PAPER MAKING MACHINE FOR NEWSPRINT

PAPER MAKING MACHINE FOR NEWSPRINT Offer number 0033 PAPER MAKING MACHINE FOR NEWSPRINT PAPER MAKING MACHINE NO. 5 FOURDRINIER YEAR 1969/2000/2002/200...
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PAPER MAKING MACHINE FOR NEWSPRINT Offer number 0033 PAPER MAKING MACHINE FOR NEWSPRINT PAPER MAKING MACHINE NO. 5 FOURDRINIER YEAR 1969/2000/2002/2003 V/MAX. 800 M/MIN. CAPACITY 140 TPD ON 45 GSM GSM RANGE 40 – 80 GSM TYPES OF PAPER NEWSPRINT / WRITING AND PRINTING PAPERS

TECHNICAL SPECIFICATIONS OF PAPER MACHINE - HEADBOX BY METSO (POND WIDTH INCREASES, NEW DIFFUSER BLOCK, NEW PERFORATED ROLLS, COMPLETE OVERHAULING) IN 2000. - HEAD BOX AUTOMATION BY SAUER IN 2000 - NEW STAINLESS STEEL LONGITUDINAL BEAMS AND WHITE WATER TRAYS OF WIRE PART BY PAMA IN 2000 - NEW FOIL BOXES, OVERHAULING OF EXISTING FOIL BOXES BY IBS IN 2003 - NEW SUCTION ROLL, 762 MM DIA. WITH NEW DOUBLE DOCTOR IN 2003 FROM METSO. - NEW TAIL CUTTER, EMA, IN

2003. - PICK UP ROLL TRAY, AUTOMATIC SHOWER, TAIL JET, VOITH IN 2003 - NEW IBS VACUUM BOXES IN THE PRESS SECTION 2003. - ALL HIGH PRESSURE SHOWERS FROM STAMM, NEW IN 2003 WITH PLC AUTOMATIC CONTROL WITH RESPECT TO WIRE AND FETT SPEEDS. - COMPLETE AUTOMATIC REGULATION OF ALL AUXILIARY DRIVES AND SOME FIELD INSTRUMENTS THROUGH \\\"WONDERWARE IN TOUCH V7.11 SOFTWARE\\\" IN 2003. - REBUILDING THE PRESS PART FOR SHORT DRAW OF WEB BY INCORPORATING A SUCTION BOX BETWEEN 2ND AND 3 RD NIP IN 2003. - \\\"PRESS RUN\\\" TRANSFER SYSTEM OF WEB FROM PRESS TO DRYER PART, METSO, 2003 NEW FRAMES FOR THE COMPLETE DRYER SECTION IN 2000 - DUO RUN FROM METSO FOR THE FIRST TWO GROUPS WITH VAC-ROLLS IN 2000 - NEW FETT ROLLS (2 X500 MM DIA. AND 50 X 315 MM DIA.) AND PAPER ROLLS IN THE DRYER SECTION IN 2000 - NEW DOCTORS IN THE FIRST AND SECOND GROUP IN 2000, METSO - NEW DOCTORS FOR AIR BLOW ROPE LESS FEED SYSTEM UP TO 3RD GROUP IN 2003 ALL BEARINGS OF DRYING CYLINDERS AND FEIT AND PAPER ROLLS NEW AND EQUIPPED FOR CENTRAL LUBRICATION SYSTEM IN 2000. - 6 NEW DRYING CYLINDERS FROM METSO, DESIGNED FOR 5 BAR OPERATING PRESSURE DELIVERED IN 2000. - VIB SPRAYING SYSTEM, INSTALLED AT THE FIRST DRYER

OF 3RD GROUP IN 2003 WEB BREAK SENSORS IN PRESS AND DRYER PART IN 2000 - WEB TRANSFER FROM COOLING CYLINDER TO POPE REEL BY PAMA IN 2000 CALANDER REBUILD FOR SOFF TOP ROLL IN 2000. - STEAM BOX UNDER THE CALANDER IN 2000

- NEW MECHANICAL DRIVE FOR DRYER PART, CALANDER AND POPE REEL FROM AS MASCHINENBAU & HYDRAULIC IN REKEN, GERMANY IN 2000. - COMPLETE NEW ELECTRIC DRIVE FOR THE WHOLE PAPER MACHINE, INVERTER DRIVE, FROM ALSTOM IN 2000, DESIGN SPEED: 1000 M / MIN. - NEW ENCLOSED HOOD FOR DRYER PART IN 2000 FROM BRUNSCHWEILER, SPAIN CENTRAL LUBRICATION SYSTEM FOR DRYER PART BY AS IN 2000.

1 MACHINE DATA WORKING WIDTH 3230 MM AT POPE REEL DESIGN SPEED WET END: 900 M/MIN. / DRYER PARET: 1.000 M/MIN. DDRIVE = 1000 M / MIN. OPERATING SPEED 800 M / MIN SUBSTANCES 40-100 G / SQ.M QUALITIES NEWSPRINT, RECYCLED UNSIZED PAPERS PRODUCTION CAPACITY 330 TPD ON 80 GSM DRIVE SIDE MACHINE HAS A RIGHT HAND DRIVE WHEN LOOKING IN THE DIRECTION OF PAPER FLOW. ELECTRICAL SOURCE 500 V, 50 HZ.

2 STOCK PREPARATION DEINKED

2 STOCK PREPARATION DEINKED STOCK FROM DIP PLANT 3 APPROACH FLOW 3 STAGE CLEANER UNIT, BIRD, WITH 24 X 12 INCH BOTTLES IN THE FIRST STAGE, 4 X 12 INCH BOT-FIES IN THE SECOND STAGE AND ONE 12 INCH BOTTLE IN THE THIRD STAGE. CLEANER UNITS COMPLETE WITH PIPING, VALVES, AND PUMPS WITH MOTORS. PRIMARY PRESSURE SCREEN, BIRD, TYPE 14 B, BASKETS WITH 0.25 / 0.3MM SLOTS, CAPACITY: 27 000 IPM AT 0.5 % CONSISTENCY SECONDARY SCREEN, BIRD, TYPE 6A, BASKET WITH 0.3 MM SLOTS TERTIARY SCREEN, VIBRATING TYPE, MAKE FINCKH MIXING CHEST AND MACHINE CHEST EACH OF 90 M3 ARE MADE OF CONCRETE AND TILE LINED. AGITATORS WITH MOTORS AND CHEST DISCHARGE PUMPS WITH MOTORS ARE INCLUDED IN THE DELIVERY. FAN PUMP, AHLSTROM, 1987, TYPE ZRS-40 WITH MOTOR 420 KW, CAPACITY: 7001 / S. FAN PUMP DOES NOT HAVE A VARIABLE SPEED DRIVE.

4 HEAD BOX KMW MAKE, REBUILT ENTIRELY IN 2000 BY METSO, STAINLESS STEEL, PRESSURIZED HEAD BOX WITH 2 HOLEY ROLLS, POND WIDTH: 3530 MM, CAPACITY: 32000 1 P M, WITH MANUAL SPINDLES FOR ADJUSTMENT OF

SLICE UP. HEAD BOX AUTOMATION BY SAUER. 5 WIRE PARTWIRE LENGTH: 34.085 METRES WIRE WIDTH: 3660 MM RUN OUT WIRE BREAST ROLL 570 MM DIAMETER, RUBBER COVERED FORMING BOARD 2 FOIL BOXES WITH 7 CERAMIC FOILS EACH 2 FOIL BOXES WITH 5 CERAMIC FOILS EACH 2 FOIL BOXES WITH 3 CERAMIC FOILS EACH 3 VACU FOILS WITH 6 CERAMIC FOILS EACH 2 WET SUCTION BOXES WITH CERAMIC COVERS DANDY ROLL 1500 MM DIAMETER, DRIVEN, NOT INSTALLED 7 DRY SUCTION BOXES WITH CERAMIC COVERS SUCTION COUCH ROLL, 762 MM DIAMETER FORWARD DRIVE ROLL 570 DIAMETER WIRE GUIDE AND WIRE STRETCH ROLLS STAMM HIGH PRESSURE SHOWERS. NEW WIRE BEAMS WITH NEW WHITE WATER TRAYS IN STAINLESS STEEL

6 PRESS PART

CARDAN SHAFTS. DRYER PART WITH JOURNAL MOUNTED GEARBOXES. 2/4 CYLINDERS IN A GROUP ARE DRIVEN. THE DRIER PART DRIVE WAS SUPPLIED BY AS MASCHINENBAU, GERMANY.

ELECTRICAL DRIVE: ALL THE MOTORS AND INVERTER DRIVE, DESIGNED FOR A SPEED OF 1000 M / MIN WAS SUPPLIED BY ALSTOM IN THE YEAR 2000. INDIVIDUAL DRIVE DATA SHEET AVAILABLE.

11 VACUUM SYSTEM FANS FOR VAC ROLLS 1 SULZER TURBAIR, TYPE RC 4 A WITH 420 KW MOTOR 1 SULZER TURBAIR, TYPE KRC 52-25 WITH 160 KW MOTOR 1 SULZER TURBAIR, TYPE KRC 45-20 WITH 185 KW MOTOR

12 STEAM AND CONDENSATE SYSTEM CASCADE TYPE, SUPPLIED BY DUMAS, GERMANY IN 2000 FLOW SHEET FOR THIS SYSTEM IS AVAILABLE

13 HOOD AND VENTILATION SYSTEM NEW COMPLETELY ENCLOSED HOOD WAS SUPPLIED BY BRUNNSCHWEILER, SPAIN IN 2000. THE HEAT RECOVERY SYSTEM WITH HEAT EXCHANGERS, FANS ETC ARE AVAILABLE. THE HEAT ENERGY FROM THE SYSTEM IS USED FOR POCKET VENTILATION.

PICK UP ROLL, 710 MM DIAMETER, RUBBER COVERED WITH 1 SUCTION ZONE, GROOVED NIP AND BLIND 14 CENTRAL OIL LUBRICATION SYSTEM DRILLED. CENTRE ROLL, 680 MM ROLLS IN THE WIRE PART AND PRESS PART DIAMETER, DYNAROCK ARE PRESENTLY GREASE LUBRICATED. THE TOP ROLL, 2ND NIP 510 MM GEAR BOXES OF WIRE AND PRESS PART DIAMETER, KÜSTER ROLL, DRIVES ARE CENTRALLY LUBRICATED POLYURETHANE BLIND DRILLED

AND GROOVED. NIP PRESSURE AT FIRST NIP: 50 KN/M NIP PRESSURE AT 2ND NIP: 80 KN/M VACUUM BOX, IBS, FOR TRANSFER OF WEB FROM 2ND NIP TO 3RD NIP. 3RD NIP TOP ROLL, 700 MM DIAMETER, TOPROCK COVER FROM VOITH. 3R NIP BOTTOM ROLL, KÜSTER ROLL, 510 MM DIAMETER, PU COVERED, BLIND DRILLED AND GROOVED. NIP PRESSURE AT 3RD NIP: 110 KN/ M.

FROM AN OLD SYSTEM. THE DRYING CYLINDERS AND THE CALANDER ROLLS AS WELL AS ALL THE GEAR BOXES OF THE DRIVES ARE CENTRALLY LUBRICATED FROM A NEW SYSTEM SUPPLIED BY AS HYDRAULIK, GERMANY IN 2000. ALL FETT ROLLS ARE PREPARED FOR CONNECTION TO THIS SYSTEM, BUT NOT CONNECTED. THE NEW COL SYSTEM IS CONNECTED TO A DCS SYSTEM WITH INTERMEDIATE SIEMENS S7 PLC. THIS SYSTEM IS CAPABLE TO ACCOMMODATE THE UNCOMPLETED FETT ROLL LUBRICATION.

15 PROCESS CONTROL SYSTEM ACCURAY 1180, MEASUREMENT OF MOISTURE, SUBSTANCE, CALIPER AND ASH. NO CONTROLLING OF THESE PARAMETERS.

ALL HIGH PRESSURE SHOWERS MOISTURE CROSS DIRECTION CORRECTION FROM STAMM, AUTOMATIC IS ACHIEVED BY A VIB NOZZLE SPRAY UNIT CONTROL IN RELATION TO INSTALLED IN THE 3RD GROUP OF DRYING SPEED. ALL FETT SUCTION CYLINDERS. THIS SYSTEM WAS SUPPLIED BOXES, NEW IN 2003 WITH BY VIB IN 2003. THE SYSTEM IS NOT CERAMIC COVERS. CONNECTED TO ACCURAY. FEIT GUIDE AND FEIT STRETCH ROLLS. THE MILL HAS PARTIALLY COMPLETED PRESS RUN TRANSFER SYSTEM CONNECTING INDIVIDUAL SECTIONS TO OF WEB FROM PRESS PART INTO DCS SYSTEM. DETAILS OF WORK TO BE DRYER PART COMPLETED CAN BE GIVEN UPON REQUEST. 7 DRYER PART NEW DRYER FRAMES IN 2000. 31 DRYING CYLINDERS, 1500 MM 16 WINDER DIAMETER IN 6 GROUPS 1 COOLING CYLINDER, 1500 MM MANUFACTURER JAGENBERG, GERMANY DIAMETER WIDTH 4000 MM 6 FIRST DRYING CYLINDERS, YEAR OF MAKE 1976 FACE LENGTH: 3650 MM, ARE TYPE 45-15 FROM YEAR 2000 AND ARE REBUILT YEAR 1994 DESIGNED FOR AN OPERATING REBUILT OF NEW CONTROLS WITH SIEMENS STEAM PRESSURE OF 5 BAR. S5 PLC 25 CYLINDERS, 3380 MM FACE NEW DRIVES, NEW ROLL COVERINGS, NEW LENGTH (WITHOUT ROPE KNIFE SECTION GROOVE WIDTHS), ARE WINDER DESIGNED FOR AN OPERATING STEAM PRESSURE OF 2.5 BAR.

ADJUSTED TO TAKE 3300 MM WIDTH 1 COOLING CYLINDER, 1500 MM PARENT ROLLS DIAMETER. ALL CYLINDERS HAVE JOHNSON ROTARY SIPHONS. ALL CONSISTING OF: CYLINDERS HAVE NEW FAG UNWIND STANDS TO TAKE REELS ON ROTIER BEARINGS FROM YEAR SPOOLS WITH A DIAMETER OF 2000 MM. 2000. ALL CYLINDERS HAVE SPOILER BARS FITTED INSIDE. UNWIND STAND HAS A BRAKE GENERATOR, 62 KW. MAIN MACHINE WITH BOTTOM PNEUMATIC FIRST TWO GROUPS OF SLITTER ROLL AND 10 TOP KNIFE CYLINDERS ARE SINGLE TIER ASSEMBLIES. TWO DRUM WINDING WITH DRYING WITH METSO VACDRUM DIAMETERS OF 510 MM. ROLLS. POCKET VENTILATION MAX. SHAFT LESS REWIND DIAMETER OF SYSTEM. 1500 MM ON 76 MM CORES. OSCILLATING DOCTORS IN THE ROLL LOWERING MECHANISM FIRST TWO GROUPS. ROLL EJECTION MECHANISM 2 MOTOR ABB DC DRIVE, EACH MOTOR ROPELESS TRANSFER OF TAIL WITH 82 KW INCLUDING THIRD GROUP. AIR MACHINE PROVIDED WITH JAGENBERG BLOW DOCTORS FOR THE 4TH SYSTEM CONTROL THROUGH SIEMENS S5 5TH AND 6TH GROUP HAVE TO PLC. BE INSTALLED. AUTOMATION ALREADY AVAILABLE FOR THE ENTIRE DRYER SECTION. 17 MACHINE HALL CRANES 8 MACHINE CALANDER SINGLE NIP CALANDER WITH BOTTOM ROLL, 564 MM DIAMETER AND TOP SOFF COVERED ROLL 470 MM. DIAMETER. CALCOIL SYSTEM. STEAM BOX UNDER THE BOTTOM CALANDER ROLL

9 POPE REEL. POPE REEL DRUM, 1100 MM DIAMETER, GROOVED, NEW IN 2003. MAXIMUM REEL DIAMETER 2000 MM

10 DRIVE MECHANICAL: WIRE PART AND PRESSPART WITH KIESLING GEAR BOXES,

MACHINE HALL CRANES AT WET END AND DRYEND ARE OLD AND NOT WORTH DISMANTLING.

18 SPARES THERE ARE A NUMBER OF SPARES AVAILABLE WITH THE MACHINE. PLEASE ASK FOR SEPARATE

19 ADDITIONAL ITEMS 1 FEIT WASHING UNIT, MAKE UNITECH 1 STARCH PREPARATION PLANT, MAKE JOHN. Price 5,0 Mio. €