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PanelMate Modbus Plus Interface Installation DESCRIPTION

TABLE OF CONTENTS

The Modbus Plus interface is a product option that provides communications between a PanelMate Power Series unit and a Modicon PLC having Modbus Plus capability.

Installation Instructions:

REQUIRED TOOLS

PanelMate Power Series 5000 .................................2 PanelMate Power Series 4000 (Split Architecture) ...3 PanelMate Power Series 4000..................................5 PanelMate Power Series 3000 .................................2 PanelMate Power Series 2000 .................................5

Small Phillips Screwdriver (#1 or #2) Additional Information: Modbus Plus Connection Information ......................7 Support Services.......................................................8

CAUTION OBSERVE PROPER PROCEDURES TO GUARD AGAINST ELECTROSTATIC DISCHARGE. USE THE DISPOSABLE GROUNDING WRIST STRAP INCLUDED WITH THE OPTION. WRAP ONE END OF THE STRAP AROUND YOUR WRIST AND SECURE WITH THE EXPOSED ADHESIVE. UNROLL THE STRAP AND ATTACH IT TO AN ANTISTATIC MAT OR AN EARTH GROUND.

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PREPARING TO INSTALL A MODBUS PLUS INTERFACE IN A PANELMATE POWER SERIES 5000 AND 3000 (120VAC) Note:

In this discussion, “Left” and “Right” are defined by facing the front of the unit.

Before installing the Modbus Plus interface, follow the steps below: 1. Go to the right side of the unit. Remove AC power and disconnect any other connectors.

CAUTION OBSERVE PROPER PROCEDURES TO GUARD AGAINST ELECTROSTATIC DISCHARGE. SEE PAGE 1.

Screw

Left Side Cover

Screw

Left Side Cover

Screw

3. Remove the option plate that covers the two rectangular cutouts for option ports at the rear of the unit. a. Remove the option plate mounting screw and let the plate drop inside. b. Tilt the unit and slide the plate out. c.

Save the screw. It will be used to secure the Modbus Plus interface.

INSTALLING THE MODBUS PLUS INTERFACE IN A PANELMATE POWER SERIES 5000 AND 3000 (120VAC) 1. Install the interface with the component side facing the front of the unit and positioned in slot 1. 2. Using the option plate screw, secure the Modbus Plus interface by tightening the screw on the rear of the unit. 3. Attach the open connector on the ribbon cable to the Modbus Plus interface. Make sure connections to the other boards are tight. 4. Replace the cover and tighten the screw(s). 5. Connect AC power and any other connectors. 6. Installation of the Modbus Plus interface is complete.

Interface is inserted here Ribbon Cable

PanelMate Power Series 3000

PanelMate Power Series 5000 Ribbon Cable Connection

Electronics Module Assembly (Side View) 2. Remove the left side cover of the Electronics Display Assembly by removing the screw(s). a. Remove two screws on PanelMate Power Series 3000 or one screw on PanelMate Power Series 5000.

Option Port Option Plate Screw

b. Set the screws and cover aside in a safe place. Electronics Module Assembly

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PREPARING TO INSTALL A MODBUS PLUS INTERFACE IN A PANELMATE POWER SERIES 4000 (SPLIT ARCHITECTURE)

INSTALLING THE MODBUS PLUS INTERFACE IN A PANELMATE POWER SERIES 4000 (SPLIT ARCHITECTURE)

Before installing the Modbus Plus interface, follow the steps below:

2. Remove the cover of the Electronics Module Assembly by removing three screws. Set the screws and cover aside in a safe place. 3. Remove the option plate that covers the two rectangular cutouts for option ports at the rear of the unit. a. Remove the option plate screw and let the plate drop inside.

1. Go to the back of the unit. Remove AC power from the Monitor and Electronics Module. Disconnect any other connectors. 2. Unplug the cable attached to the Monitor Housing Assembly from the Electronics Module Assembly. This cable provides power and the video signal to the monitor.

b. Tilt the unit and slide the plate out. c.

CAUTION OBSERVE PROPER PROCEDURES TO GUARD AGAINST ELECTROSTATIC DISCHARGE. SEE PAGE 1. 3. Remove Electronics Module Assembly. a. Turn inboard quarter-turn fasteners counterclockwise. b. Gently pull the Electronics Module from the Front Panel Assembly.

Save the screw. It will be used to secure the Modbus Plus interface.

Screw

Screw

Front View

Electronics Module Assembly Rear View Inboard Quarter-Turn Fastener Inboard Quarter-Turn Fastener

Interface Retaining Screw Option Port Option Plate Screw

PanelMate Power Series 4000 (Split Architecture) Rear View

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Electronics Module Front Cover Assembly

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3. Remove the ribbon cable from the two circuit boards. 4. Install the Modbus Plus interface with the component side facing the same direction as the other circuit boards, and the mounting plate oriented as shown. Insert the right corner first and carefully pivot the connectors around the power cables located by the right card guide. Slide the Modbus Plus interface in until it is fully seated. 5. Using the interface retaining screw, secure the Modbus Plus interface by tightening the screw on the rear of the unit. 6. Replace the ribbon cable and make connections with all three circuit boards. 7. Replace the cover and tighten the screws on the front and rear of the unit. 8. Attach the Electronics Module Assembly. a. Engage the front slot of Electronics Module Assembly on the mounting flange of the Front Panel Assembly. b. Slide the quarter-turn fasteners into there mounting holes on the front panel tray. Complete the assembly by turning the quarterturn fasteners clockwise to lock in place. 9. Connect the video/power cable from the CRT to the Electronics Module. 10. Connect AC power to the Monitor and Electronics Module and reconnect any other connectors. 11. Installation of the Modbus Plus interface is complete.

Interface is inserted here

Ribbon Cable Power Cables

Ribbon Cable Connection

Interface

c.

Mounting Plate

Power Cables

Interface Insertion (Side View)

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PREPARING TO INSTALL THE MODBUS PLUS INTERFACE IN A PANELMATE POWER SERIES 4000/2000 KEYPAD UNIT Before installing the Modbus Plus interface, follow the steps below: 1. Go to the back of the unit. Remove AC power and disconnect any other connectors. 2. Unplug the cable attached to the Monitor Housing Assembly from the Electronics Module Assembly. This cable provides power and the video signal to the monitor.

CAUTION

INSTALLING THE MODBUS PLUS INTERFACE IN A PANELMATE POWER SERIES 4000/2000 UNIT 1. Remove the cover of the Electronics Module Assembly by removing three screws shown below. a. Remove screw at the rear top center of cover. b. Remove two screws at the front of the assembly in the lower right and left-hand corners. c.

Set the screws aside in a safe place.

2. Remove the option plate that covers the two rectangular cutouts for option ports at the rear of the unit. a. Unfasten the option plate screw and let the plate drop inside. b. Tilt the unit and slide the plate out.

OBSERVE PROPER PROCEDURES TO GUARD AGAINST ELECTROSTATIC DISCHARGE. SEE PAGE 1.

c.

Save the screw. It will be used to secure the Modbus Plus interface.

3. Remove the Electronics Module Assembly a. Turn the inboard quarter-turn fasteners counter-clockwise. b. Gently pull the assembly towards you to disengage the front panel keypad connector. 4. Lower the assembly to clear the mounting flange.

Cover

O

O O

Option Plate Screw

O O

Option Port

Rear View

Cable

Inboard Quarter-Turn Fastener

Screw CO NTRAST

O

Electronics Module Screw

Typical PanelMate Power Series Rear View

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O

Front View

Electronics Module Assembly Front Cover

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3. Remove the ribbon cable. 4. Install the Modbus Plus interface with the component side up and the mounting plate oriented as shown. Insert the right corner first and carefully pivot the connectors around the power cables located by the right card guide. Slide the Modbus Plus interface in until it is fully seated. 5. Using the option plate screw, secure the Modbus Plus interface by tightening the screw on the rear of the unit. 6. Replace the ribbon cable (and make connections with all three circuit boards). 7. Replace the cover and tighten the screws on the front and rear of the unit.

8. Attach the Electronics Module Assembly a. Engage the front slot of Electronics Module Assembly on the mounting flange of the Front Panel Assembly. b. Bring the unit up to horizontal and slide the quarter-turn fasteners into the mounting holes on the front panel tray. c.

complete the assembly by turning the quarterturn fasteners clockwise to lock in place.

9. Connect the video/power cable from the CRT to the Electronics Module. Remove the disposable grounding wrist strap. 10. Connect AC power and any other connectors. 11. Installation of the Modbus Plus interface is complete.

Ribbon Cable

Power Cables Interface is inserted here

Cable Connections

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Power Cables

Interface

Mounting Plate

Interface Insertion (Top View)

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MODBUS PLUS INTERFACE CONNECTION INFORMATION Note:

For dual-cable Modbus Plus interfaces, you must set the Modbus Plus interface address before installation.

The following figures show the single-cable Modbus Plus port, dual-cable Modbus Plus ports, DB-9 Modbus Plus communication cable, and the RJ-11 Modbus Plus communication cable.

LED Status Indicators

Network Connector

Network Connection on Modbus Plus Interface (Single-Cable)

LED Status Indicators Network Connector

Network Connector

Network Connection on Modbus Plus Interface (Dual-Cable)

DB-9P Modbus Plus Communication Cable

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RJ-11 Modbus Plus Communication Cable

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SUPPORT SERVICES Technical Support

1-800-809-2772

If you are in the U.S. or Canada, you can take advantage of our toll-free line for technical assistance with hardware and software product selection, system design and installation, and system debugging and diagnostics. Technical support engineers are available for calls during regular business hours (8 am - 5:30 pm EST) by calling 1-800-809-2772. International calls can be made to either the Tech Line at 1-800-809-2772 (toll call) or the Cutler-Hammer main business line at 614-882-3282. Technical Support Fax

614-882-0417

You can also contact our technical support engineers by faxing your support requests directly to the Advanced Product Support Center (APSC) located in Westerville, Ohio at 614-882-0417. Information Fax-Back Service 614-899-5323 The latest Cutler-Hammer product information is available to you via fax through our direct document request service at 614-899-5323. Bulletin Board Service 614-899-5209 Parameters: 8 data bits, 1 stop bit, parity none, 9600-28.8K baud If you have modem access, you can dial in directly to our electronic bulletin board service for the latest product and company information. File sharing, product software downloads and our user message service are just a few of the things you will find online at 614-899-5209.

Cutler-Hammer 173 Heatherdown Drive P.O. Box 6166 Westerville, OH 43081 TEL: (614)-882-3282 FAX: (614)-895-7111 www.cutlerhammer.eaton.com/automation Effective 9/99

Website http://www.cutlerhammer.eaton.com/automation E-mail [email protected] If you have Internet capabilities, you also have access to technical information via our website at http://www.cutlerhammer.eaton.com/automation. The website includes technical notes, frequently asked questions, release notes, and other technical documentation. Technical support messages and files can be sent to [email protected].