Operator and Parts Manual Rotating Disc Mower

092011

P4715

Table of Contents - Rotating Disc Mower

Table of Contents Introduction..................................................................................................................................5 Safety.............................................................................................................................................6 • Safety.................................................................................................................................6 • General Safety...................................................................................................................7 • Operation Safety...............................................................................................................7 • Safety Decals.....................................................................................................................9 Operation....................................................................................................................................10 • Unloading and Unpacking..............................................................................................10 • Connecting to Tractor...................................................................................................... 11 • Workposition...................................................................................................................12 • Adjustment of the Suspension......................................................................................13 • Adjustment Height from the Ground............................................................................13 • Overload Safety..............................................................................................................14 • V-Belt Tightness Adjustment..........................................................................................14 • Adjustment of the Cardan Transmission Shaft.............................................................15 • Precautions of the Cardan Transmission Shafts...........................................................15 • Transport Position...........................................................................................................15 • Check the Cutting Blades................................................................................................16 • The Hydraulic System....................................................................................................18 Maintenance...............................................................................................................................19 • Lubrication.......................................................................................................................19 • Box...................................................................................................................................19 • General Lubrication........................................................................................................20 • Winter Storage................................................................................................................20 • Technical Assistance.......................................................................................................20 • Routine Maintenance Times...........................................................................................21 Troubleshooting..........................................................................................................................22 Specifications..............................................................................................................................23 Parts Drawings............................................................................................................................24 • 3 Point Hitch....................................................................................................................24 • 3 Point Hitch Parts List....................................................................................................24 • Mowers............................................................................................................................28 • Mowers Parts List...........................................................................................................29 • Beam Connection............................................................................................................32 • Beam Connection Parts List...........................................................................................33 3

Table of Contents - Rotating Disc Mower

• • • •

Protection........................................................................................................................36 Protection Parts List........................................................................................................37 Discs.................................................................................................................................38 Discs Parts Lists...............................................................................................................39

Warranty......................................................................................................................................40 Manufacturer’s statement: for technical reasons Buhler Industries Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on soil fertility, applied agricultural techniques, weather conditions and other factors.

4

Introduction - Rotating Disc Mower

Introduction Keep this manual handy for frequent reference. All new operators or owners must review the manual before using the equipment and at least annually thereafter. Contact your Farm King Dealer if you need assistance, information, or additional copies of the manual. Visit our website at www.buhlerindustries.com for a complete list of dealers in your area. The directions left, right, front and rear, as mentioned throughout this manual, are as seen facing in the direction of travel of the implement.

5

Safety - Rotating Disc Mower

Safety Safety Instructions Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with the recommended operating and maintenance procedures and follows all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards. Follow the recommended precautions. The safety alert symbol means… ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

6

Caution

The caution symbol indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Warning

The Warning Symbol indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

Danger

The Danger Symbol indicates an imminently hazardous situation that, if not avoided will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.

Safety - Rotating Disc Mower

General Safety Instructions • Have a first-aid kit available for use and know how to use it. • Have a fire extinguisher available, stored in a highly visible location, and know how to use it. • Wear appropriate protective gear. This list may include but is not limited to: -- hard hat -- protective shoes with slip resistant soles -- protective glasses or goggles -- heavy gloves -- wet weather gear -- hearing protection -- respirator or filter mask • Read and understand the Operator’s Manual and all safety signs before operating, servicing, adjusting, repairing, or unplugging the equipment. • Do not attempt any unauthorized modifications to your Farm King product as this could affect function or safety, and could affect the life of the equipment. • Inspect and clean the working area before operating. • Keep hands, feet, clothing, and hair away from moving parts. • Ensure bystanders are clear of the area before operating.

Operation Safety • Observe the prescriptions and warnings contained in the stickers applied to the machine, especially those regarding safety. • Engage the power takeoff only when the machine is lowered in its work position. • Never run the machine at rpm higher than the limit prescribed. • Prevent the cardan shaft protection pipe from rotating by fastening the chains (see enclosed Cardan Shaft Instruction Booklet). • Observe the warnings regarding the fastening of the cutting blades and their replacement. • Lower the mowing machine to the level of the soil prior to setting it into work position, making sure that no persons or animals are within the machine’s range of action. • Make sure that all the safety devices are in perfect condition prior to working. • Be very careful when mowing over stony land to make sure that no persons or animals are in the immediate vicinity. • Make sure that all the mowing machine’s rotating elements have stopped turning and cut off the power supply before per forming any operations at all on the machine. • In order to start mowing, slowly engage the power takeoff and bring the machine up to normal running rpm level before bringing it into contact with the product. • The speed of advance must be set according to the soil conditions and the product to be cut. • Observe the rules of the road when transferring the mowing machine on the public traffic network. • Take particular care when hitching/unhitching the mowing machine to the tractor. • Before leaving the tractor, fasten the mowing machine and lower it completely, and then switch the tractor off and take out the ignition key. • Prior to hitching/unhitching the mowing machine to the 3-point attachment, set the controls so that the machine cannot be raised or lowered even by accident. 7

Safety - Rotating Disc Mower

• Always check to make sure that the maximum permissible loads for the 3-point attachment are respected. • Assemble/disassemble the cardan shafts only after the power takeoff has been disengaged, the motor switched off, and the ignition key removed. • Before engaging the power takeoff, make sure that the tractor power takeoff’s running level and rotation direction are compatible with those of the mowing machine. • Never engage the power takeoff when the motor is off. • Before engaging the power takeoff, make sure that no persons or animals are within the machine’s range of action. • Make sure that no one is in the immediate vicinity of the cardan shaft or the power takeoff during rotation. • Always disengage the power take off in the presence of serious tangling of grass, substantial obstacles, and whenever the power takeoff is not being used. • Make sure that the mowing machine is completely stationary (flywheel inert) before approaching the machine.

8

Safety - Rotating Disc Mower

Safety Decals Fig.1 - 980505007 - Never touch moving mechanical parts; wait until they have come to a rest. Fig. 2 - 980505008 - Maintain a respectable safety distance while the motor is running. Fig. 3 - 980505009 - Dangerous for hands. Fig. 4 - 980505010 - Position all safety devices correctly prior to starting. 1

Fig. 5 - 980505011 - Never exceed the permissible power takeoff rpm level. Fig. 6 - 980505013 - Beware of foreign objects flying out. Keep away from danger zone. Fig. 7 - 980505015 - Read the Instruction and Maintenance Manual and all safety regulations carefully prior to using the machine. Request such material if lacking. Make sure that all the safety devices have been correctly mounted and that all the screws, nuts and bolts are tightened to the correct torque before using the machine.

2

3

4

5

7 6

9

Operation - Rotating Disc Mower

Operation Instructions Unloading and Packing The transport of the “MD” mowers are usually made by means of trucks with loading crane. After suitably slinging the mower , you have to unload it from the truck by means of a crane or a catwalk-car. The connection points are shown in picture.

1

10

Caution

Make sure that the lifting capacity of these cranes is adequate to the weight of the machine to be lifted (listed on the rating plate).

Caution

Make sure that no one is in the immediate vicinity of the work area prior to lifting.

Operation - Rotating Disc Mower

Connecting to Tractor Make sure that the tractor machine is suitable to transport the bought mower (weight, dimensions and power - written on the technical card). About dimensions, follow the highway code of the country where you are going to use the machine. Bring the tractor machine closer to the mower and position the lifting bars in connection with the two points of attachment to the mower. The third point is to be connected till last, so that you can adjust the cut height - level by changing the inclination of the mower. After connecting the mower, put the safety stops on each gudgeon-pin.

Caution

Never stand between the machine and the tractor during hitching/ unhitching operations.

2

11

Operation - Rotating Disc Mower

Workposition After hitching the mower to the tractor, lift it some centimeters, raise the support device of the shaft and fix it in the work position by means of the proper spring stop (A), unhitch the mowing bar lock, if engaged (B). The machine is equipped with hydraulic cylinder to move the bar from the work to the transport position.

3

12

Caution

The risk of cutting and crushing in the vicinity of 3-point attachment must always be borne in mind.

Caution

Never stand between the moving machine and the tractor when the external controls for the 3-point attachment are being used.

Operation - Rotating Disc Mower

Adjustment of the Suspension This feature enables the cutting blade to react in different ways according to the type of terrain.

Caution

Take out the block pin (B) before using machine.

4

The suspension bar is provided with a spring fitted with an index. The index (A) showing the suspension adjustment position. Generally the suspension must be adjusted to a color green.

Adjustment Height from the Ground If you have a tractor machine equipped with a limiting device of the hydraulic lifter with position indicator, adjust the low position of the towing-bars so that the power take off gudgeon on the transmission box is at 750 mm from the ground. If you have a tractor machine without a limiting device of the hydraulic lifter with position indicator, use the check - chain supplied with.

5

To do this: Lower the machine so that the power takeoff gudgeon on the transmission box is slightly over 750 mm from the ground. Hitch the check-chain with the hook supplied with to one of the holes of the hanger in the tractor third point. Lower the machine in the work position until (as in the previous case) the power take off gudgeon on the transmission box is 750 mm from the ground.

13

Operation - Rotating Disc Mower

Overload Safety This safety device (Fig. 5) has been designed to permit the bar to snap back 45° whenever an obstacle is encountered. When this happens, the operator must disconnect the mower’s power takeoff and immediately stop the tractor. Back up slightly in order to make the safety device retract back into its normal position. Always keep this safety device in good condition by adjusting the pre-loading of the spring only when absolutely necessary. (Fig. 7). This system has been adjusted to a standard setting by the manufacturer.

7

6

8

V-Belt Tightness Adjustment The tightness of the v-belts must be checked frequently, especially when new. Whenever one v-belt is observed to be defective, the entire set must be replaced. The correct tightness of the v-belts is assumed by a tightening spring (see Fig. 8). If it is necessary, settle the nut (A) leaving 1 mm, space between cylinder and the spring. Loosen the belts during the winter.

14

Operation - Rotating Disc Mower

Adjustment of the Cardan Transmission Shaft Connect one side of the cardan transmission shaft to the control shaft of the machine and the other side to the power takeoff of the tractor. Make sure the lenght of the cardan transmission shaft is right.

9

In the max. lenghtening there must be a recovering of the tubes for 250 mm at least. In max. re-covering (with compressed cardan transmission shaft) the tubes have never to point at the joints. There must be a security stroke of 1 cm at least. If necessary, shorten the protections and the tubes of the same lenght, re-strike the nails of the joint, clean the tubes and grease the inside of the external tube. Don’t let work the cardan transmission shaft too often with a strong angularity (max. 20°).

Precautions of the Cardan Transmission Shafts

10

It is absolutely necessary to check the cardan transmission shaft and to follow some basic rules, otherwise the cardan transmission shaft is subject to hasty deterioration. In order to avoid troubles which could be serious, check that the protections of the cardan transmission shaft are steadily in their proper places and immobilized in the rotation by means of the appropriate chains. Fix always the cardan chains on both sides. Substitute immediately the damaged protections.

Transport Position To put the machine in the transport position, do as follows : Wait for the complete stop of the disc rotation. • Lift the machine by means of the hydraulic lifting device of the tractor.

Caution

Before putting the cutting set in the transport position, wait for the complete stop of the disc rotation and send away everyone from the movement zone of the cutting set. 15

Operation - Rotating Disc Mower

Check the Cutting Blades Check them systematically before using the mower. To get a quality mowing and a use security, check the cutting blades carefully and systematically. You have to substitute the cutting blades in the following cases : 1. Damaged cutting blades, because of an uneven ground the cutting blades can have clefts or deformations (Fig. 9) which cause : • An increase of accident risks • A reduction in moving quality • deterioration risks of the disc holder. 2. Used cutting blades. The length (A) of a cutting blade (Fig. 10) has to be more than 70 mm . The width (B) of a cutting blade (Fig. 10), measured at 10 mm from the disc, has to be more than 35 mm. The pitch (C) of the fixing screw (Fig. 11) has not to be ovalized more than 23 mm for a boring of 21 mm.

Caution

In case of substitution, be careful if right or left never mow on stony or rocky grounds.

Worn-out, damaged, or deformed cutting blades must be immediately replaced with original blades only. Make sure that the new cutting blades are all of the same length. Cutting blades are either of “right” or “left” type. Pay attention to the disk rotation direction during installation.

9

11

16

10

Operation - Rotating Disc Mower

Check them regularly! (Above all the closing moment of the nuts: 70 Nm) Check immediately after knocking an obstacle and check when you have to replace the cutting blades. To avoid unbalances, put up always two new cutting blades on each disc. In order to replace worn-out or damaged cutting blades, the lock nuts on the top of the cutting disks (Fig. 9) must be unscrewed before the old blade can be replaced with a new one. Make sure that the cutting side is installed facing downwards. Check the fixing set at the beginning of each season 1. The fixing screws have to be replaced: • When you see a clear deformation (Fig. 12) • When the head-wear reaches the bearing circumference of the cutting blades (Fig. 13) • When the diameter (D) of the screw - body (Fig. 14) is less than 18 mm. 2. The nuts have to be replaced: • When the self-locking part of the nut is worn or inefficient (Fig. 15)

Caution

12

For a good working of the machine use always original spare parts.

13

14

15

17

Operation - Rotating Disc Mower

The Hydraulic System The hydraulic system works at high pressure. Pay attention to connect the flexible hoses correctly to the hydraulic cylinder. When connecting the flexible hoses to the tractor’s hydraulic system, make sure that neither the tractor’s nor the mowing machine’s hydraulic circuits are under pressure. During all connections between the tractor and the machine, clearly mark the couplings and power takeoffs in order to avoid all possibility of error, bearing in mind that an inversion of the two a.m. connections leads to a corresponding inversion in the functions (risk of accident). Regularly check the hydraulic hoses and replace when worn-out or damaged. Be carefully when checking the hydraulic hoses because pressurized fluid (hydraulic oil) might spurt out and cause serious burns. Prior to working on the hydraulic system, lower the mowing machine, de-pressurize the circuit, and switch off the motor.

16

18

Maintenance - Rotating Disc Mower

Maintenance Lubrication Check periodically the oil level in the gear box. Checking intervals: after 50 hours of operation

17

The check is to be done with cold oil Oil type : SA3E 90 EP After the first oil change make a complete change every 200 working hours, or at least each season starting. Pay Attention! Each time you open the plug change the washer. Discharge of oil Discharge the exhaust oil through the ole hole C under the Cutter-bar . NOTE: 60 degree is normal hot in working situation.

Liter

MDN 165

MDN 210

MDN 245

MDN 285

1,6

2,3

2,8

3,6

Box Remove plug (B) to check the oil level. Fill with oil through holes (B). Checking intervals: after 50 hours of operation and change before each season. Type of oil: SAE 90 EP Quantity: 0.7l

18

19

Maintenance - Rotating Disc Mower

General Lubrication The cardan shaft must be greased daily as prescribed in its enclosed booklet. All the joints and support points must be regularly lubricated. 19

20

Winter Storage We recommend taking the following measures prior to putting the mowing machine away for the winter: • Accurately clean the exterior part of the rotating cutter. • Perform all lubrication operations in accordance with the greasing and lubrication instructions provided. • Loosen the v-belts. • Store the mowing machine in a dry place whenever possible, or else cover it with a plastic tarpaulin.

Technical Assistance Under no circumstances is the user authorized to intervene on the machine, with the exception of the ordinary maintenance operations expressly described in this Instruction Manual. For any repairs required, the user must contact an authorized Technical Assistance Center exclusively.

20

Maintenance - Rotating Disc Mower

Routine Maintenance Times Information on how to carry out the different maintenance operations will be found in the corresponding paragraphs: Time-frames

Grease/Lubricate/Run a check

After the first 8 hours of work

Make sure that all screws are completely tightened (especially those of the cutters)

After the first 50 hours

Change oil in: Cutting blade reduction gear

Every 8 hours

- Grease the universal joint spider - Grease the vertical crankshaft - Grease the axis of the beam - Check on wear and tear of cutters

Every 20 hours

Spread grease on the extension tubes of the universal joint spider

Every 40 hours

Check the levels of: - The cutting blade - The gearbox - Grease the forks of the universal joint spider - Oil the fork pin - Spread grease on the safety release blades

After each season

Change oil in: - Cutting blade - Reduction gear

21

Troubleshooting - Rotating Disc Mower

Troubleshooting Accidents Machine is not leveled sideways

Possible Causes

Remedies

Hoisting piston has not run full course Cutters worn or missing

Change or replace cutters

Power takeoff turns are too slow

Make sure that the speed of the power takeoff is regular

Traveling speed too slow (especially when mowing abundant crops are carried out)

Increase work speed

Irregular cut

Machine leans backwards

Shorten the third point

Belts slip

Spring is not suffciently compressed

Compress spring by tightening the turnbuckle screw

Irregular cutting height

Power takeoff turns are too Cutting traces left on heavy or slow, preventing the cutters to damp material do their work

Make sure that the power takeoff does not diminish. (Usually happens on sloping land)

Mowing traces left on thin grass

Shorten the third point

The grass is driven back by ventilation or by the cutters before being cut

Insufficient inclination of blades

Decrease number of turns of power takeoff and increase traveling speed by about 10%. Cutters worn or broken

Change or replace cutters

Oil unsuitable

Remove and replace with prescribed oil

Excess oil in blade

Check oil level and remove excess

Heating of the blade

22

Specifications - Rotating Disc Mower

Specifications 4

5

6

7

Width

Rotating Disc Mower

920 mm

920 mm

920 mm

920 mm

Length

3,300 mm

375 mm

4,100 mm

4,450 mm

Height

1,180 mm

1,180 mm

1,180 mm

1,180 mm

165 mm

210 mm

245 mm

270 mm

310 kg

340 kg

370 kg

440 kg

4

5

6

7

4+4

5+5

6+6

7+7

Dimensions Weight Number of cutting discs Number of R.T. and L.T. blades

23

Parts - Rotating Disc Mower

3 Point Hitch

24

Parts - Rotating Disc Mower

When Ordering Parts Always give your dealer the Model, Color and Serial Number of your machine to assist him in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part. Item

Part Number

1

10013020

2

Description

Qty 165

Qty 210

Qty 245

Qty 285

Spring Spacer

2

2

2

2

10031030

Washer 15x50x5

2

2

2

2

3

980005010

Chain Hook

1

1

1

1

4

110020010

Check Plate

1

1

1

1

5

110020028

Back Anchor Pin

1

1

1

1

6

11002002910

Emergency Release

1

1

1

1

7

113003950

Chain Rings 10

1

1

1

1

8

113004250

Screw M22x76 Lowered Head

1

1

1

1

9

123000550

Rudder Vertical Axis

1

1

1

1

10

123000950

Raising Lever Pin

2

2

2

2

11

123001150

Upper Wrist Pin

1

1

1

1

12

123001350

Command Bar

1

1

1

1

13

123001550

Bar Recovery Lever Built-Up

1

1

1

1

14

123001850

Shock- Absorber Upper Wrist Pin

1

1

1

1

15

123002050

Shock Absorber Blocking Hook

1

1

1

1

16

123002150

Control Lever Built-Up

1

1

1

1

17

123002250

Cap Of Rudder Vertical Axis

1

1

1

1

18

123003602

Bar Raising Jack

1

1

1

1

19

113000400

Shock-Absorber Mdn165/210 Mdc220

1

1

133000100

Shock-Absorber Mdn245/285 Mdc265/300

1

1

20

133000750

3 Points Hitch Attack Built-Up

1

1

1

1

21

140020005

D45 Spring Thread 10 L97

2

2

2

2

22

160072008

Spring Ø28 Thread 4 L=125

1

1

1

1

23

170010017

Hinge of 3° Point Hitch 1^ And 2^ Cat

1

1

1

1

24

980100617

Fast Joint 1/2"

1

1

1

1

25

980100618

Joint Cover 1/2"

1

1

1

1

26

980100626

Niples M/M 1/4"

1

1

1

1

27

980100701

Pierced Screw 1/4 G

1

1

1

1

28

980100710

Niples M/M 1/2" - 1/4 "

1

1

1

1

29

980205425

Selflocking Nut N. 6,8 Uni7473

1

1

1

1

30

980206005

Click Emergency Pin Ø9

2

2

2

2

31

980206023

Nut Es Uni5587 M12 Zb

2

2

2

2

32

980206031

Straight Grease Cup 8Cx1

2

2

2

2

33

980206099

Screw Te Uni 5739 8,8 12Cx45 Zinc Plated

1

1

1

1

34

980206216

Screw Te Uni 5737 8,8 12Cx160 Zb

2

2

2

2

35

980206499

Washer Uni6592 D 19x34x3 Zb

1

1

1

1 25

Parts - Rotating Disc Mower

Item

26

Part Number

Description

Qty 165

Qty 210

Qty 245

Qty 285

36

980206613

Metalbloc Nut M 12 Zb

1

1

1

1

37

980600397

Closing Valve 1/4Cg

1

1

1

1

38

981013440

Hydraulic Pipe 1/4"L=2000 Fd/Fd

1

1

1

1

39

981106002

R Split Pin Ø3.5 Uni8833-B

1

1

1

1

40

980306170

Cricket

1

1

1

1

41

981108210

Elastic Pin Uni 6873 6Cx36 Zb

6

6

6

6

42

981108604

Elastic Pin Uni 6873 10Cx60 Zinc Plated

2

2

2

2

43

981108608

Elastic Pin Uni 6873 6Cx50 Zinc Plated

2

2

2

2

44

981600619

Copper Washer 1/2"

1

1

1

1

45

981600630

Copper Washer 1/4"

4

4

4

4

Parts - Rotating Disc Mower

Mowers

28

Parts - Rotating Disc Mower

Item

Part Number

Description

Qty 165

Qty 210

Qty 245

Qty 285

1

0404710100

Special Screw M10x30

4

6

8

10

3

0404710700

M20 Counterscrew

8

11

12

15

4

0404710800

Bushing of Motion Entry Bearing

1

1

1

1

5

10021021

Curved Narrow Shoe

4

4

5

5

6

32022110

Disc Support

4

5

6

7

7

10021131

Curved Wide Shoe

8

9

10021210

Gear Tank

10021220

Gear Tank

10021230

Gear Tank

10021240

Gear Tank

10021111

Tank Cover

10021121

Tank Cover

10021134

Tank Cover

10021141

Tank Cover

1

1

1 1 1 1 1 1 1 1

10

113000050

Z45 Gear

1

1

1

1

11

113000200

Toothed Wheel Z=45

6

6

10

10

12

113000250

Gear Z34

4

5

6

7

13

113000300

Toothed Wheel Z=36 Group

2

5

2

5

14

113000450

Hub

4

5

6

7

15

113000550

Flange

4

5

6

7

16

113000650

Bearing Spacer

4

5

6

7

17

113000750

Cutting Disc

3

4

5

6

18

113001050

Special Screw M10x24

42

48

54

60

19

113001150

Special Screw M10x54

4

5

6

7

20

113001250

Stone-Buffer Rising Bushing

4

5

6

7

21

10021042

Counterwheel Bearing Hinge

8

11

12

15

22

113002050

Special Nut M20

8

11

12

15

23

113002750

Joint Bushing

2

2

2

2

24

113003050

Column Anchor Plate

1

1

1

1

25

10021474

Bar Inner Slide

1

1

1

1

26

133000250

Lateral Drum

1

1

1

1

27

220A04250

Stone Buffer Comp

4

5

6

7

28

32022015

Drum Cap

1

1

1

1

29

505060

M12 Screw For Blades Connection

8

10

12

14

30

80101184

Bearing 6208 C3

1

1

1

1

31

85501187

Cup Spring Ø25x12.5x1.5

16

20

24

28

32

914200500

Transmission Box Lf-142A

1

1

1

1

33

980200018

Nut Uni 5587 M10

94

100

106

112

34

980204183

Left Blade

4

4

6

6

Right Blade

4

6

6

8

35

980204184

29

Parts - Rotating Disc Mower

Item

30

Part Number

Description

Qty 165

Qty 210

Qty 245

Qty 285

36

980205048

Washer Grower M12 Rinf

8

8

8

8

37

980205095

Hex Nut Uni5588 M12

5

5

5

5

38

980205144

Screw Te Uni 5739 8,8 8Cx20

4

4

4

4

39

980205206

Nut Uni 5587 6,8 8 Pg High

4

4

4

4

40

980205247

5589 Nut Es Uni - M27x2

4

5

6

7

41

980205333

Hex Nut Uni5588 M12

3

3

3

3

42

980205382

Screw Te Uni 5739 10,9 Pg 12Cx25 Zg

16

20

24

28

43

980205529

Cup Spring Ø27.5x52x2.5

4

5

6

7

44

980205571

Screw Te Uni 5739 12.9 12x35

8

8

8

8

45

980205699

Metalbloc Nut M 12

8

10

12

14

46

980206170

Screw Te Uni 5739 8,8 8Cx16 Zb

4

4

4

4

47

980206245

Washer Uni6592 M10 Zb

2

2

2

2

48

980206352

Screw Te Uni 5739 8,8 10Cx30 Zb

2

2

2

2

49

980206519

Stopper Tce2-3/8"C.S.

2

2

2

2

50

980206524

Oil Stopper 3/8"Gas

1

1

1

1

51

980600695

Aluminium Washer 3/8"

2

2

2

2

52

980900079

O-Ring 4131 Øi32.92 Th..3.53

4

5

6

7

53

980900086

Gasket Or 4375

1

1

1

1

54

980900139

Oil Seal Din 3760 - To - 45 x 60 x 8 - Nb

4

5

6

7

55

980900691

O-Ring 4437 Di=110.72 Sp=3.53

4

5

6

7

56

981108024

Elastic Pin Uni6873 10x10

2

2

2

2

57

981108100

Stopper Ring For Holes Ø80 Uni7437

1

1

1

1

58

981108179

7435 Outer Ring Uni C70 40Cx2,5

1

1

1

1

59

981304154

Bearing 6307-2Z C3

4

5

6

7

60

981304161

Bearing 6207-2Rs1 C3

4

5

6

7

Parts - Rotating Disc Mower

Beam Connection

32

Parts - Rotating Disc Mower

Item

Part Number

Description

Qty 285

1

10001060

Support Pannel

1

2

10013010

Lower Wrist Pin Built-Up

1

3

10031010

Splinter-Bar Of Motion Entry Shaft

1

4

110020028

Back Anchor Pin

1

5

110020030

Belts Inner Protection

1

6

110020031

Belt External Protection

1

7

110030005

Supporting Pulley Washer

1

8

113001350

Pulley SPB 140 4 Race

1

9

113004350

Cardan Joint Protection Cap

1

10

113005350

Washer 70-28-6

1

11

123000650

Whorl of Splinter-Bar Tie Rod

1

12

123000750

Power Takeoff Shaft

1

13

123001450

Pulley SPB 315 4 Race

1

14

123002550

Bar Support Leg

1

15

123002650

Spring Spacer

1

16

123002750

Support Spring

1

17

123003050

Bar-Holder Beam Welded Group Built-Up

1

18

123003150

Lower Mobile Arm

1

19

123003250

Rule Contrast Bushing

1

20

123003550

D12,5 Spring Thread 1 L120

1

21

123003750

Tie Rod Of Splinter-Bar Return Spring

1

22

144001750

Hexagon L=103

2

23

144002850

Hexagon L=97

1

24

150020031

Leg Bolt

1

25

170020014

Belt Tightener Spring

1

26

980200030

6604 Key C 40 8x7x55

1

27

980200117

6604 Key C 40 10x8x50

1

28

980200144

Washer Uni6592 D 8.4x17x1.6 Zb

3

29

980206004

Screw Te Uni 5739 8,8 6x16 Zinc Plated

2

30

980206031

Straight Grease Cup 8Cx1

2

31

980206093

Screw Te Uni 5739 8,8 6x20 Zb

2

32

980206098

Nut Uni 5587 6,8 High Zb

2

33

980206100

Washer Uni6592 D 14x48x3 Zb

3

34

980206142

Nut Metalbloc M6 Zb

2

35

980206227

Nut Metalbloc M6 Zb

4

36

980206437

Screw Te Uni 5739 8,8 8x25 Zb

4

37

980206441

Screw Tpsei 5933 10,9 12Cx30 Zb

1

38

980206447

Screw Te Uni 5737 8,8 27Cx80 Zb

1

39

980206452

Screw Te Uni 5737 8,8 27Cx110 Zb

1

40

980206552

Grower Washer M12 Zb

1 33

Parts - Rotating Disc Mower

Item

34

Part Number

Description

Qty 285

41

980206559

Washer Grower D 27 Rinf Zb

2

42

980206631

Nut Uni 5721 6.8 Zb

3

43

980206698

Washer Uni6592 D 37x66x5 Zb

1

44

980206704

Washer Uni6592 D 13x24x2.5 Zb

2

45

980301424

Alluminium Panel

1

46

980301425

Elastic Support

1

47

980913660

Belt SBP 2840

4

48

981108032

7435 Outer Ring Uni C70 30

1

49

981108210

Elastic Pin Uni 6873 6x36 Zinc

3

50

981108211

C Uni 6873 3,5Cx26 Zb

1

51

981108604

Elastic Pin Uni 6873 10Cx60 Zinc

2

52

981304028

Bearing 6206 2Rs

2

53

989931010

Cardan 8C26034ce007002

1

13

16

14

36 20

12

12

16

12 10

22 12

17

3

2

12 18 18

1

25

20

27

26

10

4

8 9

21

5

11

21

25

23

23

23

6

12

7

Parts - Rotating Disc Mower

Protection

Parts - Rotating Disc Mower

Item

Part Number

1

113002450

Main Chassis 165

123001250

Main Chassis 210

133000450

Main Chassis 245

143000250

Main Chassis 285

113002550

Protections Back Chasis 165

123002850

Protections Back Chasis 210

133000550

Protections Back Chasis 245

143000350

Protections Back Chasis 285

113002350

Front Chasis 165

2

3

Description

Qty 165

Qty 210

Qty 245

Qty 285

1 1 1 1 1 1 1 1 1

124000350

Front Chasis 210

134000350

Front Chasis 245

1

144002150

Front Chasis 285

4

113005460

Chasis Support Column

1

1

1

1

5

980206377

Screw Te Uni 5739 8,8 10Cx35 Zb

1

1

1

1

6

980206245

Washer M10 Uni6592 Zb

3

3

3

3

7

980206022

Nut Uni 5587 6,8 High Zb

1

1

1

1

8

980305125

Screw Te 5739 Uni 10,9 12Cx30

4

4

4

4

9

85501187

Cup Spring 25x12,2x1,5

4

4

4

4

10

980206200

Screw Te Uni 5737 8,8 10Cx65 Zb

2

2

3

3

1 1

11

980206426

Screw Te Uni 5739 8x20 Zinc Plated

2

2

4

4

12

980206098

Nut Uni 5587 6,8 High Zb

7

7

7

7

13

981100300

Fork w/ D4 Thread

1

1

1

1

14

980206426

Screw Te Uni 5739 8,8 8Cx20 Zb

1

1

1

1

15

150080005

Traction Spring Ø21x152

1

1

1

1

16

17

124000650

Mdn210 Protection Burlap

134000650

Mdn245 Protection Burlap

144002950

Mdn285 Protection Burlap

113004450

Burlap Reinforcement Rule 165

123003950

Burlap Reinforcement Rule 210

133001450

Burlap Reinforcement Rule 245

1 1 1 1 1 1

143000650

Burlap Reinforcement Rule 285

18

980200144

Washer Uni6592 D 8.4x17x1.6 Zb

2

2

2

1 2

19

980206437

Screw Te Uni 5739 8,8 8Cx25 Zb

1

1

1

1

20

980205250

Metalbloc Nut M10 Zb

2

2

2

2

21

980206352

Screw Te Uni 5739 8,8 10x30 Zinc Plated

2

2

2

2

22

980206096

Screw Te Uni 5739 8,8 8x30 Zinc Plated

2

2

2

2

23

980205699

Aut. Hex Nut M12 Uni7473

4

4

4

4

24

980206435

Screw Te Uni 5739 8,8 12Cx35 Zb

2

2

2

2

25

980205551

Screw Te Uni 5737 8,8 12Cx100 Zinc Plated

2

2

2

2

26

113005550

Support Column Attack

1

1

1

1

27

980206704

Washer Uni6592 D 13x24x2.5 Zb

2

2

2

2 37

Parts - Rotating Disc Mower

Discs

38

Parts - Rotating Disc Mower

Part Number

Description

10061010

Complete Grass-Buffer Disc Sx

10061040

Complete Grass-Buffer Disc Dx (External Disc)

Item

Part Number

Description

Qty 285

1

10061042

Outside Support Of Rotary Grass-Buffer

1

2

110080018

Grass-Buffer Disc Built-Up

2

3

133001050

Inner Support

1

4

981108090

7437 Inner Ring Uni C70 47

4

5

981304603

Bearing 6005 2Rs

4

6

980200041

Ring Din 988 25x35x1

2

7

981108046

7435 Outer Ring Uni C70 25

2

8

980205724

Washer M12 Uni6593 Zb

2

9

980205699

Hex Nut Aut. M12 Uni7473

4

10

980206041

Screw Tpsei 5933 10,9 12Cx40 Zb

2

11

980206016

Screw Te Uni5739 8,8 M12x40 Zb

2

39

Warranty - Rotating Disc Mower

Farm King Limited Warranty This document limits your warranty rights.

Base Limited Warranty Buhler Industries Inc. provides this warranty only to original retail purchasers of its product. Buhler Industries Inc. warrants to such purchasers that all Buhler Industries Inc. manufactured parts and components used and serviced as provided for in the Operator’s Manual shall be free from defects in materials and workmanship for a period following delivery to the original retail purchaser of 12 months (80 days for commercial applications). This limited warranty applies only to those parts and components manufactured by Buhler Industries Inc. Parts and components manufactured by others are subject to their manufacturer’s warranties, if any. Buhler Industries Inc. will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Buhler Industries Inc. within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Buhler Industries Inc. reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection. Parts must be returned through the selling representative and the buyer must prepay transportation charges. Buhler Industries Inc. will not be responsible for repairs or replacements that are necessitated, in whole or part, by the use of parts not manufactured by or obtained from Buhler Industries Inc. Under no circumstances are component parts warranted against normal wear and tear. There is no warranty on product pump seals, product pump bearings, rubber product hoses, pressure gauges, or other components that require replacement as part of normal maintenance. Also: Buckets and Bucket Tines carry no warranty, Bent Spears carry no warranty, Snowblower Fan Shafts carry no warranty, Mower Blades carry no warranty, Portable Auger Parts Have Two (2) Year Warranty, Loader Parts Have Two (2) Year Warranty. The purchaser is solely responsible for determining suitability of goods sold. This warranty is expressly in lieu of all other warranties expressed or implied. Buhler Industries Inc. will in no event be liable for any incidental or consequential damages whatsoever. Nor for any sum in excess of the price received for the goods for which liability is claimed. Repair Parts Limited Warranty Buhler Industries Inc. warrants Farm King replacement parts purchased after the expiration of the Buhler Industries Inc. Limited Warranty, and used and serviced as provided for in the Operator’s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts. Buhler Industries Inc. will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Buhler Industries Inc. within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Such parts must be shipped to Buhler Industries Inc. at the purchaser’s expense. What is Not Covered Under no circumstances does this limited warranty cover any components or parts that have been subject to the following: negligence; alteration or modification not approved by Buhler Industries Inc.; misuse; improper storage; lack of reasonable and proper maintenance, service, or repair; normal wear; damage from failure to follow operating instructions; accident; and/ or repairs that have been made with parts other than those manufactured, supplied, and or authorized by Buhler Industries Inc.

40

Warranty - Rotating Disc Mower

Authorized Dealer and Labor Costs Repairs eligible for labor under this limited warranty must be made by Buhler Industries Inc. or an authorized Farm King dealer. Buhler Industries Inc. retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Buhler Industries Inc. determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account. Buhler Industries Inc. will not approve or pay invoices sent for repairs that Buhler Industries Inc. has not previously approved. Warranty service does not extend the original term of this limited warranty. Warranty Requirements To be covered by warranty, each Farm King new product must be registered with Buhler Industries Inc. within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Buhler Industries Inc. will bill the customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty. Any such replacement components that are determined not be covered by this limited warranty will be subject to the terms of the invoice and shall be paid for by the purchaser. Warranty Claims: Warranty requests must be prepared on Buhler Industries Inc. Warranty Claim Forms with all requested information properly completed. Warranty Claims must be submitted within a thirty (30) day period from date of failure repair. Warranty Labor: Any labor subject to warranty must be authorized by Buhler Industries Inc. The labor rate for replacing defective parts, where applicable, will be credited at 100% of the dealer’s posted shop rate. Exclusive Effect of Warranty and Limitation of Liability TO THE EXTENT PERMITTED BY LAW, Buhler Industries Inc. DISCLAIMS ANY WARRANTIES, REPRESENTATIONS, OR PROMISES, EXPRESS OR IMPLIED, AS TO THE QUALITY, PERFORMANCE, OR FREEDOM FROM DEFECT OF THE COMPONENTS AND PARTS COVERED BY THIS WARRANTY AND NOT SPECIFICALLY PROVIDED FOR HEREIN. TO THE EXTENT PERMITTED BY LAW, Buhler Industries Inc. DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ON ITS PRODUCTS COVERED HEREIN, AND DISCLAIMS ANY RELIANCE BY THE PURCHASER ON Buhler Industries Inc.’S SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS FOR ANY PARTICULAR PURPOSE. THE PURCHASER’S ONLY AND EXCLUSIVE REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON ProductS manufactured by Buhler Industries Inc. ARE THOSE SET FORTH HEREIN. IN NO EVENT SHALL Buhler Industries Inc. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BY WAY OF EXAMPLE ONLY AND NOT LIMITATION, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE, OR COST OF REPLACEMENT OF RENTAL EQUIPMENT). IN NO EVENT SHALL FARM KING’S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT.

41

Warranty - Rotating Disc Mower

(Note that some provinces or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from province to province or state to state. Buhler Industries Inc. neither assumes nor authorizes any person or entity, including its selling representatives, to assume any other obligations or liability in connections with the sale of covered equipment, or to make any other warranties, representations, or promises, express or implied, as to the quality, performance, or freedom from defect of the components and parts covered herein. No one is authorized to alter, modify, or enlarge this limited warranty, or its exclusions, limitations and reservations. Corrections of defects and improper workmanship in the manner, and for the applicable time periods, provided for herein shall constitute fulfillment of all responsibilities of Buhler Industries Inc. to the purchaser, and Buhler Industries Inc. shall not be liable in negligence, contract, or on any other basis with respect to the subject equipment. This limited warranty is subject to any existing conditions of supply which may directly affect Buhler Industries Inc.’s ability to obtain materials or manufacture replacement parts. Buhler Industries Inc. reserves the right to make improvements in design or changes in specifications to its products at anytime, without incurring any obligation to owners of units previously sold. Government Legislation: Warranty terms and conditions are subject to provincial or state legislation. Important Note: This warranty does not apply to rentals.

42

www.farm-king.com

1330 43rd Street NW Fargo, ND USA 58102 Ph.: 701.282.7014 | Fax: 701.282.5865 Toll Free: 888.524.1004 E-mail: [email protected] www.farm-king.com Equipment shown is subject to change without notice. ©2011 Buhler Trading Inc. Printed in USA. TSX:BUI a division of Buhler Industries Inc.