Over
40 M U N I C I PA L C A S T I N G S
THE UK’S NUMBER ONE
TEL: 01733 765317 FAX: 01733 246923
CONTENTS Introduction
1
Place of Installation and Loadings
2
A15 Covers and Frames
3
B125 Covers and Frames
4
C250 Covers and Frames
5
D400 Double-Tri Non-rock Covers and Frames
6–7
E600 Double-Tri Non-rock Covers and Frames
8
C250 Hinged Gully Gratings
9
D400 End Hinged Gully Gratings
10
D400 Double-Tri Non-rock Gully Gratings
11
Surface Boxes
12
Ancillary Products
13
| CONTENTS | www.clark-drain.com |
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INTRODUCTION Clark-Drain Ltd, the UK’s leading supplier of drainage products to the Civil Engineering and Construction Markets, are both pleased and proud to announce the latest development in its range of Municipal Castings, Covers and Gratings. Our classical heritage in the Engineering sector, has made us not just a reliable and consistent company to turn to, but an award winning, respected, track proven, and extremely progressive institution in the market place. Clark-Drain Ltd is not just recognised as a “drainage” company. Our versatility and depth of product knowledge, coupled with our product application through design inspiration, has allowed us to extend into the Agricultural, Utilities, Engineered Castings and Telecommunications Industries. Clark Drain Ltd supplier relationships have never been stronger, or more recognised and openly welcomed on such a Trans-Global scale. The processes behind the finished designs within this brochure, have been carefully planned and re-planned down to the finest detail, with the majority of these products produced to a Kitemark standard of recognition. Supplies and Support Products have been carefully purchased from around the world; And an intensive attention to detail, in terms of our engineering achievements, have allowed the creation of the Municipal Castings Range. One of the most exciting concepts that we have been able to realise is the all new High Max heavy duty manhole cover and frame. The High Max is a breakaway design idea that has been warmly received by the Industry as a solid requirement to making the roads a safer place. Coupled with the rapid setting High Max Mortar, this new breakthrough will once again prove to be another winner from Clark-Drain. From the D400 Cover and Frame, the D400/Tri Gully Grating and our Gully Gratings for pedestrian areas, this brochure’s ability to offer applications and well illustrated casting and grating solutions, coupled with our extensive range of Polyester Channel, Special Steel Fabrication and technical advancements into Injection Moulds, is further testimony of what Clark-Drain wish to offer to the market place. We are a Company that knows what the market craves in terms of profitable solutions, and a company that stands at the peak of world recognition.
Quality, Cost, Reliability, Design Innovation… ...This is the Clark Drain Inspiration www.clark-drain.com |
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INTRODUCTION | 1 |
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PLACES OF INSTALLATION AND LOADINGS The appropriate class of manhole cover or gully grate to be used depends on the place of installation. The various places of installation have been divided into groups numbered 1 to 6. Figure a and figure b show the location of some of these groups in a highway environment. A guide as to which class of manhole top or gully top should be used is shown in parenthesis for each group. The selection of the appropriate class is the responsibility of the designer. Where there is any doubt the stronger class should be selected.
▲
Figure a Figure b
▲
Hard shoulder Carriageway
Group 1
Group 4
GROUP 1 (min Class A15) Areas which can only be used by pedestrians and pedal cyclists.
GROUP 2 (min Class B125) Footways, pedestrian areas and comparable areas, car parks or car parking decks.
GROUP 3 (min Class C250) For gully tops installed in the area of kerbside channels of roads (figure a) which when measured from the kerb edge extend a maximum of 0.5m into the carriageway and a maximum of 0.2m into the footway.
GROUP 4 (min Class D400) Carriageway of roads (including pedestrian streets), hard shoulders (figure a and b) and parking areas for all types of road vehicles.
GROUP 5 (min Class E600) Areas imposing high wheel loads eg. docks and aircraft pavements.
GROUP 6 (min Class F900) Areas imposing particularly high wheel loads eg. aircraft pavements.
| 2 | INSTALLATION | www.clark-drain.com |
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Group 4
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SOLID TOP COVERS AND FRAMES
SPECIFICATIONS Cast Iron Cover and Frame Closed Keyways Black Bitumen Coated One Piece Solid Top Single Seal
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Solid top cast iron manhole cover and frame. Manufactured (CLKS Reference No). Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
DEPTH (mm)
CLKS 12
A15kN
600 x 600
670 x 670
32
CLKS 62
A15kN
600 x 450
670 x 520
32
CLKS 1657
A15kN
450 dia
550 dia
32
Optional Extras: 4 screw locking
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SOLID TOP | 3 |
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SOLID TOP COVERS AND FRAMES EN 124 Class B125kN EN 124
B125 SPECIFICATIONS Ductile Iron Cover and Frame Kitemarked to BS EN 124 Class B125kN Closed Keyways Black Bitumen Coated One Piece Solid Top Single Seal
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Solid top ductile iron manhole cover and frame to BS En 124 Class B125, Kitemarked (CLKS Reference No). Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
DEPTH (mm)
CLKS 1657 KMB
B125
450 dia
550 dia
40
CLKS 761 KMB
B125
450 x 450
550 x 550
60
CLKS 762 KMB
B125
600 x 450
700 x 550
40
CLKS 779 KMB
B125
600 x 450
760 x 610
75
CLKS 777 KMB
B125
600 x 600
700 x 700
40
CLKS 778 KMB
B125
600 x 600
700 x 700
75
CLKS 780 KMB
B125
675 x 675
775 x 775
40
CLKS 759 KMB
B125
600 dia
720 x 720
60
CLKS 722 KMB
B125
750 x 600
850 x 700
40
CLKS 752 KMB
B125
900 x 600
1000 x 700
50
Optional Extras: Badging, Locking, Safety grids, Security plates, ventilated.
| 4 | SOLID TOP | www.clark-drain.com |
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SOLID TOP COVERS AND FRAMES EN 124 Class C250kN EN 124
C250 SPECIFICATIONS Ductile Iron Cover and Frame Kitemarked to BS EN 124 Class C250kN Closed Keyways Black Bitumen Coated One Piece Solid Top Single Seal
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Solid top ductile iron manhole cover and frame to BS EN 124 Class C250, Kitemarked (CLKS Reference No). Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
DEPTH (mm)
CLKS 778 KMC
C250
600 x 600
760 x 760
75
CLKS 706 KMC
C250
750 x 600
900 x 750
100
CLKS 707 KMC
C250
750 x 750
900 x 900
100
CLKS 708 KMC
C250
900 x 600
1050 x 700
100
CLKS 709 KMC
C250
900 x 900
1050 x 1050
100
Optional Extras: Badging, Locking, Safety grids, Security plates, ventilated.
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SOLID TOP | 5 |
Due to our continual development programme, we reserve the right to upgrade products without prior notice.
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DOUBLE-TRI NON ROCK COVERS AND FRAMES EN 124 Class D400kN EN 124
D400 SPECIFICATIONS Ductile Iron Cover and Frame Kitemarked to BS EN 124 D400kN Closed Keyways Black Bitumen Coated Non-Rock 3 Point Suspension BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Double triangular ductile iron manhole cover and frame to BS EN 124 Class E600, Kitemarked (CLKS Reference No). HA104/02 compliant. Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT BS EN 124 CODE REF CLKS 770 KMD D400 CLKS 755KMD D400 CLKS 756 KMD D400 CLKS 701 KMD D400 CLKS 701A KMD D400 CLKS 701H KMD D400 CLKS 701AH KMD D400 CLKS 1659 KMD D400 CLKS 1659A KMD D400 CLKS 1659H KMD D400 CLKS 1659AH KMD D400 CLKS 750H KMD D400 CLKS 750AHS KMD D400 CLKS 751H KMD D400 CLKS 752 KMD D400 CLKS 752A KMD D400 CLKS 753H D400 CLKS 753AH D400
CLEAR OPENING (mm) 300 x 300 450 x 450 600 x 450 600 x 600 600 x 600 600 x 600 600 x 600 675 x 675 675 x 675 675 x 675 675 x 675 750 x 600 750 x 600 900 x 900 900 x 600 900 x 600 750 x 750 750 x 750
OVERALL SIZE (mm) 450 x 450 790 x 790 590 x 590 695 x 695 695 x 695 739 x 739 739 x 739 780 x 780 780 x 780 798 x 798 798 x 798 900 x 750 900 x 750 1050 x 1050 1050 x 750 1050 x 750 900 x 900 900 x 900
Optional Extras: Badging example (FW and SW), Locking, Safety grids, Security plates, ventilated. Product codes showing H denote they are HA104/02 compliant
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DEPTH (mm) 100 100 100 100 150 100 150 100 150 100 150 100 150 100 100 150 100 150
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DOUBLE-TRI NON ROCK COVERS AND FRAMES EN 124 Class D400kN EN 124
D400 SPECIFICATIONS Ductile Iron Cover and Frame Kitemarked to BS EN 124 D400kN Closed Keyways Black Bitumen Coated Non-Rock 3 Point Suspension
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
DEPTH (mm)
CLKS 693H KMD
D400
1200 x 675
1335 x 810
100
CLKS 693AH KMD
D400
1200 x 675
1345 x 820
150
CLKS 694A KMD
D400
1800 x 675
1950 x 825
150
CLKS 695H KMD
D400
1500 x 750
1633 x 898
100
Optional Extras: Badging, Locking, Safety grids, Security plates, ventilated.
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DOUBLE-TRI | 7 |
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DOUBLE-TRI NON ROCK COVERS AND FRAMES EN 124 Class E600kN EN 124
E600 SPECIFICATIONS Ductile Iron Cover and Frame Kitemarked to BS EN 124 E600kN HA104/02 Compliant Closed Keyways Black Bitumen Coated Non-Rock 3 Point Suspension
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Double triangular ductile iron manhole cover and frame to BS EN 124 Class E600, Kitemarked (CLKS Reference No). HA104/02 compliant. Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
DEPTH (mm)
CLKS 701AH KME
E600
600 x 600
750 x 750
150
CLKS 1659AH KME
E600
675 x 675
800 x 800
150
CLKS 693AH KME
E600
1200 x 675
1350 x 850
150
Optional Extras: Badging, Locking, Safety grids, Security plates, ventilated.
| 8 | DOUBLE-TRI | www.clark-drain.com |
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END HINGED GULLY GRATING AND FRAMES EN 124 Class C250kN EN 124
C250 SPECIFICATIONS Ductile Iron Gully Grating and Frame Kitemarked to BS EN 124 Class C250kN Black Bitumen Coated End Hinged Anti Theft Captive Hinge
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Hinged ductile iron gully grating and frame to BS EN 124 Class C250, Kitemarked (CLKS Reference No). Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
WATERWAY Area cm2
DEPTH (mm)
CLKS 128 KMC
C250
336 x 308
483 x 390
628
75
CLKS 129 KMC
C250
340 x 305
480 x 390
591
100
CLKS 127 KMC
C250
440 x 335
526 x 485
930
75
CLKS 130 KMC
C250
430 x 330
525 x 480
935
100
CLKS 232 KMC*
C250
336 x 308
390 x 483
457
100
*Pedestrian area Mesh grating. Optional Extras: Locking.
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END HINGED | 9 |
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END HINGED
GULLY GRATING AND FRAMES
EN 124 Class D400kN EN 124
D400 SPECIFICATIONS Ductile Iron Gully Grating and Frame Kitemarked to BS EN 124 Class D400kN Black Bitumen Coated End Hinged Anti-Theft Captive Hinge Non-Rock Wedge Seating
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Hinged ductile iron gully grating and frame to BS EN 124 Class D400, Kitemarked (CLKS Reference No). Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
WATERWAY Area cm2
DEPTH (mm)
CLKS 185 KMD
D400
450 x 450
590 x 530
1300
100
CLKS 180 KMD
D400
430 x 370
580 x 456
1080
100
CLKS 180A KMD D400
430 x 370
580 x 456
1080
150
CLKS 179 KMD
D400
510 x 360
466 x 660
1095
100
CLKS 231 KMD*
D400
430 x 370
580 x 456
660
100
*Pedestrian area Mesh grating CLKS 185 KMD - Reversible grate Optional Extras: Locking
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DOUBLE-TRI NON-ROCK
GULLY GRATING AND FRAMES
EN 124 Class D400kN EN 124
D400 SPECIFICATIONS Ductile Iron Gully Grating and Frame Kitemarked to BS EN 124 Class D400kN Black Bitumen Coated Non-Rock 3 Point Suspension
BILL OF QUALITY REQUIREMENTS Clark-Drain (clear opening) Double Triangular ductile iron gully grating and frame to BS EN 124 Class D400, Kitemarked (CLKS Reference No). Black bitumen coated from: Clark-Drain Ltd, Station Road, Yaxley, Peterborough, Cambridgeshire PE7 3EQ.
PRODUCT CODE
BS EN 124 REF
CLEAR OPENING (mm)
OVERALL SIZE (mm)
WATERWAY Area cm2
DEPTH (mm)
D400
415 x 415
560 x 510
805
100
CLKS 644A KMD D400
415 x 415
560 x 510
805
150
CLKS 502 KMD
D400
440 x 400
550 x 526
945
100
CLKS 732 KMD
D400
600 x 600
750 x 750
1800
100
CLKS 644 KMD
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DOUBLE-TRI | 11 |
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SURFACE BOXES
BS 750
BS 5834
Part 3
SPECIFICATIONS Ductile Iron Cover and Frame Manufactured to: BS 5834 Part 3 and BS 750 Black Bitumen Coated Double-Tri Heavy Duty Covers
PRODUCT CODE
BS 5834 LOADING
CLEAR OPENING (mm)
OVERALL SIZE (mm)
DEPTH (mm)
CLKS 846
A
100 x 100
200 x 200
100
CLKS 841
A
150 x 150
250 x 250
100
CLKS 845
A
225 x 225
325 x 325
100
CLKS 843
A
300 x 300
400 x 400
100
CLKS 840
A
380 x 230
480 x 330
100
CLKS 840A
A
380 x 230
480 x 330
125
CLKS 842
A
430 x 280
530 x 380
100
CLKS 847
A
380 x 230
480 x 330
100
CLKS 844
A
300 x 300
400 x 400
100
Surface Box D/Tri
Surface Box Solid Top
Optional Extras: Locking, Badging (Standard Badging: DAV - AV - SV - FH - W)
| 12 | SURFACE BOXES | www.clark-drain.com |
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ANCILLARY PRODUCTS Ancillary Gully Grate CLKS 60DDI 300mm x 300mm Dished Gully Grate with Frame - Medium duty CLKS 131 DL 390mm x 315mm Lockable Dished Gully Grate with Frame - Class C250
CLKS 61 225mm x 225mm x 75mm Gully Grate with Frame - Class B125
Step Irons CLKS 213
CLKS 212
Galvanised malleable iron step irons Manufactured to BS 1247:1994 Product Code
Length (mm)
CLKS 210
50
CLKS 212
115
CLKS 213
225
Lifting Keys Product Code
Description
CLKS 552
Heavy Duty lifting keys
CLKS 556
Light Duty lifting keys
CLKS 552
CLKS 556
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ANCILLARY | 13 |
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CLARK-DRAIN PRODUCTS Galvanised Pressed Steel Covers Recessed Pavior Range Internal Recessed Range Municipal Covers and Frames Polypropylene Inspection Covers and Frames Technical Channel Domestic Channel
Clark-Drain Limited Station Road Yaxley Peterborough PE7 3EQ Telephone: 01733 765316 Fax: 01733 246920 Email:
[email protected] Web: www.clark-drain.com Due to our continual development program we reserve the right to upgrade products without prior notice. Products must be fitted in accordance with Clark-Drain installation guides. 7291 0210