-1810
AR Sensor Extension Harness 15 ft.
45790-1811
AR Sensor Extension Harness 30 ft.
45790-1812
AR Sensor Extension Harness 45 ft.
45007-0066
AR Sensor Tester
An Application Rate Sensor Tester quickly and effectively tests application rate sensors even when installed on the truck. The tester provides an audible alarm with each degree of rotation from the application rate sensor.
Application Rate Sensor Tester
38
11071-0346-200801
Auger/Conveyor Sensors
Service Parts 1
Application Rate Application Rate Sensor Parts
4
2 3
5 6 7 8 9 10 20 19 16
15
17 18
11
14
13 12
NOTE: All Rev. D sensors use an updated housing and bearing assembly and a different shaft seal. Shaft seal (not shown) is 21002-0011.
Item
Part Number
Description
1
20126-0013
PNH Tap Screw
2
20065-0012
#8 Lockwasher
3
42458
Mounting Bracket
4
46436-0161
Housing & Bearing Assembly (all but Rev. D)
4B
46436-0161B
Housing & Bearing Assembly (Rev. D only)
5
45714-1750
Grating Assembly
6
20000-0099
Stainless Steel Shim
7
45714-1050
Disk Retaining Washer
8
45714-0931
Slotted Disk, 360
9
20000-0098
Washer (1/8" thick)
10
20134-0040
#10-32 x 1/2" Hex Head Screw
11
20242-0088
Decal
12
21389-0030
#8 x 1/2" Stainless Steel Screw
13
45714-0920
Cover Plate
14
21028-0064
Sensor Plate O-ring
15
20032-0007
Internal Lockwasher
16
21389-0028
#6 x 1/2" Screw
17
46436-0200A
Circuit Board Assembly
18
Various
Cable Assembly
19
45382-2150
Nut Seal
20
21028-0040
O-ring
21
45714-0940A
Shaft (not shown)
Cable Assembly
11071-0346-200801
46436-0198
1 ft. Cable
46436-0196
5 ft. Cable
46436-0199
6 ft. Cable
46436-0190
10 ft. Cable
46436-0191
15 ft. Cable
46436-0197
22 ft. Cable
46436-0192
30 ft. Cable
Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal
39
Radar II & III Sensors - Ground Speed
Radar II & III Radar II Part Number
Description
45640-1912S9
Radar II Kit with Mounting Brackets
45640-1912
Radar II Ground Speed Sensor only
45640-2090
Flat Radar Mounting Plate
45640-2100
Radar Pipe Mounting Bracket
43940-0024
10 ft. Ground Speed Sensor Extension
Radar II
Radar III Part Number
Description
46783-1000S9
Radar III Kit with Mounting Brackets
46783-1000S1
Radar III only
Radar III
Radar II & III Connector Pin Outs Rear of Truck
Pin
Color
Function
1
Black
Ground
2
Green
Signal (sq. wave)
3
Red
+12V
4
Connected to Pin 3
Radar presence
35°
Radar Mounting Angle
40
11071-0346-200801
Hall-Effect Sensors - Ground Speed
Hall-Effect Hall-Effect Speed Sensor
Hall-Effect Sensor (smooth)
Part Number
Description
46350-0030S1
Hall-Effect Speed Sensor (smooth)
46697-0014S1
Hall-Effect Speed Sensor (threaded)
20040-0089
Jam Nut for threaded Hall-Effect Sensor
46350-0120
Hall-Effect Sensor to Radar Extension 15.5 ft.
Hall-Effect Sensor (threaded)
11071-0346-200801
41
Speedometers & Adapters Sensors - Ground Speed
Mechanical/Electronic Ground Speed Sensor Adapters
46436-0230S1 For use on trucks that have mechanical speedometers or cable-driven speedometers.
Part Number
Description
46436-0230S1
Manual Speedometer/Speed Sensor (sq. wave)
43940-0024
10 ft. Ground Speed Sensor Extension
46421-0507S1
Electronic Speedometer Adapter Navistar (sine wave)
46421-0508S1
Electronic Speedometer Adapter Beede (Ford) (sine wave)
46421-0509S1
Electronic Speedometer Adapter (Metri Pack connector) (sine wave)
46421-1450
Electronic Speedometer Adapter (Deutch connector (sine wave)
46421-0520
Adapter Cable for Chevy Kodiac/GMC TopKick 1987-1990 (used with 46421-0507S1)
46421-0521
Adapter Cable for Chevy Kodiac/GMC TopKick 1987-1990 (used with 46421-0520)
46421-1440
Electronic Speedometer Adapter for World Transmission (sq. wave)
46317-0191
Electronic Speedometer Adapter (fly leads) (sq. wave)
46317-0192
Electronic Speedometer Adapter (ring terminals) (sq. wave)
46649-2130S1
Ground Speed Isolation Buffer
46317-0033S1
Navistar Truck Speed Adapter (Weather Pack connector) (sq. wave)
46421-0507S1 For use on Navistar and Ford trucks with automatic or manual non-World Transmissions. This adapter utilizes the Weather Pack connection on the transmission speed sensor to obtain a signal.
red = signal
Black = speed
46421-0508S1 For use on trucks with automatic or manual nonWorld Transmissions. Use when direct connection to transmission speed sensor is not available and a splice connection to speed signal is required. 42
11071-0346-200801
Speedometer Adapters Sensors - Ground Speed
Electronic Clear = Signal
Black = Grd Speed
46421-0509S1 For use on trucks with an automatic or manual nonWorld Transmission and utilizes the Metri-Pack connection on the transmission speed sensor to obtain signal.
46317-0191 For use on trucks with an Allison World Transmission and connects to wire 157 of ECU module when "V20" is not available (fly leads).
Black = Grd Speed
Clear = Signal
46421-1450 For use on Navistar trucks with a manual transmission and connects to a speed sensor in the transmission via a Deutsch connector.
46317-0192 For use on trucks with an Allison World Transmission and connects to wire 157 of ECU module when "V20" is not available (ring terminals).
Black = Grd Speed
Red = Signal
46421-1440 For use on trucks with an Allison World Transmission and connects direct to socket "V20" on ECU module. 11071-0346-200801
46649-2130S1 For use on Navistar 5000/7000 Series trucks with the 12 VVW option. This adapter utilizes the fly lead connection on the engine compartment firewall to obtain a signal. 43
Speedometer Adapters Sensors - Ground Speed
Electronic
46317-0033S1 For use on Chevy, Dodge, Ford, and GMC 1 ton chassis with Weather Pack connectors. Connects to speed sensor in transmission. Converts sine wave to square wave speed signal.
44
11071-0346-200801
Speedometers Sensors - Ground Speed
Service Parts 4
Speedometer Sensor
5
Item
6
Part Number
Description
46436-0230S1
Mechanical Speedometer Sensor
1
42465-0002
Housing
2
21028-0029
O-ring
3
42468-0001
Disc and Shaft Assembly
4
42465-0005
Housing
5
20011-0022
6 x 5/8 screw Type B (6)
6
43335-0001
Nut Cover
7
21028-0004
O-ring
8
21028-0040
O-ring
3
1 2
7
8
12
10 11
9
9
46436-0250
Cable Assembly
10
45382-2150
Nut Seal
11
46436-0240
Circuit Board Assembly
12
21028-0004
O-ring
13
21138-0003
0.5/0.252/0.378 Bearing (2) not shown
Connector Pin Outs
11071-0346-200801
Pin
Color
Function
1
Black
Ground
2
Green
Signal
3
Red
+12V
45
Accessory Sensors
Hopper Level - Granular Granular Hopper Level Sensors Part Number
Description
46421-0518S1
Hopper Level Sensor with Mounting Bracket
46421-0870S1
Hopper Level Sensor (Granular)
46421-0506S1
Hopper Level Sensor Extension Harness 20 ft.
Connector Pin Outs Weather Pack Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal (0-12V)
D
N.C.
46421-0518S1 Connector Pin Outs (46421-0870S1) Weather Pack Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal
D
Plugged
46421-0870S1
Pressure - Liquid Liquid Pressure Sensors Part Number
Description
46570-0010
Pressure Sensor (0 - 100 psi)
46570-0020
Pressure Sensor (0 - 650 psi)
46570-0040
Pressure Sensor (0 - 225 psi)
Connector Pin Outs
46
Pin
Color
Function
A
Red
+12V
B
Black
Ground
C
Green
Signal (0-5)
11071-0346-200801
Liq, PWM, Control Valves, Electric Pumps Valve Drivers
Liq, PWM, Control Valves, Electric Pumps Item
(1) 16 pin Amp kit w/lock ring
Valve Driver SMD (46421-0430S1) Used with granular PWM valves.
Valve Driver (SMD version)
11059-0013
Amp Kit with lock ring 16-pin
2
21895-0002
2 pin Weather Pack connector kit
3
21896-0002
Socket contact (not shown)
4
21894-0002
Connector plug (not shown)
5
20013-0032
Mounting bolts (not shown)
Connector Pin Outs Pin
Color
Function
6
Brown
Spinner open
8
White
Conveyor open
15 16
Item
(1) 6 pin Weather-Pack connector kit
(2) 4 pin Amp kit w/lock ring
Hydraulic Valve Driver (46436-0030A) Used with DICKEY-john 15557-xxxx hydraulic valves. Requires an ICS/CCS adapter cable when used with ICS systems.
Description
46421-0430S1 1
(2) 2 pin WeatherPack connector kit
Part Number
Black Red
Ground
lock ring
Linear Valve Driver (46649-0920S1) Used with Control Point to operate 12V liquid pump or PWM valve on hydraulic spraying system. 11071-0346-200801
Color
Function
A
White
+12V
B
Gray
Ground
(Spinner)
+12V
A
Brown
+12V
B
Black
Ground
Part Number
Description Valve Driver (Hydraulic)
1
46627-0730
Weather-Pack connector kit 6-pin, flat
2
11059-0007
Amp kit with lock ring 4-pin
3
20013-0032
Mounting bolts (not shown)
Connector Pin Outs (Weather-Pack 6 pin)
Connector Pin Outs (Amp 4 pin)
Pin
Color
Function
Pin
Color
Function
A
Red
+12V
1
Yellow
Signal (0-12V)
B
Black
Ground
2
NC
C
Brown
Open (0-12V)
3
Orange
Signal (0-12V)
D
White
Close (0-12V)
4
Gray
APER
E
Gray
APER
F
NC
Part Number
Description
46649-0920S1
Valve Driver (Linear) max 15 amp
1
46627-0730
6 pin Weather-Pack connector kit , flat
2
11059-0023
3 pin AMP connector kit
3
20013-0032
Mounting bolts (not shown)
Connector Pin Outs (Weather-Pack)
(2) 3 pin Amp kit with
Pin
46436-0030A
Item
(1) 6 pin WeatherPack connector kit
Connector Pin Outs (Conveyor/Auger)
Connector Pin Outs (AMP)
Pin
Color
Function
Pin
Color
Function
A
Red
+12V
1
Green
Signal (0-12V)
B
Black
Ground
2
Black
Ground
C
Brown
Actuator 1 (PWM)
3
NC
D
NC
E
NC
F
NC
47
PWM, Electric Pump, Liquid Servo Valve Drivers
PWM, Electric Pump, Liquid Servo Item
Part Number
Description
46421-0433S1
Valve Driver (KZ)
1
46627-0720
4 pin Weather-Pack connector kit
2
11059-0013
16 pin Amp connector kit
(2) 16 pin Amp connector kit
Connector Pin Outs (Weather-Pack)
(1) 4 pin Weather-Pack connector kit
KZ Valve Driver (46421-0433S1) Used with ICS1500 to operate KZ 3-way valve (95H-62-U). Adapter cable is required when used with Control Point (46649-2320).
(3) 3 pin WeatherPack connector kit
(1) 6 pin Weather-Pack connector kit
(2) 2 pin Weather-Pack connector kit
KZ Valve Driver w/Limit Switch (46649-25305S1) Used with F6H-50-Y K2 Valve to indicate valve full open.
Pin
Color
A B
Connector Pin Outs (AMP) Function
Pin
Color
Function
Black
Power (-)
8
White
Output A
Brown
Output B
9
Brown
Output B
C
White
Output A
15
Black
Power (-)
D
Red
Power (+)
16
Red
Power (+)
E
NC
F
NC
Item
Part Number
Description
46649-2530S1
Valve Driver (KZ) w/limit switch
1
46627-0730
6 pin Weather-Pack connector kit
2
46627-0250
2 pin Weather-Pack connector kit
3
46627-0260
3 pin Weather-Pack connector kit
Connector Pin Outs (Weather-Pack)
Connector Pin Outs (Weather-Pack)
Pin
Color
Function
Pin
A
Red
12V
A
Brown
Output A
B
Black
Ground
B
White
Output A Return
C
White
Input A
D
Brown
Input B
E
Gray
Control
F
NC
Item
Part Number
(2) 3 pin WeatherPack connector kit
12V Relay (46436-0032) Used with Control Point to shutoff the main boom valve simultaneously with liquid channel requirements. 48
Function
Connector Pin Outs (Weather-Pack) Pin
Color
A
NC
Function
B
Black
Output B
C
Gray
Output B Return
Description
46436-0032
Relay 12V
1
46627-0710
4 pin Weather-Pack connector kit
2
46627-0260
3 pin Weather-Pack connector kit
Connector Pin Outs (Weather-Pack)
(1) 4 pin Weatherpack connector kit
Color
Connector Pin Outs (Amp)
Pin
Color
Function
Pin
Color
A
Red
12V
A
Orange
B
Black
Ground
B
Yellow
C
Brown
Switched 12V
C
Red
D
NC
Function
12V
11071-0346-200801
Linear, PWM Valve Drivers
Linear, PWM Item
(4) Eyelet (1) 6 pin Weather-Pack connector kit
(2) Fuse Holder (3) 30 Amp Fuse
Part Number
Description
46649-0010S1
Valve Driver (Linear) max 30 Amp
1
46627-0730
6-pin Weather-Pack connector kit , flat
2
20108-0014
Fuse holder
3
20112-0006
30 Amp Fuse
4
20004-0010
Eyelet, 5/16" ring terminal ins.
5
11059-0023
3-pin Amp connector kit
6
20013-0032
Mounting bolts (not shown)
Connector Pin Outs (Weather-Pack 6 pin)
(5) 3 pin Amp kit w/Locking Ring 46490-0010S1 Linear Valve Driver Used with Control Point, ICS, and CCS products to operate an electric motor when current requirements are greater than 15 amps. Direct battery connection required. Max 30 amps
Connector Pin Outs (AMP 3 pin)
Pin
Color
Function
Pin
Color
Function
A
Red
+12V
1
Green
Signal (0-12V)
B
Black
Ground
2
Black
Ground
C
Brown
Actuator 1 (PWM)
3
NC
D
NC
E
NC
F
NC
Item
Eyelets (Ring Terminals)
Part Number
(1) 6 pin Weather-Pack connector kit
46421-0431S1 PWM Valve Driver Used with CCS products and connects to the solenoids of a PWM hydraulic valve.
Function
Red
+12V
Black
Ground
Description
46421-0431S1
Valve Driver (Pulse Width)
1
46627-0730
6-pin Weather-Pack connector kit, flat
2
46627-0240
2-pin Weather-Pack connector kit
3
20013-0032
Mounting bolts (not shown)
Connector Pin Outs (Weather-Pack 6 pin)
(2) 2 pin Weather-Pack connector kit
Color
Connector Pin Outs (Weather-Pack 2 pin)
Pin
Color
Function
Pin
Color
Function
A
Red
+12V
A
Red
B
Black
Ground
ACT/ACT2 (PWM)
C
Brown
Actuator 1 (PWM)
B
Black
Ground
D
White
Actuator 2 (PWM)
E
Gray
APER
F
NC
Miscellaneous
11071-0346-200801
Part Number
Description
46639-0180
Banjo Regulating Valve Driver Adapter Cable used w/464360030
49
Liquid Control Valve Assemblies
Liquid Control Two-way regulating control valves, stainless steel, available in 3/8", 1/2", 3/4", 1", 2" and 3". Valve Parts Part Number
Valve Size
Description
46709-5010
3/8"
Stainless Steel Valve, 2 way with EH3 actuator
46709-5020
1/2"
Stainless Steel Valve, 2 way with EH3 actuator
46709-5300
3/4"
Stainless Steel Valve, 2 way with EH2 actuator (used with NH3 TTU kit)
46709-5290
1"
Stainless Steel Valve, 2 way with actuator
46709-5150
2"
Stainless Steel Valve, 2 way with EH2 actuator
46709-5170
3"
Stainless Steel Valve. 2 way with EH5 actuator
2 way Stainless Steel Valve with EH2 Actuator (3/4", 1", 2")
Two-way Poly regulating control valves available in 3/4", 1". Valve Parts
2 way Stainless Steel Valve with EH3 Actuator (3/8", 1/2")
Part Number
Valve Size
Description
46709-5030
3/4"
Poly Valve, 2 way with EH3 actuator
46709-5280
1"
Poly Valve, 2 way with EH3 actuator
Two-way regulating control valve, carbon steel, available in 1". Valve Parts Part Number
Valve Size
Description
46709-5040
1"
Carbon Steel Valve, 2 way with EH2 actuator
2 way Stainless Steel Valve with EH5 Actuator (3")
2 way Poly Valve with EH3 Actuator (3/4", 1 ") 50
2 way Carbon Steel Valve with EH2 Actuator 11071-0346-200801
Liquid Control Valve Assemblies
Liquid Control Three-way regulating control valve assemblies available in 3/8", 1.5", 2".
Valve Parts Part Number
Valve Size
Description
46709-5220
3/8"
Stainless Steel Valve, 3 way with EH3 actuator
46709-5050
1.5"
Poly Valve, 3 way Poly with EH2 actuator
46709-5140
1.5"
Stainless Steel Valve, 3 way with EH2 actuator
46709-5160
2"
Stainless Steel Valve, 3 way with EH5 actuator
3 way Stainless Steel Valve with EH3 Actuator (3/8")
3 way Stainless Steel Valve with EH2 Actuator (1.5")
3 way Stainless Steel Valve with EH5 Actuator (1.5", 2")
11071-0346-200801
51
Liquid Boom Shutoff Valves
Liquid Boom Shutoff Liquid Boom Shutoff Valves (on/off ) available in 3/4" and 1".
Valve Parts Part Number
Valve Size
Description
46709-6000
3/4"
Single Shutoff Valve and Actuator
46709-6010
3/4"
3 Bank Shutoff Valve and Actuator
46709-6020
3/4"
5 Bank Shutoff Valve and Actuator
46709-5130
1"
Single Shutoff Valve and Actuator
Single Shutoff Valve and Actuator (3/4", 1") Actuators Part Number
Used With
46709-5260
46709-6000 46709-6010 46709-6020
Actuator Assembly EH5 On/Off
46709-6030
46709-5130
Actuator Assembly Shuftoff Valve
Description
3 Bank Shutoff Valve and Actuator (3/4")
5 Bank Shutoff Valve and Actuator (3/4")
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Liquid Valves
Liquid Valve body without actuator available in 3/8", 1/2", 3/4", 1", 1.5" 2", and 3".
Valve Parts
3 way Stainless Steel Valve (3/8")
Part Number
Valve Size
Description
46709-5080
3/8"
Stainless Steel Valve, 2 way
46709-5230
3/8"
Stainless Steel Valve, 3 way
46709-5090
1/2"
Stainless Steel Valve, 2 way
46709-5310
3/4"
Stainless Steel Valve, 2 way
46709-5100
3/4"
Poly Valve, 2 way
46709-5110
1"
Carbon Steel Valve, 2 way
46709-5180
1"
Poly Valve, 2 way
46709-5120
1.5"
Poly Valve, 3 way
46709-5190
1.5"
Stainless Steel Valve, 3 way
46709-5200
2"
Stainless Steel Valve, 2 way
46709-5210
2"
Stainless Steel Valve, 3 way
46709-5240
3"
Stainless Steel Valve, 2 way
2 way Stainless Steel Valve (3/8", 1/2", 3/4")
2 way Poly Valve (3/4", 1")
2 way Stainless Steel Valve (2", 3")
3 way Poly Valve (1.5") 3 way Stainless Steel Valve (1.5", 2") 11071-0346-200801
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Liquid Valve Actuators
Liquid Valve Actuators Part Number
Used With
46709-5060
46709-5310 46709-5110 46709-5120 46709-5190 46709-5200
Actuator Assembly EH2 (used with Continental 1.25" NH3 valve
46709-5070
46709-5080 46709-5230 46709-5090 46709-5100 46709-5180
Actuator Assembly EH3
46709-5250
46709-5210 46709-5240
Actuator Assembly EH5
46709-5260
46709-6000 46709-6010 46709-6020
Actuator Assembly EH5 On/Off
46709-6030
46709-5130
Actuator Assembly Shuftoff Valve
Actuator Assembly EH3
Description
Actuator Assembly EH2
Actuator Assembly Shutoff Valve
Adaptor Bracket and Coupler (for use with Continental 1.25" NH3 Valve) Part Number
Coupler
Description
46709-7000
EH2 Actuator to Continental NH3 Valve Bracket (used to mount EH2 actuator on 1.25" valve)
46709-7010
EH2 Actuator to Continental NH3 Valve Coupler (used to mount EH2 actuator on 1.25" Valve)
Adaptor Bracket 54
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GC15/31/47 Ground Speed Control Systems
Service Parts Limited service parts are available for the Granular Spreader Control (GC) and Automated Servo Control (ASC). Locate the product part number on the end of the console to order replacement parts. All orders accepted for the Granular Spreader Control and Automated Servo Control are final. No returns or cancellations are accepted. Speed-O-Meter Adapter Part Number
Description
46317-0020S1
Electronic Speed-O-Meter Adapter (Dixson Head)
46317-0030S1
Electronic Speed-O-Meter Adapter (Ford)
46317-0031S1
Electronic Speed-O-Meter Adapter (Navistar/GMC/ Volvo)
Application Rate Sensor for GC15 & 31 Systems Part Number
Description
15097-0001
Application Rate Sensor 1:1 (6' cable)
15097-0004
Application Rate Sensor 1:1 (14' cable)
15097-0025
Application Rate Sensor 15:1 (24' cable)
Granular Control Valve with Manual Override
11071-0346-200801
Part Number
Old Part Number
Description
15225-0008
15210-1008
Without Manual Override (1.5' cable)
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GC15/31/47 Ground Speed Control Systems
Service Parts Granular Control Valve with Manual Override Part Number
Old Part Number Description
15225-0010
15210-1010
GC15 Valve (1.5' cable)
Limited service parts are available for the Granular Spreader Control (GC) and Automated Servo Control (ASC). Locate the product part number on the end of the console to order replacement parts. All orders accepted for the Granular Spreader Control and Automated Servo Control are final. No returns or cancellations are accepted.
System Cables Order Number
Description
GC15 System Cables 43227-0044
Cable Assembly ( Valve 20' Cable/AR Sensor 24' Cable)
43227-0045
Cable Assembly (Valve 30' Cable/AR Sensor 24' Cable)
GC31 System Cables 43227-0012
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Cable Assembly (Valve 8'/AR Sensor 24')
11071-0346-200801
Harnesses Harnesses Harnesses Part Number
10' Ground Speed Extension
Description
43940-0024
Ground Speed Extension 10' (4 pin)
45790-1810
Sensor Extension Cable 15' (3 pin)
45790-1811
Sensor Extension Cable 30' (3 pin)
45790-1812
Sensor Extension Cable 45' (3 pin)
45790-1813
Sensor Extension Cable 7' (3 pin)
45790-1820
Liquid Valve Extension 15' (6 pin)
45790-1821
Liquid Valve Extension 30' (6 pin)
46421-0506S1
Sensor Extension 20' (4 pin square)
46421-0512S1
Valve/Driver Extension 10' (16 pin)
46421-0513S1
Valve/Driver Extension 20' (16 pin)
46421-0514S1
Valve/Driver Extension 30' (16 pin)
46421-1180
Dual PWM Valve Extension 2 15' (2 pin connectors)
46421-1460
Dual Sensor Extension 2 30' (3 pin connectors)
7' Sensor Extension
10' Valve Driver Extension
15' Liquid Valve Extension
15' Dual PWM Valve Extension 2 20' Hopper Level Extension
11071-0346-200801
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Service Parts Connectors
Service Parts
Weather Pack Socket contacts, pin contacts, and seals are the same part numbers for all Weather Pack plugs and receptacles. Weather Pack connector kits and accessories page 59.
5 6
Plug Body
2 or 4
Receptacle Body
5
1 or 3
6
Seal
Item
Part Number
Description
1
21896-0001
Pin Contact 18-20 ga.
2
21896-0002
Socket Contact 18-20 ga.
3
21896-0003
Pin Contact 14-16 ga.
4
21896-0004
Socket Contact 14-16 ga.
5
21897-0001
Seal (hole through center) (sealed around wire)
6
21897-0002
Seal (solid center) (seals unused hole)
AMP
Plug Body
1 or 3
Receptacle Body 2 or 4
Clamp
Clamp
Socket contacts and pin contacts are the same part numbers for all AMP CPC plugs and receptacles. AMP connector kits and accessories page 64. Item
Part Number
Description
1
21089-0001
Pin Contact (20-24 ga.)
2
21088-0001
Socket Contact (20-24 ga.)
3
21089-0002
Pin Contact (14-18 ga.)
4
21088-0002
Socket Contact (14-18 ga.)
Item
Part Number
Description
6
6
ITT Cannon
5
5
ITT Cannon Kit 23-pin
7
2 7
3
4
4
1
1
22048-2001
Connector Receptacle Body
2
22048-5002
Socket Contact (16-20 ga.)
3
22048-5003
Socket Contact (20-22 ga.)
4
22048-9003
Strain Relief
5
22048-9001
Strain Relief
6
22048-4002
Receptacle Body 48-pin
7
22048-5007
Pin Contact
Item
Part Number
Description
1
21959-0022
Plug (harness side)
2
21960-0001
Socket Contact (used with plug)
3
21959-0024
Receptacle (valve side)
4
21960-0002
Pin Contact (used with receptacle)
5
21959-0023
Wedge
DEUTSCH 5
1 2
3
4
Fuse
AMP 1
2
3
58
Item
Part Number
Description
20112-0046
Fuse 5 Amp
1
21895-0007
Fuse Cap
2
21896-0005
Fuse Sockets
3
21894-0007
Fuse Body
11071-0346-200801
Connectors & Kits Service Parts
Connectors & Kits
Weather Pack
Part Number
Description
Part Number
Description
46682-0770S1
1 Pin Connector Kit
46682-0770S1
1 Pin Receptacle Kit
21894-0001
Plug Body (male)
21895-0001
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0250
2 Pin Connector Kit
46627-0240
2 Pin Receptacle Kit
21894-0002
Plug Body (male)
21895-0002
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0270
3 Pin Connector Kit
46627-0260
3 Pin Receptacle Kit
21894-0003
Plug Body (male)
21895-0003
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0710
4 Pin Connect Kit, Flat
46627-0720
4 Pin Receptacle Kit, Flat
21894-0004
Plug Body (male)
21895-0004
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0290
4 Pin Connector Kit, Square
46627-0280
4 Pin Receptacle Kit, Square
21894-0005
Plug Body (male)
21895-0005
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
Part Number
Description
Part Number
Description
46627-0730
6 Pin Connector Kit, Slat
46627-0740
6 Pin Receptacle Kit, Flat
21894-0006
Plug Body (male)
21895-0006
Receptacle Body (female)
21896-0002
Socket Contact (18-20 ga.)
21896-0001
Pin Contact (18-20 ga.)
21896-0004
Socket Contact (14-16 ga.)
21896-0003
Pin Contact (14-16 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0001
Seal, hole (18-20 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0002
Seal, hole (14-16 ga.)
21897-0001 21897-0002
11071-0346-200801
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Connectors & Kits Service Parts
Connectors & Kits
AMP
Part Number
Description
Part Number
Description
11059-0007
4 Pin w/Locking Ring Kit
11059-0008
4 Pin without Locking Ring Kit
21090-0001
Plug Body
21091-0001
Connector Body
21090-0004
Connector Body
21091-0003
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21088-0001
Socket Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0001
Pin Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21089-0002
Pin Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0001
Clamp
21092-0001
Clamp
Part Number
Description
Part Number
Description
11059-0009
9 Pin with Locking Ring Kit
11059-0010
6 Pin without Locking Ring Kit
21090-0006
Connector Body
21091-0006
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0004
Clamp
21092-0004
Clamp
Part Number
Description
Part Number
Description
11059-0011
14 Pin with Locking Ring Kit
11059-0012
14 Pin without Locking Ring Kit
21090-0003
Connector Body
21091-0004
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0007
Clamp
21092-0007
Clamp
Part Number
Description
Part Number
Description
11059-0013
16 Pin with Locking Ring Kit
11059-0014
16 Pin without Locking Ring Kit
21090-0002
Connector Body
21091-0002
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0007
Clamp
21092-0007
Clamp
Part Number
Description
Part Number
Description
11059-0005
37 Pin with Locking Ring Kit
11059-0016
37 Pin without Locking Ring Kit
21090-0005
Connector Body
21101-0005
Connector Body
21088-0001
Socket Contact (20-24 ga.)
21089-0001
Pin Contact (20-24 ga.)
21088-0002
Socket Contact (14-18 ga.)
21089-0002
Pin Contact (14-18 ga.)
21092-0003
Clamp
21092-0003
Clamp
60
11071-0346-200801
Simulators Simulators Universal Proportional
Ground Speed
The Universal Proportional Simulator allows demonstration of a Control Point, ICS1100, ICS1500, ICS2000, or LT Control and simulates ground speed and feedback of application rate sensors, flow meter, etc. Appropriate adapter cable required. Universal Proportional Simulators Part Number
Control Point
Description
SIMPW
Universal Proporational Simulator with Adapter Cables
46790-0010S1
Universal Proportional Simulator
46790-0050
Control Point UPS Adapter Cable
46790-0060
ICS UPS Adapter Cable
46790-0090
LT Control UPS Adapter Cable
ICS
Ground Speed A Ground Speed simulator generates a ground speed signal useful for troubleshooting. Ground Speed Simulator
11071-0346-200801
Part Number
Description
45640-4511S1
Ground Speed Simulator VGS-200
61
Manuals Manuals/Installation Instructions Part Number
Description
11001-0950
ICS2000 Ice Control System Operator's Manual
11001-0958
ICS2000 Calibration & Programming Operator's Manual
11001-0972
ICS2000 French Canadian Operator's Manual
11001-0993
ICS2000 French Canadian Calibration & Programming Operator's Manual
11001-1042
ICS2000 Instruction with Printer
11001-1172
ICS1500 Calibration & Programming Operator's Manual
11001-1173
DaRT Installation Instruction
11001-1174
DaRT PC Tools Operator's Manual
11001-1183
ICS1100 Operator's Manual
11001-1211
DaRT PC Tools Manual Addendum
11001-1323
LT Control Operator's Manual
11001-1332
Control Point Operator's Manual
11001-1391
Control Point Wireless Instruction
11001-1451
Frostjet Instruction
11001-1454
PVC3000 Installation Instruction
11001-1462
Control Point Wireless Antenna Kit
11001-1465
Multi-Function Joystick Installation Instruction
Part Number
Description
11071-0181
Radar II
11071-0313
Radar III
11071-0197
DJ Capabilities
11071-0228A
Control Point
Sales Flyers
62
11071-0263
Solenoid Flow Control Cartridge (SFCC15)
11071-0264
Application Rate Sensor
11071-0265
DaRT
11071-0266
ICS1100
11071-0267
ICS1500
11071-0268
ICS2000
11071-0269
Vickers Spreader Control Valve
11071-0271
HydraForce PWM Valve
11071-0272
LT Control
11071-0340
PVC3000
11071-0350
Multi-Function Joystick
11071-0356
Control Point Wireless
11071-0346-200801
Specifications subject to change without notice.
Dickey-john Corporation 5200 Dickey-john Road Auburn, IL 62615 USA Toll Free: 1-800-637-3302 PH: 217-438-3371 www.dickey-john.com © 2008 DICKEY-john Corporation 11071-0346-200801
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