Panduit Industrial Automation Solutions

Panduit Industrial Automation Solutions Ecosystem Overview

Copper Cabling Systems

IN-Route

IN-Field

IN-Frastructure

Fiber Cabling Systems Grounding & Bonding Systems Cable Management Cable Ties and Accessories Fiber Routing Systems

IN-Panel IN-Room

Zone Cabling Systems Managed Network Systems

Cabinets & Rack Systems SM

Identification Solutions

What’s Happening in Industrial Automation? IT Going to the Shop Floor Micro Data Center

Control Panel Industry Going up to the LAN Zone Enclosure

Increasing adoption of Ethernet In Industrial Automation applications

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Control Panel

IT drives structured cabling – standards based, e.g. TIA-568, BICSI RCDD The control panel industry drives connecting cable to plugs – likely a legacy from RS232, RS 485 field connection Panduit Confidential Information - not for Distribution

Machine

Easy Building Block Approach Design your system using cost effective and easy to troubleshoot Network Architectures

Micro Data Center SM

Zone Enclosure

Control Panel Solutions

Panduit’s Industrial Solution – IN-Room

IN-Room SM

Understanding the Problem Best practices are not followed • Unorganized inefficient setup – Hard to find equipment – Not grounded – Troubleshooting is difficult – Cabling cannot be tracked • Network performance issues are mostly physical infrastructure • Network Security is nonexistent • Expanding becomes adding more cables on top SM

What’s in the IN-Room Micro Data Center (MDC) De-Militarized Zone (DMZ) Windows Servers • Remote Desktop Connection • VMWare

FIREWALL (STANDBY)

FIREWALL (ACTIVE)

GE Link for Failover Detection

De-Militarized Zone (DMZ)

Network Services • DNS, DHCP, Syslog Server • Network & Security Management

Manufacturing Zone LAYER 3 ROUTER

Automation Apps • Historian • Data Distribution • Asset Security • Engineering Applications • Databases

LAYER 3 SWITCH

LAYER 3 ROUTER

LAYER 3 SWITCH

Manufacturing Zone

Using the Reference Architecture as a guide, the items that are typically located in the MDC are the Enterprise/Manufacturing Firewall, Layer 3 switching, Routers, Servers, and Storage. SM

Micro Data Center – IN-Room Solution Enterprise/Office Patchfield used to uplink switch to level 4 & 5 Enterprise

Server Patching Cross connect between production servers and switch

Firewall and DMZ Logical buffer zone between the Enterprise and Manufacturing

Manufacturing Zone Patchfield used to connect layer 3 switch to layer 2 switches used on plant floor SM

Results of applying the IN-Room Solution • Higher use of sophisticated switching technologies on the plant floor. • Consolidating data center functions into a small footprint device. • Organization of Manufacturing Zone Topologies.

• Designing for high Availability • Building in physical security SM

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Scalable Solutions – MDC Options Half Open Rack

Full Open Rack

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Dual 4 post Switch and Server Racks

Separate full Switch and Server Cabinets

Panduit’s Industrial Solution – IN-Route

IN-Route

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Understanding the Problem • Ad-hoc methods for deploying network switches and cabling on factory floor • Lack of recognition of need for testability for troubleshooting and diagnosis • Safe access to network equipment on the factory floor for IT personnel • Environmental/MICE conditions pose risk to reliability and performance • Use of office grade equipment in industrial space • Network Security is nonexistent SM

Network Switch Deployment

Zone Architecture Benefits

Traditional Cable Deployment • Node to network room “home runs” SM

Zone Architecture • Flexibility for MAC’s • Reduced installation time • Simplified diagnostics

Structured versus Point to Point Structured cabling – solid horizontal cable terminated with jacks; typically installed and left in place; measured and warranted performance; connected to equipment with flexible patch cords. Point to point cabling – stranded cable field terminated with plugs; measurements infrequently done and no standard exists to define the measurement method – if the green light goes on, then it works.

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A Testable Permanent Link

Allen Bradley Stratix 8000

1606-XL

CPP12WB

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CPP12WL

Zone Enclosures • Industrial Enclosure for Network Switch Deployment – UL Type 4/12, IP66 – 3 sizes available

• Wire management – Copper \ Fiber network cables – High Voltage electrical wires

• Patching for accountability

Wire management

Patching test points

– Testing and diagnostics – Flexibility

• Worker Safety – Labeling – Segregated Power components – Limited access SM

Room for UPS

Panduit Zone Enclosure Choices 1. Zone Enclosure Kits – Ready to Assemble 3 options available. 2. Pre-Configured Zone Enclosures – Assembled and ready to add active components 3 options available. 3. Integrated Zone Enclosures – Assembled including Rockwell Automation components. Consider it as an IT Appliance. 28 options available. SM

Pre-Configured Zone Enclosures Industrial Zone Enclosures are an essential component of a robust Industrial network with flexibility for future scalability requirements: Features:

• Pre-assembled, ready to install • Standardized, validated design • Easy to deploy, from one to many • Key element for zone architecture deployment

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Integrated Network Zone System Detailed Description - Z23N-SBABD1 • 24” x 36” x 12” (610 x 915 x 305mm) NEMA 4/12 enclosure – Stratix 8000 10-port switch (second switch/expansion not included)

– 1Gb uplink capability – 8-port Copper Expansion module – UPS battery-backup system completely wired with battery, power supply, circuit protection and grounding configured behind touch-safe cover – 48-port patch panel for structured cabling; patch cords and jacks included for downlink cabling – Fiber optic surface mount box for uplink cabling – IP66 Rated Ingress Protection – Thermally Validated to 40°C – Fully Assembled, UL Approved SM

Integrated Network Zone System Detailed Description - Z22N-SDAD1 • 24” x 24” x 12” (610 x 610 x 305mm) NEMA 4/12 enclosure – Stratix 5700 10-port switch – 1Gb uplink capability

– UPS battery-backup system completely wired with battery, power supply, circuit protection and grounding configured behind touch-safe cover – 8-port DIN-mount patch panel for structured cabling; patch cords and jacks included for downlink cabling – 8-port DIN-mount patch panel for fiber optic uplink cabling – IP66 Rated Ingress Protection – Thermally Validated to 40°C

Fully Assembled, UL Approved SM

Integrated Network Zone System Detailed Description - Z11N-SDD • 12” x 14” x 10” (305 x 356 x 254mm)NEMA 4/12 enclosure – Stratix 5700 10-port switch – 1Gb uplink capability

– DIN-rail patching with proper slack management systems for fiber optic uplinks – Gland plate down-link adapters not included – IP66 Rated Ingress Protection

– Thermally Validated to 50°C

– Fully Assembled, * UL Standards do not apply

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Zone Enclosure Quick Deployment - Patching DIN Rail Patching System • Modular patching system for copper and fiber • Based on modular MiniCom connectivity form-factor • DIN or Bulkhead mounting

Fiber Patching Module

Copper Patch Module

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Industrial Network UPS • No battery lowers the risk of downtime – Can provide up to 2x the ROI of an ordinary UPS

• Maintenance-free lowers cost of ownership – TCO is 50-70% lower than an ordinary UPS

• Remote Device Management  Visibility to all devices on the network  Through standard web browser

 Via FactoryTalk Network with EtherNet/IP SM

Panduit UPS Target Applications • Backup power for devices with long restart times after a power interruption • Industrial Managed Switches • Human Machine Interfaces • Other low power 24VDC devices

Allen-Bradley Stratix

Hirschmann RSR

Cisco IE3000/IE3K

Moxa EDS

– Up to 35W Output Load capacity

Allen-Bradley Panel View Plus models 400 and 600 Phoenix FL-Switch-LM

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Siemens SCALANCE

Zone Enclosure for Machine-Device Level IN-Field • Small enclosure designed for Network Switch deployment on the machine • Optimized to deploy industrial managed switches, as part of an On-Machine installation • Includes cable management features for fiber and copper cabling SM

12x14 –Zone enclosure

Cabling Solutions IN Room

IN Route

IN Panel

IN Field

SW

SW

SW

SW

Armored fiber cable can be routedZoneDielectric Conduited Fiber Zone Enclosure can be used without without the Enclosure use (DCF) of Innerduct or easily passed conduit or Innerduct. thru conduit. It Polymer has great Coated Fiber (PCF) is flexibility and doesn’t require electrician friendly, easily Micro any type of grounding installed Control and is VERY robust. Data ThisPanel makes it a great choice IN-Frastructure Center Equipment for field level installation of interconnect cables. SM

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Dielectric Conduited Fiber (DCF) Cable For Fiber Backbone Connections • Dielectric Conduited Fiber Cables – Require No Grounding or Bonding – Install Quickly – Smaller O.D. and Lighter Weight than Equivalent Metallic Armored Cables – Standard Indoor Distribution Cable with 900µm Tight Buffered Fiber preinstalled in an all-dielectric conduit – Cable is Dual-Rated Riser & LSZH – Conduit Rating: C(UL)/UL LISTED RISER UL 2024 and EN 50399, Euro Class C

• Available Fiber Types: OM1, OM2, & OS1/OS2 • Available Fiber Counts: 2, 4, 8, & 12 • Eliminates the need to route cable through conduit saving labor time and money. • Conduit Color – Black with White Printing. • Recommended Termination - Opticam Connectors Housed in the DIN Rail Patch Boxes SM

DCF Cable

DCF Fiber Deployment - Connectivity OptiCam Connectors SC LC • Simple to use field terminable connectors

• Termination in less than half the time of field polish connectors • Re-termination capability provides yield rates approaching 100% • Tool utilizes an integrated visual fault locator (VFL) for visual indication of proper termination

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• Eliminates operator errors and delivers yield rates approaching 100% for lower installed costs

Polymer Coated Fiber (PCF) Cable & Connectors For Device-Level Connections Polymer Coated Fiber cables • Ruggedized fiber facilitates easy connector termination • Multimode Graded Index Cores – OM1 (62.5µm) & OM2(50µm) • Larger Cladding Diameter (200/230 µm)

PCF Cables

– makes it easier to handle than 125µm fiber

• Zip Cord, and 2 & 4 Fiber Rugged Breakout Cables • Cables are dual-rated for OFNR (Riser) & LSZH

Break Out

ZIP Cord

PCF Duplex LC PCF LC Fiber Connectors • Electrician-Friendly fiber termination (Crimp, Cleave, & Leave) • Enabled by the special polymer coating on the fiber • Panduit is the first to market with an LC Crimp & Cleave connector SM

Polymer Coated Fiber (PCF) Cable & Connectors For Device-Level Connections PCF Termination Took Kit (PCF-LCFTK) • Contains – – – – – – –

Fiber Scissors Outer Cable Jacket Stripper (Cigar Cutter) Jacket Stripper Buffer Stripper Crimp Tool & Die Set Cleave Tool Assorted Cleaning and Maintenance Components

• Standard operations that anyone can learn • Available for purchase or through Panduit’s Tool Rental Program. SM

Panduit Industrial Copper Cabling Solutions 600V rated STP cable

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M12 Connectivity

RJ45 Field Terminations

Wyr-Grid® Overhead Cable Tray Routing System • Overhead cable tray routing system • Designed to route and manage copper, fiber optic, or power cables

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Wyr-Grid Competitive Advantages • FAST – Wyr-Grid™ takes 57% less time to install compared to Wire basket – Wyr-Grid™ takes 74% less time to install compared to Ladder Rack • Strong – Superior strength to weight ratio compared to traditional wire basket – Maintains load rating at all intersections

• Simple – Integral bonding at all splice connections – Snap-on sidewalls – Snap-on waterfalls – Snap-on bend radius control SM

Panduit’s Industrial Solution – IN-Panel

IN-Panel

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Understanding the Problem There are several market trends that are exerting pressure on the design and architecture of a Control Panel. • • • •

Space Optimization Network Cabling Noise Mitigation Safety/Security

An ever increasing number of Ethernet enabled devices.

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No Single Problem & No Single Solution Problems often come in multiples:

• A solution that optimizes space can be the cause of noise. • A solution that incorporates EtherNet can cause personnel safety or network security issues. • A solution that incorporates wire segregation can increase space utilization. • Electrical safety and Code considerations will always take precedence over wire management and TIA Standards. SM

Panduit Space Optimization & Noise Mitigation Increases Design Flexibility • Maximizes panel space utilization • Easier to design for future system upgrades • Provide up to 30% space savings Corner Wiring Duct

DIN Rail Wiring Duct

Utilizes space typically unusable in enclosure corner

Uses enclosure depth to save panel footprint space ;improve component access

Shielded Wiring Duct Mitigates EMI noise to reduce wire separation distance

Conventional Wiring Duct

All of these products contribute to cost savings SM

Shielded Wiring Duct

Grounding & Bonding for Control Panels For Safety and Noise Mitigation

• Use conductive galvanized sub-panels • Bond multiple sub panels creating a ground plane • Grounding of shields, conduits and pathways • Paint piercing hardware with painted surfaces. • Copper ground bars designed for the purpose

Paint Piercing Hardware SM

Ground Bars

Braided Bonding Straps

Panduit Network Solutions for the Control Panel • Switches and structured cabling within the control panel

DIN Rail Mount Adapter Modular DIN rail mounting for Copper or Fiber connectivity

Patch Panel Facilitate testing, and future Moves, Adds and Changes

Fiber, Cat6 Patch Cords Performance guaranteed

Insert product photo

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Physical Network Security in the Panel • • •

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Keyed solutions for copper and fiber USB Type A, B Ports Lock-in, Blockout products secure connections

Panel Simplification - Space, EMI, Network

BEFORE Challenges: • Constrained space • Network data loss • Future scalability • Workplace Safety

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AFTER Solutions: • Space Optimization • Noise Mitigation (EMI) • Networking Patching • Data Access Port

Easy Building Block Approach Design your system using cost effective and easy to troubleshoot Network Architectures

Micro Data Center SM

Zone Enclosure

Control Panel Solutions