Overview of FRP Manufacturing Capabilities
ECC Corrosion, Inc. An Energy Composites Corporation
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Contents
Contents ......................................................................................................................... 2 Company Overview ....................................................................................................... 3 History ............................................................................................................................ 4 Personnel ....................................................................................................................... 5 Equipment...................................................................................................................... 6 Safety ............................................................................................................................. 7 Products......................................................................................................................... 7 Large Diameter Tanks ............................................................................................... 8 30’ Ultra Pure Brine Tank Top Section ..................................................................... 9 30’ Vertical Winding ................................................................................................. 10 Specialized Transport on Very Large Diamters ..................................................... 11 20’ Horizontal Tank w/floor attached ...................................................................... 12 14’ x 25’ Reactors ..................................................................................................... 13 10’ x 65’ High Odor Control Scrubber .................................................................... 14 Large Diameter FGD Duct Systems with Carbon Veil Liners – 18’ x 16’ ............. 15 Flanged 12’ Diameter Stack Section ...................................................................... 16 Fittings ...................................................................................................................... 18 Other Products ......................................................................................................... 19 Field Service ................................................................................................................ 20 More Information ......................................................................................................... 21
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Company Overview ECC Corrosion, Inc., a subsidiary of Energy Composites Corporation, operates a world-class, automated 73,000 sq. ft. climate-controlled manufacturing facility in Wisconsin Rapids, WI, employing advanced composite materials to design, engineer and manufacture complex composite structures, vessels and processing systems for a range of clean-tech applications that include: flue gas desulfurization for power plants, infrastructure for biofuel storage and processing, infrastructure for managing waste water and drinking water storage, advanced municipal utilities infrastructure, and caustic material storage and handling systems for the petrochemical, mining and the pulp and paper industries.
ECC Corrosion, Inc. also provides 24/7 field service crews nationwide for composites integrity inspections, maintenance, repair, and system installations.
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History
1995
M&W Fiberglass, LLC established
2001
Moved to 16th street in Wisconsin Rapids, WI & acquired assets of Engineered Composite Technologies
2005
Acquired assets of Reeves Plastics and Engineering
2005
Becomes Advanced Fiberglass Technologies, Inc.
2007
Built new 73,000 sq ft facility in new Commerce Park located in Wisconsin Rapids, WI
2008
Reverse merger to create parent company, Energy Composites Corporation
2010
Advanced Fiberglass Technologies, Inc. renamed ECC Corrosion, Inc.
2010
Received largest order in company history
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Personnel Experienced and dedicated team, including:
(1) Plant Manager with two (2) shift supervisors.
(1) Full-time Q.A. Manager with two (2) Q.A. Technicians
(1) Full-time Scheduler
(3) Full-time project managers
(2) Full-time CAD operators
(1) Purchasing Manager
(1) Chief Financial officer with two associates
(1) HR Manager with one (1) assistant
(1) Safety Specialist
(1) Sales director with staff of six estimators and clerical associates
(1) Storeroom Manager
Certified Thermal Plastic Welders
Certified Laminators
Certified Secondary Bonders
(62) Full-time workforce employees
Around the clock capacity
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Equipment
45,000 LB Bulk Storage Tank capacity for resins
Humidity controlled material storage
Separated explosion proof storage for catalysts, promoters, and accelerators
Separated store room for raw materials
(2) 350 foot long assembly bays with four (4) 10 Ton Bridge Cranes with 24 foot under hook height
70 foot candles of lighting throughout the plant
Computerized air makeup unit for environmental compliance and worker comfort
(2) Custom 53 foot enclosed maintenance trailers complete with offices, outfitted for 20 Plasticians per trailer
Filament Winding Capacity
(1) Dual Computerized Helical MVP Winder o 6’-16’ diameter x 43’ length capacity’s (1) Horizontal MVP Portable Field Winder o 20’-40’ diameter x 43’ length capacity’s (1) Model 20C Durawinder o 2’-24’ diameter x 43’ length capacity’s (1) Vertical Portable Field Winder o 20’-40’ diameter x 16’ high capacity’s (2) Model 10C Durawinders o 1”-7’ diameter x 40’ length capacity’s
Dome and floor tooling up to and including 30’ diameter
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Safety
Member National Safety Counsel OSHA – Certified Supervisors (30+) OSHA 10+ Safety Training for all Production Employees .78 EMR Rating Comprehensive Safety Policies and Procedures Advanced PPE Confined Space Entry Lock-out, Tag-out
Compliance with local, state, and federal environmental and hazardous materials rules and regulations.
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Products Large Diameter Tanks
ECC Corrosion fabricates corrosion-resistant tanks for virtually any service or application. Our high quality tanks are fabricated by the filament winding process for the ultimate structural integrity. A resin-rich molded interior surface provides the corrosion liner. All tanks are manufactured in accordance with RTP-1 specifications and ECC Corrosion standards. ECC Corrosion provides design, engineering, fabrication and installation of all fiberglass and dual laminate tanks. For larger diameter tanks, field construction is also available. We are also experts in any repairs or relining of tanks. We will custom fabricate to your design or our technical department can assist you in the design and engineering phase.
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30’ Ultra Pure Brine Tank Top Section
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30’ Vertical Winding
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Specialized Transport on Very Large Diamters
(30’ vertical wound tank shown above)
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20’ Horizontal Tank w/floor attached
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14’ x 25’ Reactors
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10’ x 65’ High Odor Control Scrubber
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Large Diameter FGD Duct Systems with Carbon Veil Liners – 18’ x 16’
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Flanged 12’ Diameter Stack Section
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10’ Diameter and Misc Duct Pieces for 12’ Diameter Free Standing Stack
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Fittings
Comprehensive inventory of fittings and man ways in stock ◦
Derakane 470, 411, 441-400
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Ashland FR992SB, 922
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BPO/DMA & MEKP Cure systems
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150 & 50 PSI
Drill Duct Flanges Elbows Full Face Flanges Piping FRP Backing Flanges Reducers Stub Ends Tees and Laterals
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Other Products
Trench Liners Trench liners developed by ECC Corrosion, Inc. have proven to be the perfect solution of erosion problems and also a great environmental remedy for chemical waste containment. Fiberglass construction is used for most applications, except in highly corrosive environments where we recommend thermoplastic/fiberglass construction (PVC, PVDF, etc.). The trench liners are custom fabricated according to the specific dimensions of each trench to facilitate installation. All liners are permanently anchored to the existing trench substrata with stainless steel hardware. ECC Corrosion Trench Liners are virtually maintenance free and can be installed while your plant is operating.
Fiberglass Stacks In today's environmentally-conscious society, controlling pollution problems is of utmost importance. ECC Corrosion, Inc. has been providing corrosion-resistant fiberglass stacks to industries throughout North America. Our fiberglass stacks provide excellent corrosion resistance and long-lasting durability, which in turn means savings for our customer. With new fabrications, we utilize the latest fire retardant resin systems available for low flame spread and low smoke development ratings. If your needs require a turnkey approach, ECC Corrosion, Inc. has the expertise and manpower to complete the project within your down-time window. All fiberglass stacks can be designed and fabricated in butt joint, slip joint or flanged sections for ease of installation and removal.
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Field Service ECC Corrosion, Inc. also provides 24/7 field service crews nationwide for composites integrity inspections, maintenance, repair, and system installations.
Our Field Service crew is equipped with a Horizontal MVP Portable Field Winder with the capacity to wind 20’-40’ diameter x 43’ length FRP equipment onsite, including FGD chimney liners, scrubbers, or large tanks.
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More Information
For more information, please contact us at: ECC Corrosion, Inc. 4400 Commerce Drive Wisconsin Rapids, WI 54494
Phone: (715) 421-2060 Fax: (715) 421-2048
Website: www.ecccorrosion.com Corporate Website: www.energycompositescorp.com Email:
[email protected]
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