Overview Human Machine Interface for ABB MB300 AC410 & AC450 DCS

Overview Human Machine Interface for ABB® MB300® AC410® & AC450® DCS MasterBus 300, Advant AC450 are trademarks of ABB. GE Fanuc, Proficy, iFIX, iHist...
Author: Lee Hutchinson
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Overview Human Machine Interface for ABB® MB300® AC410® & AC450® DCS MasterBus 300, Advant AC450 are trademarks of ABB. GE Fanuc, Proficy, iFIX, iHistorian and trademarks of GE Fanuc.

Advant AC410/450 DCS Needs 

Updated Operator Consoles



Modern DCS Tools



Quick access to plant information



Database Support



Internet and Intranet Support



System Flexibility



Open and Safe Connectivity

Operating Station Replacement 

ABB Advant OS500 Current Limitations: –

Obsolete and at the end of their Life Span



Unix based



Costly and Scarce Spare Parts



Proprietary and Not longer supported by Manufacturer



Limited Data Storage and Recollection System



Limited Connectivity to Other Users



Limited Configuration capabilities



Complex Maintenance, Backup and Restoration process

OPC Server Solution 

Builds on reliable OPC Technology and GE Fanuc Proficy Product Line. –



Novotek MB3 OPC server and Cimplicity HMI

Provides Complete Console Replacement with: – Similar graphic environment and functionality as OS500 Operating Stations – Windows based Operating System – Compatibility with Database and Historical Data collecting and storage systems

OPC Server Solution 



Direct Connectivity to the MB300 Control Network through the Server’s Ethernet port –

Eliminates the use of RTA Boards



No additional Hardware required to communicate with the MB300 Network

Open, Flexible and User Friendly System Configuration –

The system is completely open and can be customized to the end user's needs and requirements.



Functions, Alarms, Screens and Objects can be configured without the need of a third party

New HMI System Benefits 

Supports more than 35,000 Tags



Unlimited Operator Displays



Connectivity to other Plant Controllers



Customizable functions and graphic displays



Full Alarms & Events and Trending capability



Flexible Security & Redundancy Options



Comprehensive HMI Utilities



Scalable to a larger IT system



Affordable

Platform Components

Windows Based OS Benefits 

Access to Microsoft tools – –



Fast, Conventional Data Storage – –



Alarms, Events and Historic Data directly exported to Excel Remote Access to Process Data Data Storage in Hard Drives, CD, DVD, Flash Cards, etc. Easy Backup and Restore process

Cybersecurity – Can be integrated within the IT security infrastructure – Does not need a proprietary Domain to work

Novotek MB3 OPC Server Benefits 

Direct Connection to MB300 Network –

Communication between OPC Server and AC410/450

nodes continuously monitored 

Automatic DB Import from the .BAX files –



Compatible with all operating functions required for DCS –



Validation of Data Base Elements at OPC level

Can Run in Parallel with the Existing System

Alarms and Events Server –

DCS Time Stamped

Novotek MB3 OPC Server

Compatible with Advant DB Elements 

Analog Inputs AI



Analog Outputs AO



Digital Inputs DI



Digital Outputs DO



Manual Stations MANSTN



Drives GENUSD



Process Controllers PIDCON and PIDCONA



Sequencers SEQ



Communication DAT



Others MMCX,VALVECON,MOTCON, TEXT, RATIOSTN, GENBIN, GENCON

GE Fanuc HMI Platform Benefits 

GE Fanuc HMI software – – – – – – –

20+ year product history with over 300,000 licenses sold Reliable, robust and stable product Widely used in Gas Turbine applications Proficy HMI products at 75% of Fortune 100 companies Wide Technical Support Easy to learn... Easy to Use Commitment from one of the world's largest firms

GE Fanuc Cimplicity HMI

Supports Advant OS500 Functions            

Similar Graphic Environment and System Navigation Object Close Up and Object Request Pop-Ups Alarm and Event Lists and Pop-Ups New Alarm Display Bar Alarm and Event History Trends Set point changes Function Group and Device controls Sequencer Start/Stop and analysis Review Module Status Security System Reports and Logs

Graphics 

Easy to Create and Edit



Flexible



Programmable



High Quality



Customizable



Functional and Practical

Full Alarm & Events management system 

Alarms determined in the DCS



Implements: – Alarm Priority and Area/Group – Acknowledge and Common Acknowledge – Alarm comments – Inhibit and suspend – User built Alarms and Events

Trends 

Real time and Historical



15 min, 1 hour, 4 hours, 1 day



Creation of own trend groups



Digital values trendable



Window zoom

Access Useful Information at the Touch of a Button 

Create Help Files for each device on the screen



Access Loop Drawings for each instrument



Attach Data Sheet to each Instrumentation device



Get pictures from the device



Access P&ID for each device



Search for Tags using wild cards

Search for a KKS Browsing or using Filters and Wild Cards

Security System 

Standard Security System –

At least 3 levels   



Administrator Operator Viewer

Create user name and password for each user 

Assign a user to a specific security level



Auto login at any level Define additional levels



Security by plant area



Enable/Disable features at any level



Better DCS Connectivity and Performance AC410/450 CPU Load Using TTDLOGS & TTDVARS

AC410/450 CPU Load With Novotek OPC Server and Cimplicity HMI

Network Structures     

Flexible Network Structures Size to meet requirement Can grow as the needs do Can run in Parallel with other systems A firm foundation upon which to build on

Eliminates single point of failure with Redundant Servers

Multiple Clients

Servers joined in Logical Pair

Ethernet

Two servers in redundant configuration Equipment

Open Standards 

Supports industry standards – –





OPC, TCP/IP, ODBC and SQL Client-Server and Internet/Intranet Capability Microsoft standards

Benefit –

Long product life assured via standards adherence



Data connectivity via fully open standards

Features Summary 

Eliminates the need of RTA boards using only Ethernet ports to communicate directly with the Masterbus 300 Control Networks



Easy, fast and accurate access to system data using Windows based tools User friendly and flexible configuration and operation Complete Open system for the user to program and add its own specific applications Precise Sequence Of Events

  

Features Summary 

Full redundant servers with bump-less switchover



Conventional data storage, backups and restore



Can potentially decrease controller CPU load by eliminating the need of TTDLOGS and TTDVARS for trending.



Affordable

Additional Information 

[email protected]



www.saltek.ca



www.masterbus300.com



Proficy HMI-SCADA Cimplicity